CN114229310A - Sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on Internet of things - Google Patents
Sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on Internet of things Download PDFInfo
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- CN114229310A CN114229310A CN202111477212.5A CN202111477212A CN114229310A CN 114229310 A CN114229310 A CN 114229310A CN 202111477212 A CN202111477212 A CN 202111477212A CN 114229310 A CN114229310 A CN 114229310A
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- steel
- servo motor
- steel bottle
- turnover
- axis movement
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 275
- 239000010959 steel Substances 0.000 title claims abstract description 275
- 229910018503 SF6 Inorganic materials 0.000 title claims abstract description 20
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229960000909 sulfur hexafluoride Drugs 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 230000003993 interaction Effects 0.000 claims abstract description 18
- 230000006855 networking Effects 0.000 claims abstract description 6
- 230000033001 locomotion Effects 0.000 claims description 119
- 230000007306 turnover Effects 0.000 claims description 95
- 230000001174 ascending effect Effects 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 31
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 10
- 238000007405 data analysis Methods 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/08—Mounting arrangements for vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0123—Mounting arrangements characterised by number of vessels
- F17C2205/013—Two or more vessels
Abstract
Sulfur hexafluoride gas steel cylinder three-dimensional storehouse system based on thing networking, including the steel bottle goods shelves, the stacker, steel bottle tilting mechanism, the industrial computer, 5G industry thing networking network management and server, use the left and right sides direction as the X axle direction, the direction is the Y axle direction from top to bottom, the fore-and-aft direction is the Z axle direction, the steel bottle goods shelves are fixed subaerial along the X axle direction, steel bottle goods shelves front side subaerial has laid two first tracks of fore-and-aft interval along the X axle direction, the stacker slides and sets up on two first tracks, steel bottle tilting mechanism fixed mounting is subaerial in two first orbital left sides, be provided with human-computer interaction touch-sensitive screen on the industrial computer and sweep a yard rifle, the industrial computer pass through 5G industry thing networking network management respectively with the stacker, steel bottle tilting mechanism and server signal connection. The invention can automatically store and take steel cylinders and combine the Internet of things big data technology to store and take steel cylindersThe gas loaded in the steel cylinders on the rack is uniformly controlled and controlled by SF6Gas full life cycle management provides technical and data support.
Description
Technical Field
The invention relates to the technical field of steel cylinder storage and taking, in particular to a sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on the Internet of things.
Background
Sulfur hexafluoride (SF)6) Is a high-quality insulating gas, is widely applied to the power industry, such as high-voltage equipment in GIS, GIL and the like in extra-high voltage lines, and is also used as one of greenhouse gases of Paris protocol, and the greenhouse effect of the gas is CO223900 times of SF, combined with 2030 year carbon peak, 2060 year carbon neutral environment target6The gas is managed, so that near zero emission of the gas in the application process is guaranteed, and the achievement of environmental protection and emission reduction is one of the primary problems to be solved in the power industry at present.
In view of the development concept of 'green power' of the national power grid company and the environmental goals of 2030-year carbon peak reaching and 2060-year carbon neutralization proposed by the country, the full-life cycle management of sulfur hexafluoride gas in the power grid is very necessary. Wherein, the waste SF is treated6The purification and regeneration of gas is one of the important links. In the link, the amount of waste gas is treated, the amount of fresh gas is produced, and SF is directly determined6The decrement amount of (c). Generally, waste gas to be treated and produced new gas on site are stored in a gas cylinder, and information such as gas components, gas weight and the like of each cylinder is inconvenient to count; the shapes of the on-site steel cylinders are similar, the steel cylinders are directly arranged, information of a single steel cylinder is not easy to obtain, and a large amount of space is occupied. At present, no three-dimensional warehouse system in the market can meet the requirements of three-dimensional storage of steel cylinders and system management of steel cylinder gas.
Disclosure of Invention
The invention aims to provide a sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on the Internet of things, which can automatically store and take steel cylinders and can uniformly control gas loaded in the steel cylinders on a steel cylinder shelf by combining the big data technology of the Internet of things, thereby providing SF (sulfur hexafluoride) gas steel cylinder three-dimensional warehouse system6Whole life cycle of gasTerm management provides technical and data support.
