CN114182459A

CN114182459A - Textile raw material coloring equipment and using method thereof

Info

Publication number: CN114182459A
Application number: CN202111265334.8A
Authority: CN
Inventors: 翟德勤
Original assignee: Hanshan Guangqian Textile Co ltd
Current assignee: Hanshan Guangqian Textile Co ltd
Priority date: 2021-10-28
Filing date: 2021-10-28
Publication date: 2022-03-15

Abstract

The invention relates to textile raw material coloring equipment and a using method thereof, belonging to the technical field of textile raw material coloring, the equipment comprises a shell, wherein the shell is divided into a drying bin and a dyeing bin by a partition plate, a drying device is arranged in the drying bin, a dyeing device is arranged in the dyeing bin, the dyeing device is arranged at the bottom of the partition plate through a height adjusting frame, a dyeing tank is arranged below the dyeing device, a stirring device and a water level monitoring device are arranged in the dyeing tank, one end of the partition plate is provided with an extrusion device, a discharge hole corresponds to the drying bin, an active cloth rolling device is arranged on the outer side of the discharge hole, an auxiliary cloth rolling device is arranged on the outer side of the feed hole corresponding to the dyeing bin, a water inlet corresponding to the dyeing tank is connected with a feeding device through a water pipe. The invention solves the problems of broken dyeing belt and uneven dyeing, and the textile is extruded and dried step by step, so that the drying is more thorough.

Description

Textile raw material coloring equipment and using method thereof

Technical Field

The invention belongs to the technical field of coloring of textile raw materials, and relates to textile raw material coloring equipment and a using method thereof.

Background

The dyeing of textile raw materials is generally divided into coating dyeing and dip dyeing, and because the coated and dyed cloth has the problems of poor washing fastness, uneven dyeing and the like, the dip dyeing mode is mostly adopted in the industry. When dip-dyeing textile materials, the textile materials are placed in the dyeing liquid cylinder at the beginning, but due to the action of gravity and water pressure, the textile materials are easy to stack in the dyeing liquid cylinder, and slow people begin to use the textile materials to color with the aid of a coloring device.

The textile material coloring equipment still has the following problems at present:

1. the dyeing liquid in the dyeing tank can be precipitated under the action of gravity, so that the dyeing is not uniform.

2. When the feeding is not in time after the water level of the dyeing liquid in the dyeing tank is reduced, the dyeing belt breakage is caused.

3. The dyed textile raw materials are not dried thoroughly, so that the textile raw materials are moldy during spinning and transportation, and the product quality is influenced.

Disclosure of Invention

The invention aims to provide a textile raw material coloring device and a using method thereof, wherein a driving cloth rolling device and an auxiliary cloth rolling device are arranged to drive a textile to move, and the textile is extruded and dried step by step through an extruding device and a drying device, so that the drying is more thorough; the water level monitoring device is arranged in the dyeing tank to monitor the water level, so that the material is supplemented in time when the water level drops to a certain height, and the dyeing broken belt is prevented; through setting up agitating unit and stirring dyeing liquid, avoid the fabrics to appear dyeing inhomogeneous problem.

The purpose of the invention can be realized by the following technical scheme:

a textile raw material coloring device comprises a shell, wherein a cavity is formed in the shell, the cavity is divided into a drying bin and a dyeing bin by a partition plate, a drying device is arranged in the drying bin, a dyeing device is arranged in the dyeing bin, the dyeing device is installed at the bottom of the partition plate through a height adjusting frame, a dyeing pool is arranged below the dyeing device, a stirring device and a water level monitoring device are arranged in the dyeing pool, the water level monitoring device is positioned above the stirring device, an extruding device is arranged at one end of the partition plate, a feeding port, a discharging port and a water inlet are formed in the shell, the discharging port corresponds to the drying bin, an active cloth rolling device is arranged outside the discharging port, the feeding port corresponds to the dyeing bin, an auxiliary cloth rolling device is arranged outside the feeding port, the water inlet corresponds to the dyeing pool, and the water inlet is connected with a feeding device through a water pipe, guide rollers are arranged between the dyeing device and the extrusion device and above the partition plate.

As a preferable technical scheme of the invention, the drying device comprises two drying plates which are symmetrically arranged in a drying bin, drying channels are respectively arranged in the shell and the partition plate, one end of each drying channel is connected with the drying plates, the other end of each drying channel is connected with a dryer, and the dryers are fixed on the outer side of the shell.

