CN211728221U - Electrode plate installation device on heater - Google Patents
Electrode plate installation device on heater Download PDFInfo
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- CN211728221U CN211728221U CN201921499748.5U CN201921499748U CN211728221U CN 211728221 U CN211728221 U CN 211728221U CN 201921499748 U CN201921499748 U CN 201921499748U CN 211728221 U CN211728221 U CN 211728221U
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- upper electrode
- electrode plate
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Abstract
The utility model discloses an electrode plate installation device on heater has: a box body; the bottom plate is arranged in the box body; the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line; the jacking mechanism, the material box mechanism, the arranging mechanism, the weight removing mechanism and the moving module automatically complete the installation of the upper electrode plate, have high automation degree and high working efficiency, and can automatically remove and arrange the upper electrode plate, so that the installation of the upper electrode plate is regular and reliable.
Description
Technical Field
The utility model belongs to the technical field of PTC water heater equipment, especially, relate to an electrode plate installation device on heater.
Background
In realizing the utility model discloses an in-process, utility model human finds that prior art has following problem at least: in the traditional technology, the installation process of the electrode plate on the automobile PTC water heater is completed manually, the working efficiency is low, and the automation degree is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic electrode piece installation on accomplishing is provided, degree of automation is high, and work efficiency is high to can carry out automatic rejection and regular to last electrode piece, electrode piece installation device on the regular reliable heater of electrode piece installation on the messenger.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an electrode sheet mounting apparatus on a heater, comprising:
a box body;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the following tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate an upper electrode plate;
the regulating mechanism is arranged on the bottom plate and provided with a mounting plate, a regulating block, a regulating cylinder and a push block, the mounting plate is mounted on the bottom plate, the regulating block is mounted on the mounting plate, and a notch matched with the upper electrode plate is formed in the regulating block; the regulating cylinder is arranged on the bottom plate, the push block is connected with a piston rod of the regulating cylinder, and an opening matched with the upper electrode plate is formed in the push block;
the weight removing mechanism is arranged on the bottom plate, the regulating mechanism is provided with a weight removing pushing block and a weight removing cylinder, the weight removing cylinder is arranged on the bottom plate, and the weight removing pushing block is connected with a piston rod of the weight removing cylinder; when the upper electrode plates are placed on the regulating block, the height of the weight-removing push block is higher than that of one upper electrode plate and is smaller than that of two upper electrode plates;
the mobile module is arranged on the bottom, an air cylinder is arranged on the mobile module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the upper electrode plate, and the mobile module can enable the upper electrode plate to be transported among the material box mechanism, the arranging mechanism and the follow-up tooling plate.
The magazine mechanism includes:
a magazine capable of accommodating the upper electrode plate;
the material pushing cylinder is arranged at the bottom of the bottom plate; a piston rod of the material pushing cylinder extends into the material box;
the push plate is connected with the piston rod of the material pushing cylinder and can push the upper electrode plate in the material box.
The jacking mechanism is provided with:
the jacking cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the barrier cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the barrier cylinder penetrates through the bottom plate and can block the follow-up tooling plate on the conveying line;
the baffle is arranged on the bottom plate and can limit the position of the traveling tooling plate in the vertical direction.
The regulating mechanism further comprises a sliding block and a guide rail, the guide rail is arranged on the mounting plate, the sliding block is connected with the pushing block, and the sliding block is slidably mounted on the guide rail.
The notch on the regulating block is arranged at one corner of the regulating block, and the opening of the push block can be matched with one corner of the upper electrode plate; the motion direction of the push block is the diagonal direction of the upper electrode plate.
The regulating block is connected with the push block through a spring.
The method for mounting the electrode plate mounting device on the heater comprises the following steps:
1) the following tooling plate is driven by the conveying line until being blocked by the extending blocking cylinder; at the moment, after the fact that the follow-up tooling plate is in place is detected, the jacking cylinder ascends to position the follow-up tooling plate and pushes the follow-up tooling plate upwards until the follow-up tooling plate is fixed by the baffle;
2) the linear module moves to the upper part of the following tooling plate, and the vision camera detects whether the ceramic position is correct and whether glue dispensing points exist or not;
3) the linear module absorbs the upper electrode plate from the material box to the arranging station;
4) pushing out the weight removing push block of the weight removing mechanism to remove the redundant upper electrode plates on the regular blocks;
5) the regulating mechanism regulates the rest upper electrode plate on the regulating block;
6) the linear module takes an upper electrode plate from the regular station, places the upper electrode plate on a ceramic plate in the follow-up tooling plate and detects whether the position is correct or not through a visual camera;
7) after the processing is finished, the jacking cylinder and the blocking cylinder retract, and the follow-up tooling plate is released to the conveying line.
