CN114229126A - Electronic component loading device based on visual sensor and using method thereof - Google Patents
Electronic component loading device based on visual sensor and using method thereof Download PDFInfo
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- CN114229126A CN114229126A CN202210154837.6A CN202210154837A CN114229126A CN 114229126 A CN114229126 A CN 114229126A CN 202210154837 A CN202210154837 A CN 202210154837A CN 114229126 A CN114229126 A CN 114229126A
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- packaging bag
- electronic component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
- B65B2220/18—Packaging contents into primary and secondary packaging the primary packaging being bags the subsequent secondary packaging being rigid containers, e.g. cardboard box
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
An electronic component loading device based on a visual sensor and a using method thereof belong to the technical field of electronic component production, and aim to solve the problems that one hand is used for manually loading components, the other hand is inconvenient to open a packaging bag opening, and the electronic components cannot be loaded quickly; the electronic element is put into the packaging bag and then needs to be held by hand to seal, so that the electronic element is easy to be injured; according to the automatic packaging machine, the material feeding is guided through the movable supporting plate, the V-shaped baffle and the material guide pipe fitting, the packaging bag is opened by utilizing the armature and the electromagnet of the opening component for adsorption clamping, automatic loading is carried out, the sealing piece is used for automatically carrying out heat sealing on the packaging bag and enabling the packaging bag to be separated from the armature and the electromagnet for clamping, and the packaging bag is automatically thrown and falls off the upper end of the conveying crawler belt to be conveyed and boxed after the sealing is finished; the automatic opening device disclosed by the invention realizes automatic loading of electronic element packages, can better open the packaging bags to facilitate quick loading, improves the loading efficiency, realizes automatic heat sealing of the packaging bags, and is safe to operate.
Description
Technical Field
The invention relates to the technical field of electronic component production, in particular to an electronic component loading device based on a vision sensor and a using method thereof.
Background
Electronic components, which are the basic elements of electronic circuits, are typically individually packaged and have two or more leads or metal contacts. The electronic components are interconnected to form an electronic circuit having a specific function, such as: amplifiers, radio receivers, oscillators, etc., one of the common ways to connect electronic components is soldering to a printed circuit board. The electronic components may be individual packages (resistors, capacitors, inductors, transistors, diodes, etc.) or groups of various complexities, such as: integrated circuits (operational amplifiers, exclusion, logic gates, etc.).
Electronic components are generally processed in a production line in a continuous and multi-step manner, and a large number of workers sequentially process and assemble the electronic components in the same production line. After the electronic components are assembled on the production line, workers generally pick up the electronic components manually for packaging due to scattered states of the electronic components on the production line, however, the electronic components are picked up by the workers and then placed into a packaging bag, and when the electronic components are placed into the packaging bag, the operation of opening the opening of the packaging bag by the other hand is inconvenient due to the fact that the electronic components are held by one hand, the electronic components cannot be placed into the packaging bag rapidly and smoothly, and the loading efficiency is low; moreover, the electronic element is placed in the packaging bag and then needs to be held by hand to seal, so that certain potential safety hazards are generated for workers, and the workers are easily injured.
Therefore, we propose an electronic component loading device based on a vision sensor and a method for using the same.
Disclosure of Invention
The invention aims to provide an electronic component loading device based on a visual sensor and a using method thereof, and aims to solve the problems that when a worker manually picks up an electronic component package, the other hand holding the component by one hand is inconvenient to open a package bag opening, the component cannot be rapidly and smoothly placed in the package bag opening, the loading efficiency is low, and the electronic component needs to be held by the hand to seal the opening after being placed in the package bag, so that potential safety hazards are caused, and the worker is injured.
In order to achieve the purpose, the invention provides the following technical scheme: the electronic component loading device based on the visual sensor comprises a moving trolley and hydraulic stop rods arranged on two sides of the lower end of the moving trolley, wherein a mounting seat is arranged on one side of the upper end of the moving trolley, a limiting sliding groove is formed in the side wall of the mounting seat and is clamped with one end of a moving supporting plate, the moving supporting plate is suspended above the moving trolley, a material guide pipe fitting is arranged at the bottom of the moving supporting plate, a port of the material guide pipe fitting penetrates through the top end of the moving supporting plate and extends to the top end of the moving supporting plate, a V-shaped baffle is arranged at the upper end of the moving supporting plate at the position adjacent to the port of the material guide pipe fitting, a fixing seat is arranged on the side wall of the mounting seat at the lower end of the material guide pipe fitting, a port component is arranged on the outer walls at two ends of the fixing seat, and a sealing component is arranged on the outer wall of the fixing seat at the lower end of the port component;
the opening supporting component comprises a hanging rod fixedly connected to the outer walls of two ends of the fixing seat, a mounting plate is arranged at the bottom of the tail end of the hanging rod, an electromagnet is embedded close to the bottom of the side wall opposite to the mounting plate, a positioning hole is formed in the side wall of the mounting plate at the upper end of the electromagnet, a moving rod is sleeved in the positioning hole in an active mode, a hanging plate is fixedly connected to the tail end of the moving rod at the same side of the electromagnet, an armature is arranged at the side wall of the fixing hanging plate corresponding to the electromagnet, and a reset spring is arranged on the outer wall of the moving rod at the other side of the mounting plate in a winding mode.
Furthermore, two ends of a return spring are fixedly connected with the side wall of the mounting plate and the side wall of the stop block at the tail end of the moving rod respectively, and when the return spring keeps a normal relaxation state, the armature is separated from the electromagnet, and the armature and the electromagnet are arranged corresponding to the bottom port of the electromagnet.
