CN210054545U - Mango all-in-one of squeezing juice of peeling - Google Patents
Mango all-in-one of squeezing juice of peeling Download PDFInfo
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- CN210054545U CN210054545U CN201920726262.4U CN201920726262U CN210054545U CN 210054545 U CN210054545 U CN 210054545U CN 201920726262 U CN201920726262 U CN 201920726262U CN 210054545 U CN210054545 U CN 210054545U
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- 235000004936 Bromus mango Nutrition 0.000 title claims abstract description 34
- 235000014826 Mangifera indica Nutrition 0.000 title claims abstract description 34
- 235000009184 Spondias indica Nutrition 0.000 title claims abstract description 34
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 25
- 240000007228 Mangifera indica Species 0.000 title 1
- 241001093152 Mangifera Species 0.000 claims abstract description 31
- 210000000078 claw Anatomy 0.000 claims description 43
- 230000005540 biological transmission Effects 0.000 claims description 34
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 abstract description 6
- 241000249058 Anthracothorax Species 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 235000013399 edible fruits Nutrition 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种热带水果加工机械，具体涉及一种芒果削皮榨汁加工一体机，属于农业机械的技术领域。The utility model relates to a tropical fruit processing machine, in particular to a mango peeling, juicing and processing integrated machine, which belongs to the technical field of agricultural machinery.
背景技术Background technique
海南是我国热带水果芒果的主产地，当前芒果主要依靠人工去皮，芒果后续加工的智能化程度也较低，各工序之间协调性不够，导致芒果加工劳动强度大、效率低，随着芒果人工加工成本的不断增加，需实现芒果多功能加工机械化与智能化:海南芒果种植面积大，而且国内对芒果的市场需求量庞大，与此同时，智能控制技术在农业机械设计领域的运用日趋成熟，这为开发芒果削皮榨汁加工一体机提供了有利的技术条件和应用背景。Hainan is the main producing area of tropical fruit mangoes in my country. At present, mangoes mainly rely on manual peeling, and the degree of intelligence in the subsequent processing of mangoes is also low. The continuous increase in the cost of manual processing requires the realization of mechanization and intelligence of mango multi-function processing: Hainan has a large mango planting area, and the domestic market demand for mango is huge. At the same time, the application of intelligent control technology in the field of agricultural machinery design is becoming more and more mature. , which provides favorable technical conditions and application background for the development of mango peeling and juicing processing integrated machine.
发明内容SUMMARY OF THE INVENTION
为了克服热带水果芒果人工加工效率低下的问题，并且降低劳动强度，本实用新型设计了一种芒果削皮榨汁一体机，旨在促进海南地区芒果削皮榨汁加工机械化与智能化的水平。In order to overcome the problem of low efficiency in manual processing of tropical fruit mangoes and reduce labor intensity, the utility model designs a mango peeling and juicing integrated machine, which aims to promote the mechanization and intelligence of mango peeling and juicing processing in Hainan.
本实用新型提供一种芒果削皮榨汁一体机，包括机架（1）、削皮系统（2）、榨汁系统（3）、自动控制系统（4）。The utility model provides a mango peeling and juicing integrated machine, which comprises a frame (1), a peeling system (2), a juicing system (3) and an automatic control system (4).
机架（1）上设有导杆孔（11）、丝杆孔（12）、上下爪盘孔（13）、凸轮孔（14）、凹轮孔（15）、导管支架（16）焊接在机架上。The frame (1) is provided with a guide rod hole (11), a screw rod hole (12), an upper and lower claw plate hole (13), a cam hole (14), a cam hole (15), and a catheter bracket (16) welded on. on the rack.
削皮系统（2）包括交流电动机（21）、削皮传动部件（22）、削皮装置（23）、加紧装置（24）。The peeling system (2) includes an alternating current motor (21), a peeling transmission component (22), a peeling device (23), and a tightening device (24).