In order to achieve the purpose, the invention adopts the following technical scheme:
a sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on the Internet of things comprises a steel cylinder storage rack, a stacker, a steel cylinder turnover mechanism, an industrial personal computer, a 5G industrial Internet of things network management system and a server, wherein the left and right directions are X-axis directions, the up and down directions are Y-axis directions, the front and back directions are Z-axis directions, the steel cylinder storage rack is a steel structure frame, the steel cylinder storage rack is fixed on the ground along the X-axis direction, the steel cylinder storage rack consists of a plurality of steel cylinder storage frames which are fixedly connected side by side in a left-and-right mode, a plurality of layers of steel cylinder storage frames which are spaced up and down are arranged in each steel cylinder storage frame, a plurality of steel cylinder roller goods positions which are spaced left and right are fixedly arranged on each layer of steel cylinder storage frame, two first tracks which are spaced front and back are arranged on the ground along the X-axis direction on the front side of the steel cylinder storage rack, the stacker is arranged on the two first tracks in a sliding mode, the steel cylinder turnover mechanism is fixedly arranged on the left side of the two first tracks and corresponds to the stacker left and right, the industrial computer sets up subaerial at steel bottle tilting mechanism front side, is provided with the mutual touch-sensitive screen of man-machine and sweeps a yard rifle on the industrial computer, and the industrial computer passes through 5G industry thing networking network management respectively with stacker, steel bottle tilting mechanism and server signal connection.
The top of stacker is provided with the X axle motion of drive stacker, the vertical slip in left side of stacker is provided with the steel bottle and lifts the scraper bowl, be provided with the Y axle motion of drive steel bottle lift scraper bowl on the stacker, the length direction that the scraper bowl was lifted to the steel bottle sets up along Z axle direction, the length that the scraper bowl was lifted to the steel bottle is less than the length of steel bottle, the scraper bowl is lifted to the steel bottle is the front side, equal open arc support of rear side and upside, the steel bottle is lifted and is provided with steel bottle push-and-pull device along Z axle direction slip on the scraper bowl, the right side upper portion that the scraper bowl was lifted to the steel bottle is provided with the Z axle motion of drive steel bottle push-and-pull device, be provided with on the stacker and keep away the barrier and detect laser radar.
The X-axis movement mechanism comprises an X-axis movement servo motor, a second track located right above the middle of the two first tracks is fixedly arranged above the front side of the steel bottle shelf along the X-axis direction, the X-axis movement servo motor is arranged on the second track in a sliding mode, the top of the stacker is fixedly connected to the X-axis movement servo motor, and an X-axis movement laser range finder is arranged on the X-axis movement servo motor.
The Y-axis movement mechanism comprises a Y-axis movement servo motor, a third rail is fixedly arranged on the left side of the stacker along the Y-axis direction, the Y-axis movement servo motor is arranged on the third rail in a sliding mode, the right side portion of the steel cylinder lifting bucket is fixedly connected to the Y-axis movement servo motor, and a Y-axis movement laser range finder is arranged on the Y-axis movement servo motor.
The steel cylinder push-pull device comprises an electromagnet, the electromagnet is of a circular plate structure, and the plane where the electromagnet is located is vertically arranged along the left-right direction.
The Z-axis movement mechanism comprises a Z-axis movement servo motor, a fourth rail is fixedly arranged on the upper portion of the right side of the steel bottle lifting bucket along the Z-axis direction, the Z-axis movement servo motor is arranged on the fourth rail in a sliding mode, the electromagnet is fixedly connected to the Z-axis movement servo motor, and Z-axis movement limit position switches used for controlling the Z-axis movement servo motor to move are arranged at two ends of the fourth rail.
