CN114246352A

CN114246352A - Garlic peeling device with automatic conveying and directional control functions and working method

Info

Publication number: CN114246352A
Application number: CN202111442049.9A
Authority: CN
Inventors: 李心平; 孙臣臣; 马福丽; 张力元; 张万通; 杜哲; 耿令新; 庞靖; 王升升; 马义东
Original assignee: Henan University of Science and Technology
Current assignee: Henan University of Science and Technology
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-03-29
Anticipated expiration: 2041-11-30
Also published as: CN114246352B

Abstract

An automatic conveying and directional control garlic skin removing device and a working method thereof comprise a frame, a clove breaking mechanism, an automatic conveying mechanism, a peeling mechanism and an exhaust fan mechanism which are used as a main body of the peeling device; garlic bulbs enter the clove breaking barrel through the feeding port, the planetary gear disc is driven by the motor to perform turnover motion, the garlic cloves enter the automatic conveying mechanism through the garlic clove outlet, the stacked garlic cloves enter the positioning grids under the action of the limiting baffle and the first-stage conveying belt, the garlic cloves enter the peeling groove on the second-stage conveying belt under the rolling of the first-stage conveying belt, the round brush on the peeling plate deeply enters the peeling groove under the up-and-down driving of the hydraulic pump, the round brush performs rotary peeling under the control, peeled garlic cloves fall down through the outlet under the rack and the garlic outlet in the peeling mechanism under the rolling of the second-stage conveying belt, and the garlic cloves are intensively waited for the next processing; the device has high automation degree, and solves the problem of high peeling breakage rate of the traditional machine.

Description

Garlic peeling device with automatic conveying and directional control functions and working method

Technical Field

The invention belongs to the technical field of garlic processing equipment, and particularly relates to a garlic peeling device capable of automatically conveying and directionally controlling and a working method.

Background

Garlic is a crop which is frequently eaten in daily life, and is valued by people because of high cooking and medicinal values, but the garlic clove has a thin inedible outer skin on the outer surface, so the skin is removed before eating. Garlic peeling is a tedious, high-cost and long-time work, and the efficiency is too low when manual peeling is adopted, so that the garlic peeling by using a machine instead of manual work becomes a main research direction.

The garlic peeling machines on the market are mainly divided into a wet peeling machine and a dry peeling machine. The wet-type peeling machine has complicated steps, garlic can be further processed after being soaked in water, and the processing method has low efficiency, is easy to damage the garlic, has serious pollution and easily causes water resource waste. The dry-type peeling machine mainly comprises a rotary pneumatic peeling machine and a drum-type peeling machine, but the garlic is easily damaged by the method, and the peeling effect is not good.

The traditional garlic peeling machine has high breakage rate and low processing efficiency, and is only suitable for occasions with small demand. Along with the continuous increase of garlic demand, solve the not enough that traditional garlic decorticator exists, we need study out neotype garlic decorticator.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides an automatic conveying and directional control garlic peeling device and a working method thereof, which can realize low-loss peeling of garlic, provide an idea for researching a crop seed coat peeling device, and have certain significance for garlic peeling research in China.

The technical scheme adopted by the invention for solving the defects of the technical problems is as follows:

the utility model provides an automatic carry directional control's device of getting rid of garlic skin which characterized in that: comprises a frame as a main body of the peeling device, and a petal breaking mechanism, an automatic conveying mechanism, a peeling mechanism and an exhaust fan mechanism which are arranged on the frame;

the clove breaking mechanism comprises a feeding port arranged at the top of the clove breaking mechanism, a motor, a clove breaking barrel serving as a main body of the clove breaking mechanism and a garlic clove outlet arranged at the bottom of the clove breaking barrel; the feeding port is arranged at the top end of the segment breaking barrel, a segment breaking roller and a gear disc are arranged in the segment breaking barrel, and the segment breaking roller is driven by the gear disc to realize circulation;

the automatic conveying mechanism comprises a transmission shaft, a primary conveying belt, a supporting frame, a lead screw and a secondary conveying belt; the garlic clove peeling machine is characterized in that the primary conveying belt is fixed on a rack through a transmission shaft, a screw rod and a support frame, positioning grids with the same size are uniformly arranged on the primary conveying belt, the secondary conveying belt is fixed on the rack through two transmission shafts, peeling grooves with the same size are uniformly arranged on the secondary conveying belt corresponding to the positioning grids, and garlic cloves enter the peeling grooves on the secondary conveying belt through the positioning grids on the primary conveying belt;

the peeling mechanism comprises a rack, a hydraulic pump, a peeling plate, a round brush arranged at the bottom of the peeling plate and a garlic outlet; the hydraulic rod is controlled by the hydraulic pump to move up and down to drive the peeling plate to a specified position, so that the round brush is in contact with garlic cloves in the peeling groove to perform rotary friction peeling.

