CN114211227A - Full-automatic assembling machine for corrugated rings - Google Patents
Full-automatic assembling machine for corrugated rings Download PDFInfo
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- CN114211227A CN114211227A CN202111604342.0A CN202111604342A CN114211227A CN 114211227 A CN114211227 A CN 114211227A CN 202111604342 A CN202111604342 A CN 202111604342A CN 114211227 A CN114211227 A CN 114211227A
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- cylinder
- corrugated
- press
- seat
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
- B23P19/105—Aligning parts to be fitted together using remote centre compliance devices using sensing means
Abstract
The invention discloses a full-automatic assembling machine for a corrugated ring, which comprises an aluminum seat feeding mechanism, an aluminum seat carrying mechanism, a press-fitting mechanism, a corrugated ring feeding mechanism and a corrugated ring carrying mechanism, wherein the aluminum seat feeding mechanism is arranged on the corrugated ring feeding mechanism; the aluminum seat feeding mechanism is used for feeding aluminum seats in batches, and the aluminum seat conveying mechanism is used for conveying the aluminum seats in the aluminum seat feeding mechanism to the press-fitting mechanism; the corrugated ring feeding mechanism is used for feeding corrugated rings in batches, and the corrugated ring conveying mechanism is used for conveying the corrugated rings in the corrugated ring feeding mechanism to the press-fitting mechanism; the press-fitting mechanism is used for press-fitting the corrugated ring on the aluminum seat. The invention provides a full-automatic assembling machine for a corrugated ring, which can simulate manual feeding and press-fitting actions, and has the advantages of rapidness and stability in press-fitting, simpler structure and low cost.
Description
Technical Field
The invention relates to a full-automatic assembling machine for a corrugated ring.
Background
At present, the corrugated ring needs to be pressed on an aluminum seat, in the existing installation mode, some corrugated rings are manually installed by adopting a special pressure head, an operator uses a palm to abut against the position of an arc top of the pressure head, presses down forcibly, expands the corrugated ring on a taper surface of the pressure head by utilizing the pressure and inertia of the palm, and then slides down on the aluminum seat. Because the perpendicularity of the pressing head sleeve cannot be guaranteed when the pressing head sleeve is pressed down manually, the situation that the pressing head sleeve is twisted in disorder when the pressing head sleeve is pressed down often occurs, and therefore the surface of the aluminum seat can be injured when force is applied too much occasionally. In addition, the press head needs to be removed and placed each time during press fitting. And adorn a work piece at every turn, the wave form ring all need the material loading once at every turn, and the position of material loading must be between pressure head and pressure head cover in addition, can press the wave form ring on the pressure head into the aluminium seat when just can guaranteeing that the pressure head cover pushes down when putting between the two, through artifical pressure equipment, wastes time and energy, and production efficiency is low, and product quality also can't guarantee.
Along with the popularization of automation equipment, the prior art also adopts the vibration dish to expect wave form ring and aluminium seat, and the robot snatchs the blowing of wave form ring, then slides to the equipment position, drives the pressure head with the cylinder and wholly pushes down, assembles. However, the whole structure of the mode is complex, the equipment price is high, and the production cost is high.
Although the prior art can complete the press fitting of the corrugated ring and the aluminum seat in general, the use process still has the disadvantages.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic assembling machine for a corrugated ring, which can simulate manual feeding and press-fitting actions, is quick and stable in press-fitting, and has a simpler structure and low cost.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a full-automatic assembling machine for corrugated rings comprises an aluminum seat feeding mechanism, an aluminum seat carrying mechanism, a press-fitting mechanism, a corrugated ring feeding mechanism and a corrugated ring carrying mechanism; the aluminum seat feeding mechanism is used for feeding aluminum seats in batches, and the aluminum seat conveying mechanism is used for conveying the aluminum seats in the aluminum seat feeding mechanism to the press-fitting mechanism; the corrugated ring feeding mechanism is used for feeding corrugated rings in batches, and the corrugated ring conveying mechanism is used for conveying the corrugated rings in the corrugated ring feeding mechanism to the press-fitting mechanism; the press-fitting mechanism is used for press-fitting the corrugated ring on the aluminum seat.
