CN114217250A - Testing device and testing method thereof - Google Patents
Testing device and testing method thereof Download PDFInfo
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- CN114217250A CN114217250A CN202111321529.XA CN202111321529A CN114217250A CN 114217250 A CN114217250 A CN 114217250A CN 202111321529 A CN202111321529 A CN 202111321529A CN 114217250 A CN114217250 A CN 114217250A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/12—Measuring magnetic properties of articles or specimens of solids or fluids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
- G01L5/0033—Force sensors associated with force applying means applying a pulling force
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0676—Force, weight, load, energy, speed or acceleration
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Abstract
The invention relates to the technical field of product testing, in particular to a testing device and a testing method thereof. Wherein, testing arrangement is used for testing the casing of electronic product, and the casing is equipped with magnet and the iron sheet that awaits measuring, and testing arrangement includes: the device comprises a workbench, a jig arranged on the workbench and a tension testing module; the jig comprises a first driving assembly fixed on the workbench, a fixing assembly in driving connection with the first driving assembly and a polarity testing assembly arranged on the fixing assembly, wherein the fixing assembly is used for fixing the shell, and the polarity testing assembly is used for carrying out polarity testing on the magnet; the tension testing module comprises a supporting piece, a second driving assembly fixed on the supporting piece, a third driving assembly in driving connection with the second driving assembly and a tension testing assembly in driving connection with the third driving assembly, and the tension testing assembly is used for performing tension testing on the magnet and the iron sheet. The testing device has high automation degree and improves the testing efficiency.
Description
Technical Field
The invention relates to the technical field of product testing, in particular to a testing device and a testing method thereof.
Background
The notebook computer is a common mobile terminal device in the market, and the existing notebook computer mostly adopts a design mode of opening and closing two shells. Most of notebook computers are further fixed at the opening and closing positions by adopting a magnetic attraction structure, so that a magnet and an iron sheet are required to be arranged on the shell and are fixed on the shell in a dispensing manner. Because the polarity of the magnet may be reversed and the dispensing amount may be too small during the assembly process, the polarity test of the magnet and the tension test of the magnet and the iron sheet are required after the assembly process. The existing testing mode is that whether the polarity of the magnet is installed reversely is tested manually, then a tension meter and the magnet/iron sheet are fixed in a magnetic attraction mode, a preset tension value is applied, and the magnet/iron sheet is unqualified if the magnet/iron sheet is separated from the shell. But can be provided with a plurality of iron sheets and magnet on a casing, and the narrow and small test that is unfavorable for in the space of magnet and iron sheet installation, traditional artifical detection efficiency is lower, and the result of test also can cause great difference because operating personnel's operation method, can not reach the test standard.
In view of this, a new testing apparatus and a testing method thereof are needed to solve the existing technical problems and improve the testing efficiency.
Disclosure of Invention
Based on this, the invention provides a testing device and a testing method thereof, so as to improve the testing efficiency.
The invention relates to a testing device for testing a shell of an electronic product, wherein the shell is provided with a magnet to be tested and an iron sheet, and the testing device comprises: the device comprises a workbench, a jig arranged on the workbench and a tension testing module;
the jig comprises a first driving assembly fixed on the workbench, a fixing assembly in driving connection with the first driving assembly and a polarity testing assembly arranged on the fixing assembly, wherein the first driving assembly is used for driving the fixing assembly to linearly move along the X-axis direction, the fixing assembly is used for fixing the shell, and the polarity testing assembly is used for carrying out polarity testing on the magnet;
the tensile test module comprises a support piece fixed on the workbench, a second driving assembly fixed on the support piece, a third driving assembly in driving connection with the second driving assembly, and a tensile test assembly in driving connection with the third driving assembly, the second driving assembly is used for driving the third driving assembly and the tensile test assembly to linearly move along the Y-axis direction, the third driving assembly is used for driving the tensile test assembly to linearly move along the Z-axis direction, and the tensile test assembly is used for performing tensile test on the magnet and the iron sheet.
Preferably, the fixing assembly comprises a first fixing block and a second fixing block which are arranged at intervals, the first fixing block is arranged above the second fixing block and fixedly connected with the second fixing block, the second fixing block is in driving connection with the first driving assembly, and the shell is placed on the top of the first fixing block.
