CN114261756A - Semi-automatic box entering clamp for square battery module - Google Patents
Semi-automatic box entering clamp for square battery module Download PDFInfo
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- CN114261756A CN114261756A CN202111500614.2A CN202111500614A CN114261756A CN 114261756 A CN114261756 A CN 114261756A CN 202111500614 A CN202111500614 A CN 202111500614A CN 114261756 A CN114261756 A CN 114261756A
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Abstract
The invention provides a semi-automatic box entering clamp for a square battery module, which belongs to the technical field of carrying equipment and comprises: a frame; the control handle is horizontally and fixedly connected with the side edge of the frame; the control panel is arranged on the control handle; the positioning mechanism is fixedly arranged on the side edge of the frame; the vacuum adsorption mechanism is fixedly arranged in the middle of the bottom end of the frame; the two anti-falling mechanisms are fixedly arranged on the left side and the right side of the bottom end of the frame; the two limiting mechanisms are arranged on the left side and the right side of the bottom end of the frame; at least one sensor arranged at the bottom end of the frame; and the single chip microcomputer is respectively connected with the control panel, the vacuum adsorption mechanism, the anti-falling mechanism and the sensor and is arranged in the frame. The invention has the advantages that: very big promotion battery module's transport security and efficiency, very big reduction the handling cost.
Description
Technical Field
The invention relates to the technical field of carrying equipment, in particular to a semi-automatic boxing clamp for a square battery module.
Background
With the rise and the vigorous development of new energy, the automobile power battery manufacturing industry must develop at a high speed, and the bottleneck of capacity, quality and safety of the automobile power battery manufacturing is urgently needed to be broken through. After the automobile power battery (battery module) is manufactured, the automobile power battery needs to be transported to be assembled in the next step, and two methods of manual transportation and full-automatic transportation mainly exist in the prior art, but the following defects exist:
1. the battery modules are generally heavy in quality and low in manual carrying efficiency, and the battery modules may fall off in the process of grabbing the battery modules to move, so that the battery modules are damaged or personal safety accidents are caused; 2. the full-automatic carrying clamping jaw has the advantages of multiple fittings such as electric wires and air pipes, high cost of detection sensors and pneumatic components and high failure rate.
Therefore, how to provide a semi-automatic boxing clamp for a square battery module, which realizes the improvement of the transportation safety and efficiency of the battery module and the reduction of the transportation cost, becomes a technical problem to be solved urgently.
Disclosure of Invention
The invention aims to solve the technical problem of providing a semi-automatic boxing clamp for a square battery module, so that the carrying safety and efficiency of the battery module are improved, and the carrying cost is reduced.
The invention is realized by the following steps: the utility model provides a semi-automatic income case anchor clamps of square battery module, includes:
a frame;
the control handle is horizontally and fixedly connected with the side edge of the frame;
the control panel is arranged on the control handle;
the positioning mechanism is fixedly arranged on the side edge of the frame;
the vacuum adsorption mechanism is fixedly arranged in the middle of the bottom end of the frame;
the two anti-falling mechanisms are fixedly arranged on the left side and the right side of the bottom end of the frame;
the two limiting mechanisms are arranged on the left side and the right side of the bottom end of the frame;
at least one sensor arranged at the bottom end of the frame;
and the single chip microcomputer is respectively connected with the control panel, the vacuum adsorption mechanism, the anti-falling mechanism and the sensor and is arranged in the frame.
Furthermore, the control panel is provided with a plurality of control buttons, and each control button is respectively connected with the single chip microcomputer.
Further, the positioning mechanism includes:
the two spring compression sub-mechanisms are vertically arranged on the side edge of the frame, and the compression ends of the two spring compression sub-mechanisms are upward;
a connecting flat plate which is respectively and fixedly connected with the lower end of each spring compressing sub mechanism;
and the at least one spring positioning pin is arranged on the connecting flat plate, and the positioning direction faces inwards.
Further, the vacuum adsorption mechanism includes:
the lower end of the bus board is provided with a plurality of air holes;
an air suction interface communicated with the confluence plate;
the air blowing interface is communicated with the bus board;
one end of each check valve is communicated with one air hole;
the sucking discs are respectively communicated with the check valve;
the at least two limiting columns are arranged at the lower end of the bus board;
a primary air reservoir;
and the vacuum generator is respectively communicated with the air suction interface, the air blowing interface and the main air storage tank and is connected with the singlechip.