One of the technical schemes has the advantages or beneficial effects that the installation of the upper electrode plate is automatically completed, the automation degree is high, the working efficiency is high, the upper electrode plate can be automatically removed and regulated, and the installation of the upper electrode plate is regulated and reliable.
Drawings
Fig. 1 is a schematic structural view of an electrode plate mounting device on a heater provided in an embodiment of the present invention;
FIG. 2 is a schematic structural view of an electrode pad mounting device on the heater of FIG. 1;
FIG. 3 is a schematic structural view of a magazine mechanism of the electrode plate mounting apparatus on the heater of FIG. 1;
FIG. 4 is a schematic structural view of an electrode pad mounting arrangement on the heater of FIG. 1;
FIG. 5 is a schematic structural view of a regulating mechanism and a removing mechanism of the electrode plate mounting device on the heater of FIG. 1;
FIG. 6 is a schematic structural view of a regulating mechanism and a removing mechanism of the electrode plate mounting device on the heater of FIG. 1;
the labels in the above figures are: 1. the automatic weight-removing device comprises a box body, 2, a bottom plate, 3, a moving module, 4, an air cylinder, 5, a sucker, 6, a box mechanism, 601, a box, 602, a push plate, 603, a guide rod, 604, a material pushing cylinder, 7, a regulating mechanism, 701, a mounting plate, 702, a regulating block, 703, a regulating cylinder, 704, a sliding block, 705, a push block, 706, a guide rail, 8, a weight-removing mechanism, 801, a weight-removing push block, 802, a weight-removing sliding block, 803, a weight-removing guide rail, 9, a conveying line, 10, a follower tooling plate, 11, a jacking mechanism, 1101, a jacking air cylinder, 1102, a blocking air cylinder, 1103 and a baffle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Referring to fig. 1 to 6, an electrode sheet mounting apparatus on a heater has:
a box body;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the following tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate the upper electrode plate;
the regulating mechanism is arranged on the bottom plate and is provided with an installation plate, a regulating block, a regulating cylinder and a push block, the installation plate is installed on the bottom plate, the regulating block is installed on the installation plate, and a notch matched with the upper electrode plate is formed in the regulating block; the regular cylinder is arranged on the bottom plate, the push block is connected with a piston rod of the regular cylinder, and an opening matched with the upper electrode plate is formed in the push block;
the weight removing mechanism is arranged on the bottom plate, the regulating mechanism is provided with a weight removing pushing block and a weight removing cylinder, the weight removing cylinder is arranged on the bottom plate, and the weight removing pushing block is connected with a piston rod of the weight removing cylinder; when the upper electrode plates are placed on the regulating block, the height of the weight-removing push block is higher than that of one upper electrode plate and is smaller than that of two upper electrode plates; if a plurality of electrode slices are placed on the regulating block, the removing push block can push out a second electrode slice or more, and only one electrode slice meeting the regulation is reserved. The height of the removing push block can be adjusted, so that the electrode plates with the specified number are reserved.
The movable module is arranged on the bottom, an air cylinder is arranged on the movable module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the upper electrode plate, and the movable module can enable the upper electrode plate to be transported among the material box mechanism, the arranging mechanism and the follow-up tooling plate. The movable module is a three-axis linear module, can move in the X direction and the Y direction, and then moves in the X direction through the air cylinder.
The magazine mechanism includes:
a magazine capable of accommodating the upper electrode plate;
the material pushing cylinder is arranged at the bottom of the bottom plate; a piston rod of the material pushing cylinder extends into the material box;
the push plate is connected with a piston rod of the material pushing cylinder and can push an upper electrode plate in the material box.
The material box mechanism can jack up the material box, so that the sucking disc can suck the upper electrode plate conveniently. The position of the middle plate can be sensed by arranging the proximity switch in the material box mechanism, so that the position of the material box is sensed. The position of the magazine can be controlled.
The jacking mechanism is provided with:
the jacking cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the barrier cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the barrier cylinder penetrates through the bottom plate and can block a follow-up tooling plate on the conveying line;
the baffle sets up on the bottom plate, and the baffle can spacing follow up frock board position in vertical direction.
The regulating mechanism further comprises a sliding block and a guide rail, the guide rail is arranged on the mounting plate, the sliding block is connected with the pushing block, and the sliding block is slidably mounted on the guide rail.
The notch on the regulating block is arranged on one corner of the regulating block, and the opening of the push block can be matched with one corner of the upper electrode plate; the motion direction of the push block is the diagonal direction of the upper electrode plate. The upper electrode plate is pushed to be aligned with the edge of the notch on the regular block, so that the arrangement of the upper electrode plate is realized.
The regulating block is connected with the push block through a spring. Play the cushioning effect at regular in-process, prevent to damage the upper electrode piece.
