CN114310811A - Workpiece turnover mechanism - Google Patents
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Abstract
本发明公开了一种工件翻转机构,齿轮齿条式摆动气缸输出轴固定连接曲柄一端,曲柄另一端通过连杆轴旋转连接连杆一端;在滑块上旋转连接一对齿轮副,齿轮副包括主动齿轮、动齿轮,连杆通过销轴与滑块连接;主动齿轮中心与连杆固定连接并随连杆一起摆动,被动齿轮的回转轴与翻转工作台固定连接;通过齿轮齿条式摆动气缸输出轴的摆动,带动曲柄摆动实现滑块的升降运动;当连杆带动滑块上下升降时,主动齿轮升降的同时也随连杆一起转动,被动齿轮随滑块升降的同时随主动齿轮一起转动,带动实现翻转工作台的同时升降与翻转;解决了翻转过程中工作台与地面干涉的问题,以及工作台的升降和翻转不能同时进行的问题。
The invention discloses a workpiece turning mechanism. An output shaft of a rack-and-pinion swing cylinder is fixedly connected to one end of a crank, and the other end of the crank is rotatably connected to one end of a connecting rod through a connecting rod shaft; a pair of gear pairs are rotatably connected to a slider, and the gear pairs include The driving gear, the driving gear, and the connecting rod are connected with the slider through the pin shaft; the center of the driving gear is fixedly connected with the connecting rod and swings together with the connecting rod, and the rotary shaft of the driven gear is fixedly connected with the turning table; through the rack and pinion swing cylinder The swing of the output shaft drives the crank to swing to realize the lifting movement of the slider; when the connecting rod drives the slider to move up and down, the driving gear also rotates with the connecting rod when it rises and falls, and the passive gear rotates with the driving gear when the slider rises and falls. , to drive the lifting and turning of the turning table at the same time; it solves the problem of the interference between the table and the ground during the turning process, and the problem that the lifting and turning of the table cannot be carried out at the same time.
Description
技术领域technical field
本发明涉及自动化生产技术领域,具体为一种工件翻转机构。The invention relates to the technical field of automatic production, in particular to a workpiece turning mechanism.
背景技术Background technique
在机械自动化制造领域,许多工件在加工过程中要进行双面加工或处理。当完成其中一面后,将工件沿水平轴翻转180度进行另一面的加工或处理,这就需要用到自动翻转机构。由于工作台面高度要符合人机工学,以便于对工件进行加工或操作,这要求工作台翻转后的高度保持不变。但当工作台尺寸较大时,如采用定点转动,翻转机构会由于高度空间不足,在翻转过程中工作台易于与下部支撑或地面发生碰撞。目前,周斌成等人公开了一种柔性制造系统上下料翻转机构的专利,针对在固定支架上转动的翻转油缸,解决了现有装载站的板状零件竖直装夹困难问题。但其针对固定支架的翻转机构,不能改变回转中心高度,工作台有可能与下部支撑或地面发生干涉现象。毛雅玲等人公开了一种物料翻转机构的专利,通过夹紧机构夹紧培养基,再由升降机构将夹紧机构和翻转机构升高,然后翻转机构将夹紧机构及培养基翻转180度,实现培养基的翻转。但升降和翻转动作不能同时进行,且需要两个动力源。因此,需要一种自动化翻转机构,在翻转时能够提高工作台回转中心,解决工作台与地面的干涉现象,并且同时完成工件的升降和翻转动作,缩短工序节拍,提高生产效率。In the field of mechanical automation manufacturing, many workpieces are processed or processed on both sides during the machining process. When one side is completed, the workpiece is turned 180 degrees along the horizontal axis to process or process the other side, which requires the use of an automatic turning mechanism. Since the height of the work table is ergonomic to facilitate the processing or operation of the workpiece, it is required that the height of the work table remains unchanged after it is turned over. However, when the size of the worktable is large, if the fixed-point rotation is adopted, the turning mechanism will easily collide with the lower support or the ground during the turning process due to insufficient height space. At present, Zhou Bincheng et al. have disclosed a patent for a flexible manufacturing system loading and unloading turning mechanism, which solves the problem of the difficulty of vertical clamping of plate-shaped parts in the existing loading station for the turning cylinder that rotates on the fixed bracket. However, for the overturning mechanism of the fixed bracket, the height of the rotation center cannot be changed, and the worktable may interfere with the lower support or the ground. Mao Yaling et al. disclosed a patent for a material turning mechanism. The culture medium is clamped by the clamping mechanism, and then the clamping mechanism and the turnover mechanism are raised by the lifting mechanism, and then the turnover mechanism turns the clamping mechanism and the culture medium 180 degrees. Achieve medium inversion. However, the lifting and turning actions cannot be performed at the same time, and two power sources are required. Therefore, an automatic turning mechanism is needed, which can improve the rotation center of the worktable, solve the interference phenomenon between the worktable and the ground, and simultaneously complete the lifting and turning of the workpiece, shorten the process cycle, and improve the production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明解决了现有自动翻转机构由于高度空间不足,翻转过程中工作台与下部支撑或地面发生碰撞的问题。The invention solves the problem that the worktable collides with the lower support or the ground during the overturning process due to insufficient height space of the existing automatic overturning mechanism.