Further, the press-fitting mechanism comprises a press-fitting assembly, a press head, a positioning shaft and a telescopic assembly, wherein the press head is used for mounting the corrugated ring, the positioning shaft is used for mounting the aluminum seat, the press-fitting assembly is used for press-fitting the corrugated ring on the press head onto the aluminum seat, the positioning shaft is fixed on the telescopic assembly, and the telescopic assembly is used for driving the positioning shaft to move up and down; the pressure head comprises an upper cone body and a lower cone body arranged at the bottom of the upper cone body.
Further, the pressing assembly comprises a supporting seat, a pressing cylinder, a pressing rod, a connecting rod and an arm; the pressing cylinder is fixed at the top of the supporting seat, one end of the pressing rod is connected with a piston rod of the pressing cylinder, and the other end of the pressing rod is provided with a pressing sleeve which is used for pressing down the corrugated ring on the pressing head; the two embracing arms are respectively positioned at two sides of the lower pressing rod, one end of the connecting rod is hinged with the embracing arms, the other end of the connecting rod is hinged with the lower pressing rod, the supporting seat is provided with a guide seat, the guide seat is positioned at one side of the embracing arms far away from the lower pressing rod, a guide groove for the movement of the embracing arms is formed in the guide seat, and the two embracing arms simultaneously clamp or release the pressing head; the bottom of supporting seat is provided with the blanking pipe, be provided with on the lateral wall of supporting seat and be used for detecting the pressure head and be located the second laser sensor who waits for the pressure equipment position and be used for detecting whether the aluminium seat is located the pressure equipment position.
Further, the pressing sleeve, the pressing head and the positioning shaft are coaxially arranged.
Furthermore, the telescopic assembly is a telescopic cylinder, the positioning shaft is fixed on a piston rod of the telescopic cylinder, and a conical structure which is matched and spliced with the aluminum seat is arranged at the end part of the positioning shaft.
Further, the press-fitting mechanism further comprises a material pushing assembly, the material pushing assembly comprises a material pushing cylinder and a top block, the top block is fixed on a piston rod of the material pushing cylinder, and the material pushing cylinder drives the top block to push the aluminum seat with the pressed corrugated ring into the blanking pipe.
Further, the aluminum seat feeding mechanism is an aluminum seat feeding vibration disc;
the aluminum seat carrying mechanism comprises a feeding assembly, an aluminum seat pneumatic clamping jaw and a material staggering cylinder, wherein a material staggering block is arranged at the output end of the material staggering cylinder and is positioned at the discharge port of the aluminum seat feeding vibration disc, a placing groove for placing an aluminum seat is formed in the material staggering block, and the material staggering cylinder drives the material staggering block to push the aluminum seat into the aluminum seat pneumatic clamping jaw; the feeding assembly comprises a feeding cylinder, a sliding block and a sliding rail, the sliding block is connected with a piston rod of the feeding cylinder, the feeding cylinder drives the sliding block to move on the sliding rail, and the aluminum seat pneumatic clamping jaw is fixed on the sliding block.
Further, the corrugated ring feeding mechanism is a corrugated ring feeding vibration disc, and a discharge hole of the corrugated ring feeding vibration disc is provided with a corrugated ring stop assembly;
the corrugated ring carrying mechanism comprises a material receiving assembly and a material grabbing assembly, the material receiving assembly is located at an outlet of the corrugated ring feeding vibration disc, and the material grabbing assembly is used for grabbing a single corrugated ring on the material receiving assembly into the press-fitting mechanism; the material grabbing component comprises a material grabbing cylinder, a swing arm, a three-jaw clamping cylinder and a clamping jaw up-down cylinder, one end of the swing arm is fixed on a motor shaft of the material grabbing cylinder, the three-jaw clamping cylinder is connected with the other end of the swing arm, and the bottom of the material grabbing cylinder is connected with the output end of the clamping jaw up-down cylinder through a connecting plate.
Further, the wave-shaped ring stopping assembly comprises a stopping plate and a vacuum suction nozzle, the stopping plate is arranged in a discharge port of the wave-shaped ring feeding vibration disc, and the vacuum suction nozzle is arranged above the stopping plate.
Further, connect the material subassembly including connecing the material motor and connecing the material platform, connect the material platform to fix on connecing the motor shaft of material motor, connect the material bench to be provided with the vacuum that is used for adsorbing the wave form ring and inhale the hole and be used for dodging three-jaw die clamping cylinder's dodging the hole, connect the material bench to be provided with proximity switch.
