CN114267535A

CN114267535A - Ignition coil plug production line

Info

Publication number: CN114267535A
Application number: CN202210195090.9A
Authority: CN
Inventors: 徐长友
Original assignee: Ningbo Changsheng Electronic Technology Co ltd
Current assignee: Ningbo Changsheng Electronic Technology Co ltd
Priority date: 2022-03-02
Filing date: 2022-03-02
Publication date: 2022-04-01
Anticipated expiration: 2042-03-02
Also published as: CN114267535B

Abstract

The application relates to an ignition coil plug production line, which relates to the field of automobile part production and comprises a mounting device, wherein the mounting device comprises an equipment seat; the cutting device is provided with a fixed placing seat which is used for placing an ignition coil plug; the cutting device automatically cuts off the first inserting piece of the ignition coil plug on the fixed placing seat; the diode mounting device comprises a feeding mechanism and a conveying mechanism for conveying diode braids, wherein the feeding mechanism comprises an abutting part and a feeding rod, a material passing port for the feeding rod to pass through is formed in the abutting part, and when the diodes are mounted, the feeding rod is driven by a driving cylinder to push the diodes to mounting positions; and the bending device is provided with a rotary placing seat, the rotary placing seat is arranged on the equipment seat, and the bending device automatically bends the second insertion piece of the ignition coil plug on the rotary placing seat. This application has the effect of being convenient for produce ignition coil plug.

Description

Ignition coil plug production line

Technical Field

The application relates to the field of automobile part production, in particular to an ignition coil plug production line.

Background

The ignition coil plug is a common part on an automobile and needs to be produced and manufactured by a special factory.

Referring to fig. 1, in the related art, an ignition coil plug 01 is formed by integrally injection molding a housing 011 and an inner core, one end of the inner core of the ignition coil plug 01 extends out of the housing 011 and is an insertion piece 012, the other end of the inner core is a probe 013, the probe 013 is wrapped in the housing 011, a socket 0111 is formed on the housing 011, the probe 013 inside can be observed from the socket 0111, and the insertion piece 012 is conducted with the probe 013 when being electrified; the insertion pieces 012 comprise a first insertion piece 0121 and a second insertion piece 0122, the first insertion piece 0121 is a short insertion piece 012 provided with a pin, the second insertion piece 0122 is a long insertion piece 012 which is partially bent, one end of the ignition coil plug 01 provided with the insertion piece 012 is simultaneously connected with two diode installation bases 014 which are arranged at intervals in an integrated injection molding mode, each diode installation base 014 is provided with a clamping groove 0141 for clamping electrode leads 021 at two ends of the diode 02, and a diode installation position is arranged between the two diode installation bases 014; in the related art, there is a diode braid 03 on which a plurality of diodes 02 are arranged, and electrode leads 021 are provided at both ends of each diode 02.

In actual production, when a worker injects the ignition coil plug, if the first inserting piece and the second inserting piece of a finished product are directly injected, the first inserting piece and the second inserting piece can be deformed, and the bending angle and the length can not meet the requirements; therefore, during injection molding, the first inserting piece is a whole long-strip inserting piece, a hole with a shape is formed in the first inserting piece according to requirements, and after the injection molding is finished, the first inserting piece is cut off and the required length is left; the second inserted sheet is also a long straight inserted sheet when moulding plastics, buckles according to the demand after the completion of moulding plastics.

In the correlation technique, the producer can cut or buckle first inserted sheet and second inserted sheet through manual after finishing moulding plastics, cuts or buckles the back simultaneously, and artifical installation diode again.

In view of the above-mentioned related art, the inventor believes that it is too troublesome to manually process the ignition coil plug, and the production precision and the production efficiency are not high, so that it is inconvenient to produce the ignition coil plug.

Disclosure of Invention

In order to facilitate the production ignition coil plug, this application provides an ignition coil plug production line.

The application provides a pair of ignition coil plug production line adopts following technical scheme:

an ignition coil plug production line comprises a placement device, wherein the placement device comprises an equipment seat; the cutting device is arranged on the equipment base, a fixed placing seat is arranged at the position of the cutting device, the fixed placing seat is arranged on the equipment base, and the fixed placing seat is used for placing an ignition coil plug; the cutting device automatically cuts off the first inserting piece of the ignition coil plug on the fixed placing seat through system control; the installation device is installed on the equipment base and comprises a feeding mechanism and a conveying mechanism for conveying the diode braid, the feeding mechanism comprises an abutting piece and a feeding rod, a material passing port for the feeding rod to pass through is formed in the abutting piece, when the ignition coil plug is placed on the fixed placement base, one end of the material passing port is over against the diode installation position of the ignition coil plug, and the other end of the material passing port is over against the diode position of the diode braid on the conveying mechanism; the feeding rod and the abutting piece are positioned on two sides of the diode braid, and when the diodes are installed, the feeding rod is driven by the driving cylinder to push a single diode on the diode braid into the material passing port until the diode braid is pushed to the diode installation position; the bending device is installed on the equipment seat, a rotary placing seat is arranged at the bending device, the rotary placing seat is arranged on the equipment seat, the rotary placing seat is consistent with the fixed placing seat in structure, an ignition coil plug on the fixed placing seat moves to the rotary placing seat through a mechanical arm, and the bending device is automatically bent through system control.

By adopting the technical scheme, when the ignition coil needs to be produced, the ignition coil is arranged on the fixed arrangement seat, then the first inserting piece is cut by the cutting device, the feeding rod of the mounting device is driven by the driving cylinder to push the diode on the diode braid into the material passing hole, due to the shearing action of the edge of the material passing hole and the feeding rod, the electrode leads at two sides of the diode are pushed off, the diode is sent into the material passing hole, and then the diode is sent to the diode mounting position; after the diode is installed, the diode is placed on the movable installation seat through the manipulator, and then bending operation is carried out through the bending device, so that the second inserting piece is bent; at the moment, the ignition coil plug is taken away, and the required and processed ignition coil plug can be obtained; adopt the equipment of this application, saved the manpower, improved production efficiency, be convenient for produce the ignition coil plug.

Optionally, tailor the device and include the truncation mechanism, truncation mechanism includes stable piece and cuts the piece, stable piece with cut the piece dislocation set from top to bottom, stable piece with cut the piece and all pass through the driving cylinder drive, when cutting, stable piece with cut the piece and move towards the relative direction, stable piece contradict with the position that first inserted sheet needs to be kept the position that the piece needs to cut is broken.