Furthermore, broken lamella roller sets up the top of toothed disc, broken lamella roller with the hub connection of toothed disc.

Furthermore, the motor is installed in the frame, with toothed disc electric connection, drives toothed disc and rotates.

Furthermore, the special-shaped segment breaking roller I and the special-shaped segment breaking roller II are arranged on two pinions of the gear disc respectively.

Furthermore, the gear disc comprises a planetary gear mechanism, an upper end cover, a lower end cover and two arc-shaped plates which can perform turnover motion along with the shaft, the motor drives the planetary gear disc to rotate, two pinions in the planetary gear disc drive the special-shaped clove breaking roller I and the special-shaped clove breaking roller II to perform turnover motion, and the special-shaped clove breaking roller I and the special-shaped clove breaking roller II realize autorotation in the process of friction with garlic cloves.

Further, the hydraulic pump passes through the bolt fastening on the rack, the peeling board through the fixed pin with hydraulic pump connection.

Furthermore, a limit baffle plate for assisting the garlic clove positioning is arranged above the primary conveying belt.

Further, the second-stage conveying belt conveys the garlic cloves peeled in the peeling mechanism forwards, and the garlic cloves fall to the lower part through the garlic outlet.

Furthermore, the exhaust fan mechanism comprises an exhaust fan, an air guide opening and a support, one end of the exhaust fan is hermetically connected with the rack, the other end of the exhaust fan is connected with the air guide opening, and the air guide opening is fixed on the support through a bolt.

Further, the working method comprises the following steps:

s1: garlic to be split enters the splitting barrel through the feeding port, the planetary gear disc is driven by the motor to perform the revolving motion, then the special-shaped splitting roller I and the special-shaped splitting roller II are driven to perform the revolving motion, and simultaneously the special-shaped splitting roller I and the special-shaped splitting roller II perform the self-rotation motion under the friction action with garlic splits;

s2: the garlic cloves enter the automatic conveying mechanism through the garlic clove outlet, and the stacked garlic cloves enter the positioning grids under the action of the limiting baffle and the primary conveying belt and enter the peeling groove on the secondary conveying belt under the rolling of the primary conveying belt;

s3: the round brush goes deep into a certain position of the peeling groove and rotates under control, garlic cloves are gradually peeled off by double flexible friction with the round brush and the inner wall of the peeling groove, and the peeled garlic cloves are thrown out of the peeling groove under the rotation motion of the round brush and are sucked out of the rack by the exhaust fan mechanism for centralized processing;

s4: the peeled garlic cloves fall down through a garlic outlet in the peeling mechanism under the rolling of the secondary conveyer belt.

The invention has the beneficial effects that:

the peeling principle of the invention is that the garlic cloves are flexibly rubbed in the peeling groove by the round brush, so that the garlic cloves are flexibly rubbed by the round brush and the inner wall of the peeling groove, the collision loss of garlic cloves is less by the peeling mode, the integrity of the garlic cloves can be ensured, and a better peeling effect can be achieved;

the garlic cloves to be split are put into the garlic clove breaking barrel through the feeding port, the gear disc is driven by the motor, the clove breaking roller is driven to do revolving motion by the shaft connected with the pinion, and the garlic clove breaking roller does self-transmission under the action of friction with the garlic cloves, so that the self-transmission and revolution motion of the garlic clove breaking roller is realized, and the garlic clove breaking effect is increased;

in the peeling process of the garlic cloves, the peeled garlic skin can be thrown out of the skin groove along with the rotation of the small round brush, an exhaust fan in the exhaust fan mechanism can draw the garlic skin thrown in the peeling mechanism out of the rack, the garlic skin is led out through the air guide opening to be subjected to centralized treatment, and the garlic skin collection process is completed; compared with the traditional garlic peeling technology, the garlic peeling device is high in automation degree, and the problem that the peeling damage rate of the traditional machine is high is solved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention.

FIG. 1 is a front view of the present invention;

FIG. 2 is a perspective view of the present invention;

FIG. 3 is a schematic view of the frame structure of the present invention;

FIG. 4 is a schematic structural diagram of a valve breaking mechanism of the present invention;

FIG. 5 is a schematic view of the inner structure of the valve-breaking barrel according to the present invention;

FIG. 6 is a schematic structural view of a gear plate of the valve-breaking barrel of the present invention;

FIG. 7 is a schematic structural view of an automatic conveying mechanism of the present invention;

FIG. 8 is a schematic view of the peeling mechanism of the present invention;

FIG. 9 is a schematic drawing of the suction fan of the present invention.