Preferably, fixed subassembly is still including locating a plurality of first stoppers on the first fixed block, locate the first actuating cylinder that drives of second fixed block and locating the sucking disc of first fixed block, first drive be equipped with on the actuating cylinder with the first second stopper that drives the actuating cylinder drive and connect, the second stopper is located first fixed block top, first stopper is used for the joint fixed the casing, first drive the actuating cylinder and be used for the drive the second stopper so that the second stopper compresses tightly fixedly the casing, the sucking disc is used for adsorbing fixedly the casing.
Preferably, the polarity test assembly comprises a second driving cylinder arranged on the fixing assembly and a teslameter in driving connection with the second driving cylinder, the second driving cylinder is used for driving the teslameter to linearly move along the Z-axis direction to be close to the shell, and the teslameter performs polarity test on the magnet.
Preferably, the tension testing assembly comprises an installation block in driving connection with the third driving assembly, a first tension meter fixed on the installation block, a second tension meter arranged on the installation block in a sliding mode, and a third driving cylinder in driving connection with the second tension meter, the first tension meter is used for performing tension testing on the iron sheet, the second tension meter is used for performing tension testing on the magnet, and the third driving cylinder is used for driving the second tension meter to linearly move along the Z-axis direction so as to be close to or far away from the shell.
Preferably, the first tension meter comprises a first main body, a first extending block fixedly connected with the first main body, and a first permanent magnet arranged at one end of the first extending block, wherein the first permanent magnet is inserted into the shell and fixed with the iron sheet through magnetic attraction.
Preferably, the second tension meter comprises a second main body, a second extending block fixedly connected with the second main body, and a second permanent magnet arranged at one end of the second extending block, wherein the second permanent magnet is inserted into the casing and fixed by the magnetic attraction of the magnet.
Preferably, the testing device further comprises a shell with an opening, an indicator light arranged at the top of the shell and gratings arranged on two sides of the opening, the indicator light is used for displaying the working state of the testing device, and the gratings are used for detecting whether foreign matters exist at the opening.
Preferably, the testing device further comprises a scanning module which is arranged on the tensile testing assembly and used for scanning the information code of the shell.
The invention also provides a test method for the test device, which is characterized by comprising the following steps:
carrying out polarity test on the magnet by adopting a polarity test assembly, and judging whether the polarity of the magnet is correct or not according to a polarity test result;
if the polarity of the magnet is correct, a tension test component is adopted to carry out tension test on the magnet, and whether the magnet is fixed on the shell or not is judged according to the tension test result of the magnet;
if the magnet is fixed on the shell, a tension test component is adopted to carry out tension test on the iron sheet, and whether the iron sheet is fixed on the shell is judged according to the tension test result of the iron sheet;
and if the iron sheet is fixed on the shell, the test is passed.
The invention has the beneficial effects that: the testing device disclosed by the invention carries out polarity test on the magnet of the shell through the polarity testing component, so as to test whether the polarity of the magnet is installed correctly; carry out the tensile test to magnet and iron sheet through the tensile test subassembly, realize testing whether magnet and iron sheet are fixed. The testing device has high automation degree in the testing process, greatly improves the testing efficiency, and solves the problems of low efficiency and inaccurate testing result of manual detection in the prior art.
Drawings
FIG. 1 is a schematic structural diagram of a housing to be tested according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a testing apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a part of a testing apparatus according to an embodiment of the present invention;
FIG. 4 is a front view of FIG. 3;
FIG. 5 is a schematic view of a housing of an embodiment of the present invention placed on a testing device;
FIG. 6 is a schematic structural diagram of a first tension meter according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a second tension meter according to an embodiment of the present invention.