The steel bottle turnover mechanism comprises a turnover control table, a turnover support, an upper turnover servo motor, a lower turnover servo motor, a left rotation servo motor and a right rotation servo motor, wherein the turnover control table is fixedly arranged on the left ground of the two first tracks, the turnover support is a C-shaped support with an opening on the upper side, the left side and the right side, steel bottle support plates are arranged on the upper side edges of a front side plate and a rear side plate of the turnover support, the upper side edge of each steel bottle support plate is an arc concave edge matched with the outer circumference of a steel bottle, a steel bottle limiting plate is arranged on the front side of the steel bottle support plate on the front side, the middle part of the lower side plate of the turnover support is fixedly arranged on a turnover shaft of the upper turnover servo motor and the lower turnover servo motor, an upper turnover limiting position switch and a lower turnover limiting position switch for controlling the motion of the turnover shaft of the upper turnover servo motor and the lower turnover servo motor are fixedly arranged on the upper end of the rotating shaft of the left rotation servo motor and the right rotation servo motor, the left rotation servo motor and the right rotation servo motor are fixedly arranged on the top of the turnover control table, the industrial personal computer is in signal connection with the turnover console, and the turnover console is in signal connection with the upper and lower turnover servo motor, the left and right rotation servo motor and the upper and lower turnover limit position switch respectively.
The steel bottle gyro wheel goods position includes two angle steels, the angle steel sets up along the fore-and-aft direction level, the length of angle steel is the same with the ascending size in fore-and-aft direction of steel bottle goods shelves, interval fixed connection is on the steel bottle storage rack about two angle steels, the corner of left angle steel is located its left downside, the corner of the angle steel on right side is located its right downside, the channel-section steel that sets up along the fore-and-aft direction through the equal fixedly connected with of a plurality of gussets on the every angle steel, the notch of left channel-section steel sets up towards the upper right, the notch of the channel-section steel on right side sets up towards the upper left, all rotate on the every channel-section steel and install a plurality of fore-and-aft spaced supporting roller.
Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, and specifically, the working principle of the invention is as follows: the working personnel realize man-machine interaction and send operation instructions through a man-machine interaction touch screen, when the steel cylinder is stored, the working personnel send a waiting position removing instruction to the steel cylinder turnover mechanism through the man-machine interaction touch screen, then the vertical turnover servo motor and the left-right rotation servo motor start to work, firstly, a rotating shaft of the left-right rotation servo motor drives the turnover support to rotate to a position parallel to a steel cylinder shelf, then, a turnover shaft of the vertical turnover servo motor drives the turnover support to turn over from a horizontal state to a vertical state, the steel cylinder is manually held on the turnover support, the steel cylinder is vertically supported on a steel cylinder limiting plate, a two-dimensional code pasted on the steel cylinder is scanned through a code scanning gun, data such as gas weight, gas composition information and the like in the steel cylinder are collected and then stored in a storage device in the industrial personal computer, meanwhile, the gas information of the steel cylinder is bound with the steel cylinder, the industrial personal computer wirelessly transmits the collected data to a database of a server through a 5G industrial network management system, then the staff sends out the instruction of removing initial position to steel bottle tilting mechanism through man-machine interaction touch-sensitive screen, the trip shaft of the servo motor that overturns from top to bottom drives the upset support and overturns from vertical state to horizontal state, the rotation axis of the servo motor that rotates about drives the upset support and rotates to initial position, make the steel bottle be in horizontal state and perpendicular with steel bottle goods shelves, then send out the instruction of waiting for the position to stacker through man-machine interaction touch-sensitive screen again, Y axle motion servo motor drives the steel bottle and lifts the scraper bowl and reciprocate to the position with the height of upset support, Z axle motion servo motor drives the electro-magnet and moves forward to fourth orbitalThe front end, the X-axis movement servo motor works to drive the stacker to move leftwards to the left ends of the two first rails along the two first rails, so that the steel bottle lifting bucket just moves to the lower part of the steel bottle and lifts the steel bottle, the electromagnet is in contact with the front end face of the steel bottle, then the electromagnet is instructed to tightly suck the front end face of the steel bottle, then a target steel bottle roller position is selected through a human-computer interaction touch screen and a steel bottle storage instruction is sent to the stacker, the X-axis movement servo motor works to drive the stacker to move leftwards along the two first rails, meanwhile, the Y-axis movement servo motor drives the steel bottle lifting bucket to move upwards and downwards, the X-axis movement servo motor and