削皮传动部件（22）包括联轴器（2201）、丝杆齿轮（2202）、下爪盘齿轮（2203）、2根传动轴（2204）。The peeling transmission component (22) includes a coupling (2201), a screw gear (2202), a lower claw disc gear (2203), and two transmission shafts (2204).
削皮装置（23）包括丝杆（2301）、导向杆（2302）、升降台（2303）、刀具组（2304）、弹簧（2305）。The peeling device (23) includes a screw rod (2301), a guide rod (2302), a lifting platform (2303), a cutter group (2304), and a spring (2305).
夹持装置（24）包括上爪盘（2401）、气缸（2402）、下爪盘（2403）。The clamping device (24) includes an upper claw plate (2401), an air cylinder (2402), and a lower claw plate (2403).
榨汁系统（3）包括减速电机（31）、榨汁传动部分（32）、榨汁装置（33）、进料导管（34）。The juicing system (3) includes a deceleration motor (31), a juicing transmission part (32), a juicing device (33), and a feeding conduit (34).
榨汁传动部分（32）包括主动锥齿轮（3201）、从动锥齿轮（3202）、凸轮齿轮（3203）、凹轮齿轮（3204）、2根传动轴（3205）、果汁收集桶（3206）。The juice extracting transmission part (32) includes a driving bevel gear (3201), a driven bevel gear (3202), a cam gear (3203), a cam gear (3204), two transmission shafts (3205), and a juice collecting barrel (3206) .
榨汁装置（33）包括凹轮（3301）、凸轮（3302）。The juice extraction device (33) includes a concave wheel (3301) and a cam (3302).
自动控制系统（4）包括控制箱（41）、电源开关（42）、报警器（43）、显示屏（45）、削皮电机控制旋钮（45）、榨汁电机控制旋钮（46）、气缸控制器旋钮（47）。The automatic control system (4) includes a control box (41), a power switch (42), an alarm (43), a display screen (45), a peeling motor control knob (45), a juicing motor control knob (46), an air cylinder Controller Knob (47).
交流电机（21）固定在机架（1）上，传动轴（2204）通过联轴器（2201）连接在交流电机（21）上，丝杆（2301）通过丝杆孔刚接在传动轴（2204）上，可以随着交流电机（21）的转动而转动，升降台（2303）通过导向杆（2302）以及丝杆（2301）安装在丝杆（2301）上，可以随着丝杆（2301）的正反转而左右移动，刀具组（2304）通过弹簧（2305）安装在升降台（2303）上，丝杆齿轮（2202）通过键安装在传动轴（2204）上，下爪盘齿轮（2203）与丝杆齿轮（2202）啮合，从而带动下爪盘传动轴（2204）转动，下爪盘（2403）通过下爪盘孔（13）刚接在下爪盘传动轴（2204）上，而芒果由下爪盘（2403）和上爪盘（2401）夹持固定，上爪盘的伸缩有气缸（2402）控制。The AC motor (21) is fixed on the frame (1), the drive shaft (2204) is connected to the AC motor (21) through the coupling (2201), and the lead screw (2301) is just connected to the drive shaft ( 2204), it can be rotated with the rotation of the AC motor (21), and the lift table (2303) is installed on the lead screw (2301) through the guide rod (2302) and the lead screw (2301), and can follow the lead screw (2301). ) to move left and right, the tool group (2304) is installed on the lifting platform (2303) through the spring (2305), the screw gear (2202) is installed on the transmission shaft (2204) through the key, and the lower claw plate gear ( 2203) meshes with the screw gear (2202), thereby driving the lower claw disk drive shaft (2204) to rotate, the lower claw disk (2403) is just connected to the lower claw disk drive shaft (2204) through the lower claw disk hole (13), and The mango is clamped and fixed by the lower claw plate (2403) and the upper claw plate (2401), and the extension and retraction of the upper claw plate is controlled by an air cylinder (2402).
进料导管（34）安装在导管支架（16）上。The feed conduit (34) is mounted on the conduit bracket (16).