Through adopting above-mentioned technical scheme, when needs cut first inserted sheet, through driving cylinder drive steady piece with cut the piece motion, steady piece and the relative direction motion of cutting the piece to this cuts the position that first inserted sheet needs to cut, is convenient for realize the automated production who cuts, improves and cuts efficiency.

Optionally, two sides of the stabilizing block are provided with limiting blocks, a material guiding space is defined by the two limiting blocks and the stabilizing block, a material guiding member is arranged on the equipment seat and is communicated with the material guiding space, and the material guiding member guides the cut-off waste materials to a position for centralized collection; the cutting device further comprises a blowing mechanism, the blowing mechanism is arranged on the cutting block, the blowing mechanism blows air towards the direction of the stabilizing block, and the blowing mechanism blows cut waste materials of the first inserting pieces into the guide space.

Through adopting above-mentioned technical scheme, tailor when first inserted sheet and finish the back, blow the waste material that the mechanism will cut off and blow to the guide space in, then on blowing directly to guide spare, guide spare is unified with the waste material and is collected, has reduced the waste material and has led to the fact inconvenient possibility for the work progress.

Optionally, the end of the feeding rod for pushing the diode is provided with two extending sections and two limiting sections, the two extending sections are distributed at intervals, the distance between the two extending sections is greater than the distance between the two diode mounting seats on the ignition coil plug, and one extending section is used for abutting against an electrode lead on one side of the diode on the diode braid; the two limiting sections are distributed at intervals, the distance between the two limiting sections is smaller than the distance between the two diode mounting seats on the ignition coil plug, the distribution direction of the two extending sections is consistent with that of the two limiting sections, the length of the limiting sections is larger than that of the extending sections, and the end parts of the limiting sections are provided with limiting grooves; when the feeding rod moves towards the material passing port, the electrode leads are broken, the electrode leads on two sides of the diode are located in the limiting groove, the feeding rod pushes the electrode leads into the clamping groove of the diode mounting seat, and at the moment, each diode mounting seat is located between the limiting section and the extending section on the same side.

By adopting the technical scheme, the extending sections abut against the electrode leads on two sides of a single diode, the diode is cut off and detached from the diode braid through the matching with the abutting part and then is conveyed to the diode mounting position, the electrode leads are positioned in the limiting grooves, the possibility that the diode falls from the end part of the feeding rod is reduced, the extending sections of the feeding rod abut against the electrode leads in a consistent manner and are sent forward until the electrode leads at two ends of the diode are jacked into the clamping grooves of the diode base.

Optionally, the mounting device is driven by a driving cylinder to move in a direction close to or away from the fixed seat.

Through adopting above-mentioned technical scheme, when needing to be towards diode mount pad department installation diode, the actuating cylinder drive installation device moves towards the position department that is close to fixed arrangement seat, and after the installation finishes, the actuating cylinder removes installation device, and the manipulator of being convenient for takes away the ignition coil plug on the fixed arrangement seat.

Optionally, the bending device includes a clamping mechanism and a bending mechanism, and the clamping mechanism includes two clamping members disposed at opposite positions; when the ignition coil plug is arranged on the rotary arranging seat, the two clamping pieces clamp the part, which does not need to be bent, of the second inserting piece on the ignition coil plug through the driving of the driving cylinder, and the part, which needs to be bent, is leaked outside; the bending mechanism comprises a prepressing end and a pressing end, the prepressing end and the pressing end are both driven by a driving cylinder, and the prepressing end applies force to the part of the second inserting piece needing to be bent towards the bending direction until the second inserting piece is bent; and the pressing end is used for bending the second inserting piece for the second time from top to bottom after the pressing end is bent.

Through adopting above-mentioned technical scheme, when needs are bent to the second inserted sheet, it is tight with the part that the second inserted sheet need not buckle to press from both sides through two holders of driving cylinder drive earlier, the part that will buckle leaves, when buckling in advance, through pre-compaction end now with the second inserted sheet bending, then rethread compaction end compresses tightly downwards, pre-compaction end bending in advance provides convenience for compaction end pushes down, through the secondary bending back, the degree of bending of second inserted sheet has just reached the requirement.

Optionally, the ignition coil plug device further comprises a detection device, the detection device is mounted on the equipment base, the detection device comprises a needle detection mechanism and a piece detection mechanism, the needle detection mechanism comprises a first length sensor for detecting the length of a probe of the ignition coil plug, and the piece detection mechanism comprises a circuit detection head for detecting whether the short circuit between the insertion pieces exists; a temporary placing seat is arranged at the position of the detection device, the structure of the temporary placing seat is the same as that of the fixed placing seat, a through hole is formed in the temporary placing seat, the through hole is communicated with a socket of an ignition coil plug, and a probe is exposed outside due to the through hole; the first length sensor penetrates through the through port to detect the length of the probe under the driving of the driving cylinder; the circuit detection head is driven by the driving cylinder to be close to the insertion sheet until the circuit detection head is contacted with the insertion sheet, and the insertion sheet is detected; and the ignition coil plug on the temporary placement seat moves to the fixed placement seat through the mechanical arm.

Through adopting above-mentioned technical scheme, before cutting out device and installation device, set up detection device, detect the ignition coil plug before not processing through detection device, if detect unqualifiedly, the system can automatic feedback, just no longer need subsequent processing, saved the processing material, avoided invalid processing, the producer only needs manually to place the ignition coil plug on the seat of placeeing temporarily, the production line just can accomplish subsequent production operation automatically, has improved production efficiency, has saved manpower resources.

Optionally, the circulation device further comprises a circulation device, the circulation device comprises a rotary table and a driving mechanism, the rotary table rotates on the equipment seat, the driving mechanism is used for driving the rotary table to rotate, the rotary table is provided with a plurality of rotation placing seats, and the plurality of rotation placing seats are uniformly distributed along the circumferential direction of the rotary table; the bending device is arranged at the position of the rotary disc and is fixed in position, and when the rotary mounting seat on the rotary disc carries the ignition coil plug to rotate to the bending device, the bending device bends the second insertion piece.