By adopting the technical scheme, the aluminum seat is fed and conveyed to the press-fitting station through the aluminum seat feeding mechanism and the aluminum seat conveying mechanism, the corrugated ring is fed and conveyed to the press-fitting station through the corrugated ring feeding mechanism and the corrugated ring conveying mechanism, and finally the corrugated ring and the aluminum seat are pressed and fitted through the matching action of the pressing sleeve, the pressing head and the positioning shaft in the press-fitting mechanism, so that the whole action completely simulates the action flow of manual feeding and pressing, and the press-fitting is quick. And the verticality in the press fitting process is ensured, and the aluminum seat is prevented from being damaged in the press fitting process. Adopt connecting rod and armful arm structure to place and snatch the pressure head, the stability of structure is higher. The invention has simple structure and low cost of the whole device.
Drawings
FIG. 1 is a front view of a fully automatic assembling machine for corrugated rings according to the present invention;
FIG. 2 is a front view of the aluminum seat of the present invention;
FIG. 3 is a front view of the wave ring of the present invention;
FIG. 4 is a schematic view of the press fit mechanism and the gripper assembly of the present invention in cooperation;
FIG. 5 is a front view of the retraction assembly of the present invention;
FIG. 6 is a schematic view of the press-fit state of the present invention;
FIG. 7 is a schematic view of the aluminum seat feeding mechanism and the aluminum seat conveying mechanism according to the present invention;
FIG. 8 is a schematic view of another perspective of FIG. 7;
FIG. 9 is a schematic view of the mating of the corrugated ring feeding mechanism and the corrugated ring handling mechanism of the present invention;
FIG. 10 is a front view of the receiving station of the present invention;
FIG. 11 is a partial schematic view of FIG. 1;
FIG. 12 is a schematic view of the mounting of a first laser sensor and a second laser sensor of the present invention;
fig. 13 is a schematic view of the construction of the indenter of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 13, the present embodiment provides a full-automatic assembling machine for corrugated rings, which includes an aluminum seat feeding mechanism 1, an aluminum seat conveying mechanism 2, a press-fitting mechanism 3, a corrugated ring feeding mechanism 4, and a corrugated ring conveying mechanism 5; the aluminum seat feeding mechanism 1 is used for feeding aluminum seats 6 in batches, and after the feeding of the aluminum seats 6 is completed, the aluminum seat conveying mechanism 2 conveys the aluminum seats 6 in the aluminum seat feeding mechanism 1 to the press-fitting mechanism 3; the corrugated ring feeding mechanism 4 is used for feeding the corrugated rings 7 in batches, and after the corrugated rings 7 are fed, the corrugated ring conveying mechanism 5 conveys the corrugated rings 7 in the corrugated ring feeding mechanism 4 to the press-fitting mechanism 3; finally, the corrugated ring 7 is pressed on the aluminum seat 6 by the pressing mechanism 3.
The loading and carrying process of the aluminum seat 6 of the embodiment is as follows:
as 1, 7, 8 show, the aluminium seat feed mechanism 1 of this embodiment is aluminium seat material loading vibration dish, and various screening baffle and the runner in aluminium seat 6 follow aluminium seat material loading vibration dish through vibration propelling movement and vibration dish, and the promotion that accords with ejection of compact requirement aluminium seat 7 passes through the vibration dish gets into and directly shakes.
The aluminium seat transport mechanism 2 of this embodiment includes pay-off subassembly, the pneumatic clamping jaw of aluminium seat 21 and mistake material cylinder 22, is provided with wrong material piece 23 on the output of mistake material cylinder 22, and wrong material piece 23 is located the discharge gate department of aluminium seat material loading vibration dish, offers the standing groove that is used for placing aluminium seat 6 on the wrong material piece 23, and wrong material cylinder 22 drive wrong material piece 23 pushes aluminium seat 6 in the pneumatic clamping jaw of aluminium seat 21. The aluminum seat 6 enters the placing groove of the error block 23 after passing through the direct vibration, the sensor in the error block 23 senses that the error block 23 is in place, and then the error cylinder 22 drives the error block 23 to push the aluminum seat 6 out.