Further, the vacuum adsorption mechanism further comprises:
and the air storage tank is communicated with the vacuum generator.
Further, the fall arrest mechanism comprises:
the first air cylinder is fixedly arranged at the bottom end of the frame and is connected with the single chip microcomputer;
the horizontal guide rail is connected with the power output end of the first air cylinder;
the second air cylinder is arranged at the tail end of the horizontal guide rail and is connected with the single chip microcomputer;
a vertical guide rail connected with the power output end of the second cylinder;
and the bottom pocket flat plate is fixedly connected with the bottom end of the vertical guide rail.
Further, stop gear includes:
the top ends of the two linear bearings are detachably connected with the bottom end of the frame;
and the limiting block is fixedly connected with the bottom ends of the two linear bearings.
Further, the sensor is a proximity sensor.
Further, still include:
and the communication module is connected with the singlechip.
Further, still include:
and the two fine adjustment handles are symmetrically and fixedly arranged on two side edges of the frame.
The invention has the advantages that:
1. through setting up positioning mechanism and stop gear to battery module fix a position and spacing, guarantee that semi-automatic income case anchor clamps press from both sides with correct position and get battery module, set up again and prevent weighing down the bottom of mechanism to battery module and carry out the pocket end, avoid battery module to press from both sides the in-process and drop, and set up proximity sensor and be used for judging whether semi-automatic income case anchor clamps are placed in place, it just starts vacuum adsorption mechanism and adsorbs to battery module to place in place, avoid adsorbing not jail, finally very big promotion the security of battery module transport, for traditional manual handling, very big promotion battery module's transport efficiency, for traditional full automatic handling, the structure is simpler, the hardware cost is cheaper, the fortune dimension is with low costs, very big reduction the handling cost of battery module.
2. The spare air storage tank is arranged to provide a spare air source to ensure the stability of air pressure, the battery module is prevented from falling off when the main air storage tank is cut off, and the safety of carrying the battery module is further improved.
3. Through the bottom releasable connection who sets up linear bearing and frame, can adjust stop gear's position as required to the not unidimensional battery module of adaptation, very big promotion the suitability.
Drawings
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of a semiautomatic boxing jig for square battery modules according to the present invention.
FIG. 2 is a schematic structural diagram of a control handle and a control panel according to the present invention.
Fig. 3 is a schematic structural view of the positioning mechanism of the present invention.
Fig. 4 is a schematic structural view of the vacuum adsorption mechanism of the present invention.
FIG. 5 is a schematic structural view of the fall arrest mechanism of the present invention.
Fig. 6 is a schematic structural view of the limiting mechanism of the present invention.
Fig. 7 is a schematic circuit block diagram of a semiautomatic boxing jig for square battery modules according to the present invention.
Description of the labeling:
100-a square battery module semi-automatic box-entering clamp, 1-a frame, 2-a control handle, 3-a control panel, 4-a positioning mechanism, 5-a vacuum adsorption mechanism, 6-an anti-falling mechanism, 7-a limiting mechanism, 8-a sensor, 9-a single chip microcomputer, 10-a communication module, 11-a fine adjustment handle, 12-a battery module, 31-a control button, 41-a spring compression sub mechanism, 42-a connecting flat plate, 43-a spring positioning pin, 51-a confluence plate, 52-an air suction interface, 53-an air blowing interface, 54-a check valve, 55-a sucker, 56-a limiting column, 57-a vacuum generator, 61-a first air cylinder, 62-a horizontal guide rail, 63-a second air cylinder and 64-a vertical guide rail, 65-bottom holding flat plate, 71-linear bearing and 72-limiting block.
Detailed Description
The semi-automatic boxing clamp 100 for the square battery module solves the technical problems that manual carrying efficiency is low, the square battery module can fall off and full-automatic carrying cost is high in the prior art, greatly improves carrying safety and efficiency of the battery module, and greatly reduces carrying cost.