The meaning of the reference symbols in the drawings is:
100-a test device; 1-a workbench; 2-a jig; 3-a tensile force testing module; 4-a housing; 5-grating; 6-indicator light; 7-an operation table; 8-a scanning module; 9-a control module; 21-a first drive assembly; 22-a fixed component; 221-a first fixed block; 222-a second fixed block; 223-a first stopper; 224-a first drive cylinder; 225-a second stopper; 226-suction cup; 23-a polarity test assembly; 231-a second drive cylinder; 232-tesla meter; 24-a photoelectric switch; 31-a support; 32-a second drive assembly; 321-a rotary servomotor; 322-a screw assembly; 323-a sensor; 33-a third drive assembly; 34-a tensile testing assembly; 341-mounting block; 342-a first tension meter; 3421-a first body; 3422-a first extension block; 3423-a first permanent magnet; 343-a second tension meter; 3431-a second body; 3432-a second extension block; 3433-a second permanent magnet; 344-a third drive cylinder; 345-a first connection block; 346-a second connection block; 71-start switch; 72-emergency stop switch; 200-a housing; 201-a magnet; 202-iron sheet.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, a housing 200 of an electronic product to be tested according to the present embodiment is provided, an inner wall of an edge of the housing 200 is recessed inward to form a groove, a magnet 201 and an iron sheet 202 are respectively disposed in the groove, and the magnet 201 and the iron sheet 202 are fixed in the groove by dispensing. Specifically, the number of the magnets 201 and the number of the iron sheets 202 are two, and the magnets 201 are arranged on one set of opposite inner walls of the shell 200; the two iron sheets 202 are disposed on the inner wall of the same side of the housing 200, specifically, on the inner wall of the side adjacent to the iron sheets 202. For convenience of explanation, both sides provided with the magnet 201 are referred to as left and right sides, respectively, and the side provided with the iron piece 202 is referred to as front side. It should be noted that the magnetizing direction of the magnet 201 is magnetizing at intervals along the length direction, that is, the N pole and the S pole are distributed at intervals along the length direction of the magnet 201, wherein one end of the magnet 201 facing the iron sheet 202 is the N pole or the S pole, and specifically, the N pole or the S pole is installed according to a preset method. Whether the magnet 201 is installed in a predetermined direction or not can be determined by testing the polarity of a certain point of the magnet 201, for example, whether the magnet 201 is installed in a predetermined direction or not can be determined by testing the polarity of an end of the magnet 201 facing toward or away from the iron piece 202.
Referring to fig. 2 to fig. 5, which are schematic structural views of the testing device 100 of the present embodiment, the testing device 100 of the present embodiment includes a worktable 1, a fixture 2 disposed on the worktable 1, and a tensile testing module 3 disposed on the worktable 1. The table 1 is a support member and an electrical component of the present embodiment, and the electrical component is mounted inside the table 1. For the sake of convenience, the following description will be made in terms of the expression of X-axis, Y-axis and Z-axis, where the X-axis, the Y-axis and the Z-axis are perpendicular to each other, the X-axis is the front-back direction, the Y-axis is the left-right direction and the Z-axis is the vertical direction.
The jig 2 comprises a first driving component 21 fixed on the workbench 1, a fixing component 22 in driving connection with the first driving component 21, and a polarity testing component 23 arranged on the fixing component 22. The fixing assembly 22 is used for fixing the housing 200, the first driving assembly 21 is used for driving the fixing assembly 22 to move linearly along the X-axis direction, and the polarity testing assembly 23 is used for testing the polarity of the magnet 201. Movement of the housing 200 in the X axis is achieved by the provision of the first drive assembly 21.
The tension testing module 3 comprises a supporting member 31 fixed on the workbench 1, a second driving assembly 32 fixed on the supporting member 31, a third driving assembly 33 in driving connection with the second driving assembly 32, and a tension testing assembly 34 in driving connection with the third driving assembly 33. The second driving assembly 32 is used for driving the third driving assembly 33 and the tension testing assembly 34 to linearly move along the Y-axis direction, the third driving assembly 33 is used for driving the tension testing assembly 34 to linearly move along the Z-axis direction, the linear movement of the tension testing assembly 34 on the Y-axis is realized through the arrangement of the second driving assembly 32, and the linear movement of the tension testing assembly 34 on the Z-axis is realized through the arrangement of the third driving assembly 33. The cooperation of the tension test assembly 34 and the housing 200 is realized through the mutual cooperation of the first drive assembly 21, the second drive assembly 32 and the third drive assembly 33 for testing, and the tension test assembly 34 is used for performing tension test on the magnet 201 and the iron sheet 202.