The feeding assembly of the embodiment comprises a feeding cylinder 24, a sliding block 25 and a sliding rail 26, wherein the sliding block 25 is connected with a piston rod of the feeding cylinder 24, the feeding cylinder 24 drives the sliding block 25 to move on the sliding rail 26, and the aluminum seat pneumatic clamping jaw 21 is fixed on the sliding block 25. After the aluminum seat 6 is pushed to the position by the material staggering cylinder 22, the sensor senses the position, the PLC can issue an instruction to the aluminum seat pneumatic clamping jaw 21 at the moment, the aluminum seat pneumatic clamping jaw 21 starts to act to clamp the aluminum seat 6, the PLC can inform the feeding cylinder 24 to act when the aluminum seat pneumatic clamping jaw 21 is clamped in place, the feeding cylinder 24 drives the aluminum seat pneumatic clamping jaw 21 to send the aluminum seat 6 to the position right above the positioning shaft 32 in the press-mounting mechanism 3 at the moment, after the aluminum seat pneumatic clamping jaw is in place, the aluminum seat pneumatic clamping jaw 21 can be loosened to release the aluminum seat 6, the aluminum seat 6 slides to the crimping position along the positioning shaft 32, the aluminum seat 6 is stopped after being released for 0.5 second, and the aluminum seat pneumatic clamping jaw 21 cylinder can continuously return to the position of the material staggering block 23 to wait for the next aluminum seat 6 to be in place.
The selection of the air cylinder is also an important factor influencing the conveying effect in the whole conveying process of the aluminum seat 6.
Selection of the skip cylinder 22: the material-staggering cylinder needs to be stable. The material receiving and feeding positions must be very accurate every time, so the sliding table cylinder with the side offset sliding rail is selected in the embodiment.
Selection of the aluminum seat pneumatic jaw 21: the position of the clamping jaw is closer to the direct vibration, if the moving range of the clamping jaw is too large, the clamping jaw will interfere with the aluminum seat in the bypass channel and the direct vibration, so the parallel clamping jaw air cylinder with smaller swing amplitude is selected in the embodiment.
Selection of the feed cylinder 24: the feed cylinder 24 is selected to be a stainless steel mini cylinder that can be fitted with a bracket and has a relatively small profile.
The loading and conveying process of the corrugated ring 7 of the present embodiment is as follows:
as shown in fig. 1, 9 and 10, the wave-shaped ring feeding mechanism 4 of the present embodiment is a wave-shaped ring feeding vibration plate, the vibration plate vibrates to continuously push the wave-shaped rings 7 in a vibration manner toward the discharge hole, the middle of the wave-shaped rings passes through a soft shifting device, the shifting device mainly functions to remove some wave-shaped ring 7 materials stacked together, if several wave-shaped rings 7 are stacked together, the upper wave-shaped ring 7 can be shifted through the soft shifting device, and only one wave-shaped ring 7 material is allowed to pass through.
The corrugated ring 7 is vibrated out by a circle of the corrugated ring feeding vibration disc, a corrugated ring stopping assembly is arranged at a discharge port of the corrugated ring feeding vibration disc and comprises a stopping plate 55 and a vacuum suction nozzle 56, the stopping plate 55 is arranged in the discharge port of the corrugated ring feeding vibration disc, and the vacuum suction nozzle 56 is arranged above the stopping plate 55. The stop is provided by the vacuum suction of the vacuum nozzle 56 to prevent excess material from the undulating ring 7 from traveling to the receiving position.
The wave form ring handling mechanism 5 of this embodiment is including connecing the material subassembly and grabbing the material subassembly, connects the material subassembly to be located the exit of wave form ring material loading vibration dish, connects the material subassembly to include to connect material motor 57 and connect material platform 58, connects material platform 58 to fix on the motor shaft of connecing material motor 57, connects to be provided with on the material platform 58 to be used for adsorbing the vacuum of wave form ring 7 and inhales hole 581 and be used for dodging the hole 582 of dodging of three-jaw die clamping cylinder 53, connects to be provided with proximity switch 583 in the material platform 58. The corrugated ring 7 passes through the outlet of the corrugated ring feeding vibration disc to form a material receiving position, at the moment, the corrugated ring 7 moves onto the material receiving table 58, and the material receiving motor 57 controls the material receiving table 58 to rotate reversely.
The purpose of the flipping here is: preventing the stack of corrugated rings 7 from being disposed of incompletely before, where it can be disposed of for the last time. When the wave ring 7 is stepped onto the receiving station 58, the proximity switch 583 within the receiving station 58 is triggered. When the proximity switch 583 detects the presence of the material, the vacuum holes 581 start to vent, and the corrugated ring 7 is sucked by the negative pressure. In this embodiment, five positions are selected as the positions of the vacuum holes 581. Because the wavy ring 7 is in a circular wavy shape which is not regular, and the positions of the three highest points of the wavy ring 7 need to be directly supported when the material is taken during each transportation, the negative pressure generated by the five vacuum suction holes 581 is utilized to play a role in adsorption, so that the positioning of the wavy ring 7 is ensured, and the positions of the three high points of the wavy ring 7 are ensured to be fixed when the three-jaw clamping cylinder 53 takes the material.