Further, travelling car upper end both sides parallel arrangement has the support frame, be provided with the conveying track between the lateral wall of support frame, even interval sets up in the buffering horizontal bar on the outer wall of conveying track, the setting of the one end laminating mount pad outer wall of support frame, and install intelligent control on the lateral wall of mount pad, be provided with the vision sensor body on the mount pad lateral wall of the adjacent department of intelligent control, vision sensor body and intelligent control ware electric connection, and the vision sensor body shoots the direction the same with V type baffle port orientation.
Further, the guide pipe fitting is including setting up in the body of removal layer board bottom, and the body is infundibulate structure, and its top port runs through to extend to the removal layer board top, and the arc inner wall setting of laminating V type baffle, is provided with the mounting box through the fixed block on the outer wall of one side of body bottom port department, has the activity through hinged joint to turn over the board on the mounting box is close to one side outer wall of body, and the activity turns over the bottom port that the board is used for the closing cap body.
Further, the mounting box is bottom open-ended square structure, and is provided with first motor on the outer wall of mounting box one end, and inside first motor drive shaft ran through and extended to the mounting box, the one end of its terminal fixed connection V type connecting rod, the other end of V type connecting rod extended to the mounting box bottom port outside, and its terminal swing joint turns over the bottom of board in the activity, and when V type connecting rod bottom most advanced vertical downwards, the activity turned over the board and fits on body bottom port outer wall.
Furthermore, dense-mesh buffering net mats are evenly arranged between the inner walls of the pipe body, fixed pull ropes are arranged on two sides of the other ends of the dense-mesh buffering net mats, the tail ends of the fixed pull ropes are connected with the inner walls of the pipe body, the dense-mesh buffering net mats are obliquely arranged, the fixed pull ropes are connected with the oblique lower ends of the dense-mesh buffering net mats, the fixed pull ropes at the side ends of the upper and lower adjacent dense-mesh buffering net mats are arranged in a staggered mode, and Y-shaped buffering support mats are arranged on the inner walls of the movable turning plates opposite to the dense-mesh buffering net mats.
Further, the sealing piece comprises an installation hanging plate fixedly connected to the lower end of the hanging rod, an installation shell is arranged on the outer wall of one side, corresponding to the armature, of the installation hanging plate, electric iron is arranged inside the installation shell, an opening is formed in the side wall, corresponding to the armature, of the installation shell, the electric iron is exposed through the opening, electric telescopic rods are arranged on the outer walls of the fixing seats at the two ends of the installation shell, the electric telescopic rods penetrate through the installation hanging plate at the two ends of the installation shell, and the tail ends of the electric telescopic rods are fixedly connected to the outer walls at the two ends of the compression strip.
Further, the electric heating iron and the pressing strip are arranged in parallel, the electric heating iron and the pressing strip are suspended at the lower end of the armature, a second motor is arranged on the outer wall of one end of the pressing strip, a second motor transmission shaft penetrates through the fixing groove extending into the pressing strip, the tail end of the second motor transmission shaft is fixedly connected with an adjusting screw rod, a moving block is sleeved on the outer wall of the adjusting screw rod in a threaded mode, and the moving block is movably clamped between the inner walls of the fixing groove.
Furthermore, the port of the fixed groove extends to the outer wall of the pressing strip close to one side of the electric heating iron, the side wall of the movable block corresponding to the port is provided with a pressing roller through the support, one end, far away from the movable block, of the pressing roller extends to the outside of the port of the fixed groove, the pressing roller corresponds to the electric heating iron, and the pressing roller is matched with the through opening on the side wall of the installation shell cover in size.
The invention provides another technical scheme: the use method of the electronic component loading device based on the visual sensor comprises the following steps:
s1: the device is pushed to the tail end of an electronic element production line, a hydraulic parking rod is lowered to fix a movable trolley, then a movable supporting plate is pushed to be close to a conveyor belt of the production line to be level with the conveyor belt, two ends of a bag opening of a packaging bag are clamped between an armature and an electromagnet, the electromagnet is electrified to adsorb the armature to clamp the packaging bag, and the port of the packaging bag is in an opening state;
s2: electronic elements on a conveyor belt of the production line slide to the upper end of the movable supporting plate through inertia, slide into an inner cavity of the tube body under the guidance of the V-shaped baffle plate, sequentially and alternately roll off after being buffered by the dense buffering net pads on the inner wall of the inner cavity, and fall to the top of the Y-shaped buffering supporting pad on the inner wall of the movable turning plate at the bottom of the tube body;
s3: the visual sensor body on the side wall of the mounting seat shoots that an electronic element slides to the upper end of the movable supporting plate, then the first motor rotates clockwise to drive the V-shaped connecting rod to push the movable end of the movable turning plate to deflect downwards, so that the electronic element on the top of the Y-shaped buffering supporting pad slides into the packaging bag with the opening opened, then the electric telescopic rods at the two ends of the fixing seat contract, the driving compression strip is close to the mounting housing cover to clamp the packaging bag, and the bag opening of the packaging bag is pulled downwards under the action of gravity and clamping force to automatically separate from the clamping of the armature and the electromagnet;