the Y-axis movement laser range finder respectively control the movement of the X-axis movement servo motor and the Y-axis movement servo motor to enable the lifting bucket to lift the steel bottle to move to the front side of the target steel bottle roller position, and then the Z-axis movement servo motor drives the electromagnet to move backwards to the rear end of the fourth rail, the electromagnet pushes the steel cylinder to slide to a target steel cylinder roller goods position, so that the storage of the steel cylinder is completed, when the steel cylinder is taken, the steel cylinder on the target steel cylinder roller goods position is selected through the human-computer interaction touch screen, a steel cylinder taking instruction is sent to the stacker, the stacker is driven to move left and right along two first tracks by the operation of the X-axis movement servo motor, the steel cylinder lifting bucket is driven to move up and down by the Y-axis movement servo motor, the movement of the X-axis movement servo motor and the movement of the Y-axis movement servo motor are respectively controlled according to the X-axis movement laser range finder and the Y-axis movement laser range finder, the steel cylinder lifting bucket is driven to the front side of the target steel cylinder roller goods position, then the electromagnet is driven to move backwards to the rear end of a fourth track by the Z-axis movement servo motor, the electromagnet is contacted with the front end face of the steel cylinder, then the electromagnet is instructed to suck the front end face of the steel cylinder, and then the electromagnet is driven to move forwards to the front end of the fourth track by the Z-axis movement servo motor, electromagnet pulls the steel cylinder to slide forwards to the steel cylinder lifting bucket, the steel cylinder lifting bucket is convenient to lift the steel cylinder, then an X-axis motion servo motor works to drive the stacker to move leftwards to the left ends of the two first rails along the two first rails, the steel cylinder is made to be just supported on the two steel cylinder supporting plates of the turnover support, then the electromagnet is commanded to loosen the steel cylinder, the upper and lower turnover servo motor and the left and right rotation servo motor start to work, and the left and right rotation servo motor rotatesThe rotating shaft drives the overturning support to rotate to a position parallel to the steel bottle shelf, then the overturning shaft of the up-down overturning servo motor drives the overturning support to overturn from a horizontal state to a vertical state, the steel bottle is overturned to the vertical state, the steel bottle can be manually taken down, the man-machine interaction touch screen on the industrial personal computer displays the number and the gas information of the steel bottles on the steel bottle shelf in real time, the data are also transmitted to the database of the server and are updated in real time, and SF is realized6The centralized management of gas and the big data analysis, measurement and monitoring of waste gas pollutants provide reliable and comprehensive data for atmospheric environment protection, provide data support for carbon emission transaction through a series of big data analysis and data recording, and provide technical support for guaranteeing carbon peak reaching and carbon neutralization.
The invention can automatically store and take the steel cylinder, and can uniformly control the gas loaded in the steel cylinder on the steel cylinder shelf by combining the Internet of things big data technology, thereby being SF6Gas full life cycle management provides technical and data support.
Drawings
Fig. 1 is a schematic structural diagram of the working state of the present invention.
Fig. 2 is a control block diagram of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 1.
Fig. 4 is a partially enlarged view of fig. 1 at B.
Detailed Description
The embodiments of the present invention are further described below with reference to the drawings.
As shown in fig. 1-4, the sulfur hexafluoride gas steel cylinder three-dimensional warehouse system based on the internet of things comprises a steel cylinder shelf 1, a stacker 2, a steel cylinder turnover mechanism, an industrial personal computer 3, a 5G industrial internet of things network management 4 and a server 5, wherein the left and right direction is an X-axis direction, the up and down direction is a Y-axis direction, the front and back direction is a Z-axis direction, the steel cylinder shelf 1 is a steel structure frame, the steel cylinder shelf 1 is fixed on the ground along the X-axis direction, the steel cylinder shelf 1 is composed of a plurality of steel cylinder storage frames which are fixedly connected side by side in the left and right direction, a plurality of steel cylinder storage frames which are spaced up and down are arranged in each steel cylinder storage frame, a plurality of steel cylinder roller goods positions 6 which are spaced up and down are fixed on each steel cylinder storage frame, two first rails 7 are paved on the ground at the front side of the steel cylinder shelf 1 along the X-axis direction, the stacker 2 is arranged on the two first rails 7 in a sliding manner, the steel bottle tilting mechanism fixed mounting corresponds about with stacker 2 on the left side subaerial of two first tracks 7, and industrial computer 3 sets up subaerial in steel bottle tilting mechanism front side, is provided with human-computer interaction touch-sensitive screen 8 on the industrial computer 3 and sweeps a yard rifle 9, and industrial computer 3 passes through 5G industrial thing networking network management 4 respectively with stacker 2, steel bottle tilting mechanism and 5 signal connection of server.