Through adopting above-mentioned technical scheme, the circulation device is convenient for carry out position circulation and conveying to the ignition coil plug, avoids frequently using the manipulator to remove the ignition coil plug, and when actuating mechanism rotated the rotation seat of settling on with the carousel under one process, actuating mechanism just stopped the operation, and the ignition coil plug is processed to every process of being convenient for.

Optionally, the device further comprises a checking device, the checking device is mounted on the equipment base, the checking device is located behind the bending device in the process, the checking device comprises a length checking mechanism, a position checking mechanism and a communication checking mechanism, the length checking mechanism, the position checking mechanism and the communication checking mechanism are arranged around the turntable, and the ignition coil plugs on the rotary mounting bases are checked one by one; the length detecting mechanism comprises a second length sensor, and the second length sensor detects the lengths of the first inserting sheet and the second inserting sheet; the position detection mechanism comprises a camera, and the camera is used for observing the installation condition of the diode; examine logical mechanism and include power supply end and receiving terminal, the power supply end with one in the receiving terminal contacts with the inserted sheet, another and probe contact, examine to lead to the mechanism and detect whether the operation of ignition coil plug is normal.

By adopting the technical scheme, the inspection device inspects the ignition coil plug finished by final production and processing, whether the inspection meets the requirements or not is judged, then the signal is transmitted to the central control system, qualified collection is carried out, and unqualified scrapping is carried out.

Optionally, still include discharging device, discharging device install in on the equipment seat, discharging device includes two blowing dishes and two driving pieces, one the driving piece is used for driving one the blowing dish court settle the device external motion, two the blowing dish reverse motion, it places through the manipulator to rotate the ignition coil plug on the seat of settling on the blowing dish.

Through adopting above-mentioned technical scheme, after production line processing finishes, the manipulator will rotate the ignition coil plug on the arrangement seat and place on the blowing dish, then send out the arrangement device through the blowing dish conveying, two blowing dishes motion opposite direction, also namely two at least one of blowing dishes are in arranging the device, make the blowing dish send out the ignition coil plug in turn, avoid appearing the circumstances of blowing dishes such as manipulator.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the detection device, the cutting device, the mounting device, the circulation device, the bending device, the inspection device and the discharging device are matched with one another, so that the ignition coil plug is conveniently produced, and the efficiency is improved;

2. the detection is carried out by the detection device before the processing, if the detection result is unqualified, the subsequent procedures are not carried out, and the invalid production processing is avoided;

3. and after processing, the product is inspected by an inspection device, and the quality of the product is controlled.

Drawings

Fig. 1 is a schematic structural view of the related art of the present application, in which a and b show structures of two different viewing angles of a finished ignition coil plug, and c shows a structure of an ignition coil plug to be processed;

FIG. 2 is a schematic diagram of the external structure of an embodiment of the present application;

FIG. 3 is a top view of the internal structure of an embodiment of the present application;

FIG. 4 is a schematic structural diagram of a detection device according to an embodiment of the present application;

FIG. 5 is a schematic structural diagram of a rotating mechanism according to an embodiment of the present application;

FIG. 6 is an enlarged view at A in FIG. 4;

FIG. 7 is a schematic structural diagram of an insertion opening according to an embodiment of the present application;

FIG. 8 is a schematic diagram of a portion of an embodiment of the present application;

FIG. 9 is a schematic structural diagram of a cutting device according to an embodiment of the present application, in a state where a cover plate is removed;

FIG. 10 is an enlarged view at B in FIG. 8;

FIG. 11 is an enlarged view at C of FIG. 9;

FIG. 12 is a schematic structural view of a mounting device according to an embodiment of the present application;

FIG. 13 is a schematic structural view of a transfer rack according to an embodiment of the present application;

FIG. 14 is an enlarged view at D of FIG. 13;

FIG. 15 is a schematic structural view of a loading beam according to an embodiment of the present application;

FIG. 16 is an enlarged view at E in FIG. 15;

fig. 17 is a schematic structural view of a circulation device according to an embodiment of the present application;

FIG. 18 is a schematic structural view of a bending apparatus according to an embodiment of the present application;

FIG. 19 is an enlarged view at F of FIG. 18;

FIG. 20 is a schematic structural view of a clamping mechanism according to an embodiment of the present application;

FIG. 21 is a schematic structural diagram of an inspection apparatus according to an embodiment of the present application;

FIG. 22 is a schematic illustration of the structure of a reject bin of an embodiment of the present application;

fig. 23 is a schematic structural diagram of a receiving end according to an embodiment of the present application.

Description of reference numerals: 01. an ignition coil plug; 011. a housing; 0111. a socket; 012. inserting sheets; 0121. a first tab; 0122. a second insert; 013. a probe; 014. a diode mount; 0141. a card slot; 02. a diode; 021. an electrode lead; 03. diode braiding; 1. a placement device; 11. an equipment base; 111. an elevating frame; 112. a fixed placing seat; 113. waste products; 12. enclosing plates; 121. a feeding port; 122. a discharge port; 2. a motion device; 21. a tray; 211. a temporary setting seat; 2111. a port; 212. an insertion opening; 22. a rotating mechanism; 221. a rotating shaft; 222. a gear; 223. a rack; 224. a first hydraulic cylinder; 3. a detection device; 31. a needle detection mechanism; 311. a first length sensor; 312. a first cylinder; 313. a fixing ring; 314. a second cylinder; 32. a piece detecting mechanism; 321. a circuit detection head; 322. a third cylinder; 4. a cutting device; 41. a cutting mechanism; 411. a stabilizing block; 4111. a limiting block; 4112. a material guiding space; 4113. a cover plate; 4114. a material guide member; 4115. a material guide chute; 4116. a communication port; 412. cutting off the block; 413. a second cylinder; 42. a blowing mechanism; 5. a first manipulator; 6. a mounting device; 61. a feeding mechanism; 611. an abutting member; 6111. a material passing port; 612. a feeding rod; 6121. an extension section; 6122. a limiting section; 6123. positioning a groove; 6124. a limiting groove; 613. a fourth cylinder; 62. a transport mechanism; 621. a base plate; 622. a transfer frame; 6221. an operating space; 623. a third oil cylinder; 7. a circulation device; 71. a turntable; 711. rotating the placing seat; 712. a through hole; 713. fixing the disc; 72. a drive mechanism; 8. a second manipulator; 9. a bending device; 91. a clamping mechanism; 911. mounting a plate; 9111. an operation port; 912. a clamping member; 913. a bidirectional cylinder; 92. a bending mechanism; 921. a pre-pressing end; 922. a fifth cylinder; 923. compacting the end; 924. a sixth cylinder; 10. a testing device; 101. a length detecting mechanism; 1011. a second length sensor; 1012. a seventh cylinder; 102. a position detection mechanism; 1021. a camera; 103. a checking-through mechanism; 1031. a power supply terminal; 1032. an eighth cylinder; 1033. a receiving end; 1034. a ninth cylinder; 110. a discharging device; 1101. placing a tray; 1102. a drive member; 120. and a third manipulator.