As a preferable technical scheme of the present invention, the dyeing apparatus includes a dyeing frame, the dyeing frame is connected to a height adjustment frame, a first dyeing roller and a second dyeing roller are rotatably disposed in the dyeing frame, first gears are mounted at both ends of the first dyeing roller, second gears are mounted at both ends of the second dyeing roller, the first gears are engaged with the second gears, one end of the first dyeing roller penetrates through the dyeing frame and is connected to an output shaft of a first motor, and the first motor is mounted on the dyeing frame.

As a preferable technical scheme of the invention, a motor bin is arranged in the dyeing tank, a second motor is arranged in the motor bin, the stirring device comprises stirring rods and stirring blades, the stirring blades are uniformly distributed on the stirring rods, one end of each stirring rod is rotatably connected with the inner wall of the dyeing tank, and the other end of each stirring rod is connected with an output shaft of the second motor.

As a preferred technical solution of the present invention, the water level monitoring device includes a first monitor and a second monitor, the first monitor is located above the second monitor, and the first monitor and the second monitor are both mounted on a side wall of the staining bath.

As a preferred technical scheme of the present invention, the extrusion device includes an extrusion frame, the extrusion frame is mounted on the partition board, a first extrusion roller and a second extrusion roller are rotatably disposed on the extrusion frame, and the first extrusion roller and the second extrusion roller are matched.

As a preferred technical scheme of the present invention, the active cloth rolling device includes an active cloth rolling frame, the active cloth rolling frame is mounted on the housing, a cloth rolling roller is rotatably disposed in the active cloth rolling frame, one end of the cloth rolling roller penetrates through the active cloth rolling frame and is connected to an output shaft of a third motor, and the third motor is mounted on the active cloth rolling frame.

As a preferable technical scheme, the feeding device comprises a tank body, the tank body is arranged on one side of the shell, an inlet and an outlet are formed in the tank body, one end, far away from the shell, of the water pipe is connected with the outlet of the tank body, and a water suction pump is arranged on the water pipe.

The invention relates to textile raw material coloring equipment, which comprises the following steps:

s1: injecting dyeing liquid into a dyeing tank, sequentially passing one end of the textile through a feeding port, a dyeing device, a guide roller between the dyeing device and an extrusion device, the guide roller on a partition plate and a drying device, and winding the textile on an active cloth rolling device;

s2: the height of the dyeing device is adjusted through the height adjusting frame;

s3: the output shaft through operation third motor rotates and drives the batching roller and rotate, and then drives the fabrics and remove, and the fabrics is dyed when first dyeing roller and second dyeing roller, when first squeeze roll and second squeeze roll, extrudees the liquid on the fabrics to by the stoving when the stoving board.

The invention has the beneficial effects that:

(1) the dyeing device is driven to lift by the height adjusting frame, so that dyeing is more convenient.

(2) Through setting up initiative batching device and supplementary batching device and driving the fabrics removal to extrude unnecessary liquid on with the fabrics through extrusion device, dry through drying device at last, improved the efficiency of drying.

(3) Monitor the water level of dyeing liquid in the dyeing tank through setting up water level monitoring device, the pan feeding device carries out the pan feeding when dyeing liquid is not enough, and the pan feeding device stops the pan feeding when dyeing liquid reaches a take the altitude to stir dyeing liquid through agitating unit, avoid the fabrics to appear dyeing inhomogeneous problem.

Drawings

In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.

FIG. 1 is a front view of the present invention;

FIG. 2 is a front cross-sectional view of the present invention;

FIG. 3 is an enlarged view at A of FIG. 2;

FIG. 4 is a side view of the present invention;

FIG. 5 is a schematic view of the dyeing apparatus;

FIG. 6 is a schematic view of the structure of the pressing apparatus;

description of the main element symbols:

in the figure: 1. a housing; 2. a cavity; 3. a partition plate; 4. a drying bin; 5. a dyeing bin; 6. a drying device; 61. drying the plate; 62. a drying channel; 63. a dryer; 7. a dyeing device; 71. a dyeing rack; 72. a first dyeing roller; 73. a second dyeing roller; 74. a first gear; 75. a second gear; 76. a first motor; 8. a height adjusting bracket; 9. a dyeing tank; 10. a stirring device; 101. a second motor; 102. a stirring rod; 103. stirring blades; 11. a water level monitoring device; 111. a first monitor; 112. a second monitor; 12. an extrusion device; 121. an extrusion frame; 122. a first squeeze roll; 123. a second squeeze roll; 13. a feeding port; 14. an active batching device; 141. an active cloth rolling frame; 142. a cloth roller; 143. a third motor; 15. a water inlet; 16. an auxiliary cloth rolling device; 17. a water pipe; 18. a feeding device; 181. a tank body; 182. a water pump; 19. a guide roller; 20. and (4) a discharge port.