In order to solve the above problems, the technical solution in the embodiments of the present invention has the following general idea: set up positioning mechanism 4 and stop gear 7 and fix a position and spacing battery module 12, guarantee to press from both sides with the correct position and get battery module 12, set up again and prevent weighing down the bottom of mechanism 6 to battery module 12 and carry out the pocket end, avoid battery module 12 to press from both sides the in-process and drop getting, and set up proximity sensor 8 and be used for judging whether semi-automatic income case anchor clamps 100 place to target in place, place to target in place and start vacuum adsorption mechanism 5 and adsorb on battery module 12, with the security that promotes battery module 12 transport, for the handling efficiency of traditional artifical transport promotion battery module 12, for traditional full automatic handling reduction battery module 12's handling cost.
For better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the embodiments.
Referring to fig. 1 to 7, a preferred embodiment of a semi-automatic boxing jig 100 for square battery modules according to the present invention includes:
a frame 1 for carrying the semi-automatic boxing jig 100;
a control handle 2 horizontally and fixedly connected with the side edge of the frame 1 and used for fixing the control panel 3;
the control panel 3 is arranged on the control handle 2 and used for sending a control signal to the singlechip 9;
the positioning mechanism 4 is fixedly arranged on the side edge of the frame 1 and used for positioning the battery module 12;
the vacuum adsorption mechanism 5 is fixedly arranged in the middle of the bottom end of the frame 1 and is used for adsorbing the battery module 12;
the two anti-falling mechanisms 6 are fixedly arranged on the left side and the right side of the bottom end of the frame 1 and are used for carrying out bottom holding on the battery module 12 to avoid falling;
the two limiting mechanisms 7 are arranged on the left side and the right side of the bottom end of the frame 1 and used for limiting the battery modules 12 and guiding the placement of the semi-automatic boxing fixture 100;
at least one sensor 8, which is arranged at the bottom end of the frame 1 and is used for identifying whether the placement position of the semi-automatic boxing jig 100 is in place;
the single chip microcomputer 9 is respectively connected with the control panel 3, the vacuum adsorption mechanism 5, the anti-falling mechanism 6 and the sensor 8 and is arranged in the frame 1; the single chip microcomputer 9 is used for controlling the operation of the semi-automatic boxing jig 100, and in the specific implementation, the single chip microcomputer capable of realizing the function is selected from the prior art, and is not limited to any type, such as a single chip microcomputer of STM32F103 series of ST company, and the control program is well known by those skilled in the art, which can be obtained by those skilled in the art without creative work.
The control panel 3 is provided with a plurality of control buttons 31, and each control button 31 is respectively connected with the singlechip 9.
The positioning mechanism 4 includes:
the two spring compression sub-mechanisms 41 are vertically arranged on the side edge of the frame 1, the compression ends of the two spring compression sub-mechanisms are upward, and the two spring compression sub-mechanisms are used for providing buffering when the battery module 12 is placed into a box body;
a connecting plate 42, which is respectively fixedly connected with the lower end of each spring compressing sub-mechanism 41;
and the at least one spring positioning pin 43 is arranged on the connecting flat plate 42, the positioning direction is inward, and the spring positioning pin is matched with the hole on the side edge of the battery module 12 and used for positioning the battery module 12 so as to judge whether the semi-automatic boxing clamp 100 is placed in place.
The vacuum adsorption mechanism 5 includes:
a cylinder manifold 51, the lower end of which is provided with a plurality of air holes (not shown) and which is fixedly arranged in the middle of the bottom end of the frame 1;
an air suction port 52 communicating with the bus plate 51;
an air blowing port 53 communicating with the bus plate 51;
a plurality of check valves 54, one end of each of which is communicated with one of the air holes;
the suction cups 55 are respectively communicated with the check valve 54 and are used for adsorbing the battery module 12;
at least two limiting columns 56, which are arranged at the lower end of the bus board 51 and are used for protecting the suction cup 55 and preventing the suction cup 55 from being damaged due to over-tight adsorption;
a main air reservoir (not shown);
a vacuum generator 57 respectively communicated with the air suction interface 52, the air blowing interface 53 and the main air storage tank and connected with the singlechip 9; the vacuum generator 57 sucks air in the suction cup 55 to the main air tank through the suction port 52, the bus plate 51, and the check valve 54 so that the suction cup 55 has an adsorption force, and the vacuum generator 57 blows air into the suction cup 55 through the blowing port 53, the bus plate 51, and the check valve 54 to unlock the suction cup 55.
