SUMMERY OF THE UTILITY MODEL
Based on this, the utility model provides a detection device of detection precision and efficiency that can effectively strengthen the bonding force between metal accessories and the product.
A detection device, comprising:
the base is used for bearing a product bonded with a metal auxiliary material;
the force measuring mechanism comprises a dynamometer and a magnetic suction component, the dynamometer is arranged on the base in a sliding mode, the magnetic suction component is connected with the dynamometer, and the magnetic suction component is used for abutting against and adsorbing the metal auxiliary material;
the driving piece is connected with the dynamometer and is used for driving the dynamometer and the magnetic attraction component to move relative to the base along a first direction and towards a direction close to or far away from the metal auxiliary material; and
the controller is electrically connected with the dynamometer, and the dynamometer is used for detecting the magnetic attraction force between the magnetic attraction component and the metal auxiliary material when the magnetic attraction component is driven by the driving piece to move along the first direction and towards the direction far away from the metal auxiliary material so as to be separated from the metal auxiliary material; the controller is used for receiving the dynamometer detects the subassembly is inhaled to magnetism with magnetic attraction between the metal auxiliary material and judgement the subassembly is inhaled to magnetism with maximum magnetic attraction between the metal auxiliary material reaches preset numerical value, thereby in order to judge the metal auxiliary material with whether qualified adhesive force between the product.
In one embodiment, the magnetically attractive assembly comprises:
the base is connected with the dynamometer, and a limit groove is formed in the base;
the magnetic attraction piece partially extends into the limiting groove and can move along the first direction relative to the limiting groove, the magnetic attraction piece is used for abutting against and adsorbing the metal auxiliary material, and the dynamometer is used for detecting the magnetic attraction force between the magnetic attraction piece and the metal auxiliary material; and
the elastic piece is accommodated in the limiting groove and is propped against the magnetic piece; the elastic piece is used for providing elasticity for the magnetic piece to drive the magnetic piece to move along the direction of the first direction close to the metal auxiliary material.
In one embodiment, the magnetic element comprises:
the sliding part partially extends into the limiting groove and can move along the first direction relative to the limiting groove, and the elastic part is abutted against the sliding part; and
the magnetic part is arranged at one end of the sliding part, which is exposed out of the limiting groove, and is used for abutting against and adsorbing the metal auxiliary material.
In one embodiment, one end of the sliding part, which is far away from the magnetic part, is formed with a retaining part, and the retaining part is limited in the limiting groove in a sliding manner.
In one embodiment, the magnetic part includes a plurality of magnetic units, and the plurality of magnetic units are stacked on one end of the sliding part exposed out of the limiting groove.
In one embodiment, the magnetically attractive component is movable relative to the load cell in the first direction.
In one embodiment, the force measuring mechanism further includes a sliding seat for mounting the force gauge, the sliding seat is slidably disposed on the base, the driving member is connected to the sliding seat, and the driving member is configured to drive the force gauge and the magnetic attraction assembly to move along the first direction and in a direction close to or away from the metal auxiliary material relative to the base through the sliding seat.
In one embodiment, the force measuring mechanisms and the driving members jointly form force measuring modules, the number of the force measuring modules is multiple, and the multiple groups of the force measuring modules are arranged on the base at intervals.
In one embodiment, the detection device further comprises a positioning mechanism, the positioning mechanism comprising:
a first positioning assembly for effecting positioning of the product relative to the base in a second direction; and
the second positioning assembly is used for realizing the positioning of the product relative to the base in a third direction; the first direction, the second direction and the third direction are perpendicular to each other.
In one embodiment, the detection device further comprises a fixing mechanism for fixing the product on the base.