Detailed Description

The present application is described in further detail below with reference to figures 1-23.

Referring to fig. 1, an ignition coil plug 01 is formed by integrally injection molding a shell 011 and an inner core, one end of the inner core of the ignition coil plug 01 extends out of the shell 011 and is provided with a plug-in piece 012, the other end of the inner core is provided with a probe 013, the probe 013 is wrapped in the shell 011, a socket 0111 is arranged on the shell 011, the probe 013 inside can be observed from the socket 0111, and the plug-in piece 012 is conducted with the probe 013 when being electrified; the insertion pieces 012 comprise a first insertion piece 0121 and a second insertion piece 0122, the first insertion piece 0121 is a short insertion piece 012 provided with two pins, the second insertion piece 0122 is a long insertion piece 012 which is partially bent, one end of the ignition coil plug 01 provided with the insertion pieces 012 is simultaneously connected with two diode installation bases 014 which are arranged at intervals in an integrated injection molding mode, each diode installation base 014 is provided with a clamping groove 0141 for clamping electrode leads 021 at two ends of a diode 02, and a diode 02 installation position is arranged between the two diode installation bases 014; in the related art, there is a diode braid 03 on which a plurality of diodes 02 are arranged, and electrode leads 021 are provided at both ends of each diode 02.

The embodiment of the application discloses an ignition coil plug production line.

Referring to fig. 2 and 3, an ignition coil plug production line includes a setting device 1, a moving device 2, a detecting device 3, a cutting device 4, a mounting device 6, a circulating device 7, a bending device 9, a checking device 10, and a discharging device 110.

Referring to fig. 2 and 3, the placing device 1 is a box body, the placing device 1 comprises an equipment seat 11 and a surrounding plate 12, the equipment seat 11 is a bottom plate and is used for installing other devices, and the equipment seat 11 is placed on a workbench or a support during actual production; the coaming 12 is an acrylic plate, the coaming 12 is fixedly arranged around the equipment seat 11 through a section bar, the coaming 12 is also arranged at the top, and the mounting device 6 is a rectangular working box; a feeding port 121 and a discharging port 122 are formed in one of the vertically arranged enclosing plates 12, and the discharging port 122 and the feeding port 121 are located on two sides of the enclosing plate 12; the movement device 2, the detection device 3, the cutting device 4, the installation device 6, the circulation device 7, the bending device 9, the inspection device 10 and the discharge device 110 are all arranged inside the arrangement device 1.

Referring to fig. 4 and 5, the moving device 2 includes a long plate-shaped tray 21 and a rotating mechanism 22, the rotating mechanism 22 is used for driving the tray 21 to rotate back and forth, the rotating mechanism 22 includes a rotating shaft 221, a gear 222, a rack 223 and a first hydraulic cylinder 224, the rotating shaft 221 rotates on the equipment base 11, the rotating axis of the rotating shaft 221 is perpendicular to the plate surface of the equipment base 11, the tray 21 is fixed on the rotating shaft 221 through a screw, one end of the rotating shaft 221 extends to the lower part of the equipment base 11, the gear 222 is welded at one end of the rotating shaft 221 located at the lower part of the equipment base 11, the rack 223 is meshed with the gear 222, the first hydraulic cylinder 224 is installed at the bottom of the equipment base 11, the piston rod of the first hydraulic cylinder 224 is fixedly connected with the rack 223, the rack 223 slides at the bottom of the equipment base 11, the piston rod of the first hydraulic cylinder 224 is retracted to drive the rack 223 to move, so as to realize the back and forth rotation of the tray 21, the first hydraulic cylinder 224 extends once, the tray 21 is rotated 180 degrees; when the tray 21 stops rotating, the length direction of the tray 21 is perpendicular to the distribution direction of the material inlet 121 and the material outlet 122.

Referring to fig. 4, 6 and 7, a temporary seat 211 is fixed to each of two ends of the tray 21 in the plate surface length direction by screws, the temporary seat 211 is used for placing an ignition coil plug 01, when the ignition coil plug 01 is placed on the temporary seat 211, an insertion piece 012 is upward, a probe 013 is downward, a through hole 2111 is formed below the temporary seat 211, an insertion hole 212 is also formed in the tray 21, the through hole 2111 and the insertion hole 212 are communicated with a socket 0111 of the ignition coil plug 01, and the probe 013 is exposed to the outside by the through hole 2111 and the insertion hole 212.

Referring to fig. 4, the detecting device 3 is mounted on the equipment base 11, the detecting device 3 includes a needle detecting mechanism 31 and a sheet detecting mechanism 32, the needle detecting mechanism 31 and the sheet detecting mechanism 32 are distributed at intervals, the distribution direction of the needle detecting mechanism 31 and the sheet detecting mechanism 32 is perpendicular to the distribution direction of the material inlet 121 and the material outlet 122, the needle detecting mechanism 31 is located at one side close to the material inlet 121, and the needle detecting mechanism 31 and the sheet detecting mechanism 32 are respectively used for detecting an ignition coil plug 01 on a temporary mounting seat 211 at one end of the tray 21.

Referring to fig. 4, the film inspecting mechanism 32 includes a circuit detecting head 321 and a third cylinder 322 for detecting whether the insertion sheets 012 are short-circuited, the third cylinder 322 is fixed above the tray 21 through a supporting frame, a piston rod of the third cylinder 322 moves in a vertical direction, the circuit detecting head 321 is fixed on the piston rod of the third cylinder 322, the circuit detecting head 321 is driven by the third cylinder 322 to approach the insertion sheets 012 until contacting, and the circuit detecting head 321 is operated to detect whether the insertion sheets 012 are short-circuited.