The working principle of the testing device 100 of the present embodiment is as follows: placing the housing 200 on the fixed assembly 22; the polarity testing component 23 is used for testing the polarity of the magnet 201, judging whether the magnet 201 is correctly installed or not according to the polarity testing structure, if not, directly judging that the magnet 201 is unqualified, ending the test, if correct, passing the test and carrying out the next step; the first driving assembly 21 drives the fixing assembly 22 to drive the housing 200 to move along the X axis to the lower part of the tension testing module 3; the second driving component 32 and the third driving component 33 drive the tension testing component 34 to move to be fixed with the magnet 201 in a magnetic attraction manner; the second driving assembly 32 applies a force which is gradually increased to separate the tensile testing assembly 34 and the magnet 201 to the tensile testing assembly 34, if the tensile testing assembly 34 is not separated from the magnet 201 and the magnet 201 is separated from the shell 200, the disqualification is directly judged, the test is finished, if the magnet 201 is not separated from the shell 200 when the tensile testing assembly 34 is separated from the magnet 201, the magnet 201 is judged to be fixed, the test is passed, and the next step is carried out; the first driving component 21, the second driving component 32 and the third driving component 33 are matched with the driving tension testing component 34 to move to be fixed with the iron sheet 202 in a magnetic attraction manner; the first driving assembly 21 indirectly applies a gradually increasing force to the iron sheet 202 through the fixing assembly 22 to separate the tensile testing assembly 34 and the iron sheet 202, if the tensile testing assembly 34 is not separated from the iron sheet 202 and the iron sheet 202 is separated from the shell 200, the test is directly judged to be unqualified, the test is finished, and if the iron sheet 202 is not separated from the shell 200 when the tensile testing assembly 34 is separated from the iron sheet 202, the iron sheet 202 is judged to be fixed and the test is passed. The case 200 passed all the tests described above was judged to be acceptable. In other embodiments, a preset value may be set, a preset force is applied to the tensile testing assembly 34, and if the magnet 201 and the iron sheet 202 are not separated from the housing 200, it is determined that the magnet 201 and the iron sheet 202 are fixed to the housing 200; if the magnet 201 and the iron piece 202 are not separated from the housing 200 yet to reach the preset value, it is determined that the magnet 201 and the iron piece 202 are not fixed to the housing 200.
The testing device 100 of the embodiment tests whether the polarity of the magnet 201 is correctly installed through the polarity testing component 23, and tests whether the magnet 201 and the iron sheet 202 are fixed through the tension testing component 34. The automation degree of the testing process is high, and the testing efficiency is greatly improved.
Further, the fixing assembly 22 includes a first fixing block 221 and a second fixing block 222 which are arranged at an interval, the first fixing block 221 and the second fixing block 222 are plate-shaped, the first fixing block 221 is arranged above the second fixing block 222, the second fixing block 222 is in driving connection with the first driving assembly 21, and the second fixing block 222 is fixedly connected with the first fixing block 221. During testing, the housing 200 is placed on top of the first fixing block 221.
Further, in order to prevent the housing 200 from sliding on the first fixing block 221 when the test is performed, the fixing assembly 22 further includes a plurality of first stoppers 223 provided at edges of the first fixing block 221. The case 200 can be prevented from moving during testing by the arrangement of the first stopper 223. Further, the fixing assembly 22 further includes two first driving cylinders 224 disposed on the second fixing block 222, and the two first driving cylinders 224 are disposed on the left and right sides of the second fixing block 222, respectively. The first driving cylinder 224 is provided with a second limiting block 225 which is in driving connection with the first driving cylinder 224, and the second limiting block 225 is positioned above the first fixing block 221. When the housing 200 is placed on the first fixing block 221, the first driving cylinder 224 drives the second stopper 225 so that the second stopper 225 presses the fixing housing 200, further preventing the housing 200 from moving. Further, the fixing assembly 22 further includes two suction cups 226 disposed on the first fixing block 221, the two suction cups 226 are disposed on the left and right sides of the first fixing block 221, the suction cups 226 are connected to an air suction module (not shown), and the suction cups 226 are used for sucking the fixing housing 200. Further, the jig 2 further includes a photoelectric switch 24 disposed on the first fixing block 221 and used for sensing whether the housing 200 is correctly placed on the first fixing block 221, so as to control the first driving cylinder 224 and the suction cup 226 to operate. Through the arrangement of the first limit block 223, the first driving cylinder 224, the second limit block 225 and the suction cup 226, the shell 200 can be prevented from being displaced during testing. Whether the shell 200 is placed on the shell 200 or not can be sensed through the arrangement of the photoelectric switch 24, and then the on-off of other components can be controlled.
Further, the polarity testing assembly 23 includes a second driving cylinder 231 disposed on the fixing assembly 22 and a teslameter 232 in driving connection with the second driving cylinder 231, wherein the teslameter 232 can detect the polarity of the magnet 201. The second driving cylinder 231 is used to drive the teslameter 232 to move linearly in the Z-axis direction to approach or separate from the housing 200, and the teslameter 232 is used to perform a polarity test on the magnet 201. The polarity testing assemblies 23 are arranged at the top of the second fixing block 222, and two polarity testing assemblies 23 are arranged at the left side and the right side of the second fixing block 222 and are arranged corresponding to the magnets 201 of the shell 200 one by one. During testing, the second driving cylinder 231 drives the teslameter 232 to be close to the magnet 201 on the shell 200, the teslameter 232 tests the polarity of the magnet 201, whether the magnet 201 is installed correctly is judged according to the polarity test structure, and after the test is finished, the second driving cylinder 231 drives the teslameter 232 to be far away from the shell 200 for resetting.