Reference numerals: 1. the garlic peeling machine comprises a rack, 2, a clove breaking mechanism, 21, a feeding port, 22, a clove breaking barrel, 221, an observation port, 23, a clove breaking roller, 231, a special-shaped clove breaking roller I, 232, a special-shaped clove breaking roller II, 24, a gear disc, 241, a planet wheel mechanism, 242, an arc-shaped plate, 25, a motor, 26, a garlic clove outlet, 3, an automatic conveying mechanism, 31, a transmission shaft, 32, a primary conveying belt, 33, a limit baffle, 34, a positioning grid, 35, a supporting frame, 36, a lead screw, 37, a secondary conveying belt, 38, a peeling groove, 4, a peeling mechanism, 41, a rack, 42, a hydraulic pump, 43, a fixing pin, 45, a round brush, 46, a garlic outlet, 5, an exhaust fan mechanism, 51, an exhaust fan, 52, an air guide port, 53 and a support.

Detailed Description

The invention is further illustrated with reference to specific examples.

The specific implementation mode is as follows:

as shown in fig. 3, the frame 1 of the present invention is a main body of the peeling apparatus, and is provided with a flap breaking mechanism 2, an automatic conveying mechanism 3, a peeling mechanism 4, and a suction fan mechanism 5. The garlic clove breaking mechanism 2 is arranged at the first level of the frame 1 to complete the garlic clove breaking process; the automatic conveying mechanism 3 is arranged on the second and third levels of the frame 1 to complete the positioning and conveying process of the garlic cloves; the peeling mechanism 4 is arranged at the third layer of the frame 1 to complete the peeling and collecting process of the garlic cloves; the exhaust fan mechanism 5 is arranged at the third layer of the frame 1 to complete the collection process of the garlic rice skin.

As shown in FIG. 4, the clove breaking mechanism 2 of the present invention comprises a feeding port 21, a clove breaking barrel 22, a clove breaking roller 23, a gear plate 24, a motor 25 and a garlic clove outlet 26, wherein the clove breaking barrel 22 is connected with the frame 1; one layer is matched and fixed, the feeding port 21 is arranged above the clove breaking barrel 22, and garlic to be cloved can smoothly enter the clove breaking barrel 22.

As shown in fig. 5, the flap breaking mechanism 2 of the present invention has a flap breaking roller 23 and a gear disc 24 inside; the gear plate 24 is composed of a planetary wheel mechanism 241, an upper end cover, a lower end cover and two arc-shaped plates 242, and can realize that the gear can revolve while realizing rotation, so that the rotation and revolution of the clove breaking roller 23 can be realized through a shaft, and the clove breaking effect of garlic cloves can be better.

Preferably, the clove breaking roller 23 consists of two special-shaped clove breaking rollers I231 and two special-shaped clove breaking rollers II which are complementary in shape, in the clove breaking process, the motor 25 drives the planetary gear plate 241 to rotate, the two pinions drive the two clove breaking rollers 23 to perform turnover motion, the two clove breaking rollers 23 can rotate in the friction process with garlic cloves, and the two clove breaking rollers 23 are concave-convex complementary in shape, so that the clove breaking effect can be enhanced.

Preferably, in order to prevent the garlic skins and dust from entering the gear plate 24 during the clove breaking process, two arc-shaped plates 242 capable of making a revolving motion along with the shaft are designed above the gear plate 24, so that the dust and debris are prevented from entering the gear plate 24 to the greatest extent and affecting the work of the gear plate 24; and finally, the garlic cloves which are broken are conveyed to the automatic conveying mechanism 3 along the garlic clove outlet, so that the garlic clove breaking process is completed.

Example 1:

as shown in fig. 6, the automatic conveying mechanism 3 of the present invention includes a transmission shaft 31, a primary conveyor belt 32, a limit baffle 33, a positioning grid 34, a support frame 35, a lead screw 36, a secondary conveyor belt 37, and a peeling groove 38. The support frame 35 and the transmission shaft 31 enable the first-stage conveying belt 32 and the second-stage conveying belt 37 to be fixed on the frame 1 and do intermittent turnover movement. The limit baffle 33 assists the garlic cloves to enter the positioning grid 34, and the height of the garlic clove pile is adjusted through the limit baffle, so that the garlic cloves accurately fall into the peeling groove 38 on the second-level conveying belt 37 along with the forward movement of the first-level conveying belt 32, and the garlic cloves are positioned and conveyed.