s4: starting a second motor to drive an adjusting screw rod in the fixed groove to rotate, driving a moving block on the outer wall of the adjusting screw rod to move by rotating the adjusting screw rod, pushing a pressing roller on the outer wall of the moving block to move in the port of the fixed groove when the moving block moves, extruding the packaging bag by the pressing roller to be attached to the outer wall of the electric heating iron in the mounting shell, and rolling the packaging bag to carry out hot-pressing sealing when the pressing roller moves;
s5: after the packaging bag is sealed, the electric telescopic rod is controlled to extend to drive the pressing strip to be far away from the mounting shell cover, the sealed packaging bag with the electronic element automatically drops to the top of the conveying crawler belt at the upper end of the moving trolley, the packaging bag is directionally conveyed through the conveying crawler belt to be sealed in the packaging box placed at the tail end of the packaging bag, and the packaging bag is replaced again to be reloaded for packaging.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention provides an electronic component loading device based on a vision sensor and a using method thereof, suspenders are arranged on the outer walls of two ends of a fixed seat in parallel, the bottom of the tail end of each suspender is provided with a mounting plate, an electromagnet is embedded on the side wall opposite to the mounting plate and close to the bottom, the side wall of the mounting plate at the upper end of the electromagnet is provided with a positioning hole, a movable rod is movably sleeved in the positioning hole, the tail end of the movable rod at the same side of the electromagnet is fixedly connected with a fixed suspension plate, the side wall of the fixed suspension plate corresponding to the electromagnet is provided with an armature, the outer wall of the movable rod at the other side of the mounting plate is wound with a return spring, two ends of the return spring are respectively fixedly connected with the side wall of the mounting plate and the side wall of a stop block at the tail end of the movable rod, the armature and the electromagnet are arranged corresponding to the bottom port of the electromagnet, the device is pushed to the tail end of an electronic component production line, a hydraulic parking rod is lowered to fix a movable trolley, and then a pallet production line is pushed, make it and conveyer belt looks parallel and level, with the sack both ends suspension of wrapping bag between armature and electro-magnet after that, the electro-magnet circular telegram has the armature on the fixed hanger plate lateral wall of magnetic force absorption, armature receives the motion bar removal and the extension reset spring in the attraction promotion locating hole, and the electro-magnet adsorbs laminating armature clamping wrapping bag, makes its port be the state of strutting to electronic component drops from the guide pipe fitting automatically and props open-ended wrapping bag in, realizes electronic component's automatic shipment, convenient to use.
2. The invention provides an electronic component loading device based on a visual sensor and a using method thereof, wherein a limiting chute is arranged on the side wall of a mounting seat for clamping a moving supporting plate, the bottom of the moving supporting plate is provided with a pipe body of a material guiding pipe fitting, the top port of the moving supporting plate penetrates and extends to the top of the moving supporting plate and is arranged by being attached to the arc-shaped inner wall of a V-shaped baffle plate, the outer wall of one side of the bottom port of the pipe body is provided with a mounting box through a fixed block, the outer wall of one side of the mounting box, which is close to the pipe body, is provided with a movable turning plate through a hinge, the mounting box is of a square structure with an opening at the bottom, a first motor is arranged on the outer wall of one end of the mounting box, a transmission shaft of the first motor penetrates and extends to the inside of the mounting box to be connected with one end of a V-shaped connecting rod, the other end of the V-shaped connecting rod extends to the outside the bottom port of the mounting box, the tail end of the V-shaped connecting rod is movably connected to the bottom of the movable turning plate, dense and buffering mesh pads are uniformly arranged between the inner walls of the pipe bodies, the other end of the dense mesh buffer net pad is provided with fixed pull ropes at two sides, the tail ends of the fixed pull ropes are connected with the inner wall of the tube body, the dense mesh buffer net pad is obliquely arranged, the fixed pull ropes are connected with the oblique lower end of the dense mesh buffer net pad, the inner wall of the movable turning plate opposite to the dense mesh buffer net pad is provided with a Y-shaped buffer support pad, an electronic element on a production line conveyor belt slides to the upper end of the movable support plate through inertia, is guided by the V-shaped baffle plate to slide into the inner cavity of the tube body, after sliding to the inside of the tube body, is buffered by the dense mesh buffer net pad at the topmost part on the inner wall, automatically rolls down to the dense mesh buffer net pad at the lower layer along the oblique dense mesh buffer net pad, and after rolling down to buffer by the dense mesh buffer net pads alternately arranged on the inner wall in an oblique way, falls to the top of the Y-shaped buffer support pad on the inner wall of the movable turning plate at the bottom of the tube body, so as to avoid the electronic element from being damaged due to overlarge impact when falling down, electronic component slides to removing the layer board upper end to shooting the vision sensor body on the mount pad lateral wall, and first motor clockwise rotation drive V type connecting rod promotes the activity and turns over the board expansion end and deflect downwards after that, makes the electronic component landing at Y type buffering support pad top to in the packing bag that props the opening, realizes the automatic shipment of electronic component wrapping bag, convenient practicality.