The application provides a detection device, during the use, at first place the product that bonds metal auxiliary material on the base, then through driving piece drive dynamometer together with magnetism inhale the subassembly relative base along first direction and towards the direction that is close to metal auxiliary material move, so that magnetism inhale the subassembly and support and fully adsorb on metal auxiliary material, then through driving piece drive dynamometer together with magnetism inhale the subassembly relative base along first direction and towards the direction that keeps away from metal auxiliary material move, in order to inhale the magnetic attraction between subassembly and the metal auxiliary material through the dynamometer real-time detection, when waiting to inhale the magnetic attraction between subassembly and the metal auxiliary material and reaching the biggest limit, magnetism inhale the subassembly and continue to move along first direction and towards the direction of keeping away from metal auxiliary material under the effect of driving piece and realize the separation between the metal auxiliary material, in the dynamometer detection's in-process, the controller can receive the magnetic attraction between subassembly and the metal auxiliary material that the dynamometer detected simultaneously, whether the maximum magnetic attraction force between the magnetic attraction component and the metal auxiliary material reaches a preset value or not can be judged, when the controller judges that the maximum magnetic attraction force between the magnetic attraction component and the metal auxiliary material reaches (is larger than or equal to) the preset value, the bonding force between the metal auxiliary material and the product is judged to be qualified, and when the controller judges that the maximum magnetic attraction force between the magnetic attraction component and the metal auxiliary material does not reach (is smaller than) the preset value, the bonding force between the metal auxiliary material and the product is judged to be unqualified; consequently, the detection device of this application can whether qualified by short-term test metal auxiliary material and the adhesion between the product, has strengthened the detection precision and the efficiency of the adhesion between metal auxiliary material and the product greatly.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 and fig. 2, the detecting device 10 in an embodiment includes a base 100, a force measuring mechanism 200, a driving member 300 and a controller 400, wherein the base 100 is used for carrying the product 20 adhered with the metal auxiliary material 22; the force measuring mechanism 200 comprises a dynamometer 210 and a magnetic attraction component 220, the dynamometer 210 is arranged on the base 100 in a sliding mode, the magnetic attraction component 220 is connected with the dynamometer 210, and the magnetic attraction component 220 is used for abutting against and being adsorbed on the metal auxiliary material 22; the driving member 300 is connected to the load cell 210, and the driving member 300 is used for driving the load cell 210 together with the magnetic attraction assembly 220 to move relative to the base 100 along a first direction and towards a direction approaching or departing from the metallic auxiliary material 22.
The controller 400 is electrically connected to the force gauge 210, and the force gauge 210 is configured to detect a magnetic attraction force between the magnetic attraction assembly 220 and the auxiliary metal material 22 when the magnetic attraction assembly 220 is driven by the driving member 300 to move along a first direction and in a direction away from the auxiliary metal material 22 to disengage from the auxiliary metal material 22; the controller 400 is configured to receive the magnetic attraction force between the magnetic attraction assembly 220 and the metal auxiliary material 22 detected by the load cell 210 and determine whether the maximum magnetic attraction force between the magnetic attraction assembly 220 and the metal auxiliary material 22 reaches a predetermined value, so as to determine whether the adhesive force between the metal auxiliary material 22 and the product 20 is acceptable.
The detection device 10 provided in the present application, during use, at first place the product 20 adhered with the metal auxiliary material 22 on the base 100, then drive the dynamometer 210 together with the magnetic attraction component 220 to move along the first direction and towards the direction close to the metal auxiliary material 22 relative to the base 100 through the driving member 300, so that the magnetic attraction component 220 supports and is fully adsorbed on the metal auxiliary material 22, then drive the dynamometer 210 together with the magnetic attraction component 220 to move along the first direction and towards the direction far away from the metal auxiliary material 22 relative to the base 100 through the driving member 300, so as to detect the magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 in real time through the dynamometer 210, when the magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 reaches the maximum limit, the magnetic attraction component 220 continues to move along the first direction and towards the direction far away from the metal auxiliary material 22 under the effect of the driving member 300 to realize the separation between the metal auxiliary material 22, in the process of detecting the dynamometer 210, the controller 400 can receive the magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 detected by the dynamometer 210, and can judge whether the maximum magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 reaches a preset value, when the controller 400 judges that the maximum magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 reaches (is greater than or equal to) the preset value, the adhesion force between the metal auxiliary material 22 and the product 20 is judged to be qualified, and when the controller 400 judges that the maximum magnetic attraction force between the magnetic attraction component 220 and the metal auxiliary material 22 does not reach (is smaller than) the preset value, the adhesion force between the metal auxiliary material 22 and the product 20 is judged to be unqualified; therefore, the detection device 10 of the application can rapidly detect whether the bonding force between the metal auxiliary material 22 and the product 20 is qualified or not, and greatly enhances the detection precision and efficiency of the bonding force between the metal auxiliary material 22 and the product 20.
As shown in fig. 1, for convenience of understanding, in the present embodiment, the first direction is defined as a linear direction of the Z axis, and the driving member 300 is used for driving the load cell 210 together with the magnetic attraction assembly 220 to move along the linear direction of the Z axis and toward or away from the auxiliary metal material 22 relative to the base 100.