The material receiving motor 57 is turned over by three actions, the first action is turning over by 60 degrees, and the target position of turning over is the discharging surface of the corrugated ring feeding vibration disc. The second action is to continue turning over for 30 degrees in the same direction, and the purpose of turning over to the vibration bin of the corrugated ring feeding vibration disc is as follows: if there is any stack of the wavy rings 7 on the receiving table 58, the stack of the upper layer will fall over into the vibrating tray. The third action is that the material receiving platform 58 is turned to the horizontal position in the opposite direction, and through the above operation, the corrugated ring 7 which should normally exist will always be kept at the position when the vacuum suction is started under the suction force of the bottom vacuum suction hole 581. At the moment, the material receiving platform 58 only has one corrugated ring 7, and the material receiving platform can wait for the three-jaw clamping cylinder 53 to start material taking and conveying after being turned to the horizontal position.
As shown in fig. 1, the material grabbing assembly of the present embodiment is used for grabbing a single corrugated ring 7 on the material grabbing assembly into the press-fitting mechanism 3. The material grabbing component comprises a material grabbing cylinder 51, a swing arm 52, a three-jaw clamping cylinder 53 and a clamping jaw up-down cylinder 54, one end of the swing arm 52 is fixed on a motor shaft of the material grabbing cylinder 51, the three-jaw clamping cylinder 53 is connected with the other end of the swing arm 52, and the bottom of the material grabbing cylinder 51 is connected with the output end of the clamping jaw up-down cylinder 54 through a connecting plate.
When the corrugated ring is conveyed, the clamping jaw up-down cylinder 54 is needed to lower the material grabbing cylinder 51 to a material grabbing position, then the clamping jaws of the three-jaw clamping cylinder 53 extend into the inner ring of the corrugated ring 7, then the clamping jaws of the three-jaw clamping cylinder 53 expand, and the corrugated ring 7 is clamped through expansion force. Then, the clamping jaw up-down cylinder 54 moves upwards again, and after the material grabbing cylinder 51 is lifted to the right position, the material grabbing cylinder 51 rotates 180 degrees and rotates to the press-fitting position.
At this time, the three-jaw clamping cylinder 53 can be released, and the corrugated ring 7 can freely fall down under the action of the self weight and fall to the upper cone 311 position of the pressure head. After the three-jaw clamping cylinder 53 stops for 0.5 second after being released, the material grabbing cylinder 51 rotates by 180 degrees, so that the three-jaw clamping cylinder 53 continuously returns to the position above the material receiving table 58 to wait for the material of the next wave-shaped ring 7 to be in place.
The press-fitting process of the corrugated ring 7 and the aluminum seat 6 in this embodiment is as follows:
as shown in fig. 1 to 6, the press-fitting mechanism 3 of the present embodiment includes a pressing member, a pressing head 31, a positioning shaft 32, and a telescopic member. As shown in fig. 13, the ram 31 includes a superior cone 311 and an inferior cone 312 disposed at the bottom of the superior cone 311.
After the corrugated ring 7 and the aluminum seat 6 are carried, the corrugated ring 7 is arranged on the pressure head 31, the aluminum seat 6 is arranged on the positioning shaft 32, and the pressing assembly is used for pressing the corrugated ring 7 on the pressure head 31 onto the aluminum seat 6. As shown in fig. 1, the pressing assembly of this embodiment includes a supporting seat 33, a pressing cylinder 34, a pressing rod 35, a connecting rod 36 and an arm 37, the pressing cylinder 34 is fixed on the top of the supporting seat 33, one end of the pressing rod 35 is connected to a piston rod of the pressing cylinder 34, the other end of the pressing rod 35 is provided with a pressing sleeve 38, and the pressing sleeve 38 is used for pressing down the corrugated ring 7 on the pressing head 31. In order to ensure that all parts cannot interfere and scratch in the whole pressing process, and the pressing head cannot damage the aluminum seat, the pressing sleeve 38, the pressing head 31 and the positioning shaft 32 need to be coaxially arranged.