3. The invention provides an electronic component loading device based on a visual sensor and a using method thereof, wherein a mounting hanger plate of a sealing piece is fixedly connected with the lower end of a hanger rod, a mounting shell is arranged on the outer wall of one side of the mounting hanger plate corresponding to an armature, an electric iron is arranged inside the mounting shell, a through hole is arranged on the side wall of the mounting shell corresponding to the armature and exposes the electric iron, electric telescopic rods are arranged on the outer walls of fixed seats at the two ends of the mounting shell, the electric telescopic rods penetrate through the mounting hanger plates at the two ends of the mounting shell, the tail ends of the electric telescopic rods are fixedly connected to the outer walls at the two ends of a pressing strip, a second motor is arranged on the outer wall at one end of the pressing strip, a transmission shaft of the second motor penetrates through and extends into a fixed groove in the pressing strip, the tail ends of the electric telescopic rods are fixedly connected with an adjusting screw rod, a movable block is sleeved on the outer wall of the adjusting screw rod, the movable block is movably clamped between the inner walls of the fixed grooves, and the port of the fixed groove extends to the outer wall of the pressing strip close to the electric iron, the lateral wall that the movable block corresponds the port sets up through the support and compresses tightly the gyro wheel, the one end that the movable block was kept away from to the gyro wheel extends to the fixed slot port outside, make the electric telescopic handle shrink at fixing base both ends, the drive compression strip is close to installation clamshell clamping wrapping bag, make the sack of wrapping bag pull downwards under the effect of gravity and clamping force and break away from the clamping of armature and electro-magnet automatically, it is rotatory to start the accommodate the lead screw in the second motor drive fixed slot, accommodate the lead screw rotatory moving block on driving its outer wall removes, promote the gyro wheel that compresses tightly on its outer wall when moving block removes in the fixed slot port, compress tightly the interior electro-heat iron outer wall of gyro wheel extrusion wrapping bag laminating installation clamshell, the roll extrusion wrapping bag carries out the hot pressing and seals when compressing tightly the gyro wheel removal, safety and reliability.
Drawings
FIG. 1 is a schematic view of the overall structure of an electronic component loading device based on a vision sensor according to the present invention;
FIG. 2 is a schematic view of a material guiding tube of the electronic component loading device based on a vision sensor according to the present invention;
FIG. 3 is a cross-sectional view of a tube of the vision sensor based electronic component loading apparatus of the present invention;
fig. 4 is a schematic view of the supporting opening assembly and the sealing member mounting structure of the electronic component cargo loading device based on the vision sensor according to the present invention;
FIG. 5 is a schematic view of a port assembly of the electronic component loading device based on a vision sensor according to the present invention;
FIG. 6 is an enlarged view of the electronic component loading device based on the vision sensor of FIG. 5;
fig. 7 is a schematic view of a closure of the visual sensor-based electronic component loading apparatus according to the present invention;
fig. 8 is a sectional view of a pressing bar of the vision sensor-based electronic component loading apparatus of the present invention.
In the figure: 1. moving the trolley; 2. a hydraulic parking rod; 3. a mounting seat; 4. a limiting chute; 5. moving the supporting plate; 6. a material guide pipe fitting; 61. a pipe body; 62. a fixed block; 63. mounting a box; 64. a movable turning plate; 65. a first motor; 66. a V-shaped connecting rod; 67. a dense mesh buffer net pad; 68. fixing a pull rope; 69. a Y-shaped buffer support pad; 7. a V-shaped baffle; 8. a fixed seat; 9. a mouth bracing assembly; 91. a boom; 92. mounting a plate; 93. an electromagnet; 94. positioning holes; 95. a travel bar; 96. fixing the hanging plate; 97. an armature; 98. a return spring; 10. a closure member; 101. installing a hanging plate; 102. installing a shell; 103. electrically heating iron; 104. an electric telescopic rod; 105. compressing the strips; 106. a second motor; 107. fixing grooves; 108. adjusting the screw rod; 109. a moving block; 1010. pressing the roller; 11. a support frame; 12. a conveying crawler; 13. buffering the horizontal bar; 14. an intelligent controller; 15. a vision sensor body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the problem that the holding of the component by one hand is inconvenient and the opening of the packaging bag opening by the other hand cannot carry out the quick loading of the electronic component, please refer to fig. 1 and 4-6, the following preferred technical solutions are provided:
an electronic component loading device based on a vision sensor comprises a movable trolley 1 and hydraulic parking rods 2 arranged on two sides of the lower end of the movable trolley 1, wherein one side of the upper end of the movable trolley 1 is provided with a mounting seat 3, the side wall of the mounting seat 3 is provided with a limiting sliding groove 4, the limiting sliding groove 4 is clamped with one end of a movable supporting plate 5, the movable supporting plate 5 is suspended above the movable trolley 1, a material guiding pipe fitting 6 is arranged at the bottom of the movable supporting plate 5, the port of the material guiding pipe fitting 6 extends to the top end of the movable supporting plate 5 in a penetrating way, a V-shaped baffle 7 is arranged at the upper end of the movable supporting plate 5 adjacent to the port of the material guiding pipe fitting 6, the port of the V-shaped baffle 7 is arranged towards one end of the movable supporting plate 5, and a fixed seat 8 is arranged on the side wall of the mounting seat 3 at the lower end of the material guide pipe fitting 6, opening supporting components 9 are arranged on the outer walls at the two ends of the fixed seat 8, and sealing parts 10 are arranged on the outer walls of the fixed seats 8 at the lower ends of the opening supporting components 9.