Referring to fig. 4, 5 and 7, the needle detecting mechanism 31 includes a first length sensor 311 for detecting the length of the probe 013 of the ignition coil plug 01, a first cylinder 312, a fixing ring 313 and a second cylinder 314; the first length sensor 311 is located below the tray 21, the first length sensor 311 in this embodiment is an electric scale, the first cylinder 312 is used for extending the detection end of the first length sensor 311 from the insertion opening 212, passing through the through opening 2111, entering the insertion opening 0111, and then detecting the length of the probe 013; the second cylinder 314 is fixed above the tray 21 through a support frame, a piston rod of the second cylinder 314 moves in the vertical direction, the piston rod of the second cylinder 314 is fixedly connected with a fixing ring 313, the fixing ring 313 is used for pressing the insertion piece 012 end of the ignition coil plug 01, when the first length sensor 311 is inserted from the lower part, the fixing ring 313 compresses the upper part, the ignition coil plug 01 is prevented from being jacked up, and therefore the measurement precision is increased; all detection results are transmitted to the central control system, and if the detection results are unqualified, subsequent processing is not performed.

Referring to fig. 8, 9 and 10, an elevating frame 111 is welded on the equipment base 11, the cutting device 4 is installed on the elevating frame 111, the cutting device 4 is installed on one side of the detecting device 3 away from the material inlet 121, the cutting device 4 comprises a cutting mechanism 41 and an air blowing mechanism 42, the cutting mechanism 41 comprises a stabilizing block 411, a cutting block 412 and two second oil cylinders 413, the distribution direction of the stabilizing block 411 and the cutting block 412 is consistent with the distribution direction of the material inlet 121 and the material outlet 122, the stabilizing block 411 and the cutting block 412 are arranged in a vertically staggered manner, and the stabilizing block 411 and the cutting block 412 are driven by one second oil cylinder 413 respectively; a fixed placing seat 112 is arranged at the position of the cutting device 4, a supporting block is fixed on the bed-raising frame 111 through a screw, the fixed placing seat 112 is fixed on the supporting block, the fixed placing seat 112 is positioned between a stable block 411 and a cut-off block 412, and the structure of the fixed placing seat 112 is the same as that of the temporary placing seat 211 and is used for placing an ignition coil plug 01; when cutting off, the stabilizing block 411 and the cutting block 412 move in opposite directions, the cutting block 412 moves to the position above the stabilizing block 411, the stabilizing block 411 collides with the position of the first inserting sheet 0121 to be reserved, and the cutting block 412 punches the position of the upper part of the first inserting sheet 0121 to be cut off.

Referring to fig. 9, 10 and 11, strip-shaped limit blocks 4111 are integrally connected to two sides of a motion direction of the stabilizing block 411, a material guiding space 4112 is enclosed between the two limit blocks 4111 and the stabilizing block 411, a cover plate 4113 is fixed above the material guiding space 4112 through screws, a material guiding member 4114 is arranged on the equipment base 11, the material guiding member 4114 is a rectangular block provided with an inclined material guiding groove 4115, the stabilizing block 411 is provided with a communicating opening 4116, the material guiding groove 4115 is communicated with the material guiding space 4112 through the communicating opening 4116, and the material guiding member 4114 guides cut waste materials to a position for centralized collection; the blowing mechanism 42 is disposed on the cutting block 412, after the blowing mechanism 42 receives the air pipe, the air is blown toward the stabilizing block 411, and the blowing mechanism 42 blows the cut waste of the first inserting sheet 0121 into the material guiding space 4112.

Referring to fig. 8, a first manipulator 5 is mounted on the equipment base 11 through a support frame, and the first manipulator 5 is composed of a plurality of linear modules moving in different directions and a pneumatic clamp and used for moving an ignition coil plug 01 from a temporary mounting seat 211 close to the cutting device 4 to a fixed mounting seat 112.

Referring to fig. 8 and 12, the mounting device 6 is mounted on the bed frame 111, the mounting device 6 is located on the side of the cutting device 4 away from the detection device 3, the mounting device 6 is integrally slid on the bed frame 111 through a slide block and a slide rail, and the mounting device 6 includes a feeding mechanism 61 and a conveying mechanism 62 for conveying the diode braid 03.

Referring to fig. 12, the transfer mechanism 62 includes a base plate 621 having a rectangular plate shape, and a transfer rack 622, the transfer rack 622 is disposed on the base plate 621, the base plate 621 slides on the raising rack 111 through a slider and a slide rail, a third cylinder 623 is fixed on the raising rack 111, the third cylinder 623 is used to drive the base plate 621 to move, the transfer rack 622 is used to transfer the diode braid 03, and a conventional transfer rack 622 having an operation space 6221 in the middle is used, and when the diode braid 03 is transferred on the transfer rack 622, the diode 02 of the diode braid 03 is located in the middle of the operation space 6221.

Referring to fig. 12, 13 and 14, the feeding mechanism 61 includes an abutting member 611, a feeding rod 612 and a fourth cylinder 613, a material passing port 6111 for the feeding rod 612 to pass through is opened on the abutting member 611, when the ignition coil plug 01 is placed on the fixed setting seat 112, one end of the material passing port 6111 faces the diode 02 mounting position of the ignition coil plug 01, and the other end faces the diode 02 position of the diode braid 03 on the transmission frame 622; the fourth cylinder 613 is fixed on the base plate 621, when the diode 02 is not installed, the abutting part 611 and the feeding rod 612 are positioned at two sides of the diode braid 03, and when the diode 02 is installed, the feeding rod 612 is driven by the fourth cylinder 613 to push the single diode 02 on the diode braid 03 into the material passing port 6111 until the diode 02 is pushed to the installation position of the diode 02.