为实现上述目的,本发明提供如下技术方案:一种工件翻转机构,包括翻转工作台、两组设置在翻转工作台侧面的用于提供动力的齿轮齿条式摆动气缸、用于动力传递的曲柄、滑块;In order to achieve the above purpose, the present invention provides the following technical solutions: a workpiece turning mechanism, comprising a turning table, two sets of rack-and-pinion swing cylinders for providing power, and a crank for power transmission, which are arranged on the side of the turning table. , slider;
齿轮齿条式摆动气缸输出轴固定连接曲柄一端,所述曲柄另一端通过连杆轴旋转连接连杆一端;在滑块上旋转连接一对齿轮副,齿轮副包括主动齿轮、动齿轮,连杆通过销轴与滑块旋转连接;主动齿轮中心与连杆固定连接并随连杆一起摆动,被动齿轮的回转轴与翻转工作台固定连接;通过齿轮齿条式摆动气缸输出轴的摆动,带动曲柄摆动实现滑块的升降运动;翻转工作台侧面通过导轨滑块与直线导轨竖向滑动连接,当连杆带动滑块上下升降时,主动齿轮升降的同时也随连杆一起转动,被动齿轮随滑块升降的同时随主动齿轮一起转动,带动实现翻转工作台的同时升降与翻转,依靠直线导轨和导轨滑块之间的互相滑动,保证翻转工作台在竖直方向的升降运动;The output shaft of the rack-and-pinion swing cylinder is fixedly connected to one end of the crank, and the other end of the crank is connected to one end of the connecting rod through the connecting rod shaft. The pin shaft is connected with the slider in rotation; the center of the driving gear is fixedly connected with the connecting rod and swings together with the connecting rod, and the rotary shaft of the driven gear is fixedly connected with the turning table; the crank is driven by the swing of the output shaft of the rack-and-pinion swing cylinder Swing to realize the lifting movement of the slider; the side of the flip table is vertically slidingly connected with the linear guide rail through the guide rail slider. When the connecting rod drives the slider up and down, the driving gear also rotates with the connecting rod when it rises and falls, and the passive gear follows the sliding movement. When the block is lifted and lowered, it rotates with the driving gear, which drives the lifting and turning of the turning table at the same time, and relies on the mutual sliding between the linear guide rail and the guide rail slider to ensure the vertical lifting movement of the turning table;
优选的,所述翻转工作台翻转原理为:曲柄长度的为l1,连杆的长度为l2,主动齿轮的齿数Z,被动齿轮的齿数Z;翻转工作台水平状态时,翻转工作台的回转中心距离齿轮齿条式摆动气缸输出轴中心高度为h,翻转工作台上升高度为H,连杆摆角为θ,连杆最终转动的角度为90度;为使起始驱动力较小,齿轮齿条式摆动气缸水平状态时,l1和l2相互垂直;通过计算得Preferably, the turning principle of the turning table is as follows: the length of the crank is l 1 , the length of the connecting rod is l 2 , the number of teeth of the driving gear is Z, and the number of teeth of the driven gear is Z; The height of the rotation center from the center of the output shaft of the rack-and-pinion swing cylinder is h, the rising height of the overturning table is H, the swing angle of the connecting rod is θ, and the final rotation angle of the connecting rod is 90 degrees; in order to make the initial driving force small, When the rack-and-pinion swing cylinder is in the horizontal state, l 1 and l 2 are perpendicular to each other;
化简得: Simplified to:
l1=hsinθ l2=hcosθH=h(sinθ+cosθ-1)l 1 =hsinθ l 2 =hcosθH=h(sinθ+cosθ-1)
则通过选择中心高度h、连杆摆角θ、和主动齿轮与被动齿轮的齿数比保证工作台180度翻转的同时,实现回转中心不同高度的升降。Then by selecting the center height h, the connecting rod swing angle θ, and the gear ratio between the driving gear and the driven gear While ensuring that the worktable is turned 180 degrees, the lifting and lowering of the center of rotation can be realized at different heights.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
其结构简单,操作方便。工作台在单一驱动装置的作用下可同时实现台面的翻转和回转中心升降。当工作台回转中心到达最高点时,工作台为翻转90度状态。之后工作台中心越过最高点开始下降,至原有高度时,工作台完成180度翻转动作。解决了翻转过程中工作台与地面干涉的问题,以及工作台的升降和翻转不能同时进行的问题。The structure is simple and the operation is convenient. Under the action of a single drive device, the worktable can simultaneously realize the turning of the table and the lifting of the center of rotation. When the rotation center of the worktable reaches the highest point, the worktable is turned 90 degrees. After that, the center of the worktable crosses the highest point and begins to descend, and when it reaches the original height, the worktable completes a 180-degree turning action. It solves the problem that the worktable interferes with the ground during the turning process, and the problem that the lifting and turning of the worktable cannot be carried out at the same time.
本装置采用气缸驱动,实现工作台的升降与翻转。可设计曲柄滑块的不同结构尺寸实现回转中心高度的调整,同时可以与其他夹具配合使用,以适应多种工作台翻转高度的要求。本装置也可以采用气缸、液压缸、电机等任何一种驱动形式。The device is driven by a cylinder to realize the lifting and turning of the worktable. Different structural dimensions of the crank slider can be designed to adjust the height of the center of rotation, and it can be used in conjunction with other fixtures to meet the requirements of various table turning heights. The device can also adopt any driving form such as air cylinder, hydraulic cylinder, motor, etc.
附图说明Description of drawings
图1是本发明的一种工件翻转机构的翻转机构结构示意图;1 is a schematic structural diagram of a turning mechanism of a workpiece turning mechanism of the present invention;
图2是本发明的一种工件翻转机构的翻转机构连杆结构示意图;Fig. 2 is a schematic diagram of the connecting rod structure of a turning mechanism of a workpiece turning mechanism of the present invention;
图3是本发明的一种工件翻转机构的翻转机构导轨滑块示意图;3 is a schematic diagram of a guide rail slider of a turning mechanism of a workpiece turning mechanism of the present invention;
图4是本发明的一种工件翻转机构的翻转机构结构计算示意图;4 is a schematic diagram of the calculation of the structure of a turning mechanism of a workpiece turning mechanism of the present invention;
图5是本发明的一种工件翻转机构的翻转机构90度翻转状态示意图;5 is a schematic diagram of a 90-degree inversion state of the inversion mechanism of a workpiece inversion mechanism of the present invention;
图6是本发明的一种工件翻转机构的翻转机构180度翻转状态示意图。6 is a schematic diagram of a 180-degree inversion state of the inversion mechanism of a workpiece inversion mechanism of the present invention.