Prop mouthful subassembly 9 and include jib 91 of fixed connection on the outer wall of fixing base 8 both ends, the terminal bottom of jib 91 is provided with mounting panel 92, it has electro-magnet 93 to inlay near bottom department on the relative lateral wall of mounting panel 92, locating hole 94 has been seted up on the mounting panel 92 lateral wall of electro-magnet 93 upper end, movable sleeve joint has the carriage release lever 95 in the locating hole 94, the terminal fixedly connected with fixed hanger plate 96 of carriage release lever 95 of electro-magnet 93 homonymy, it is provided with armature 97 to correspond electro-magnet 93 department on the fixed hanger plate 96 lateral wall, and it is provided with reset spring 98 to twine on the carriage release lever 95 outer wall of mounting panel 92 opposite side, reset spring 98's both ends are fixed continuous with mounting panel 92 lateral wall and carriage release lever 95 end stop lateral wall respectively, and when reset spring 98 kept normal diastole state, armature 97 and electro-magnet 93 separate, armature 97 and electro-magnet 93 correspond the setting of electro-magnet 93 bottom port.
Specifically, the device is pushed to the tail end of an electronic element production line, the hydraulic parking rod 2 is lowered to fix the movable trolley 1, then the movable supporting plate 5 is pushed to be close to a production line conveyor belt, the movable supporting plate is enabled to be parallel and level with the conveyor belt, then two ends of a bag opening of a packaging bag are suspended between the armature 97 and the electromagnet 93, the electromagnet 93 is electrified to have the armature 97 on the side wall of the magnetic adsorption fixed hanging plate 96, the armature 97 is attracted to push the movable rod 95 in the positioning hole 94 to move and stretch the reset spring 98, the electromagnet 93 adsorbs and attaches the armature 97 to clamp the packaging bag, the port of the packaging bag is in an open state, so that the electronic element automatically drops from the material guide pipe fitting 6 to support the packaging bag with the opening, and automatic loading of the electronic element is achieved.
In order to guide the electronic components to be automatically fed for loading, as shown in fig. 1-3, support frames 11 are arranged on two sides of the upper end of a movable trolley 1 in parallel, conveying tracks 12 are arranged between the side walls of the support frames 11, the outer walls of the conveying tracks 12 are uniformly arranged on buffering cross bars 13 at intervals, one end of each support frame 11 is attached to the outer wall of a mounting seat 3, an intelligent controller 14 is mounted on the side wall of the mounting seat 3, a visual sensor body 15 is arranged on the side wall of the mounting seat 3 adjacent to the intelligent controller 14, the visual sensor body 15 is electrically connected with the intelligent controller 14, and the shooting direction of the visual sensor body 15 is the same as the direction of the port of a V-shaped baffle 7.
Guide pipe fitting 6 is including setting up in the body 61 of moving the 5 bottoms of layer boards, and body 61 is infundibulate structure, and its top port runs through to extend to moving 5 tops of layer boards, and the arc inner wall setting of laminating V type baffle 7, is provided with mounting box 63 through fixed block 62 on the outer wall of one side of body 61 bottom port department, and there is the activity through hinged joint board 64 on the outer wall of one side that mounting box 63 is close to body 61, and the activity turns over the bottom port that board 64 is used for closing cap body 61.
The mounting box 63 is of a square structure with an opening at the bottom, a first motor 65 is arranged on the outer wall of one end of the mounting box 63, the first motor 65 is a forward and reverse rotating motor, a transmission shaft of the first motor 65 penetrates and extends into the mounting box 63, the tail end of the first motor 65 is fixedly connected with one end of a V-shaped connecting rod 66, the other end of the V-shaped connecting rod 66 extends to the outside of a bottom port of the mounting box 63, the tail end of the V-shaped connecting rod is movably connected to the bottom of a movable turning plate 64, when the tip end of the bottom of the V-shaped connecting rod 66 is vertically downward, the movable turning plate 64 is attached to the outer wall of the bottom port of the tube body 61, dense buffer net pads 67 are uniformly arranged between the inner walls of the tube body 61, fixed pull ropes 68 are arranged on two sides of the other end of the dense buffer net pads 67, the tail ends of the fixed pull ropes 68 are connected with the inner wall of the tube body 61, the dense buffer net pads 67 are obliquely arranged, the fixed pull ropes 68 are connected with the inclined lower ends of the dense buffer net pads 67, the upper and the lower ends of the fixed pull 68 of the dense buffer net pads 67 adjacent to be staggered, the inner wall of the movable turning plate 64 opposite to the dense mesh buffer net pad 67 is provided with a Y-shaped buffer support pad 69.
Specifically, the electronic component on the production line conveyor belt slides to the upper end of the movable supporting plate 5 through inertia, slides into the inner cavity of the tube body 61 under the guidance of the V-shaped baffle 7, slides into the tube body 61, is buffered by the dense-mesh buffer mesh pad 67 at the topmost part of the inner wall of the tube body 61, automatically rolls down along the inclined dense-mesh buffer mesh pad 67 to the dense-mesh buffer mesh pad 67 at the lower layer, rolls down to buffer through the dense-mesh buffer mesh pad 67 which is alternately arranged on the inner wall of the tube body 61, and falls to the top of the Y-shaped buffer supporting pad 69 on the inner wall of the movable turning plate 64 at the bottom of the tube body 61, so as to avoid the electronic component from being damaged due to overlarge impact when falling down, the visual sensor body 15 on the side wall of the mounting seat 3 shoots that the electronic component slides to the upper end of the movable supporting plate 5, then the first motor 65 rotates clockwise to drive the V-shaped connecting rod 66 to push the movable end of the movable turning plate 64 to deflect downwards, so that the electronic component at the top of the Y-shaped buffer supporting pad 69 slides into the opened packaging bag, realize the automatic dress of electronic component wrapping bag, convenient and practical throws the material and accomplishes the back, and first motor 65 anticlockwise rotation drive V type connecting rod 66 promotes the activity and turns over board 64 expansion end and upwards deflect, makes the activity turn over board 64 and seals body 61 bottom port again, prevents that second electronic component from dropping.