减速电机（31）固定在机架（1）上，主动锥齿轮（3201）连接减速电机（31），而从动锥齿轮（3202）与主动锥齿轮（3201）相啮合，主动锥齿轮（3201）通过键连接在凸轮传动轴（3205）上，凸轮传动轴穿过凸轮孔（14），内侧安装有凸轮（3302），凸轮齿轮（3203）也安装在凸轮传动轴（3205）上，与凹轮齿轮（3204）配合，凹轮齿轮（3204）安装在凹轮传动轴（3205）上，凹轮传动轴（3205）内侧安装有凹轮（3201）。The reduction motor (31) is fixed on the frame (1), the driving bevel gear (3201) is connected to the reduction motor (31), and the driven bevel gear (3202) is meshed with the driving bevel gear (3201), and the driving bevel gear (3201) ) is connected to the cam drive shaft (3205) by a key, the cam drive shaft passes through the cam hole (14), the cam (3302) is installed on the inside, and the cam gear (3203) is also installed on the cam drive shaft (3205), and the concave The cam gear (3204) is matched, the cam gear (3204) is mounted on the cam drive shaft (3205), and the cam gear (3201) is mounted on the inner side of the cam drive shaft (3205).
自动控制系统（4）固定在机架（1）上，控制箱（41）上设有电源开关（42）、报警器（43）、显示屏（45）、削皮电机控制（45）、榨汁电机控制（46）、气缸控制器（47），控制箱（41）与交流电机（21）电性连接，控制箱（41）与减速电机（31)电性连接，控制箱（41）与气缸（2402）电性连接。The automatic control system (4) is fixed on the frame (1), and the control box (41) is provided with a power switch (42), an alarm (43), a display screen (45), a peeling motor control (45), a press The juice motor control (46), the cylinder controller (47), the control box (41) is electrically connected with the AC motor (21), the control box (41) is electrically connected with the deceleration motor (31), and the control box (41) is electrically connected with the AC motor (21). The cylinder (2402) is electrically connected.
进料导管（34）的入口位于升降台（2303）的下方。The inlet of the feed conduit (34) is located below the lift table (2303).
果汁收集桶（3206）位于凹轮（3301）的下方。The juice collection bucket (3206) is located below the cam wheel (3301).
附图说明Description of drawings
图1为本实用新型的整体结构。Fig. 1 is the overall structure of the utility model.
图2为本实用新型的机架。Fig. 2 is the frame of the utility model.
图3为本实用新型的削皮系统和榨汁系统。Fig. 3 is the peeling system and the juicing system of the present invention.
图4为本实用新型的削皮传动部件和削皮装置。Fig. 4 is the peeling transmission component and peeling device of the utility model.
图5为本实用新型的榨汁传动部件和削皮装置。Fig. 5 is the juice extracting transmission part and peeling device of the present invention.
图6为本实用新型的榨汁装置细节图。FIG. 6 is a detailed view of the juice extraction device of the present invention.
图7为本实用新型的削皮装置的升降台细节图。FIG. 7 is a detailed view of the lifting platform of the peeling device of the present invention.
图8为本实用新型的自动控制系统。Fig. 8 is the automatic control system of the utility model.