Referring to fig. 14, 15 and 16, the end of the feeding rod 612 for pushing the diode 02 is provided with two extension segments 6121 and two limit segments 6122, the two extension segments 6121 are distributed at intervals, the distance between the two extension segments 6121 is greater than the distance between the two diode mounting seats 014 on the ignition coil plug 01, one extension segment 6121 is used for abutting against the electrode lead 021 on one side of the diode 02 on the diode braid 03, the end of the extension segment 6121 is provided with a positioning groove 6123, and the positioning groove 6123 is used for embedding the electrode leads 021 on the two ends of the diode 02; the two limiting sections 6122 are distributed at intervals, the distance between the two limiting sections 6122 is smaller than the distance between the two diode mounting seats 014 on the ignition coil plug 01, the two limiting sections 6122 are positioned between the two extension sections 6121, the distribution direction of the two extension sections 6121 is consistent with the distribution direction of the two limiting sections 6122, the length of the limiting section 6122 is larger than that of the extension section 6121, and the end part of the limiting section 6122 is provided with a limiting groove 6124; when the feeding rod 612 moves towards the material passing opening 6111, the electrode lead 021 is broken, the electrode leads 021 on two sides of the diode 02 are located in the positioning groove 6123 and the limiting groove 6124, the diode 02 is located between the two limiting sections 6122, the feeding rod 612 pushes the electrode lead 021 into the clamping groove 0141 of the diode mounting seat 014, and at the moment, one diode mounting seat 014 is located between the limiting section 6122 and the extension section 6121 on the same side.

Referring to fig. 17, the circulation device 7 is arranged on one side of the mounting device 6 close to the discharge port 122, the circulation device 7 includes a rotary disc 71 and a driving mechanism 72, the rotary disc 71 rotates on the equipment base 11, the driving mechanism 72 is composed of a motor and a reducer, the driving mechanism 72 is used for driving the rotary disc 71 to rotate, the upper disc surface of the rotary disc 71 is fixedly connected with a plurality of rotary setting seats 711 through screws, the structure of the rotary setting seats 711 is the same as that of the temporary setting seats 211, the rotary setting seats 711 are located at the edge position of the rotary disc 71, and the rotary setting seats 711 are uniformly distributed along the circumferential direction of the rotary disc 71; a fixed disc 713 is arranged above the turntable 71, the fixed disc 713 is rotatably connected with the turntable 71 through a bearing, and the position of the fixed disc 713 and the position of the equipment seat 11 are relatively fixed.

Referring to fig. 17, a second manipulator 8 is installed on the mounting seat through a support frame, and the second manipulator 8 is composed of a plurality of linear modules and a pneumatic clamp and used for moving the ignition coil plug 01 from the fixed mounting seat 112 to a rotary mounting seat 711 close to the fixed mounting seat 112.

Referring to fig. 18, 19 and 20, the bending device 9 is disposed at the edge of the turntable 71, one end of the bending device 9 is fixed on the equipment base 11, the other end of the bending device 9 is fixed on the fixed disk 713, the bending device 9 is located at a side of the turntable 71 away from the material inlet 121, and when a rotary setting seat 711 on the turntable 71 carries the ignition coil plug 01 to rotate to the bending device 9, the bending device 9 bends the second plug 0122; the bending device 9 comprises a clamping mechanism 91 and a bending mechanism 92, the clamping mechanism 91 comprises a mounting plate 911, two clamping pieces 912 and a bidirectional cylinder 913, the two clamping pieces 912 and the bidirectional cylinder 913 are oppositely arranged, the mounting plate 911 is fixed on the equipment seat 11 and the fixed disk 713, the mounting plate 911 is positioned above the turntable 71, an operation opening 9111 is formed in the mounting plate 911, the distribution directions of the two block-shaped clamping pieces 912 are consistent with those of the needle detection mechanism 31 and the sheet detection mechanism 32, the clamping pieces 912 slide on the mounting plate 911 through a sliding block and a sliding rail, the sliding direction of the clamping pieces 912 is consistent with those of the two clamping pieces 912, when the ignition coil plug 01 is placed on the rotary placement seat 711, the two clamping pieces 912 are driven through the bidirectional cylinder 913 to clamp the part, which does not need to be bent, of the second inserting piece 0122 on the ignition coil plug 01, and the part which needs to be bent is leaked outside.

Referring to fig. 18, 19 and 20, the bending mechanism 92 includes a pre-pressing end 921, a fifth cylinder 922, a pressing end 923 and a sixth cylinder 924, the pre-pressing end 921 is located above the clamping piece 912 on one side, a roller is arranged on the pre-pressing end 921, the fifth cylinder 922 is arranged on the mounting plate 911 of the mounting seat, the fifth cylinder 922 drives the pre-pressing end 921 to move, the moving direction of the pre-pressing end 921 is consistent with the distribution direction of the two clamping blocks, and when the roller of the pre-pressing end 921 moves, a force is applied to the part of the second insertion sheet 0122, which needs to be bent, in the bending direction until the second insertion sheet is bent; sixth cylinder 924 passes through the support frame to be fixed on mounting panel 911, and the piston rod of sixth cylinder 924 moves along vertical direction, and real pressure end 923 is fixed on the piston rod of sixth cylinder 924, and real pressure end 923 is located second inserted sheet 0122 top, and real pressure end 923 is after pre-compaction end 921 is bent, and top-down carries out the secondary to second inserted sheet 0122 and bends.

Referring to fig. 21, the inspection device 10 is mounted on the equipment base 11, and after the inspection device 10 is located in the bending device 9 in the process, the inspection device 10 includes a length checking mechanism 101, a position checking mechanism 102, and a pass checking mechanism 103, and the length checking mechanism 101, the position checking mechanism 102, and the pass checking mechanism 103 are arranged around the turntable 71, and the ignition coil plugs 01 on the respective rotary mounting bases 711 are inspected.

Referring to fig. 21, the length detecting mechanism 101 includes a second length sensor 1011 and a seventh cylinder 1012, the seventh cylinder 1012 is fixed on the fixing disc 713 through a supporting frame, a piston rod of the seventh cylinder 1012 moves in the vertical direction, in this embodiment, the second length sensor 1011 is an electric scale, the second length sensor 1011 is fixed to the piston rod of the seventh cylinder 1012, and the seventh cylinder 1012 drives the second length sensor 1011 to perform contact detection on the lengths of the first insert 0121 and the second insert 0122.