As shown in FIG. 7, the peeling means 4 of the present invention comprises a stand 41, a hydraulic pump 42, a fixing pin 43, a peeling plate 44, a round brush 45 and a garlic outlet 46. The stand 41 is a main body of the peeling mechanism 4, the hydraulic pump 42 and the garlic outlet 46 are fixed on the stand 41, the peeling plate 44 can move up and down by controlling the hydraulic pump 42, the small round brush on the peeling plate is deeply inserted into the peeling groove for a certain distance by the control system, and when the round brush 45 on the peeling plate 44 reaches a designated position, the round brush 45 starts to rotate to peel the garlic cloves in the peeling groove 38; through the flexible friction of round brush to the garlic clove in shelling the inslot for the garlic clove receives the double flexible friction of round brush and shelling inslot inner wall in shelling the inslot, and this kind of mode of shelling makes the collision loss of garlic rice still less, can guarantee the integrality of garlic rice, can reach better effect of shelling.

As shown in fig. 8, the suction fan mechanism 5 of the present invention includes a suction fan 51, a wind guide opening 52, and a bracket 53. One end of the exhaust fan 51 is connected with the air guide port 52 and fixed on the bracket 53 through a bolt, and the other end is connected with a sealing port of a third stage of the frame 1. In the peeling process, the peeled garlic cloves are thrown out of the garlic peeling groove along with the rotation of the small round brush, the suction fan 51 works continuously to suck the garlic cloves thrown out of the garlic peeling groove 38 into the frame 1, and the garlic cloves are intensively treated through the other end of the air guide opening 52, so that air pollution is avoided.

The specific working method comprises the following steps:

s1: as shown in figures 1 and 2, the invention is a garlic peeling device with automatic conveying and directional control, the garlic to be split enters a clove breaking cylinder 22 through a feeding port 21, a planetary gear disc 241 is driven by a motor 25 to make a revolving motion, then a special-shaped clove breaking roller I231 and a special-shaped clove breaking roller II 232 are driven to make a revolving motion, and meanwhile, the special-shaped clove breaking roller makes a self-rotating motion under the friction action of the garlic cloves in the clove breaking process, so that the clove breaking effect is increased;

s2: the garlic cloves which have been broken enter the automatic conveying mechanism 3 through the garlic clove outlet 26, and the stacked garlic cloves enter the positioning grids 34 on the first-level conveying belt 32 under the action of the limiting baffle 33 and the first-level conveying belt 32 and enter the peeling groove 38 on the second-level conveying belt 37 under the rolling of the first-level conveying belt 32;

s3: in the peeling stage, the peeling plate 44 is driven to press down by the hydraulic pump 42, when the round brush 45 on the peeling plate 44 is deeply inserted into the peeling groove 38 for a certain position, the round brush 45 rotates under control, garlic cloves are gradually peeled off by double flexible friction with the round brush 45 and the inner wall of the peeling groove 38, and the peeling process is realized; in the peeling process, the peeled garlic cloves are thrown out of the garlic clove groove 38 under the rotation motion of the round brush 45, and are sucked out of the rack 1 by the suction fan 51 of the suction fan mechanism 5 for centralized processing.

S4: the peeled garlic cloves roll by the second-level conveyer belt 37 and fall through the outlet under the frame 1 and the garlic outlet 45 in the peeling mechanism to be intensively processed for the next step.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an automatic carry directional control's removal garlic skin device, includes frame (1) as the peeling apparatus main part, its characterized in that: the peeling machine also comprises a valve breaking mechanism (2), an automatic conveying mechanism (3), a peeling mechanism (4) and an exhaust fan mechanism (5) which are arranged on the rack (1);

the clove breaking mechanism (2) comprises a feeding port (21) arranged at the top of the clove breaking mechanism (2), a motor (25), a clove breaking cylinder (22) used as a main body of the clove breaking mechanism, and a garlic clove outlet (26) arranged at the bottom of the clove breaking cylinder (22); a valve breaking roller (23) and a gear disc (24) are arranged in the valve breaking barrel (22), and the valve breaking roller (23) is driven by the gear disc (24) to realize circulation;