附图各序号含义为：机架（1）、削皮系统（2）、榨汁系统（3）、自动控制系统（4）、导杆孔（11）、丝杆孔（12）、上下爪盘孔（13）、凸轮孔（14）、凹轮孔（15）、导管支架（16）、交流电动机（21）、削皮传动部件（22）、削皮装置（23）、加紧装置（24）、联轴器（2201）、丝杆齿轮（2202）、下爪盘齿轮（2203）、2根传动轴（2204）、丝杆（2301）、导向杆（2302）、升降台（2303）、刀具组（2304）、弹簧（2305）、上爪盘（2401）、气缸（2402）、下爪盘（2403）、减速电机（31）、榨汁传动部分（32）、榨汁装置（33）、进料导管（34）、主动锥齿轮（3201）、从动锥齿轮（3202）、凸轮齿轮（3203）、凹轮齿轮（3204）、2根传动轴（3205）、果汁收集桶（3206）、凹轮（3301）、凸轮（3302）、控制箱（41）、电源开关（42）、报警器（43）、显示屏（45）、削皮电机控制旋钮（45）、榨汁电机控制旋钮（46）、气缸控制器旋钮（47）。The meanings of the serial numbers in the attached drawings are: rack (1), peeling system (2), juice extraction system (3), automatic control system (4), guide rod hole (11), screw hole (12), upper and lower claws Disk hole (13), cam hole (14), cam hole (15), conduit bracket (16), AC motor (21), peeling transmission part (22), peeling device (23), tightening device (24) ), coupling (2201), screw gear (2202), lower jaw plate gear (2203), 2 drive shafts (2204), screw (2301), guide rod (2302), lift table (2303), Knife set (2304), spring (2305), upper claw plate (2401), cylinder (2402), lower claw plate (2403), gear motor (31), juicing transmission part (32), juicing device (33) , feeding conduit (34), driving bevel gear (3201), driven bevel gear (3202), cam gear (3203), cam gear (3204), 2 drive shafts (3205), juice collection barrel (3206) , cam wheel (3301), cam (3302), control box (41), power switch (42), alarm (43), display screen (45), peeling motor control knob (45), juicer motor control knob (46), cylinder controller knob (47).
具体实施方式Detailed ways
为了使本实用新型实现的构造原理、技术手段、工作过程和结构功能便于了解，下面结合附图1~5进一步说明具体的实施方式。In order to facilitate the understanding of the structural principle, technical means, working process and structural function realized by the present invention, the specific embodiments are further described below with reference to the accompanying drawings 1 to 5 .
本实用新型提供一种芒果削皮榨汁一体机，包括机架（1）、削皮系统（2）、榨汁系统（3）、自动控制系统（4）。The utility model provides a mango peeling and juicing integrated machine, which comprises a frame (1), a peeling system (2), a juicing system (3) and an automatic control system (4).
机架（1）上设有导杆孔（11）、丝杆孔（12）、上下爪盘孔（13）、凸轮孔（14）、凹轮孔（15）、导管支架（16）焊接在机架上。The frame (1) is provided with a guide rod hole (11), a screw rod hole (12), an upper and lower claw plate hole (13), a cam hole (14), a cam hole (15), and a catheter bracket (16) welded on. on the rack.
削皮系统（2）包括交流电动机（21）、削皮传动部件（22）、削皮装置（23）、加紧装置（24）。The peeling system (2) includes an alternating current motor (21), a peeling transmission component (22), a peeling device (23), and a tightening device (24).
削皮传动部件（22）包括联轴器（2201）、丝杆齿轮（2202）、下爪盘齿轮（2203）、2根传动轴（2204）。The peeling transmission component (22) includes a coupling (2201), a screw gear (2202), a lower claw disc gear (2203), and two transmission shafts (2204).
削皮装置（23）包括丝杆（2301）、导向杆（2302）、升降台（2303）、刀具组（2304）、弹簧（2305）。The peeling device (23) includes a screw rod (2301), a guide rod (2302), a lifting platform (2303), a cutter group (2304), and a spring (2305).
夹持装置（24）包括上爪盘（2401）、气缸（2402）、下爪盘（2403）。The clamping device (24) includes an upper claw plate (2401), an air cylinder (2402), and a lower claw plate (2403).
榨汁系统（3）包括减速电机（31）、榨汁传动部分（32）、榨汁装置（33）、进料导管（34）。The juicing system (3) includes a deceleration motor (31), a juicing transmission part (32), a juicing device (33), and a feeding conduit (34).
榨汁传动部分（32）包括主动锥齿轮（3201）、从动锥齿轮（3202）、凸轮齿轮（3203）、凹轮齿轮（3204）、2根传动轴（3205）、果汁收集桶（3206）。The juice extracting transmission part (32) includes a driving bevel gear (3201), a driven bevel gear (3202), a cam gear (3203), a cam gear (3204), two transmission shafts (3205), and a juice collecting barrel (3206) .