Further, the tension testing assembly 34 includes a mounting block 341 drivingly connected to the second driving assembly 32, a first tension meter 342 fixed on the mounting block 341, a second tension meter 343 slidably disposed on the mounting block 341, and a third driving cylinder 344 drivingly connected to the second tension meter 343. The first tension meter 342 is used for performing tension test on the iron sheet 202, the second tension meter 343 is used for performing tension test on the magnet 201, and the third driving cylinder 344 is used for driving the second tension meter 343 to move linearly in the Z-axis direction so as to be close to or far away from the housing 200. Specifically, the number of the first tension gauge 342, the second tension gauge 343, and the second driving cylinder 231 is two. The first tension meters 342 are disposed corresponding to the iron sheets 202, and the two first tension meters 342 are respectively used for testing the two iron sheets 202. The two first tension meters 342 are arranged in parallel and are located at the same height. The second tension meters 343 are disposed in one-to-one correspondence with the magnets 201, and the two second tension meters 343 are respectively used for testing the two magnets 201. The two second tension meters 343 are slidably disposed on the left and right sides of the mounting block 341, the second tension meter 343 disposed on the left side is used for performing a tension test on the magnet 201 on the right side, and the tension meter disposed on the right side is used for performing a tension test on the magnet 201 on the left side. The third driving cylinders 344 are disposed corresponding to the second tension meters 343 one by one, and the third driving cylinders 344 drive the second tension meters 343 to slide along the Z axis at the mounting block 341. During testing, because the iron sheet 202 is disposed on the same side of the housing 200, and the disposed directions are the same, the two first tension meters 342 and the two iron sheets 202 can be magnetically attracted and fixed together. Since the two magnets 201 are respectively disposed on the inner walls of the left and right sides of the housing 200, the force directions for separating the second tension gauge 343 from the magnets 201 are opposite, and it is necessary to separately perform the test. Taking the right magnet 201 as an example for illustration, the first driving assembly 21, the second driving assembly 32 and the third driving assembly 33 cooperate to drive the left second tension meter 343 to move to a position directly above the right magnet 201, the left third driving cylinder 344 drives the left second tension meter 343 to descend to be fixed with the right magnet 201 in a magnetic attraction manner, and the second driving assembly 32 indirectly applies a gradually increasing force to the left second tension meter 343 to separate the left second tension meter 343 from the right magnet 201, i.e. a leftward force. If the left second tension meter 343 has not been separated from the right magnet 201 and the right magnet 201 has been separated from the housing 200, the test is determined as failed, and if the right magnet 201 has not been separated from the housing 200 when the left second tension meter 343 has been separated from the right magnet 201, the test is determined as passed. In other embodiments, a preset value may be set, a force of a preset value is applied to the second tension meter 343 on the left side, and if the magnet 201 on the right side is not detached from the housing 200, it is determined that the magnet 201 is fixed; if the magnet 201 is not detached from the housing 200 yet to reach the preset value, it is not fixed. Similarly, the testing of the magnet 201 on the left side by the second tension meter 343 on the right side is similar to the above-described procedure, and the description is not repeated here.
Further, referring to fig. 6, the first tension meter 342 includes a first main body 3421, a first extension block 3422 fixedly connected to the first main body 3421, and a first permanent magnet 3423 disposed at one end of the first extension block 3422. The first permanent magnet 3423 has a notch at an end facing the iron plate 202, and the notch is shaped to fit the iron plate 202. When testing, the first permanent magnet 3423 is inserted into the housing 200 and magnetically attracted to the iron sheet 202. It should be noted that, in order to better realize the fixed connection between the first tension meter 342 and the mounting block 341, the first tension meter 342 and the mounting block 341 are directly and fixedly connected through the first connecting block 345.