The vacuum adsorption mechanism 5 further includes:
and a backup air tank (not shown) communicating with the vacuum generator 57 for stabilizing the air pressure of the backup air source.
The anti-falling mechanism 6 comprises:
the first air cylinder 61 is fixedly arranged at the bottom end of the frame 1 and is connected with the singlechip 9;
a horizontal guide rail 62 connected to the power output end of the first cylinder 61;
the second air cylinder 63 is arranged at the tail end of the horizontal guide rail 62 and is connected with the single chip microcomputer 9;
a vertical guide rail 64 connected to a power output end of the second cylinder 63;
a bottom plate 65 fixedly connected to the bottom end of the vertical guide rail 64; the bottom-pocket flat plate 65 firstly translates outwards through the first air cylinder 61 and the horizontal guide rail 62, then translates downwards through the second air cylinder 63 and the vertical guide rail 64, and finally translates inwards through the first air cylinder 61 and the horizontal guide rail 62 to pocket the battery module 12.
Stop gear 7 includes:
two linear bearings 71, the top ends of which are detachably connected with the bottom end of the frame 1;
and the limiting block 72 is fixedly connected with the bottom ends of the two linear bearings 71.
The sensor 8 is a proximity sensor 8 for identifying whether the placement position of the semi-automatic boxing jig 100 is in place.
Further comprising:
a communication module 10 connected with the single chip microcomputer 9; the communication module is a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, an NB-IOT communication module, an LORA communication module, a WIFI communication module, a Bluetooth communication module, a ZigBee communication module or a wired communication module, and is used for communicating with a crane (KBK) to control the semi-automatic boxing clamp 100 to displace.
Further comprising:
and the two fine adjustment handles 11 are symmetrically and fixedly arranged on two side edges of the frame 1.
The working principle of the invention is as follows:
the semi-automatic box entering clamp 100 is installed on a crane (not shown), a moving instruction is sent to the single chip microcomputer 9 through the control panel 3, the single chip microcomputer 9 forwards the moving instruction to the crane through the communication module 10, and then the semi-automatic box entering clamp 100 is moved to a position right above the battery module 12.
The control panel 3 controls the semi-automatic boxing fixture 100 to slowly move downwards, and the battery module 12 is positioned and limited through the positioning mechanism 4 and the limiting mechanism 7. The single chip microcomputer 9 receives sensing signals of the sensor 8 in real time, judges that the distance between the sensor 8 and the battery module 12 meets a preset distance interval based on the sensing signals, starts the vacuum adsorption mechanism 5 to adsorb the battery module 12 based on a control instruction of the control panel 3, controls the anti-falling mechanism 6 to pocket the battery module 12 at the bottom, finishes clamping of the battery module 12, and moves the battery module 12 to a certain distance above a preset position through the crane.
The control panel 3 controls the anti-falling mechanism 6 to reset, lowers the battery module 12 to a preset position, controls the vacuum adsorption mechanism 5 to break vacuum, unlocks the adsorption of the battery module 12, and finishes the transportation of the battery module 12.
In summary, the invention has the advantages that:
1. through setting up positioning mechanism and stop gear to battery module fix a position and spacing, guarantee that semi-automatic income case anchor clamps press from both sides with correct position and get battery module, set up again and prevent weighing down the bottom of mechanism to battery module and carry out the pocket end, avoid battery module to press from both sides the in-process and drop, and set up proximity sensor and be used for judging whether semi-automatic income case anchor clamps are placed in place, it just starts vacuum adsorption mechanism and adsorbs to battery module to place in place, avoid adsorbing not jail, finally very big promotion the security of battery module transport, for traditional manual handling, very big promotion battery module's transport efficiency, for traditional full automatic handling, the structure is simpler, the hardware cost is cheaper, the fortune dimension is with low costs, very big reduction the handling cost of battery module.