As shown in fig. 2, in an embodiment, the product 20 may be a notebook computer keyboard, and the metal accessory 22 may be an iron sheet.
In an embodiment, the preset value is 30N, that is, when the controller 400 determines that the maximum magnetic attraction force between the magnetic attraction assembly 220 and the metal auxiliary material 22 reaches (is greater than or equal to) 30N, the adhesive force between the metal auxiliary material 22 and the product 20 is qualified, and when the controller 400 determines that the maximum magnetic attraction force between the magnetic attraction assembly 220 and the metal auxiliary material 22 does not reach (is less than) 30N, the adhesive force between the metal auxiliary material 22 and the product 20 is unqualified.
As shown in FIG. 1, in one embodiment, the actuator 300 is mounted on the base 100 and the controller 400 is mounted on the base 100.
As shown in fig. 3 and 4, in an embodiment, the magnetic attraction assembly 220 includes a base 221, a magnetic attraction member 222 and an elastic member 223, the base 221 is connected to the dynamometer 210, and a limit groove 2212 is disposed in the base 221; the magnetic element 222 partially extends into the position-limiting groove 2212 and can move in a first direction relative to the position-limiting groove 2212, the magnetic element 222 is used for abutting and adsorbing on the metal auxiliary material 22, and the dynamometer 210 is used for detecting the magnetic attraction between the magnetic element 222 and the metal auxiliary material 22; the elastic member 223 can be a compression spring, and the elastic member 223 is accommodated in the limit groove 2212 and is abutted against the magnetic member 222; the elastic member 223 is used to provide an elastic force to the magnetic attraction member 222 to drive the magnetic attraction member 222 to move in a first direction close to the metal auxiliary material 22.
Specifically, when the driving member 300 drives the force gauge 210 and the magnetic attraction assembly 220 to move in the first direction and in a direction close to the supplementary metal material 22 until the magnetic attraction member 222 abuts against and adheres to the supplementary metal material 22, the driving member 300 continues to drive the force gauge 210 and the magnetic attraction assembly 220 to move in the first direction and towards the direction close to the supplementary metal material 22, at which time the magnetic attraction member 222 remains stationary on the supplementary metal material 22, the base 221 will move relative to the magnetic member 222 continuously along the first direction and toward the direction close to the metal auxiliary material 22, the elastic member 223 accommodated in the limiting groove 2212 of the base 221 will be compressed and deformed by the magnetic member 222, the elastic member 223 can provide the magnetic member 222 with an elastic force for driving the magnetic member 222 to move along the first direction close to the metal auxiliary material 22, therefore, the magnetic attraction piece 222 can be in full contact with and adsorbed by the metal auxiliary material 22, and the magnetic attraction force between the magnetic attraction piece 222 and the metal auxiliary material 22 is prevented from being accurately detected due to the fact that the magnetic attraction piece 222 and the metal auxiliary material 22 are not stably adsorbed.
As shown in fig. 4, in an embodiment, the magnetic part 222 includes a sliding part 2221 and a magnetic part 2222, the sliding part 2221 partially extends into the position-limiting groove 2212 and can move along a first direction relative to the position-limiting groove 2212, and the elastic part 223 abuts against the sliding part 2221; the magnetic part 2222 is disposed at one end of the sliding part 2221 exposed to the limiting groove 2212, and the magnetic part 2222 is used for abutting against and adsorbing the metal auxiliary material 22. Specifically, in the present embodiment, the elastic element 223 abuts against an end of the sliding portion 2221 away from the magnetic portion 2222.
In an embodiment, the sliding portion 2221 has an anti-slip portion 2223 formed at an end thereof away from the magnetic portion 2222, and specifically, the anti-slip portion 2223 may have a T-shaped structure, and the anti-slip portion 2223 is slidably limited in the limit groove 2212, so as to prevent the sliding portion 2221 from being separated from the limit groove 2212 of the base 221 due to an excessive moving stroke along the first direction relative to the base 221. In the present embodiment, the elastic member 223 abuts against the retaining portion 2223.
In an embodiment, the magnetic part 2222 includes a plurality of magnetic units 2224, the plurality of magnetic units 2224 are stacked on one end of the sliding part 2221 exposed to the position-limiting groove 2212, and the magnetic element 222 can provide stronger magnetic attraction force by combining the plurality of magnetic units 2224.