The X-axis movement mechanism comprises an X-axis movement servo motor 12, a second track 13 which is located right above the middle of the two first tracks 7 is fixedly arranged above the front side of the steel bottle shelf 1 along the X-axis direction, the X-axis movement servo motor 12 is arranged on the second track 13 in a sliding mode, the top of the stacker 2 is fixedly connected to the X-axis movement servo motor 12, and an X-axis movement laser range finder 14 is arranged on the X-axis movement servo motor 12.
The Y-axis movement mechanism comprises a Y-axis movement servo motor 15, a third rail 16 is fixedly arranged on the left side of the stacker 2 along the Y-axis direction, the Y-axis movement servo motor 15 is arranged on the third rail 16 in a sliding mode, the right side portion of the steel cylinder lifting bucket 10 is fixedly connected to the Y-axis movement servo motor 15, and a Y-axis movement laser range finder 17 is arranged on the Y-axis movement servo motor 15.
The steel cylinder push-pull device comprises an electromagnet 18, the electromagnet 18 is of a circular plate structure, and the plane where the electromagnet 18 is located is vertically arranged along the left-right direction.
The Z-axis movement mechanism comprises a Z-axis movement servo motor 19, a fourth rail 20 is fixedly arranged on the upper portion of the right side of the steel bottle lifting bucket 10 along the Z-axis direction, the Z-axis movement servo motor 19 is arranged on the fourth rail 20 in a sliding mode, the electromagnet 18 is fixedly connected to the Z-axis movement servo motor 19, and Z-axis movement limit position switches 21 used for controlling the Z-axis movement servo motor 19 to move are arranged at two ends of the fourth rail 20.
The steel bottle turnover mechanism comprises a turnover control table 22, a turnover support 23, an upper and lower turnover servo motor 24 and a left and right rotary servo motor 25, wherein the turnover control table 22 is fixedly arranged on the left ground of the two first tracks 7, the turnover support 23 is a C-shaped support with an opening on the upper side, the left side and the right side, steel bottle support plates are arranged on the upper side of a front side plate and a rear side plate of the turnover support 23, the upper side of each steel bottle support plate is an arc concave edge matched with the outer circumference of a steel bottle, a steel bottle limit plate is arranged on the front side of the steel bottle support plate on the front side, the middle part of the lower side plate of the turnover support 23 is fixedly arranged on a turnover shaft of the upper and lower turnover servo motor 24, an upper and lower turnover limit position switch 26 for controlling the turnover shaft to move is arranged on the upper and lower turnover servo motor 24 is fixedly arranged at the upper end of a rotating shaft of the left and right rotary servo motor 25, the left and right rotary servo motor 25 is fixedly arranged at the top of the turnover control table 22, the industrial personal computer 3 is in signal connection with an overturning console 22, and the overturning console 22 is in signal connection with an up-down overturning servo motor 24, a left-right rotating servo motor 25 and an up-down overturning limit position switch 26 respectively.
Steel bottle gyro wheel goods position 6 includes two angle steel 27, angle steel 27 sets up along the fore-and-aft direction level, angle steel 27's length is the same with steel bottle goods shelves 1 ascending size in fore-and-aft direction, interval fixed connection is on the steel bottle storage rack about two angle steel 27, left angle steel 27's corner is located its left downside, right side angle steel 27's corner is located its right downside, the channel-section steel 29 that sets up along the fore-and-aft direction through the equal fixedly connected with of a plurality of gusset 28 on every angle steel 27, left channel-section steel 29's notch sets up towards the upper right, the right channel-section steel 29's notch sets up towards the upper left, all rotate on every channel-section steel 29 and install a plurality of fore-and-aft spaced supporting roller 30. The supporting roller 30 is used to support the steel cylinder and reduce the abrasion of the steel cylinder during the storing and taking process, which is a common knowledge and need not be described in detail.
