CN114224001B - 一种具有高耐磨的吸湿排汗手套及制备方法 - Google Patents

一种具有高耐磨的吸湿排汗手套及制备方法 Download PDF

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CN114224001B
CN114224001B CN202111383712.2A CN202111383712A CN114224001B CN 114224001 B CN114224001 B CN 114224001B CN 202111383712 A CN202111383712 A CN 202111383712A CN 114224001 B CN114224001 B CN 114224001B
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林鑫
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Huihong Nantong Safety Products Co ltd
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Abstract

本发明公开了一种具有高耐磨的吸湿排汗手套，包括手套内胆，所述手套内胆的外表面通过浸胶的方式固定有丁腈胶层，所述手套内胆包括内层结构和外层结构，所述内层结构与外层结构十字交错编织设置，所述内层结构采用Coolpass纤维和艾绒棉混纺而成，所述外层结构采用锦纶与氨纶配合混纺而成。本发明采用内层结构与外层结构十字交错编织设置的手套内胆，有效地提高了手套柔韧度和灵活度，利用Coolpass纤维和艾绒棉混纺而成的内层结构，使手套具有了吸湿排汗的功能及医用的功效，有效地提高了工人佩戴的功能性及舒适度，利用锦纶与氨纶混纺而成的外层结构，又使手套具备了耐磨性强及高抓握力的性能，有效地降低了工人手部的疲劳感，有效地提高了工人的工作效率。