the automatic conveying mechanism (3) comprises a transmission shaft (31), a primary conveying belt (32), a support frame (35), a screw rod (36) and a secondary conveying belt (37); the garlic clove peeling machine is characterized in that the primary conveying belt (32) is fixed on the rack (1) through a transmission shaft (31), a lead screw (36) and a support frame (35), positioning grids (34) with the same size are uniformly arranged on the primary conveying belt (32), the secondary conveying belt (37) is fixed on the rack (1) through two transmission shafts (31), peeling grooves (38) with the same size are uniformly arranged on the secondary conveying belt (37) corresponding to the positioning grids (34), and garlic cloves enter the peeling grooves (38) on the secondary conveying belt (37) through the positioning grids (34) on the primary conveying belt (32);

the peeling mechanism (4) comprises a rack (41), a hydraulic pump (42), a peeling plate (44), a round brush (45) arranged at the bottom of the peeling plate (44) and a garlic outlet (46); the hydraulic pump (42) controls the hydraulic rod to move up and down to drive the peeling plate (44) to a specified position, so that the round brush (45) contacts garlic cloves in the peeling groove (38) to carry out rotary friction peeling.

2. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: the valve breaking roller (23) is arranged above the gear disc (24), and the valve breaking roller (23) is connected with a shaft of the gear disc (24).

3. An automatic conveying orientation controlled garlic skin removing device according to claim 2, wherein: the motor (25) is arranged on the rack (1) and drives the gear disc (24) to rotate.

4. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: the special-shaped valve breaking roller (23) is composed of a special-shaped valve breaking roller I (231) and a special-shaped valve breaking roller II (232) which are concave-convex complementary in shape, and the special-shaped valve breaking roller I (231) and the special-shaped valve breaking roller II (232) are respectively arranged on two pinions of the gear disc (24).

5. An automatic conveying orientation controlled garlic skin removing device according to claim 4, wherein: the gear plate (24) comprises a planetary gear mechanism (241), an upper end cover, a lower end cover and two arc-shaped plates (242) which can be in circulating motion along with a shaft, the motor (25) drives the planetary gear plate (241) to rotate, two pinions in the planetary gear plate (241) drive the special-shaped clove breaking roller I (231) and the special-shaped clove breaking roller II (232) to perform circulating motion, and the special-shaped clove breaking roller I (231) and the special-shaped clove breaking roller II (232) realize rotation in the process of friction with garlic cloves.

6. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: the hydraulic pump (42) is fixed on the rack (41) through bolts, and the peeling plate (44) is connected with the hydraulic pump (42) through a fixing pin (43).

7. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: a limit baffle (33) for assisting the garlic clove positioning is arranged above the first-stage conveying belt (32).

8. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: the second-stage conveyer belt (35) conveys the garlic cloves peeled in the peeling mechanism (4) forwards and falls to the lower part through the garlic outlet (46).

9. An automatic conveying orientation controlled garlic skin removing device according to claim 1, wherein: the exhaust fan mechanism (5) comprises an exhaust fan (51), an air guide opening (52) and a support (53), one end of the exhaust fan (51) is connected with the rack (1) in a sealing mode, the other end of the exhaust fan is connected with the air guide opening (52), and the air guide opening (52) is fixed on the support (53) through a bolt.

10. The method for operating an automatic garlic clove removing device with directional control function according to claim 1, wherein the method comprises the following steps: the method comprises the following steps:

s1: garlic to be split enters a garlic splitting cylinder (22) through a feeding port (21), a planetary gear disc (241) is driven by a motor (25) to perform a circulating motion, then a special-shaped garlic splitting roller I (231) and a special-shaped garlic splitting roller II (232) are driven to perform a circulating motion, and meanwhile, the special-shaped garlic splitting roller I (231) and the special-shaped garlic splitting roller II (232) perform a self-rotating motion under the friction action of garlic cloves;

s2: the garlic cloves enter the automatic conveying mechanism (3) through the garlic clove outlet (26), and the stacked garlic cloves enter the positioning grids (34) under the action of the limiting baffle (33) and the primary conveying belt (32) and enter the peeling grooves (38) on the secondary conveying belt (37) under the rolling of the primary conveying belt (32);

s3: the round brush (45) goes deep into a certain position of the peeling groove (38) and rotates under control, garlic cloves are gradually peeled off through double flexible friction with the round brush (45) and the inner wall of the peeling groove (38), the peeled garlic cloves are thrown out of the peeling groove (38) under the rotation motion of the round brush (45) and are sucked out of the rack (1) by the exhaust fan mechanism (5) for centralized processing;

s4: the peeled garlic cloves roll by a secondary conveyer belt (37) and fall through a garlic outlet (46) in the peeling mechanism.