Further, referring to fig. 7, the second tension meter 343 includes a second main body 3431, a second extension block 3432 fixedly connected to the second main body 3431, and a second permanent magnet 3433 disposed at one end of the second extension block. Specifically, the second extension block 3432 is recessed inwardly to form a second permanent magnet 3433 mounting portion corresponding to the second permanent magnet 3433, and the second permanent magnet 3433 is mounted in the second permanent magnet 3433 mounting portion. When testing, the second permanent magnet 3433 is inserted into the housing 200 and magnetically attracted to the magnet 201. It should be noted that, in order to better realize the sliding connection between the second tension meter 343 and the mounting block 341 and the driving connection with the third driving cylinder 344, the second tension meter 343 and the mounting block 341 are connected in a sliding manner through the second connecting block 346, the third driving cylinder 344 is connected in a driving manner with the second connecting block 346, the second connecting block 346 is fixedly connected with the second tension meter 343, and the third driving cylinder 344 drives the second tension meter 343 through the second connecting block 346.
Further, referring to fig. 2 again, in order to further improve the safety of the testing device 100 during the testing operation, the testing device 100 of the present embodiment further includes a housing 4 having an opening, the housing 4 is covered on the workbench 1, and the jig 2 and the tensile testing module 3 are accommodated in the housing 4, the opening is disposed at the front side, i.e. the side of the opening facing the operator. The left side and the right side of the opening are provided with the gratings 5, the gratings 5 are used for detecting whether foreign matters exist in the opening or not, and when the foreign matters are detected, the test is stopped. For example, in the process of performing the test, an operator inserts a handle or other objects into the testing apparatus 100, and the optical grating 5 detects the foreign object, so as to stop the test and ensure the safety of the test. Further, the top of the housing 4 is provided with an indicator light 6, the indicator light 6 is used for displaying the current working state of the testing device 100, and lights with different colors can be set for displaying. For example, when the display lamp displays a green light to indicate that the testing device 100 is idle or in a normal testing state, and when the display lamp displays a red light to indicate that the housing 200 currently tested by the testing device 100 is not qualified or the test is interrupted, for example, the grating 5 detects a foreign object, the test is stopped, and the display lamp displays a red light and flickers at a certain frequency.
Further, an operation table 7 is provided adjacent to the table 1, and the operation table 7 is provided on one side of the opening. The operating platform 7 is provided with the starting switch 71 and the emergency stop switch 72, the two starting switches 71 are arranged and are respectively arranged on the left side and the right side of the operating platform 7, an operator needs to press the two starting switches 71 simultaneously to test, the safety during operation is further ensured, and accidents caused by improper operation of the operator are prevented. An emergency stop switch 72 is provided between the two start switches 71 for terminating the test in the event of an emergency.
Further, referring to fig. 4, the testing device 100 of the present embodiment further includes a scanning module 8 disposed on the tensile testing assembly 34, and an information code is disposed on the to-be-tested housing 200. The scanning module 8 is used for scanning the information code to bind the test result with the housing 200. The information code may be a barcode, a two-dimensional code, or the like.
Further, referring to fig. 2, the testing apparatus 100 of the present embodiment further includes a control module 9, where the control module 9 is configured to regulate and control the testing parameters and display the testing result, so that an operator can obtain the current testing data in real time.
Further, the driving members of the first driving assembly 21, the second driving assembly 32 and the third driving assembly 33 of the testing device 100 of the present embodiment are all rotary servo motors 321, and the rotary servo motors 321 convert the rotary motion into linear driving force through the screw rod assemblies 322. A sensor 323 is disposed adjacent the lead screw assembly 322, the sensor 323 being configured to sense the position of a component coupled to the lead screw assembly 322. Referring to fig. 4, taking the second driving assembly 32 as an example for explanation, the second driving assembly 32 includes a rotary servo motor 321, a screw rod assembly 322 drivingly connected to the rotary servo motor 321, and a sensor 323 disposed below the screw rod assembly 322, the screw rod assembly 322 is connected to the third driving assembly 33, and the screw rod assembly 322 converts the rotary motion of the rotary servo motor 321 into the linear motion of the third driving assembly 33.
The invention also provides a method for testing the shell 200 by using the testing device 100, which comprises the following steps:
s1, carrying out polarity test on the magnet by adopting the polarity test component, and judging whether the polarity of the magnet is correct or not according to a polarity test result;
s2, if the polarity of the magnet is correct, performing tension test on the magnet by using a tension test assembly, and judging whether the magnet is fixed on the shell or not according to the tension test result of the magnet;
s3, if the magnet is fixed on the shell, performing tension test on the iron sheet by using a tension test assembly, and judging whether the iron sheet is fixed on the shell or not according to the tension test result of the iron sheet; and if the iron sheet is fixed on the shell, the test is passed.