In an embodiment, the magnetic attraction assembly 220 can move along the first direction relative to the load cell 210, and the magnetic attraction assembly 220 can move along the first direction relative to the load cell 210, so that the magnetic attraction assembly 220 has a certain buffering movement amount relative to the load cell 210, and the magnetic attraction assembly 220 is prevented from moving along the first direction under the driving of the driving member 300, and the metal auxiliary material 22 is prevented from being deformed by being pushed against the magnetic attraction assembly 220 due to too large impact amount.
As shown in fig. 3, in an embodiment, the force measuring mechanism 200 further includes a sliding seat 230 for mounting the force gauge 210, the sliding seat 230 is slidably disposed on the base 100, the driving member 300 is connected to the sliding seat 230, and the driving member 300 is configured to drive the force gauge 210 and the magnetic attraction assembly 220 to move along a first direction and towards or away from the auxiliary metal material 22 relative to the base 100 through the sliding seat 230. In this embodiment, the magnetic attraction assembly 220 is connected to the sliding seat 230 and can slide along a first direction relative to the sliding seat 230. Specifically, the base 221 is coupled to the sliding seat 230 and can slide in a first direction with respect to the sliding seat 230.
As shown in fig. 1 and 2, in an embodiment, the force measuring mechanism 200 and the driving member 300 together form force measuring modules 420, the number of the force measuring modules 420 is multiple, and the multiple force measuring modules 420 are disposed on the base 100 at intervals, so as to improve the working efficiency of the detection device 10.
In this embodiment, a plurality of metal accessories 22 are disposed on the same product 20 at intervals, and the plurality of force measuring modules 420 respectively correspond to the plurality of metal accessories 22 one by one, so as to detect the adhesive force between the plurality of metal accessories 22 and the product 20 by the detection device 10, and improve the working efficiency of the detection device 10.
As shown in FIG. 1, in one embodiment, the detecting device 10 further comprises a positioning mechanism 500, the positioning mechanism 500 comprises a first positioning component 510 and a second positioning component 520, the first positioning component 510 is used for positioning the product 20 relative to the base 100 in a second direction; the second positioning assembly 520 is used for positioning the product 20 in a third direction relative to the base 100; the first direction, the second direction and the third direction are vertical to each other.
In this embodiment, the second direction is defined as a linear direction of the X axis, the third direction is defined as a linear direction of the Y axis, and the first positioning assembly 510 is used for positioning the product 20 relative to the base 100 in the linear direction of the X axis; the second positioning assembly 520 is used to position the product 20 relative to the base 100 in the direction of the Y-axis.
In an embodiment, the first positioning assembly 510 includes a first limiting member 511 and a second limiting member 512, the first limiting member 511 and the second limiting member 512 are disposed on two sides of the base 100 in the second direction, and the first limiting member 511 and the second limiting member 512 are used for respectively abutting against two sides of the product 20, so as to position the product 20 relative to the base 100 in the second direction. In the present embodiment, a plurality of first limiting members 511 and a plurality of second limiting members 512 are respectively disposed at intervals on two sides of the base 100 in the second direction.
In an embodiment, the second positioning assembly 520 includes a third limiting member 521 and a fourth limiting member 522, the third limiting member 521 and the fourth limiting member 522 are disposed on two sides of the base 100 in the third direction, and the third limiting member 521 and the fourth limiting member 522 are used for respectively abutting against the other two sides of the product 20, so as to position the product 20 relative to the base 100 in the third direction. In the present embodiment, a plurality of third limiting members 521 and a plurality of fourth limiting members 522 are respectively disposed at intervals on two sides of the base 100 in the third direction.
As shown in FIG. 1, in one embodiment, the detecting device 10 further comprises a fixing mechanism 600, and the fixing mechanism 600 is used for fixing the product 20 on the base 100. In one embodiment, the number of the fixing mechanisms 600 is multiple, and the multiple fixing mechanisms 600 are disposed on the base 100 at intervals.
In one embodiment, the fixing mechanism 600 includes a driving source 610 and a pressing member 620, the driving source 610 being mounted on the base 100; the pressing member 620 is connected to the driving source 610, and the driving source 610 is used for driving the pressing member 620 to move along the axial direction of the driving source 610 and rotate around the axial direction of the driving source 610, so that the pressing member 620 presses and fixes the product 20 on the base 100.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only represent preferred embodiments of the present invention, which are described in more detail and detail, but are not to be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.