In order to realize the automatic sealing of the package bag for packaging the electronic component, please refer to fig. 1, 4, 7 and 8, the following preferred technical solutions are provided:
the sealing member 10 includes an installation hanger plate 101 fixedly connected to the lower end of the hanger rod 91, an installation shell 102 is arranged on the outer wall of one side of the installation hanger plate 101 corresponding to the armature 97, an electric heating iron 103 is arranged inside the installation shell 102, a through opening is arranged on the side wall of the installation shell 102 corresponding to the armature 97 to expose the electric heating iron 103, an electric telescopic rod 104 is arranged on the outer wall of the fixing seat 8 at the two ends of the installation shell 102, the electric telescopic rod 104 penetrates through the installation hanger plates 101 at the two ends of the installation shell 102, and the tail end of the electric telescopic rod is fixedly connected to the outer walls at the two ends of the pressing strip 105.
The electric heating iron 103 and the pressing strip 105 are arranged in parallel, the electric heating iron 103 and the pressing strip 105 are suspended at the lower end of the armature 97, a second motor 106 is arranged on the outer wall of one end of the pressing strip 105, the second motor 106 is a forward and reverse rotating motor, a transmission shaft of the second motor 106 penetrates through the fixing groove 107 extending into the pressing strip 105, the tail end of the transmission shaft is fixedly connected with an adjusting screw rod 108, a moving block 109 is sleeved on the outer wall of the adjusting screw rod 108 in a threaded mode, the moving block 109 is movably clamped between the inner walls of the fixing groove 107, a port of the fixing groove 107 extends to the outer wall, close to the electric heating iron 103, of the pressing strip 105, a pressing roller 1010 is arranged on the side wall, corresponding to the port, of the moving block 109, through a support, one end, far away from the moving block 109, of the pressing roller 1010 extends to the port of the fixing groove 107, the pressing roller 1010 corresponds to the electric heating iron 103, and the pressing roller 1010 is matched with the opening on the side wall of the mounting housing 102 in size.
Specifically, the electronic component slides into the opened packaging bag, then the electric telescopic rods 104 at the two ends of the fixed seat 8 are contracted, the driving pressing strip 105 is close to the mounting housing 102 to clamp the packaging bag, the bag mouth of the packaging bag is pulled downwards under the action of gravity and clamping force to automatically separate from the clamping of the armature 97 and the electromagnet 93, the second motor 106 is started to drive the adjusting screw rod 108 in the fixed groove 107 to rotate, the adjusting screw rod 108 rotates to drive the moving block 109 on the outer wall of the adjusting screw rod to move, the moving block 109 pushes the pressing roller 1010 on the outer wall of the adjusting screw rod to move in the port of the fixed groove 107 when moving, the pressing roller 1010 extrudes the packaging bag to be attached to the outer wall of the electric heating iron 103 in the mounting housing 102, the rolling packaging bag is subjected to hot-pressing sealing when moving, the packaging bag is controlled after being sealed, the electric telescopic rods 104 extend to drive the pressing strip 105 to be far away from the mounting housing 102, then the sealed packaging bag with the electronic component automatically falls to the top of the conveying crawler 12 at the upper end of the moving trolley 1, the packaging bags are directionally conveyed through the tail ends of the packaging boxes by the conveying crawler belts 12 for sealing, and the packaging bags are replaced again for reloading and packaging.
In order to better show the electronic component loading device based on the visual sensor, the embodiment provides a using method of the electronic component loading device based on the visual sensor, which comprises the following steps:
the method comprises the following steps: the device is pushed to the tail end of an electronic component production line, a hydraulic parking rod 2 is lowered to fix a movable trolley 1, then a movable supporting plate 5 is pushed to be close to a conveyor belt of the production line to be level with the conveyor belt, then two ends of a bag opening of a packaging bag are clamped between an armature 97 and an electromagnet 93, the electromagnet 93 is electrified to adsorb the armature 97 to clamp the packaging bag, and the port of the packaging bag is in an opening state;
step two: electronic elements on a conveyor belt of the production line slide to the upper end of the movable supporting plate 5 through inertia, slide into the inner cavity of the tube body 61 under the guidance of the V-shaped baffle 7, are sequentially and alternately rolled off after being buffered by the dense buffering mesh pad 67 on the inner wall of the tube body, and fall to the top of the Y-shaped buffering support pad 69 on the inner wall of the movable turning plate 64 at the bottom of the tube body 61;
step three: the visual sensor body 15 on the side wall of the mounting seat 3 shoots that an electronic element slides to the upper end of the movable supporting plate 5, then the first motor 65 rotates clockwise to drive the V-shaped connecting rod 66 to push the movable end of the movable turning plate 64 to deflect downwards, so that the electronic element on the top of the Y-shaped buffering supporting pad 69 slides into the packaging bag with the opening opened, then the electric telescopic rods 104 at the two ends of the fixing seat 8 contract, the driving compression strip 105 is close to the mounting housing 102 to clamp the packaging bag, and the bag opening of the packaging bag is pulled downwards under the action of gravity and clamping force to automatically separate from the clamping of the armature 97 and the electromagnet 93;
step four: starting a second motor 106 to drive an adjusting screw rod 108 in the fixing groove 107 to rotate, wherein the adjusting screw rod 108 rotates to drive a moving block 109 on the outer wall of the adjusting screw rod to move, the moving block 109 pushes a pressing roller 1010 on the outer wall of the adjusting screw rod to move in a port of the fixing groove 107 when moving, the pressing roller 1010 extrudes the packaging bag to be attached to the outer wall of the electric heating iron 103 in the mounting shell 102, and the pressing roller 1010 rolls the packaging bag to perform hot-pressing sealing when moving;