Specifically, step S0 is further included before step S1: an operator places the casing 200 to be tested on the first fixing block 221, and the photoelectric switch 24 detects that the casing 200 is placed on the first fixing block 221, so that the first driving cylinder 224 is controlled to drive the second stopper 225 to press the fixing casing 200, and the suction cup 226 sucks the fixing casing 200. After ensuring that the housing 200 is fixed and the optical grating 5 is detected without any problem, the operator presses the two start switches 71 at the same time, and the scanning module 8 binds the housing 200 to the information code on the housing 200.
Specifically, step S1 includes: the two second driving cylinders 231 simultaneously drive the teslameter 232 connected with the two second driving cylinders to move upwards along the Z-axis direction to be close to the magnet 201 on the shell 200, the teslameter 232 performs polarity test on the magnet 201, and whether the polarity of the magnet 201 is installed correctly is judged according to the polarity test result. After the test, the second driving cylinder 231 drives the teslameter 232 away from the housing 200 to reset. If the polarity of the magnet 201 is not installed correctly, directly judging that the magnet is unqualified, and ending the test; if the polarities of both magnets 201 are correctly installed, the test is passed and step S2 is performed.
Specifically, step S2 includes: the first driving assembly 21, the second driving assembly 32 and the third driving assembly 33 are matched to drive the left second tension meter 343 to move to the position right above the right magnet 201, the left third driving cylinder 344 drives the left second tension meter 343 to descend along the Z axis, the second permanent magnet 3433 is fixed with the right magnet 201 in a magnetic attraction manner, and the second driving assembly 32 indirectly applies a gradually increasing force to the left second tension meter 343 to separate the second permanent magnet 3433 from the right magnet 201 for tension test. If the second permanent magnet 3433 is not separated from the right magnet 201 and the right magnet 201 is separated from the housing 200, the test is directly determined to be unqualified and the test is finished; if the right magnet 201 is not yet detached from the housing 200 when the second permanent magnet 3433 is detached from the right magnet 201, it is determined that the right magnet 201 is fixed. After the test is completed, the left third driving cylinder 344 is reset. Similarly, the testing of the left magnet 201 by the right second tension meter 343 is similar to the above steps, and will not be repeated herein, and if the second permanent magnet 3433 is not yet separated from the left magnet 201 and the left magnet 201 is separated from the housing 200, it is determined as being defective and the testing is finished; if the left magnet 201 is not yet detached from the housing 200 when the second permanent magnet 3433 is detached from the left magnet 201, it is determined that the left magnet 201 is fixed and both magnets pass the test, and then step S3 is performed.
Specifically, step S3 includes: the first permanent magnet 3423 on the first tension meter 342 is moved to be fixed with the iron sheet 202 by the cooperation of the first driving assembly 21, the second driving assembly 32 and the third driving assembly 33; the first driving assembly 21 indirectly applies a gradually increasing force to the iron plate 202 through the fixing assembly 22 to separate the first permanent magnet 3423 and the iron plate 202, and performs a tension test. If the first permanent magnet 3423 has not been separated from the iron piece 202 and the iron piece 202 is separated from the case 200, it is determined that the test is failed to be completed, and if the iron piece 202 has not been separated from the case 200 when the first permanent magnet 3423 is separated from the iron piece 202, it is determined that the iron piece 202 is fixed. Through all the tests, the detection result of the housing 200 is determined to be qualified.
In other embodiments, a preset value may be set, a preset force is applied to the tensile testing assembly 34, and if the magnet 201 and the iron sheet 202 are not separated from the housing 200, it is determined that the magnet 201 and the iron sheet 202 are fixed to the housing 200; if the magnet 201 and the iron piece 202 are not separated from the housing 200 yet to reach the preset value, it is determined that the magnet 201 and the iron piece 202 are not fixed to the housing 200.
Further, the test result of each step is output to the control module 9 in real time for the operator to monitor in real time.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a testing arrangement for test the casing of electronic product, the casing is equipped with magnet and the iron sheet that awaits measuring, its characterized in that includes: the device comprises a workbench, a jig arranged on the workbench and a tension testing module;
the jig comprises a first driving assembly fixed on the workbench, a fixing assembly in driving connection with the first driving assembly and a polarity testing assembly arranged on the fixing assembly, wherein the first driving assembly is used for driving the fixing assembly to linearly move along the X-axis direction, the fixing assembly is used for fixing the shell, and the polarity testing assembly is used for carrying out polarity testing on the magnet;
the tensile test module comprises a support piece fixed on the workbench, a second driving assembly fixed on the support piece, a third driving assembly in driving connection with the second driving assembly, and a tensile test assembly in driving connection with the third driving assembly, the second driving assembly is used for driving the third driving assembly and the tensile test assembly to linearly move along the Y-axis direction, the third driving assembly is used for driving the tensile test assembly to linearly move along the Z-axis direction, and the tensile test assembly is used for performing tensile test on the magnet and the iron sheet.