Description

一种具有高耐磨的吸湿排汗手套及制备方法
技术领域
本发明属于劳保用品技术领域，具体涉及一种具有高耐磨的吸湿排汗手套及制备方法。
背景技术
在轻工包装、仓储物流、汽车配件组装、园丁园艺等行业中，为了防止伤及工人的手部，工人通常都会佩戴劳保手套对手部进行安全防护。目前劳保手套普遍存在透气性差、灵活性一般、耐磨差且极易破损、抓握力不够的问题，使得工人的手部得不到有效地防护，从而增加了工作的疲劳度。
现阶段已设计出透气性能较强的劳保手套，能够使工人的手部佩戴更加舒适，但耐磨性能及抓握力依旧不够，使得工人在劳作时极易磨损，甚至还会增加手部的疲劳感，从而使工人的劳动力下降，降低了工人的工作效率。如中国专利文献公告号CN109363277A，公开日2019年02月22日，公开了一种手部关节柔软舒适的手套，文中提出“包括手套本体和涂覆在手套本体表面上的耐磨涂层，手套本体包括吸湿编织层、条形的第一弹性编织层、条形的第二弹性编织层、条形的第三弹性编织层和手腕编织层，吸湿编织层、第一弹性编织层、第二弹性编织层、第三弹性编织层和手腕编织层编织成手套本体，第一弹性编织层设置在手中部，第二弹性编织层设置在手指根处，第三弹性编织层分别设置在五根手指关节处，耐磨涂层包括手掌部和包指边，手掌部和所述包指边一体成型，手掌部涂覆在手心处和手指处，包指边涂覆在手背的五个手指头处。”此现有技术的手套生产过程较为复杂，使得手套的生产成本较高，虽提高了手套关节处的灵活度，但此现有技术的手套依旧存在耐磨强度及抓握力不够的问题，使得工人的工作效率受到很大的影响。为此，需要一种新的技术方案来解决上述技术问题。
发明内容
本发明的目的在于提供一种具有高耐磨的吸湿排汗手套及制备方法，以解决上述背景技术中提出的现阶段吸湿排汗手套，抓握力不够，影响工人工作效率的问题。
为实现上述目的，本发明提供如下技术方案：一种具有高耐磨的吸湿排汗手套，包括手套内胆，所述手套内胆的外表面通过浸胶的方式固定有丁腈胶层，其特征在于，所述手套内胆包括内层结构和外层结构，所述内层结构与外层结构十字交错编织设置，所述内层结构采用Coolpass纤维和艾绒棉混纺而成，所述外层结构采用锦纶与氨纶配合混纺而成。
进一步的，所述内层结构的制备具体包括如下步骤：先将艾绒和棉按照质量比为2:3进行混合纺织制成艾绒棉，再将艾绒棉与Coolpass纤维按照质量比为1:5进行混合纺织制成内层纱线，再将若干股内层纱线经过针织机织成内层结构。
进一步的，所述外层结构的制备具体包括如下步骤：先将锦纶和氨纶按照质量比为1:1经进行混合纺织制成外层纱线，再将若干股外层纱线经过针织机织成外层结构。
一种具有高耐磨的吸湿排汗手套的制备方法，包括具体步骤如下：
S1编织手套内胆：将内层纱线和外层纱线按照股数比为3:5进行十字交错编织制成手套内胆；
S2手套内胆预处理：先将手套内胆浸泡于40～50℃的温水中进行10～20min的表面预处理，再将手套内胆加热烘干；
S3套膜：将烘干后的手套内胆套入至手模上；
S4浸凝固剂：将手模上的手套内胆浸入凝固剂内5～8s后取出；
S5多次浸胶：将取出后的手套内胆进行多次浸丁腈胶液，每次浸胶后均需进行烘干处理形成丁腈胶层；
S6表面处理：先将浸胶后的手套直接浸入70～90℃的热水中进行浸泡30～40分钟，再转入0～5℃的冷水中进行表面处理，而后在100～150℃下对手套进行烘烤直至烘干；
S7硫化处理：先将烘干后的手套进行低温硫化反应，再进行高温硫化反应，冷却后得到具有高抓握力和耐磨强度的吸湿排汗手套。
与现有技术相比，本发明的有益效果是：
1.本发明采用内层结构与外层结构十字交错编织设置的手套内胆，有效地提高了手套柔韧度和灵活度，利用Coolpass纤维和艾绒棉混纺而成的内层结构，使手套具有了吸湿排汗的功能及医用的功效，有效地提高了工人佩戴的功能性及舒适度，利用锦纶与氨纶混纺而成的外层结构，又使手套具备了耐磨性强及高抓握力的性能，有效地降低了工人手部的疲劳感，有效地提高了工人的工作效率。
2.本发明的手套内胆的制备方法，可以使内层结构与手部肌肤接触倍感舒适与干爽，又可以使外层结构在劳作时更加有灵活与便捷，能够有效提高手套的抓握力，从而有效地降低了工人手部的疲劳感，提高了工人的工作效率。
3.本发明的具有高耐磨的吸湿排汗手套的制备方法，能够通过水代替现有的甲醇类等有机溶剂进行手套内胆的表面预处理，经济环保，有效地降低了化学品的污染，而且水还可重复利用，有效地提高了水资源的利用率。
4.本发明的具有高耐磨的吸湿排汗手套的制备方法，利用热胀冷缩的原理，使丁腈胶层产生超细的发泡孔，从而使手套具有了高耐磨及高抓握力的特点，有效地提高了工人的工作效率。
具体实施方式
以下实施例用来进一步说明本发明的内容，并不限制本发明的应用。
实施例1：
按照质量百分比选用艾绒40%和棉60%经过纺纱工艺混合纺织制成艾绒棉，再按照质量百分比将艾绒棉17%和Coolpass纤维83%经过纺纱工艺混合纺织制成内层纱线；
按照质量百分比选用锦纶50%和氨纶50%经过纺纱工艺混合纺织制成外层纱线；
先将三股内层纱线和五股外层纱线由牵引机十字交错牵引至手套针织机上，再进行编织制成手套内胆；
将编织后的手套内胆浸泡于40～50℃的温水中进行10～20min的表面预处理，预处理结束后进行加热烘干，然后将烘干后的手套内胆套入至手模上，再浸入凝固剂内5～8s后取出，将取出后的手套内胆进行三次浸丁腈胶液，每次浸胶后均在60～80℃下进行烘干处理，使手套内胆的外表面上附着上耐磨性好的丁腈胶层，而后将浸胶后的手套直接浸入70～90℃的热水中进行浸泡30～40分钟，再直接转入0～5℃的冷水中进行表面激化处理，而后在100～150℃下对手套进行烘烤直至烘干，使得丁腈胶层的表面产生超细泡孔，从而使手套具有了高耐磨及高抓握力的特点，然后将烘干后的手套先在20～40℃下进行低温硫化反应，再在90～120℃下进行高温硫化反应，冷却后得到具有高抓握力和耐磨强度的吸湿排汗手套。利用气流量检测仪测得的气流量为78NL/min，通过EN388性能检测，耐磨可达到21000转，利用抓握力测试仪器，可轻松抓取7.6kg重的砝码，此制备的手套具备了耐磨性强、高抓握力的性能，有效地降低了工人手部的疲劳感，有效地提高了工人的工作效率。
实施例2：
本实施例的手套内胆的制备方法与实施例1一致，仅内层纱线和外层纱线的股数不一致，即：先将四股内层纱线和六股外层纱线由牵引机十字交错牵引至手套针织机上，再进行编织制成手套内胆。
同样本实施例的吸湿排汗手套的制备方法与实施例1也一致，此种情况下制备而成的吸湿排汗手套利用气流量检测仪测得的气流量为79NL/min，通过EN388性能检测，耐磨可达到18000转，利用抓握力测试仪器，可轻松抓取7.2kg重的砝码，由此可知，此种情况下制备的手套也同样具备了耐磨性强、高抓握力的性能，有效地降低了工人手部的疲劳感，有效地提高了工人的工作效率。
实施例3：
本实施例的手套内胆的制备方法与实施例1一致，同样的本实施例的吸湿排汗手套的制备方法与实施例1也一致，仅浸胶的次数不一致，即：将浸凝固剂取出后的手套内胆进行六次浸丁腈胶液，每次浸胶后均在60～80℃下进行烘干处理。此种情况下制备而成的吸湿排汗手套利用气流量检测仪测得的气流量为73NL/min，通过EN388性能检测，耐磨可达到22000转，利用抓握力测试仪器，可轻松抓取8kg重的砝码，由此可知，此种情况下制备的手套耐磨性更强、抓握力更好，能够大幅度地降低了工人手部的疲劳感，有效地提高了工人的工作效率。