The stacking machine 2 is provided with a built-in PLC control system which is respectively in signal connection with an X-axis motion servo motor 12, a Y-axis motion servo motor 15, an electromagnet 18, a Z-axis motion servo motor 19, an X-axis motion laser range finder 14, a Y-axis motion laser range finder 17 and a Z-axis motion limit position switch 21, a built-in PLC control system of an overturning control table 22 is respectively in signal connection with an up-down overturning servo motor 24, a left-right rotating servo motor 25 and an up-down overturning limit position switch 26, and the X-axis motion servo motor 12, the Y-axis motion servo motor 15, the electromagnet 18, the Z-axis motion servo motor 19, the X-axis motion laser range finder 14, the Y-axis motion laser range finder 17, the Z-axis motion limit position switch 21, the up-down overturning servo motor 24, the left-right rotating servo motor 25 and the up-down overturning limit position switch 26 are conventional technologies.
The working principle of the invention is as follows: the working personnel realize man-machine interaction and send operation instructions through the man-machine interaction touch screen 8, when the steel cylinder is stored, the working personnel send a waiting position instruction to the steel cylinder turnover mechanism through the man-machine interaction touch screen 8, then the vertical turnover servo motor 24 and the left and right rotary servo motor 25 start working, firstly, the rotating shaft of the left and right rotary servo motor 25 drives the turnover support 23 to rotate to a position parallel to the steel cylinder shelf 1, then the turnover shaft of the vertical turnover servo motor 24 drives the turnover support 23 to turn over from a horizontal state to a vertical state, the steel cylinder is manually held on the turnover support 23, the steel cylinder is vertically supported on the steel cylinder limiting plate, the two-dimensional code pasted on the steel cylinder is scanned through the code scanning gun 9, the data such as the gas weight, the gas composition information and the like in the steel cylinder are collected and then stored in a storage in the industrial personal computer 3, and simultaneously, the gas information of the steel cylinder is bound with the steel cylinder, the industrial personal computer 3 wirelessly transmits collected data to a database of the server 5 through the 5G industrial Internet of things network management system 4, then a worker sends an initial position instruction to the steel bottle turnover mechanism through the human-computer interaction touch screen 8, the turnover shaft of the vertical turnover servo motor 24 drives the turnover support 23 to turn over from a vertical state to a horizontal state, the rotation shaft of the left and right rotary servo motor 25 drives the turnover support 23 to rotate to an initial position, so that the steel bottle is in a horizontal state and is vertical to the steel bottle shelf 1, and then the collected data are subjected to human-computer interactionThe mutual touch screen 8 sends a waiting position removing instruction to the stacker 2, the Y-axis motion servo motor 15 drives the steel bottle lifting bucket 10 to move up and down to the position with the same height as the turning support 23, the Z-axis motion servo motor 19 drives the electromagnet 18 to move forward to the front end of the fourth rail 20, the X-axis motion servo motor 12 works to drive the stacker 2 to move left to the left ends of the two first rails 7 along the two first rails 7, so that the steel bottle lifting bucket 10 just moves below the steel bottles and lifts the steel bottles, the electromagnet 18 is in contact with the front end surfaces of the steel bottles, then the electromagnet 18 is instructed to suck the front end surfaces of the steel bottles, then a target steel bottle roller position 6 is selected through the human-computer interaction touch screen 8 and a steel bottle storing instruction is sent to the stacker 2, the X-axis motion servo motor 12 works to drive the stacker 2 to move left along the two first rails 7, and simultaneously the Y-axis motion servo motor 15 drives the lifting bucket 10 to move up and down, respectively controlling the movement of an X-axis movement servo motor 12 and a Y-axis movement servo motor 15 according to an X-axis movement laser range finder 14 and a Y-axis movement laser range finder 17, enabling a steel bottle lifting bucket 10 to lift a steel bottle to move to the front side of a target steel bottle roller goods position 6, then driving an electromagnet 18 to move backwards to the rear end of a fourth rail 20 by a Z-axis movement servo motor 19, pushing the steel bottle to slide to the target steel bottle roller goods position 6 by the electromagnet 18, thereby completing storage of the steel