The two embracing arms 37 are respectively located on two sides of the lower pressing rod 35, one end of the connecting rod 36 is hinged to the embracing arm 37, the other end of the connecting rod 36 is hinged to the lower pressing rod 35, the supporting seat 33 is provided with a guide seat 333, the guide seat 333 is located on one side, away from the lower pressing rod 35, of the embracing arm 37, a guide groove for the embracing arm 37 to move is formed in the guide seat 333, and the two embracing arms 37 simultaneously clamp or release the pressing head 31.
First, the ram 31 is clamped by the two arms 37, and at this time, the corrugated ring 7 is carried to the upper cone 311 of the ram 31, and the aluminum seat 6 is also inserted on the positioning shaft 32.
Then, the push-down cylinder 34 drives the push-down rod 35 to move downwards, and the arm 37 carries the press head 31 to move downwards until the press head 31 just rides on the aluminum seat 6, and in the position, the arms 37 on the two sides start to separate towards the two sides under the double action of the connecting rod, and the separation distance is enough to release the press head.
Finally, the pressing cylinder 34 continues to drive the pressing rod 35 to move downwards, the pressing sleeve 38 presses the corrugated ring 7 on the pressing head 31 on the aluminum seat 6, and the corrugated ring 7 firstly passes through the upper cone 311 of the pressing head 31 and then is sleeved on the aluminum seat by the lower cone of the pressing head 31.
After all the above operations are completed, the push-down cylinder 34 contracts and returns, the above operation flow becomes reverse, and the clasping arm 37 brings the push head 31 back to the initial position and clamps it.
After the press-fitting of the corrugated ring 7 and the aluminum seat 6 is completed, the telescopic assembly is retracted, and the aluminum seat 6 with the corrugated ring 7 pressed therein is pushed into the blanking pipe 39 at the bottom of the supporting seat 33 by the pushing assembly.
The telescopic assembly of this embodiment is telescopic cylinder 301, and location axle 32 is fixed on telescopic cylinder 301's piston rod, and the tip of location axle 32 is provided with the toper structure of pegging graft with the cooperation of aluminium seat 6. During press mounting, the telescopic cylinder 301 extends out, so that the positioning shaft 32 positions the aluminum seat 6; after the press fitting is finished, the telescopic cylinder 301 retracts to separate the positioning shaft 32 from the aluminum seat 6, and at the moment, the material pushing assembly can push the aluminum seat 6 with the pressed corrugated ring 7 into the blanking pipe.
As shown in fig. 4, the pushing assembly of this embodiment includes a pushing cylinder 302 and a top block 303, the top block 303 is fixed on a piston rod of the pushing cylinder 302, and the pushing cylinder 302 drives the top block 303 to push the aluminum seat 6 with the corrugated ring 7 pressed thereon into the blanking pipe 39.
As shown in fig. 12, the ram 31 is prevented from flying out or being jammed due to malfunction or halfway malfunction of the ram 31, or the associated operating cylinder is prevented from moving to a predetermined position. The present embodiment adds two detection positions, i.e., a first laser sensor 331 and a second laser sensor 332.
The first laser sensor 331 is configured to detect whether the pressing head 31 is located at the waiting pressing position, and feeding actions at both sides are performed only when the pressing head 31 is located at the waiting pressing position.
The second laser sensor 332 is used for detecting whether the aluminum base 6 is located at the waiting press-fitting position, and only when the aluminum base 6 is located at the waiting press-fitting position, the press head 31 is pressed down, otherwise, the aluminum base 6 is not located below the press head 31, and the press head 31 is not pressed down.
The technical problems, technical solutions and advantages of the present invention have been described in detail with reference to the above embodiments, and it should be understood that the above embodiments are merely exemplary and not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic kludge of wave form ring which characterized in that: the aluminum seat assembling device comprises an aluminum seat feeding mechanism (1), an aluminum seat carrying mechanism (2), a press-fitting mechanism (3), a corrugated ring feeding mechanism (4) and a corrugated ring carrying mechanism (5); the aluminum seat feeding mechanism (1) is used for feeding aluminum seats (6) in batches, and the aluminum seat conveying mechanism (2) is used for conveying the aluminum seats (6) in the aluminum seat feeding mechanism (1) to the press-fitting mechanism (3); the corrugated ring feeding mechanism (4) is used for batch feeding of corrugated rings (7), and the corrugated ring carrying mechanism (5) is used for carrying the corrugated rings (7) in the corrugated ring feeding mechanism (4) into the press-fitting mechanism (3); the press-fitting mechanism (3) is used for press-fitting the corrugated ring (7) on the aluminum seat (6).