Claims (6)

1.一种具有高耐磨的吸湿排汗手套的制备方法，包括手套内胆，所述手套内胆的外表面通过浸胶的方式固定有丁腈胶层，其特征在于，所述手套内胆包括内层结构和外层结构，所述内层结构与外层结构十字交错编织设置，所述内层结构采用Coolpass纤维和艾绒棉混纺而成，所述外层结构采用锦纶与氨纶配合混纺而成；
制备所述吸湿排汗手套的方法的具体步骤如下：
S1编织手套内胆：将艾绒和棉经过纺纱工艺混合纺织制成艾绒棉，将艾绒棉与Coolpass纤维经过纺纱工艺混合纺织制成内层纱线；将锦纶和氨纶经过纺纱工艺混合纺织制成外层纱线；而后将若干股内层纱线和若干股外层纱线经过手套针织机十字交错编织制成手套内胆；
S2手套内胆预处理：先将手套内胆浸泡于温水中进行表面预处理，再将手套内胆加热烘干；
S3套膜；
S4浸凝固剂；
S5多次浸胶；
S6表面处理：先将浸胶后的手套直接浸入70～90℃的热水中进行浸泡30～40分钟，再转入0～5℃的冷水中进行表面处理，而后在100～150℃下对手套进行烘烤直至烘干；
S7硫化处理：先将烘干后的手套进行低温硫化反应，再进行高温硫化反应，冷却后得到具有高抓握力和耐磨强度的吸湿排汗手套。
2.根据权利要求1所述的一种具有高耐磨的吸湿排汗手套的制备方法，其特征在于，所述艾绒与棉的质量比为2:3，所述艾绒棉与Coolpass纤维的质量比为1:5。
3.根据权利要求1所述的一种具有高耐磨的吸湿排汗手套的制备方法，其特征在于，所述锦纶和氨纶的质量比为1:1。
4.根据权利要求1所述的一种具有高耐磨的吸湿排汗手套的制备方法，其特征在于，S1中，所述内层纱线与外层纱线的股数比为3:5。
5.根据权利要求1所述的一种具有高耐磨的吸湿排汗手套的制备方法，其特征在于，S2中，温水温度为40～50℃，浸泡时间为10～20min。
6.根据权利要求1所述的一种具有高耐磨的吸湿排汗手套的制备方法，其特征在于，所述套膜：将烘干后的手套内胆套入至手模上，所述浸凝固剂：将手模上的手套内胆浸入凝固剂内5～8s后取出，所述多次浸胶：将取出后的手套内胆进行多次浸丁腈胶液，每次浸胶后均需进行烘干处理形成丁腈胶层。
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