step five: after the packaging bag is sealed, the electric telescopic rod 104 is controlled to extend to drive the compression strip 105 to be far away from the mounting shell cover 102, the sealed packaging bag with the electronic components automatically drops to the top of the conveying crawler 12 at the upper end of the moving trolley 1, the packaging bag is directionally conveyed through the conveying crawler 12 and is sealed in a packaging box placed at the tail end of the packaging bag, and the packaging bag is replaced again and is reloaded for packaging.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Electronic component loading attachment based on vision sensor, including travelling car (1) and set up in hydraulic pressure parking pole (2) of travelling car (1) lower extreme both sides, travelling car (1) upper end one side is provided with mount pad (3), its characterized in that: the side wall of the mounting seat (3) is provided with a limiting sliding chute (4), the limiting sliding chute (4) is clamped with one end of a movable supporting plate (5), the movable supporting plate (5) is suspended above the movable trolley (1), the bottom of the movable supporting plate (5) is provided with a material guide pipe fitting (6), the port of the material guide pipe fitting (6) penetrates through and extends to the top end of the movable supporting plate (5), the upper end of the movable supporting plate (5) at the position adjacent to the port of the material guide pipe fitting (6) is provided with a V-shaped baffle (7), the port of the V-shaped baffle (7) is arranged towards one end of the movable supporting plate (5), the side wall of the mounting seat (3) at the lower end of the material guide pipe fitting (6) is provided with a fixing seat (8), the outer walls at two ends of the fixing seat (8) are provided with opening supporting assemblies (9), and the outer wall of the fixing seat (8) at the lower end of each opening supporting assembly (9) is provided with a sealing member (10);
prop mouthful subassembly (9) including jib (91) of fixed connection on fixing base (8) both ends outer wall, jib (91) terminal bottom is provided with mounting panel (92), it has electro-magnet (93) to inlay near bottom department on the relative lateral wall of mounting panel (92), locating hole (94) have been seted up on mounting panel (92) lateral wall of electro-magnet (93) upper end, carriage release lever (95) have been cup jointed in locating hole (94) internalization, carriage release lever (95) terminal fixedly connected with hanger plate (96) of electro-magnet (93) homonymy, it is provided with armature (97) to correspond electro-magnet (93) department on fixed hanger plate (96) lateral wall, and the winding is provided with reset spring (98) on carriage release lever (95) outer wall of mounting panel (92) opposite side.
2. The vision sensor-based electronic component merchandiser of claim 1, wherein: two ends of the reset spring (98) are respectively fixedly connected with the side wall of the mounting plate (92) and the side wall of the stop block at the tail end of the moving rod (95), when the reset spring (98) keeps a normal diastole state, the armature (97) is separated from the electromagnet (93), and the armature (97) and the electromagnet (93) are arranged corresponding to the bottom port of the electromagnet (93).
3. The vision sensor-based electronic component merchandiser of claim 1, wherein: remove dolly (1) upper end both sides parallel arrangement have support frame (11), be provided with between the lateral wall of support frame (11) conveying track (12), even interval sets up in buffering horizontal bar (13) on the outer wall of conveying track (12), the setting of one end laminating mount pad (3) outer wall of support frame (11), and install intelligent control ware (14) on the lateral wall of mount pad (3), be provided with visual sensor body (15) on mount pad (3) lateral wall of intelligent control ware (14) adjacent department, visual sensor body (15) and intelligent control ware (14) electric connection, and visual sensor body (15) shoot the direction the same with V type baffle (7) port orientation.
4. The vision sensor-based electronic component merchandiser of claim 1, wherein: guide pipe fitting (6) are including setting up in body (61) of removing layer board (5) bottom, body (61) are infundibulate structure, its top port runs through and extends to removal layer board (5) top, and the arc inner wall setting of laminating V type baffle (7), be provided with mounting box (63) through fixed block (62) on the outer wall of one side of body (61) bottom port department, there is movable board (64) that turns over through hinged joint on mounting box (63) is close to one side outer wall of body (61), movable board (64) that turns over are used for the bottom port of closing cap body (61).
5. The vision sensor-based electronic component merchandiser of claim 4, wherein: mounting box (63) are bottom open-ended square structure, and be provided with first motor (65) on the outer wall of mounting box (63) one end, inside first motor (65) transmission shaft runs through and extends to mounting box (63), the one end of its terminal fixed connection V type connecting rod (66), the other end of V type connecting rod (66) extends to mounting box (63) bottom port outside, its terminal swing joint is in the bottom that the board (64) was turned over in the activity, and when V type connecting rod (66) bottom most advanced vertical downwards, the board (64) is turned over in the activity laminating on body (61) bottom port outer wall.
6. The vision sensor-based electronic component merchandiser of claim 5, wherein: the inner wall of body (61) evenly is provided with dense mesh buffering gauze pad (67) within a definite time, the other end both sides of dense mesh buffering gauze pad (67) set up fixed stay cord (68), fixed stay cord (68) end is connected with body (61) inner wall, and dense mesh buffering gauze pad (67) are the slope setting, the slope lower extreme of dense mesh buffering gauze pad (67) is connected to fixed stay cord (68), the crisscross setting of fixed stay cord (68) of upper and lower adjacent dense mesh buffering gauze pad (67) side, be provided with Y type buffering support pad (69) on the relative activity of dense mesh buffering gauze pad (67) turns over board (64) inner wall.