The method for mounting the electrode plate mounting device on the heater comprises the following steps:
1) the following tooling plate is driven by the conveying line until being blocked by the extending blocking cylinder; at the moment, after the fact that the follow-up tooling plate is in place is detected, the jacking cylinder ascends to position the follow-up tooling plate and pushes the follow-up tooling plate upwards until the follow-up tooling plate is fixed by the baffle;
2) the linear module moves to the upper part of the following tooling plate, and the vision camera detects whether the ceramic position is correct and whether glue dispensing points exist or not;
3) the linear module absorbs the upper electrode plate from the material box to the arranging station;
4) pushing out the weight removing push block of the weight removing mechanism to remove the redundant upper electrode plates on the regular blocks;
5) the regulating mechanism regulates the rest upper electrode plate on the regulating block;
6) the linear module takes an upper electrode plate from the regular station, places the upper electrode plate on a ceramic plate in the follow-up tooling plate and detects whether the position is correct or not through a visual camera;
7) after the processing is finished, the jacking cylinder and the blocking cylinder retract, and the follow-up tooling plate is released to the conveying line.
After the scheme is adopted, the installation of the upper electrode plate is automatically completed, the automation degree is high, the working efficiency is high, the upper electrode plate can be automatically removed and regulated, and the installation of the upper electrode plate is regular and reliable.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.
Claims (6)
1. An electrode plate mounting apparatus for a heater, comprising:
a box body;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the following tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate an upper electrode plate;
the regulating mechanism is arranged on the bottom plate and provided with a mounting plate, a regulating block, a regulating cylinder and a push block, the mounting plate is mounted on the bottom plate, the regulating block is mounted on the mounting plate, and a notch matched with the upper electrode plate is formed in the regulating block; the regulating cylinder is arranged on the bottom plate, the push block is connected with a piston rod of the regulating cylinder, and an opening matched with the upper electrode plate is formed in the push block;
the weight removing mechanism is arranged on the bottom plate, the regulating mechanism is provided with a weight removing pushing block and a weight removing cylinder, the weight removing cylinder is arranged on the bottom plate, and the weight removing pushing block is connected with a piston rod of the weight removing cylinder; when the upper electrode plates are placed on the regulating block, the height of the weight-removing push block is higher than that of one upper electrode plate and is smaller than that of two upper electrode plates;
the mobile module is arranged on the bottom plate, an air cylinder is arranged on the mobile module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the upper electrode plate, and the mobile module can enable the upper electrode plate to be transported among the material box mechanism, the arranging mechanism and the follow-up tooling plate.
2. The electrode plate mounting apparatus on a heater as set forth in claim 1, wherein said magazine mechanism has:
a magazine capable of accommodating the upper electrode plate;
the material pushing cylinder is arranged at the bottom of the bottom plate; a piston rod of the material pushing cylinder extends into the material box;
the push plate is connected with the piston rod of the material pushing cylinder and can push the upper electrode plate in the material box.
3. The electrode sheet mounting apparatus for a heater as set forth in claim 2, wherein said lift mechanism has:
the jacking cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the barrier cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a piston rod of the barrier cylinder penetrates through the bottom plate and can block the follow-up tooling plate on the conveying line;
the baffle is arranged on the bottom plate and can limit the position of the traveling tooling plate in the vertical direction.
4. The heater upper electrode plate mounting device according to claim 3, wherein the regulating mechanism further comprises a slider and a guide rail, the guide rail is disposed on the mounting plate, the slider is connected with the push block, and the slider is slidably mounted on the guide rail.
5. The electrode plate mounting apparatus for a heater as claimed in claim 4, wherein the notch of the regulating block is provided at a corner of the regulating block, and the opening of the push block is adapted to a corner of the upper electrode plate; the motion direction of the push block is the diagonal direction of the upper electrode plate.
6. An electrode plate mounting apparatus for a heater as claimed in claim 5, wherein said regulating block is connected to said push block by a spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921499748.5U CN211728221U (en) | 2019-09-10 | 2019-09-10 | Electrode plate installation device on heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921499748.5U CN211728221U (en) | 2019-09-10 | 2019-09-10 | Electrode plate installation device on heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211728221U true CN211728221U (en) | 2020-10-23 |
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ID=72850038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921499748.5U Active CN211728221U (en) | 2019-09-10 | 2019-09-10 | Electrode plate installation device on heater |
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| Country | Link |
|---|---|
| CN (1) | CN211728221U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719877A (en) * | 2020-12-24 | 2021-04-30 | 苏州赛腾精密电子股份有限公司 | Intelligent special-shaped piece assembling system |
-
2019
- 2019-09-10 CN CN201921499748.5U patent/CN211728221U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719877A (en) * | 2020-12-24 | 2021-04-30 | 苏州赛腾精密电子股份有限公司 | Intelligent special-shaped piece assembling system |
| CN112719877B (en) * | 2020-12-24 | 2022-04-15 | 苏州赛腾精密电子股份有限公司 | Intelligent special-shaped piece assembling system |
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