2. The full-automatic assembling machine for the corrugated rings according to claim 1, is characterized in that: the press-fitting mechanism (3) comprises a press-fitting assembly, a press head (31), a positioning shaft (32) and a telescopic assembly, wherein the press head (31) is used for installing the corrugated ring (7), the positioning shaft (32) is used for installing the aluminum seat (6), the press-fitting assembly is used for press-fitting the corrugated ring (7) on the press head (31) onto the aluminum seat (6), the positioning shaft (32) is fixed on the telescopic assembly, and the telescopic assembly is used for driving the positioning shaft (32) to move up and down; the pressure head (31) comprises an upper cone body (311) and a lower cone body (312) arranged at the bottom of the upper cone body (311).
3. The full-automatic assembling machine for the corrugated rings according to claim 2, is characterized in that: the pressing assembly comprises a supporting seat (33), a pressing cylinder (34), a pressing rod (35), a connecting rod (36) and an embracing arm (37); the pressing cylinder (34) is fixed to the top of the supporting seat (33), one end of the pressing rod (35) is connected with a piston rod of the pressing cylinder (34), the other end of the pressing rod (35) is provided with a pressing sleeve (38), and the pressing sleeve (38) is used for pressing down the corrugated ring (7) on the pressing head (31); the two embracing arms (37) are respectively positioned at two sides of the lower pressing rod (35), one end of the connecting rod (36) is hinged to the embracing arm (37), the other end of the connecting rod (36) is hinged to the lower pressing rod (35), the supporting seat (33) is provided with a guide seat (333), the guide seat (333) is positioned at one side, far away from the lower pressing rod (35), of the embracing arm (37), a guide groove for the movement of the embracing arm (37) is formed in the guide seat (333), and the two embracing arms (37) simultaneously clamp or release the pressing head (31); the bottom of supporting seat (33) is provided with blanking pipe (39), be provided with on the lateral wall of supporting seat (33) and be used for detecting whether pressure head (31) are located wait for the first laser sensor (331) of pressure equipment position and be used for detecting whether aluminium seat (6) are located wait for the second laser sensor (332) of pressure equipment position.
4. A full-automatic kludge of wave form ring according to claim 3, characterized in that: the pressing sleeve (38), the pressing head (31) and the positioning shaft (32) are coaxially arranged.
5. The full-automatic assembling machine for the corrugated rings according to claim 2, is characterized in that: the telescopic assembly is a telescopic cylinder (301), the positioning shaft (32) is fixed on a piston rod of the telescopic cylinder (301), and a conical structure which is matched and spliced with the aluminum seat (6) is arranged at the end part of the positioning shaft (32).
6. The full-automatic assembling machine for the corrugated rings according to claim 2, is characterized in that: the press-fitting mechanism (3) further comprises a material pushing assembly, the material pushing assembly comprises a material pushing cylinder (302) and a top block (303), the top block (303) is fixed on a piston rod of the material pushing cylinder (302), and the material pushing cylinder (302) drives the top block (303) to push an aluminum seat (6) of a press-fitted corrugated ring (7) into a blanking pipe (39).
7. The full-automatic assembling machine for the corrugated rings according to claim 1, is characterized in that: the aluminum seat feeding mechanism (1) is an aluminum seat feeding vibration disc; the aluminum seat carrying mechanism (2) comprises a feeding assembly, an aluminum seat pneumatic clamping jaw (21) and a material staggering cylinder (22), wherein a material staggering block (23) is arranged at the output end of the material staggering cylinder (22), the material staggering block (23) is located at the discharge outlet of the aluminum seat feeding vibration disc, a placing groove for placing an aluminum seat (6) is formed in the material staggering block (23), and the material staggering cylinder (22) drives the material staggering block (23) to push the aluminum seat (6) into the aluminum seat pneumatic clamping jaw (21); the feeding assembly comprises a feeding cylinder (24), a sliding block (25) and a sliding rail (26), the sliding block (25) is connected with a piston rod of the feeding cylinder (24), the feeding cylinder (24) drives the sliding block (25) to move on the sliding rail (26), and the aluminum seat pneumatic clamping jaw (21) is fixed on the sliding block (25).