7. The vision sensor-based electronic component merchandiser of claim 1, wherein: the sealing piece (10) comprises an installation hanging plate (101) fixedly connected to the lower end of the hanging rod (91), an installation shell cover (102) is arranged on the outer wall of one side, corresponding to the armature (97), of the installation hanging plate (101), an electric heating iron (103) is arranged inside the installation shell cover (102), a through hole is formed in the side wall, corresponding to the armature (97), of the installation shell cover (102) and exposes the electric heating iron (103), an electric telescopic rod (104) is arranged on the outer wall of a fixing seat (8) at the two ends of the installation shell cover (102), the electric telescopic rod (104) penetrates through the installation hanging plate (101) at the two ends of the installation shell cover (102), and the tail end of the electric telescopic rod is fixedly connected to the outer walls at the two ends of the pressing strip (105).
8. The vision sensor-based electronic component merchandiser of claim 7, wherein: electrothermal iron (103) and compress tightly strip (105) parallel arrangement, and both all suspend in the lower extreme of armature (97), be provided with second motor (106) on the one end outer wall of compressing tightly strip (105), second motor (106) transmission shaft runs through and extends to compressing tightly in strip (105) inside fixed slot (107), and terminal fixedly connected with accommodate the lead screw (108), threaded sleeve has movable block (109) on the outer wall of accommodate the lead screw (108), movable block (109) activity block is in between fixed slot (107) inner wall.
9. The vision sensor-based electronic component merchandiser of claim 8, wherein: the port of fixed slot (107) extends to and compresses tightly on the outer wall that strip (105) is close to electric hot iron (103) one side, and is provided with through the support on the lateral wall that moves block (109) corresponds the port and compresses tightly gyro wheel (1010), and the one end that moves block (109) were kept away from to compress tightly gyro wheel (1010) extends to fixed slot (107) port outside, and compress tightly gyro wheel (1010) and correspond electric hot iron (103) setting, and compress tightly gyro wheel (1010) and install opening size phase-match on clamshell (102) lateral wall.
10. A method of implementing a visual sensor-based electronic component loading apparatus according to any one of claims 1 to 9, wherein: the method comprises the following steps:
s1: the device is pushed to the tail end of an electronic component production line, a hydraulic parking rod (2) is lowered to fix a movable trolley (1), then a movable supporting plate (5) is pushed to be close to a production line conveyor belt to be aligned with the conveyor belt, then two ends of a bag opening of a packaging bag are clamped between an armature (97) and an electromagnet (93), the electromagnet (93) is electrified to adsorb the armature (97) to clamp the packaging bag, and the port of the packaging bag is in an opening state;
s2: electronic elements on a conveyor belt of the production line slide to the upper end of a movable supporting plate (5) through inertia, slide into an inner cavity of a pipe body (61) under the guidance of a V-shaped baffle (7), are sequentially and alternately rolled off after being buffered by a dense buffering mesh pad (67) on the inner wall of the pipe body, and fall to the top of a Y-shaped buffering supporting pad (69) on the inner wall of a movable turning plate (64) at the bottom of the pipe body (61);
s3: the electronic element is shot by a visual sensor body (15) on the side wall of the mounting seat (3) and slides to the upper end of a movable supporting plate (5), then a first motor (65) rotates clockwise to drive a V-shaped connecting rod (66) to push a movable end of a movable turning plate (64) to deflect downwards, so that the electronic element on the top of a Y-shaped buffer supporting pad (69) slides into a packaging bag with an opening, then electric telescopic rods (104) at two ends of a fixing seat (8) contract, a pressing strip (105) is driven to be close to a mounting shell cover (102) to clamp the packaging bag, and the bag opening of the packaging bag is pulled downwards under the action of gravity and clamping force to automatically separate from the clamping of an armature (97) and an electromagnet (93);
s4: starting a second motor (106) to drive an adjusting screw rod (108) in a fixing groove (107) to rotate, wherein the adjusting screw rod (108) rotates to drive a moving block (109) on the outer wall of the adjusting screw rod to move, when the moving block (109) moves, a pressing roller (1010) on the outer wall of the moving block is pushed to move in a port of the fixing groove (107), the pressing roller (1010) extrudes a packaging bag to be attached to the outer wall of an electric heating iron (103) in a mounting housing (102), and when the pressing roller (1010) moves, the packaging bag is rolled for hot-press sealing;
s5: after the packaging bag is sealed, the electric telescopic rod (104) is controlled to extend to drive the pressing strip (105) to be far away from the mounting shell cover (102), the sealed packaging bag with the electronic element automatically drops to the top of the conveying crawler (12) at the upper end of the moving trolley (1), the packaging bag is directionally conveyed through the conveying crawler (12) and is sealed in the packaging box placed at the tail end of the packaging bag, and the packaging bag is replaced again to be reloaded for packaging.
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| CN202210154837.6A CN114229126B (en) | 2022-02-21 | 2022-02-21 | Electronic component loading device based on visual sensor and using method thereof |
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| CN202210154837.6A CN114229126B (en) | 2022-02-21 | 2022-02-21 | Electronic component loading device based on visual sensor and using method thereof |
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| CN114229126B (en) | 2022-07-12 |
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