Referring to fig. 21, 22 and 23, the position detecting mechanism 102 includes a plurality of cameras 1021, illuminating lamps are disposed on the cameras 1021, all the cameras 1021 illuminate the rotating seat 711 in different directions simultaneously, and the cameras 1021 are used for observing the installation condition of the diodes 02; the checking-through mechanism 103 comprises a power supply end 1031, an eighth air cylinder 1032, a receiving end 1033 and a ninth air cylinder 1034, wherein the eighth air cylinder 1032 is fixed on the fixed disc 713 through a supporting frame, a piston rod of the eighth air cylinder 1032 moves along the vertical direction, a piston rod of the eighth air cylinder 1032 is fixed with the power supply end 1031, the power supply end 1031 is driven by the eighth air cylinder 1032 to be in contact with an insertion piece 012 of an ignition coil plug 01 on the rotary setting seat 711, the ninth air cylinder 1034 is fixed on the equipment seat 11, a piston rod of the ninth air cylinder 1034 is fixed with the receiving end 1033, a through hole 712 is formed at the mounting position of each rotary setting seat 711 on the rotary disc 71, as the rotary setting seat 711 and the temporary setting seat 211 have the same structure, a through hole 2111 is formed below the rotary setting seat 711, and the through hole 712 on one rotary disc 71 is communicated with the through hole 2111 on one rotary setting seat 711; the receiving terminal 1033 is driven by the ninth cylinder 1034 to pass through the through hole 712 to contact with the probe 013 of the ignition coil, and a current signal is applied to the power supply terminal 1031 to adjust the current signal, so as to detect whether the receiving terminal 1033 can receive the current signal, or power can be supplied from the receiving terminal 1033 to perform reverse detection, and the detection mechanism 103 detects whether the ignition coil plug 01 is operating normally.

Referring to fig. 21 and 22, the discharging device 110 is mounted on the equipment base 11, the discharging device 110 is located on one side of the discharging port 122, the discharging device 110 is located on one side of the circulating device 7 away from the detecting device 3, the discharging device 110 includes two discharging trays 1101 and two driving members 1102, the driving members 1102 are linear modules, one driving member 1102 is used for driving one discharging tray 1101 to move towards the outside of the setting device 1, the discharging trays 1101 move towards the outside of the setting device 1 through the discharging port 122, the moving directions of the two discharging trays 1101 are opposite, and when one discharging tray 1101 moves towards the outside of the setting device 1, the other discharging tray 1101 moves towards the inside of the setting device 1; the equipment base 11 is also provided with a waste product position 113 for placing unqualified products; the ignition coil plug 01 on the rotary setting seat is placed on the material placing tray 1101 through the third mechanical arm 120; the third manipulator 120 is composed of a plurality of linear modules and a pneumatic clamp, and is used for moving the ignition coil plug 01 from the rotary setting seat 711 to the material placing tray 1101 or the waste product 113.

The implementation principle of this application embodiment ignition coil plug production line does: when the ignition coil plug 01 needs to be produced, a worker manually puts the ignition coil plug 01 into the temporary placing seat 211 which is closest to the feeding port 121, then the probe 013 detection is firstly carried out through the probe detection mechanism 31, if the detection is qualified, the next step is carried out continuously, if the detection is unqualified, the next step is carried out continuously, and the unqualified ignition coil plug 01 is not processed in the next step; after the needle detection mechanism 31 finishes detecting, the tray 21 rotates, detection is continued through the piece detection mechanism 32, and meanwhile, a new ignition coil plug 01 is placed on the other side.

After the film checking mechanism 32 finishes the detection, the first manipulator 5 places the ignition coil plug 01 on the temporary placing seat 211 on the fixed placing seat 112 for cutting and installing the diode 02; after the two processes are finished, the second mechanical arm 8 places the ignition coil plug 01 on the fixed placing seat 112 on the rotary placing seat 711, the bending operation is performed sequentially through the bending device 9 along with the rotation of the rotary disc 71, then the inspection is performed through the inspection device 10, the rotary disc 71 is stopped once when each process is performed, and the rotation is performed after the processing is finished, so that the circulation feeding of the ignition coil plug 01 is realized.

After the processing and the detection are finished, the qualified ignition coil plug 01 is placed on the material placing tray 1101 by the third mechanical arm 120, the unqualified product is sent out of the placing device 1, and the unqualified product is placed at the waste product position 113 by the third mechanical arm 120.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An ignition coil plug production line, its characterized in that includes:

a placement device (1), the placement device (1) comprising an equipment base (11);

the cutting device (4) is installed on the equipment base (11), a fixed placing base (112) is arranged at the position of the cutting device (4), the fixed placing base (112) is arranged on the equipment base (11), and the fixed placing base (112) is used for placing an ignition coil plug (01); the cutting device (4) automatically cuts off a first inserting sheet (0121) of an ignition coil plug (01) on the fixed placing seat (112) through system control;

the mounting device (6) is mounted on the equipment base (11), the mounting device (6) comprises a feeding mechanism (61) and a conveying mechanism (62) used for conveying the diode braid (03), the feeding mechanism (61) comprises an abutting part (611) and a feeding rod (612), a material passing port (6111) for the feeding rod (612) to pass through is formed in the abutting part (611), when the ignition coil plug (01) is mounted on the fixed mounting base (112), one end of the material passing port (6111) faces the diode mounting position of the ignition coil plug (01), and the other end of the material passing port (6111) faces the diode (02) position of the diode braid (03) on the conveying mechanism (62); the feeding rod (612) and the abutting piece (611) are located on two sides of the diode braid (03), and when the diode (02) is installed, the feeding rod (612) is driven by a driving cylinder to push a single diode (02) on the diode braid (03) into the material passing port (6111) until the diode is pushed to the diode installation position;

bending device (9), bending device (9) install in on equipment seat (11), bending device (9) department is equipped with rotates and places seat (711), rotate and place seat (711) set up in on equipment seat (11), rotate and place seat (711) with fixed seat (112) structure is unanimous, ignition coil plug (01) on fixed seat (112) move extremely through the manipulator rotate and place on seat (711), bending device (9) are through system control, and are automatic right rotate and place the second inserted sheet (0122) of seat (711) upper ignition coil plug (01) and buckle.

2. The ignition coil plug production line according to claim 1,

cutting device (4) including cutting mechanism (41), cutting mechanism (41) is including stable piece (411) and cut piece (412), stable piece (411) with cut piece (412) dislocation set from top to bottom, stable piece (411) with cut piece (412) all through the driving cylinder drive, when cutting, stable piece (411) with cut piece (412) towards the relative direction motion, stable piece (411) with the position conflict that first inserted sheet (0121) need remain cut off piece (412) with the position that first inserted sheet (0121) needs cut off.