bottle, when the steel bottle is taken, selecting the steel bottle on the target steel bottle roller goods position 6 through a man-machine interaction touch screen 8 and sending a steel bottle taking instruction to a stacker 2, enabling the X-axis movement servo motor 12 to work to drive the stacker 2 to move left and right along two first rails 7, simultaneously enabling the Y-axis movement servo motor 15 to drive the steel bottle lifting bucket 10 to move up and down, and respectively controlling the X-axis movement servo motor 12 and the Y-axis movement servo motor 15 according to the X-axis movement laser range finder 14 and the Y-axis movement laser range finder 17 The steel bottle lifting bucket 10 moves to the front side of the target steel bottle roller goods position 6, then the Z-axis movement servo motor 19 drives the electromagnet 18 to move backwards to the rear end of the fourth rail 20, the electromagnet 18 is in contact with the front end face of the steel bottle, then the electromagnet 18 is commanded to suck the front end face of the steel bottle, the Z-axis movement servo motor 19 drives the electromagnet 18 to move forwards to the front end of the fourth rail 20, the electromagnet 18 pulls the steel bottle to slide forwards to the steel bottle lifting bucket 10, the steel bottle lifting bucket 10 lifts the steel bottle, and then the steel bottle is lifted by the steel bottle lifting bucket 10The X-axis movement servo motor 12 works to drive the stacker 2 to move leftwards to the left ends of the two first tracks 7 along the two first tracks 7, so that the steel cylinders are just supported on the two steel cylinder support plates of the turnover support 23, then the electromagnet 18 is instructed to loosen the steel cylinders, the vertical turnover servo motor 24 and the left-right rotation servo motor 25 start to work, the rotating shaft of the left-right rotation servo motor 25 drives the turnover support 23 to rotate to a position parallel to the steel cylinder shelf 1, then the turnover shaft of the vertical turnover servo motor 24 drives the turnover support 23 to turn over from a horizontal state to a vertical state, so that the steel cylinders are turned over to a vertical state, the steel cylinders are manually taken down, the man-machine interaction touch screen 8 on the industrial personal computer 3 displays the number and the gas information of the steel cylinders on the steel cylinder shelf 1 in real time, the data are transmitted to the database of the server 5 and are updated in real time, and SF is realized6The centralized management of gas and the big data analysis, measurement and monitoring of waste gas pollutants provide reliable and comprehensive data for atmospheric environment protection, provide data support for carbon emission transaction through a series of big data analysis and data recording, and provide technical support for guaranteeing carbon peak reaching and carbon neutralization.
The above embodiments are merely to illustrate rather than to limit the technical solutions of the present invention, and although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that; modifications and equivalents may be made thereto without departing from the spirit and scope of the invention and it is intended to cover in the claims the invention as defined in the appended claims.
Claims (8)
1. Sulfur hexafluoride gas steel cylinder three-dimensional storehouse system based on thing networking, its characterized in that: the steel bottle storage rack is a steel structure frame, the steel bottle storage rack is fixed on the ground along the X-axis direction, the steel bottle storage rack is composed of a plurality of steel bottle storage frames which are fixedly connected side by side in a left-right direction, a plurality of layers of steel bottle storage frames which are spaced up and down are arranged in each steel bottle storage frame, a plurality of steel bottle roller goods positions which are spaced left and right are fixedly arranged on each layer of steel bottle storage frame, two first tracks which are spaced front and back are laid on the ground at the front side of the steel bottle storage rack along the X-axis direction, the stacker is arranged on the two first tracks in a sliding manner, the steel bottle turnover mechanism is fixedly arranged on the ground at the left side of the two first tracks and corresponds to the left and right of the stacker, and the industrial personal computer is arranged on the ground at the front side of the steel bottle turnover mechanism, the industrial personal computer is provided with a human-computer interaction touch screen and a code scanning gun, and is respectively in signal connection with the stacker, the steel bottle turnover mechanism and the server through a 5G industrial Internet of things network management pipe.
2. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 1, wherein: the top of stacker is provided with the X axle motion of drive stacker, the vertical slip in left side of stacker is provided with the steel bottle and lifts the scraper bowl, be provided with the Y axle motion of drive steel bottle lift scraper bowl on the stacker, the length direction that the scraper bowl was lifted to the steel bottle sets up along Z axle direction, the length that the scraper bowl was lifted to the steel bottle is less than the length of steel bottle, the scraper bowl is lifted to the steel bottle is the front side, equal open arc support of rear side and upside, the steel bottle is lifted and is provided with steel bottle push-and-pull device along Z axle direction slip on the scraper bowl, the right side upper portion that the scraper bowl was lifted to the steel bottle is provided with the Z axle motion of drive steel bottle push-and-pull device, be provided with on the stacker and keep away the barrier and detect laser radar.
3. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 2, wherein: the X-axis movement mechanism comprises an X-axis movement servo motor, a second track located right above the middle of the two first tracks is fixedly arranged above the front side of the steel bottle shelf along the X-axis direction, the X-axis movement servo motor is arranged on the second track in a sliding mode, the top of the stacker is fixedly connected to the X-axis movement servo motor, and an X-axis movement laser range finder is arranged on the X-axis movement servo motor.
4. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 2, wherein: the Y-axis movement mechanism comprises a Y-axis movement servo motor, a third rail is fixedly arranged on the left side of the stacker along the Y-axis direction, the Y-axis movement servo motor is arranged on the third rail in a sliding mode, the right side portion of the steel cylinder lifting bucket is fixedly connected to the Y-axis movement servo motor, and a Y-axis movement laser range finder is arranged on the Y-axis movement servo motor.
5. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 2, wherein: the steel cylinder push-pull device comprises an electromagnet, the electromagnet is of a circular plate structure, and the plane where the electromagnet is located is vertically arranged along the left-right direction.
6. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things of claim 5, wherein: the Z-axis movement mechanism comprises a Z-axis movement servo motor, a fourth rail is fixedly arranged on the upper portion of the right side of the steel bottle lifting bucket along the Z-axis direction, the Z-axis movement servo motor is arranged on the fourth rail in a sliding mode, the electromagnet is fixedly connected to the Z-axis movement servo motor, and Z-axis movement limit position switches used for controlling the Z-axis movement servo motor to move are arranged at two ends of the fourth rail.
7. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 1 or 2, wherein: the steel bottle turnover mechanism comprises a turnover control table, a turnover support, an upper turnover servo motor, a lower turnover servo motor, a left rotation servo motor and a right rotation servo motor, wherein the turnover control table is fixedly arranged on the left ground of the two first tracks, the turnover support is a C-shaped support with an opening on the upper side, the left side and the right side, steel bottle support plates are arranged on the upper side edges of a front side plate and a rear side plate of the turnover support, the upper side edge of each steel bottle support plate is an arc concave edge matched with the outer circumference of a steel bottle, a steel bottle limiting plate is arranged on the front side of the steel bottle support plate on the front side, the middle part of the lower side plate of the turnover support is fixedly arranged on a turnover shaft of the upper turnover servo motor and the lower turnover servo motor, an upper turnover limiting position switch and a lower turnover limiting position switch for controlling the motion of the turnover shaft of the upper turnover servo motor and the lower turnover servo motor are fixedly arranged on the upper end of the rotating shaft of the left rotation servo motor and the right rotation servo motor, the left rotation servo motor and the right rotation servo motor are fixedly arranged on the top of the turnover control table, the industrial personal computer is in signal connection with the turnover console, and the turnover console is in signal connection with the upper and lower turnover servo motor, the left and right rotation servo motor and the upper and lower turnover limit position switch respectively.
8. The sulfur hexafluoride gas cylinder three-dimensional warehouse system based on the internet of things as claimed in claim 1 or 2, wherein: the steel bottle gyro wheel goods position includes two angle steels, the angle steel sets up along the fore-and-aft direction level, the length of angle steel is the same with the ascending size in fore-and-aft direction of steel bottle goods shelves, interval fixed connection is on the steel bottle storage rack about two angle steels, the corner of left angle steel is located its left downside, the corner of the angle steel on right side is located its right downside, the channel-section steel that sets up along the fore-and-aft direction through the equal fixedly connected with of a plurality of gussets on the every angle steel, the notch of left channel-section steel sets up towards the upper right, the notch of the channel-section steel on right side sets up towards the upper left, all rotate on the every channel-section steel and install a plurality of fore-and-aft spaced supporting roller.
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| CN114229310B (en) | 2024-02-06 |
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