8. The full-automatic assembling machine for the corrugated rings according to claim 1, is characterized in that: the corrugated ring feeding mechanism (4) is a corrugated ring feeding vibration disc, and a discharge hole of the corrugated ring feeding vibration disc is provided with a corrugated ring stop assembly; the corrugated ring carrying mechanism (5) comprises a material receiving assembly and a material grabbing assembly, the material receiving assembly is located at an outlet of the corrugated ring feeding vibration disc, and the material grabbing assembly is used for grabbing a single corrugated ring (7) on the material receiving assembly into the press-fitting mechanism (3); the material grabbing component comprises a material grabbing cylinder (51), a swing arm (52), a three-jaw clamping cylinder (53) and a clamping jaw up-down cylinder (54), one end of the swing arm (52) is fixed on a motor shaft of the material grabbing cylinder (51), the three-jaw clamping cylinder (53) is connected with the other end of the swing arm (52), and the bottom of the material grabbing cylinder (51) is connected with the output end of the clamping jaw up-down cylinder (54) through a connecting plate.
9. The full-automatic assembling machine for the corrugated rings according to claim 8, is characterized in that: the wave-shaped ring stopping assembly comprises a stopping plate (55) and a vacuum suction nozzle (56), the stopping plate (55) is arranged in a discharge port of the wave-shaped ring feeding vibration disc, and the vacuum suction nozzle (56) is arranged above the stopping plate (55).
10. The full-automatic assembling machine for the corrugated rings according to claim 8, is characterized in that: connect the material subassembly including connecing material motor (57) and connecing material platform (58), connect material platform (58) to fix on the motor shaft that connects material motor (57), connect and be provided with vacuum that is used for adsorbing wave form ring (7) on material platform (58) and inhale hole (581) and be used for dodging hole (582) of dodging three-jaw die clamping cylinder (53), it is provided with proximity switch (583) in material platform (58).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111604342.0A CN114211227B (en) | 2021-12-25 | 2021-12-25 | Full-automatic assembly machine for waveform ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111604342.0A CN114211227B (en) | 2021-12-25 | 2021-12-25 | Full-automatic assembly machine for waveform ring |
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| Publication Number | Publication Date |
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| CN114211227A true CN114211227A (en) | 2022-03-22 |
| CN114211227B CN114211227B (en) | 2023-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111604342.0A Active CN114211227B (en) | 2021-12-25 | 2021-12-25 | Full-automatic assembly machine for waveform ring |
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| KR101601218B1 (en) * | 2015-01-12 | 2016-03-08 | 주식회사 우신이엠시 | Assembling apparatus for snap ring |
| CN110405449A (en) * | 2019-07-11 | 2019-11-05 | 安徽春辉仪表线缆集团有限公司 | A kind of apparatus automatization assembling for instrument production |
| CN112722764A (en) * | 2020-12-19 | 2021-04-30 | 鸿富晋精密工业（太原）有限公司 | Vibration dish and loading attachment |
| CN113500396A (en) * | 2021-08-17 | 2021-10-15 | 广州电装有限公司 | Automatic assembly device of O type circle |
| JP6973839B1 (en) * | 2021-06-21 | 2021-12-01 | 株式会社ピーエムティー | O-ring assembly mechanism and O-ring assembly method |
| CN215091880U (en) * | 2021-07-12 | 2021-12-10 | 海特锐（天津）科技有限公司 | Bicycle pressure ring equipment capable of rolling code detection |
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2021
- 2021-12-25 CN CN202111604342.0A patent/CN114211227B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101601218B1 (en) * | 2015-01-12 | 2016-03-08 | 주식회사 우신이엠시 | Assembling apparatus for snap ring |
| CN110405449A (en) * | 2019-07-11 | 2019-11-05 | 安徽春辉仪表线缆集团有限公司 | A kind of apparatus automatization assembling for instrument production |
| CN112722764A (en) * | 2020-12-19 | 2021-04-30 | 鸿富晋精密工业（太原）有限公司 | Vibration dish and loading attachment |
| JP6973839B1 (en) * | 2021-06-21 | 2021-12-01 | 株式会社ピーエムティー | O-ring assembly mechanism and O-ring assembly method |
| CN215091880U (en) * | 2021-07-12 | 2021-12-10 | 海特锐（天津）科技有限公司 | Bicycle pressure ring equipment capable of rolling code detection |
| CN113500396A (en) * | 2021-08-17 | 2021-10-15 | 广州电装有限公司 | Automatic assembly device of O type circle |
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| CN114211227B (en) | 2023-04-25 |
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