3. An ignition coil plug production line according to claim 2,

two sides of the stabilizing block (411) are respectively provided with a limiting block (4111), two limiting blocks (4111) and the stabilizing block (411) enclose a material guiding space (4112), the equipment base (11) is provided with a material guiding member (4114), the material guiding member (4114) is communicated with the material guiding space (4112), and the material guiding member (4114) guides the cut waste materials to a position for centralized collection;

the cutting device (4) further comprises a blowing mechanism (42), the blowing mechanism (42) is arranged on the cutting block (412), the blowing mechanism (42) blows towards the direction of the stabilizing block (411), and the blowing mechanism (42) blows the cutting waste of the first inserting pieces (0121) into the guide space (4112).

4. The ignition coil plug production line according to claim 1,

the end part of the feeding rod (612) used for pushing the diode (02) is provided with two extension sections (6121) and two limiting sections (6122), the two extension sections (6121) are distributed at intervals, the distance between the two extension sections (6121) is larger than the distance between the two diode mounting seats (014) on the ignition coil plug (01), and one extension section (6121) is used for being abutted to an electrode lead (021) on one side of the diode (02) on the diode braid (03); the two limiting sections (6122) are distributed at intervals, the distance between the two limiting sections (6122) is smaller than the distance between the two diode mounting seats (014) on the ignition coil plug (01), the distribution direction of the two extending sections (6121) is consistent with the distribution direction of the two limiting sections (6122), the lengths of the two limiting sections (6122) are both larger than the lengths of the two extending sections (6121), and the end parts of the limiting sections (6122) are provided with limiting grooves (6124); when the feeding rod (612) moves towards the inside of the material passing port (6111), the electrode lead (021) is broken, the electrode leads (021) on two sides of the diode (02) are located in the limiting groove (6124), the feeding rod (612) pushes the electrode lead (021) to the clamping groove (0141) of the diode mounting seat (014), and at the moment, each diode mounting seat (014) is located between the limiting section (6122) and the extension section (6121) on the same side.

5. An ignition coil plug production line according to claim 4,

the mounting device (6) is driven by a driving cylinder to move in a direction close to or far away from the fixed placing seat (112).

6. The ignition coil plug production line according to claim 1,

the bending device (9) comprises a clamping mechanism (91) and a bending mechanism (92), wherein the clamping mechanism (91) comprises two clamping pieces (912) which are oppositely arranged; when the ignition coil plug (01) is placed on the rotary placing seat, the two clamping pieces (912) drive the parts, which do not need to be bent, of the second inserting pieces (0122) on the ignition coil plug (01) through the driving cylinder to clamp, and the parts, which need to be bent, are leaked outside; the bending mechanism (92) comprises a prepressing end (921) and a pressing end (923), the prepressing end (921) and the pressing end (923) are both driven by a driving cylinder, and the prepressing end (921) applies force to the part, needing to be bent, of the second inserting sheet (0122) in the bending direction until bending; and the pressing end (923) is used for performing secondary pressing and bending on the second inserting sheet (0122) from top to bottom after the pressing and bending end (921).

7. The ignition coil plug production line according to claim 1,

the device is characterized by further comprising a detection device (3), wherein the detection device (3) is installed on the equipment base (11), the detection device (3) comprises a needle detection mechanism (31) and a piece detection mechanism (32), the needle detection mechanism (31) comprises a first length sensor (311) used for detecting the length of a probe (013) of an ignition coil plug (01), and the piece detection mechanism (32) comprises a circuit detection head (321) used for detecting whether short circuit exists between the insertion pieces (012);

a temporary placing seat (211) is arranged at the position of the detection device (3), the structure of the temporary placing seat (211) is the same as that of the fixed placing seat (112), a through hole (2111) is formed in the temporary placing seat (211), the through hole (2111) is communicated with a socket (0111) of an ignition coil plug (01), and a probe (013) is exposed to the outside by forming the through hole (2111); the first length sensor (311) is driven by the driving cylinder to detect the length of the probe (013) through the through port (2111); the circuit detection head (321) is driven by the driving cylinder to approach the plug-in piece (012) until contacting, and the plug-in piece (012) is detected; the ignition coil plug (01) on the temporary placement seat (211) is moved to the fixed placement seat (112) through a mechanical arm.

8. An ignition coil plug production line according to claim 7,

the circulating device (7) comprises a rotary disc (71) and a driving mechanism (72), the rotary disc (71) rotates on the equipment base (11), the driving mechanism (72) is used for driving the rotary disc (71) to rotate, a plurality of rotary arranging bases (711) are arranged on the rotary disc (71), and the rotary arranging bases (711) are uniformly distributed along the circumferential direction of the rotary disc (71);

bending device (9) set up in carousel (71) position department and rigidity, work as one on carousel (71) it carries ignition coil plug (01) to rotate to rotate arrangement seat (711) when bending device (9) department, bending device (9) are buckled second inserted sheet (0122).

9. The ignition coil plug production line according to claim 8,

the device is characterized by further comprising a checking device (10), wherein the checking device (10) is installed on the equipment base (11), the checking device (10) is located behind the bending device (9) in the process, the checking device (10) comprises a length checking mechanism (101), a position checking mechanism (102) and a communication checking mechanism (103), the length checking mechanism (101), the position checking mechanism (102) and the communication checking mechanism (103) are arranged around the rotary table (71), and the ignition coil plugs (01) on the rotary installation bases (711) are checked in a one-to-one mode; the length detecting mechanism (101) comprises a second length sensor (1011), and the second length sensor (1011) detects the lengths of the first inserting sheet (0121) and the second inserting sheet (0122); the position detection mechanism (102) comprises a camera (1021), and the camera (1021) is used for observing the installation condition of the diode (02); the checking-through mechanism (103) comprises a power supply end (1031) and a receiving end (1033), one of the power supply end (1031) and the receiving end (1033) is in contact with the plug-in piece (012), the other one of the power supply end (1031) and the receiving end (1033) is in contact with the probe (013), and the checking-through mechanism (103) detects whether the ignition coil plug (01) is normally operated or not.

10. An ignition coil plug production line according to claim 9,

still include discharging device (110), discharging device (110) install in on equipment seat (11), discharging device (110) include two blowing dishes (1101) and two driving piece (1102), one driving piece (1102) are used for driving one blowing dish (1101) move towards the placer (1) is outer, two blowing dish (1101) reverse motion, ignition coil plug (01) on the rotatory placer (711) are placed through the manipulator on blowing dish (1101).