2. The spare air storage tank is arranged to provide a spare air source to ensure the stability of air pressure, the battery module is prevented from falling off when the main air storage tank is cut off, and the safety of carrying the battery module is further improved.
3. Through the bottom releasable connection who sets up linear bearing and frame, can adjust stop gear's position as required to the not unidimensional battery module of adaptation, very big promotion the suitability.
Although specific embodiments of the invention have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the appended claims.
Claims (10)
1. The utility model provides a semi-automatic income case anchor clamps of square battery module which characterized in that: the method comprises the following steps:
a frame;
the control handle is horizontally and fixedly connected with the side edge of the frame;
the control panel is arranged on the control handle;
the positioning mechanism is fixedly arranged on the side edge of the frame;
the vacuum adsorption mechanism is fixedly arranged in the middle of the bottom end of the frame;
the two anti-falling mechanisms are fixedly arranged on the left side and the right side of the bottom end of the frame;
the two limiting mechanisms are arranged on the left side and the right side of the bottom end of the frame;
at least one sensor arranged at the bottom end of the frame;
and the single chip microcomputer is respectively connected with the control panel, the vacuum adsorption mechanism, the anti-falling mechanism and the sensor and is arranged in the frame.
2. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the control panel is provided with a plurality of control buttons, and each control button is respectively connected with the single chip microcomputer.
3. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the positioning mechanism includes:
the two spring compression sub-mechanisms are vertically arranged on the side edge of the frame, and the compression ends of the two spring compression sub-mechanisms are upward;
a connecting flat plate which is respectively and fixedly connected with the lower end of each spring compressing sub mechanism;
and the at least one spring positioning pin is arranged on the connecting flat plate, and the positioning direction faces inwards.
4. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the vacuum adsorption mechanism includes:
the lower end of the bus board is provided with a plurality of air holes;
an air suction interface communicated with the confluence plate;
the air blowing interface is communicated with the bus board;
one end of each check valve is communicated with one air hole;
the sucking discs are respectively communicated with the check valve;
the at least two limiting columns are arranged at the lower end of the bus board;
a primary air reservoir;
and the vacuum generator is respectively communicated with the air suction interface, the air blowing interface and the main air storage tank and is connected with the singlechip.
5. The semi-automatic boxing jig for the square battery module as claimed in claim 4, wherein: the vacuum adsorption mechanism further comprises:
and the air storage tank is communicated with the vacuum generator.
6. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the anti-falling mechanism comprises:
the first air cylinder is fixedly arranged at the bottom end of the frame and is connected with the single chip microcomputer;
the horizontal guide rail is connected with the power output end of the first air cylinder;
the second air cylinder is arranged at the tail end of the horizontal guide rail and is connected with the single chip microcomputer;
a vertical guide rail connected with the power output end of the second cylinder;
and the bottom pocket flat plate is fixedly connected with the bottom end of the vertical guide rail.
7. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the stop gear includes:
the top ends of the two linear bearings are detachably connected with the bottom end of the frame;
and the limiting block is fixedly connected with the bottom ends of the two linear bearings.
8. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: the sensor is a proximity sensor.
9. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: further comprising:
and the communication module is connected with the singlechip.
10. The semi-automatic boxing jig for the square battery module as claimed in claim 1, wherein: further comprising:
and the two fine adjustment handles are symmetrically and fixedly arranged on two side edges of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111500614.2A CN114261756A (en) | 2021-12-09 | 2021-12-09 | Semi-automatic box entering clamp for square battery module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111500614.2A CN114261756A (en) | 2021-12-09 | 2021-12-09 | Semi-automatic box entering clamp for square battery module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114261756A true CN114261756A (en) | 2022-04-01 |
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ID=80826666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111500614.2A Pending CN114261756A (en) | 2021-12-09 | 2021-12-09 | Semi-automatic box entering clamp for square battery module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114261756A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023240765A1 (en) * | 2022-06-14 | 2023-12-21 | 宁德时代新能源科技股份有限公司 | Boxing apparatus |
-
2021
- 2021-12-09 CN CN202111500614.2A patent/CN114261756A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023240765A1 (en) * | 2022-06-14 | 2023-12-21 | 宁德时代新能源科技股份有限公司 | Boxing apparatus |
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