榨汁装置（33）包括凹轮（3301）、凸轮（3302）。The juice extraction device (33) includes a concave wheel (3301) and a cam (3302).
自动控制系统（4）包括控制箱（41）、电源开关（42）、报警器（43）、显示屏（45）、削皮电机控制旋钮（45）、榨汁电机控制旋钮（46）、气缸控制器旋钮（47）。The automatic control system (4) includes a control box (41), a power switch (42), an alarm (43), a display screen (45), a peeling motor control knob (45), a juicing motor control knob (46), an air cylinder Controller Knob (47).
交流电机（21）固定在机架（1）上，传动轴（2204）通过联轴器（2201）连接在交流电机（21）上，丝杆（2301）通过丝杆孔刚接在传动轴（2204）上，可以随着交流电机（21）的转动而转动，升降台（2303）通过导向杆（2302）以及丝杆（2301）安装在丝杆（2301）上，可以随着丝杆（2301）的正反转而左右移动，刀具组（2304）通过弹簧（2305）安装在升降台（2303）上，丝杆齿轮（2202）通过键安装在传动轴（2204）上，下爪盘齿轮（2203）与丝杆齿轮（2202）啮合，从而带动下爪盘传动轴（2204）转动，下爪盘（2403）通过下爪盘孔（13）刚接在下爪盘传动轴（2204）上，而芒果由下爪盘（2403）和上爪盘（2401）夹持固定，上爪盘的伸缩有气缸（2402）控制。The AC motor (21) is fixed on the frame (1), the drive shaft (2204) is connected to the AC motor (21) through the coupling (2201), and the lead screw (2301) is just connected to the drive shaft ( 2204), it can be rotated with the rotation of the AC motor (21), and the lift table (2303) is installed on the lead screw (2301) through the guide rod (2302) and the lead screw (2301), and can follow the lead screw (2301). ) to move left and right, the tool group (2304) is installed on the lifting platform (2303) through the spring (2305), the screw gear (2202) is installed on the transmission shaft (2204) through the key, and the lower claw plate gear ( 2203) meshes with the screw gear (2202), thereby driving the lower claw disk drive shaft (2204) to rotate, the lower claw disk (2403) is just connected to the lower claw disk drive shaft (2204) through the lower claw disk hole (13), and The mango is clamped and fixed by the lower claw plate (2403) and the upper claw plate (2401), and the extension and retraction of the upper claw plate is controlled by an air cylinder (2402).
进料导管（34）安装在导管支架（16）上。The feed conduit (34) is mounted on the conduit bracket (16).
减速电机（31）固定在机架（1）上，主动锥齿轮（3201）连接减速电机（31），而从动锥齿轮（3202）与主动锥齿轮（3201）相啮合，主动锥齿轮（3201）通过键连接在凸轮传动轴（3205）上，凸轮传动轴穿过凸轮孔（14），内侧安装有凸轮（3302），凸轮齿轮（3203）也安装在凸轮传动轴（3205）上，与凹轮齿轮（3204）配合，凹轮齿轮（3204）安装在凹轮传动轴（3205）上，凹轮传动轴（3205）内侧安装有凹轮（3201）。The reduction motor (31) is fixed on the frame (1), the driving bevel gear (3201) is connected to the reduction motor (31), and the driven bevel gear (3202) is meshed with the driving bevel gear (3201), and the driving bevel gear (3201) ) is connected to the cam drive shaft (3205) by a key, the cam drive shaft passes through the cam hole (14), the cam (3302) is installed on the inside, and the cam gear (3203) is also installed on the cam drive shaft (3205), and the concave The cam gear (3204) is matched, the cam gear (3204) is mounted on the cam drive shaft (3205), and the cam gear (3201) is mounted on the inner side of the cam drive shaft (3205).