图中,1翻转工作台,2.齿轮齿条式摆动气缸,3.曲柄,4.连杆轴,5.连杆,6.销轴,7.主动齿轮,8.被动齿轮,9.工作台回转轴,10.连接板,11.导轨滑块,12.直线导轨,13.滑块。In the figure, 1. Turning table, 2. Rack and pinion swing cylinder, 3. Crank, 4. Connecting rod shaft, 5. Connecting rod, 6. Pin shaft, 7. Driving gear, 8. Passive gear, 9. Working Rotary shaft of the table, 10. Connecting plate, 11. Guide rail slider, 12. Linear guide rail, 13. Slider.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种工件翻转机构,包括翻转工作台1、两组设置在翻转工作台1侧面的用于提供动力的齿轮齿条式摆动气缸2、用于动力传递的曲柄3、滑块13;1-6, the present invention provides a technical solution: a workpiece turning mechanism, comprising a turning table 1, two groups of rack-and-
齿轮齿条式摆动气缸2输出轴固定连接曲柄3一端,所述曲柄3另一端通过连杆轴4旋转连接连杆5一端;在滑块13上旋转连接一对齿轮副,齿轮副包括主动齿轮7、动齿轮8,连杆5通过销轴6与滑块13旋转连接;主动齿轮7中心与连杆5固定连接并随连杆5一起摆动,被动齿轮8的回转轴与翻转工作台1固定连接;通过齿轮齿条式摆动气缸2输出轴的摆动,带动曲柄3摆动实现滑块13的升降运动;翻转工作台1侧面通过导轨滑块11与直线导轨12竖向滑动连接,当连杆5带动滑块13上下升降时,主动齿轮7升降的同时也随连杆5一起转动,被动齿轮8随滑块13升降的同时随主动齿轮7一起转动,带动实现翻转工作台1的同时升降与翻转,依靠直线导轨12和导轨滑块11之间的互相滑动,保证翻转工作台1在竖直方向的升降运动;The output shaft of the rack-and-
进一步地,所述翻转工作台1翻转原理为:曲柄3长度的为l1,连杆5的长度为l2,主动齿轮7的齿数Z1,被动齿轮8的齿数Z2;翻转工作台1水平状态时,翻转工作台1的回转中心距离齿轮齿条式摆动气缸2输出轴中心高度为h,翻转工作台1上升高度为H,连杆5摆角为θ,连杆5最终转动的角度为90度;为使起始驱动力较小,齿轮齿条式摆动气缸2水平状态时,l1和l2相互垂直;通过计算得Further, the turning principle of the turning table 1 is as follows: the length of the
化简得: Simplified to:
l1=hsinθ l1=hcosθl 1 =hsinθ l 1 =hcosθ
H=h(sinθ+cosθ-1)H=h(sinθ+cosθ-1)
则通过选择中心高度h、连杆5摆角θ、和主动齿轮7与被动齿轮8的齿数比保证工作台180度翻转的同时,实现回转中心不同高度的升降。Then by selecting the center height h, the swing angle θ of the connecting
实施例:连杆5通过销轴6与滑块13连接,滑块13上装有一对外啮合齿轮副,即主动齿轮7与被动齿轮8。主动齿轮7与连杆5固定连接,被动齿轮8与翻转工作台1的工作台回转轴9固定连接,工作台回转轴9与连接板10固定连接,连接板10与翻转工作台1固定连接。滑块13与导轨滑块11固定连接,使滑块13沿直线导轨12上下滑动。翻转机构对称布置在翻转工作台1两边,对翻转工作台1起到支撑作用。Example: the connecting
作为动力源的齿轮齿条式摆动气缸2摆动,带动曲柄3进行摆动,通过连杆5与销轴6带动滑块13沿直线导轨12进行上下滑动,同时滑块13带动工作台回转轴9进行升降,实现翻转工作台1的升降运动。连杆5摆动带动主动齿轮7进行转动,主动齿轮7带动被动齿轮8进行转动,通过工作台回转轴9和连接板10带动工作台1进行翻转。当工作台回转中心运动至最高点时,工作台为翻转90度状态,如图5。之后翻转工作台1回转中心越过最高点下降至原有高度时,完成工作台1的翻转运动,如图6。翻转机构通过动力装置的自锁,使工作台处于稳定状态。The rack and
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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CN117344124A (en) * | 2023-10-17 | 2024-01-05 | 江苏瑞格高合金材料有限公司 | Quick quenching equipment for high-speed steel processing |
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