2. The testing device as claimed in claim 1, wherein the fixing assembly includes a first fixing block and a second fixing block which are disposed at an interval, the first fixing block is disposed above the second fixing block and is fixedly connected to the second fixing block, the second fixing block is drivingly connected to the first driving assembly, and the housing is disposed on top of the first fixing block.
3. The testing device according to claim 2, wherein the fixing assembly further comprises a plurality of first limiting blocks arranged on the first fixing block, a first driving cylinder arranged on the second fixing block, and a sucker arranged on the first fixing block, wherein a second limiting block connected with the first driving cylinder in a driving manner is arranged on the first driving cylinder, the second limiting block is arranged above the first fixing block, the first limiting block is used for clamping and fixing the shell, the first driving cylinder is used for driving the second limiting block so that the second limiting block is compressed and fixed on the shell, and the sucker is used for adsorbing and fixing the shell.
4. The testing device of claim 2, wherein the polarity testing assembly comprises a second driving cylinder disposed on the fixing assembly and a teslameter in driving connection with the second driving cylinder, the second driving cylinder is used for driving the teslameter to move linearly along the Z-axis direction to approach the housing, and the teslameter performs polarity testing on the magnet.
5. The testing device of claim 1, wherein the tension testing assembly comprises a mounting block in driving connection with the third driving assembly, a first tension meter fixed on the mounting block, a second tension meter arranged on the mounting block in a sliding manner, and a third driving cylinder in driving connection with the second tension meter, the first tension meter is used for performing tension testing on the iron sheet, the second tension meter is used for performing tension testing on the magnet, and the third driving cylinder is used for driving the second tension meter to move linearly along the Z-axis direction to be close to or far away from the housing.
6. The testing device of claim 5, wherein the first tension meter comprises a first main body, a first extending block fixedly connected with the first main body, and a first permanent magnet arranged at one end of the first extending block, and the first permanent magnet is inserted into the housing and magnetically attracted and fixed with the iron sheet.
7. The testing device as claimed in claim 5, wherein the second tension meter includes a second main body, a second extending block fixedly connected to the second main body, and a second permanent magnet disposed at one end of the second extending block, the second permanent magnet being adapted to be inserted into the housing and magnetically attracted to the magnet.
8. The testing device of claim 1, further comprising a housing having an opening, an indicator light disposed on a top of the housing for indicating an operation status of the testing device, and a light barrier disposed on both sides of the opening for detecting whether there is a foreign object at the opening.
9. The testing device of claim 1, further comprising a scanning module disposed on the tensile testing assembly and configured to scan the information code of the housing.
10. A testing method for use in a testing device according to any of claims 1-9, comprising the steps of:
carrying out polarity test on the magnet by adopting a polarity test assembly, and judging whether the polarity of the magnet is correct or not according to a polarity test result;
if the polarity of the magnet is correct, a tension test component is adopted to carry out tension test on the magnet, and whether the magnet is fixed on the shell or not is judged according to the tension test result of the magnet;
if the magnet is fixed on the shell, a tension test component is adopted to carry out tension test on the iron sheet, and whether the iron sheet is fixed on the shell is judged according to the tension test result of the iron sheet;
and if the iron sheet is fixed on the shell, the test is passed.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203881922U (en) * | 2014-05-30 | 2014-10-15 | 信阳圆创磁电科技有限公司 | Polarity and tension detecting system apparatus |
CN106885968A (en) * | 2017-03-17 | 2017-06-23 | 广东长盈精密技术有限公司 | Continuity test tool |
CN211042686U (en) * | 2019-12-30 | 2020-07-17 | 苏州安木自动化设备有限公司 | Drawing force testing machine |
-
2021
- 2021-11-09 CN CN202111321529.XA patent/CN114217250A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203881922U (en) * | 2014-05-30 | 2014-10-15 | 信阳圆创磁电科技有限公司 | Polarity and tension detecting system apparatus |
CN106885968A (en) * | 2017-03-17 | 2017-06-23 | 广东长盈精密技术有限公司 | Continuity test tool |
CN211042686U (en) * | 2019-12-30 | 2020-07-17 | 苏州安木自动化设备有限公司 | Drawing force testing machine |
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