自动控制系统（4）固定在机架（1）上，控制箱（41）上设有电源开关（42）、报警器（43）、显示屏（45）、削皮电机控制（45）、榨汁电机控制（46）、气缸控制器（47），控制箱（41）与交流电机（21）电性连接，控制箱（41）与减速电机（31)电性连接，控制箱（41）与气缸（2402）电性连接。The automatic control system (4) is fixed on the frame (1), and the control box (41) is provided with a power switch (42), an alarm (43), a display screen (45), a peeling motor control (45), a press The juice motor control (46), the cylinder controller (47), the control box (41) is electrically connected with the AC motor (21), the control box (41) is electrically connected with the deceleration motor (31), and the control box (41) is electrically connected with the AC motor (21). The cylinder (2402) is electrically connected.
进料导管（34）的入口位于升降台（2303）的下方。The inlet of the feed conduit (34) is located below the lift table (2303).
果汁收集桶（3206）位于凹轮（3301）的下方。The juice collection bucket (3206) is located below the cam wheel (3301).
参见图1至图5，本实用新型提供的芒果削皮榨汁一体机的工作原理及使用方法如下。Referring to FIGS. 1 to 5 , the working principle and use method of the mango peeling and juicing integrated machine provided by the present invention are as follows.
将芒果放入进料管中，上爪盘（2401）在气缸控制器（47）的控制下将芒果加紧，交流电机（21）带动丝杆（2301）的转动，位于升降台（2303）上的刀具（2304）可以左右移动，同时，位于丝杆传动轴（2204）上的丝杆齿轮（2202）带动下爪盘齿轮（2203）转动，则下爪盘（2401）旋转，芒果旋转，在刀具的作用下完成削皮，削皮后的芒果进入进料导管（34）上。Put the mangoes into the feeding pipe, the upper claw plate (2401) tightens the mangoes under the control of the cylinder controller (47), and the AC motor (21) drives the rotation of the screw (2301), which is located on the lifting platform (2303) The cutter (2304) can move left and right. At the same time, the screw gear (2202) located on the screw drive shaft (2204) drives the lower claw plate gear (2203) to rotate, then the lower claw plate (2401) rotates, and the mango rotates. The peeling is completed under the action of the knife, and the peeled mango enters the feeding conduit (34).
减速电机（31）带动主动锥齿轮（3201）转动，从动锥齿轮（3202）与主动锥齿轮（3201）啮合而转动，则凸轮传动轴（3205）会带着凸轮（3302）转动，同时与凸轮齿轮（3203）啮合的凹轮齿轮（3204）转动，带动凹轮（3301）转动，而芒果通过进料导管（34）在重力的作用下会进入凹轮槽（3301），芒果在凹轮（3301）和凸轮（3302）的作用下，完成榨汁工作，果汁会在重力的作用下流入到果汁收集桶（3206）中。The deceleration motor (31) drives the driving bevel gear (3201) to rotate, and the driven bevel gear (3202) meshes with the driving bevel gear (3201) to rotate, then the cam drive shaft (3205) will rotate with the cam (3302), and at the same time it rotates with the cam (3302). The cam gear (3204) meshed with the cam gear (3203) rotates, driving the cam (3301) to rotate, and the mangoes will enter the cam groove (3301) through the feeding conduit (34) under the action of gravity, and the mangoes will enter the cam groove (3301) under the action of gravity. Under the action of (3301) and the cam (3302), the juice extraction is completed, and the juice will flow into the juice collection barrel (3206) under the action of gravity.
经过以上工序，就完成了芒果的削皮、榨汁、收集等加工。After the above processes, the mango peeling, juicing, collection and other processing are completed.
在芒果的加工过程中，可根据压力传感器感知压力的大小来合理设置气缸（2402）的伸缩、交流电机（21）的转速，交流电机（21）的转速、减速电机（31）的转速均会显示在显示屏（44）上，便于协调整个工作过程，提高芒果加工的智能化程度。During the processing of mangoes, the expansion and contraction of the cylinder (2402), the rotational speed of the AC motor (21), the rotational speed of the AC motor (21) and the speed of the deceleration motor (31) can be reasonably set according to the pressure sensed by the pressure sensor. Displayed on the display screen (44), it is convenient to coordinate the whole working process and improve the intelligence of mango processing.
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