Detailed Description

To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be given with reference to the accompanying drawings and preferred embodiments.

Please refer to fig. 1-6, a textile raw material coloring apparatus comprises a housing 1, a cavity 2 is provided in the housing 1, the cavity 2 is divided into a drying chamber 4 and a dyeing chamber 5 by a partition plate 3, the drying chamber 4 is provided with a drying device 6, the dyeing chamber 5 is provided with a dyeing device 7, the dyeing device 7 is installed at the bottom of the partition plate 3 by a height adjusting frame 8, a dyeing tank 9 is provided below the dyeing device 7, a stirring device 10 and a water level monitoring device 11 are provided in the dyeing tank 9, the water level monitoring device 11 is located above the stirring device 10, the water level monitoring device 11 comprises a first monitor 111 and a second monitor 112, the first monitor 111 is located above the second monitor 112, and the first monitor 111 and the second monitor 112 are both installed on the side wall of the dyeing tank 9.

One end of baffle 3 is provided with extrusion device 12, pan feeding mouth 13 has been seted up on casing 1, discharge gate 20 and water inlet 15, discharge gate 20 corresponds with stoving storehouse 4 and the discharge gate 20 outside is provided with initiative batching device 14, pan feeding mouth 13 corresponds with dyeing storehouse 5 and the pan feeding mouth 13 outside is provided with supplementary batching device 16, water inlet 15 corresponds with dyeing pond 9, one side of casing 1 is provided with jar body 181, entry and export have been seted up on jar body 181, water inlet 15 is connected with the export of jar body 181 through water pipe 17, be provided with suction pump 182 on the water pipe 17, all be provided with guide roll 19 between dyeing apparatus 7 and the extrusion device 12 and above baffle 3.

In this embodiment, the dyeing liquid is injected into the tank 181, the textile to be dyed is placed on the auxiliary cloth rolling device 16, and one end of the textile sequentially passes through the material inlet 13, the dyeing device 7, the guide roller 19 between the dyeing device 7 and the extrusion device 12, the guide roller 19 on the partition plate 3, and the drying device 6, and then is wound on the active cloth rolling device 14, and the textile is driven to move by the active cloth rolling device 14. The dyeing liquid is injected into the dyeing tank 9, the water level in the dyeing tank 9 can be monitored by the water level monitoring device 11, when the water level is lower than the second monitor 112, the water suction pump 182 starts to work, the dyeing liquid in the tank 181 is injected into the dyeing tank 9, and when the water level is higher than the first monitor 111, the water suction pump 182 stops working.

The height of the dyeing device 7 is adjusted by the height adjusting frame 8 until the dyeing device 7 is placed in the dyeing liquid in the dyeing tank 9, the textile is dyed when passing through the dyeing device 7, the liquid on the textile is extruded when passing through the extruding device 12, and the textile is dried when passing through the drying device 6.

The rotating wheels are arranged at the bottoms of the shell 1 and the tank body 181, so that the equipment is convenient to move.

Specifically, the squeezing device 12 includes a squeezing frame 121, the squeezing frame 121 is installed on the partition board 3, a first squeezing roller 122 and a second squeezing roller 123 are rotatably installed on the squeezing frame 121, and the first squeezing roller 122 and the second squeezing roller 123 are matched.

Drying device 6 includes drying plate 61, and drying plate 61 has two and the symmetry to set up in stoving storehouse 4, has all seted up stoving passageway 62 in casing 1 and the baffle 3, and the one end of stoving passageway 62 is connected with drying plate 61, and the other end of stoving passageway 62 is connected with drying apparatus 63, and drying apparatus 63 fixes in the casing 1 outside.

In this embodiment, the dyed textile passes through between the first squeezing roller 122 and the second squeezing roller 123, after squeezing out the redundant liquid on the textile, is dried when passing through between the two drying plates 61, and the drying plates 61 are set to be plate-shaped structures and air outlets are uniformly distributed at the bottom, so that the textile is ensured to be completely dried.

Specifically, dyeing apparatus 7 includes dyeing frame 71, and dyeing frame 71 is connected with height-adjusting bracket 8, and the internal rotation of dyeing frame 71 is provided with first dyeing roller 72 and second dyeing roller 73, and first gear 74 is all installed at the both ends of first dyeing roller 72, and second gear 75 is all installed at the both ends of second dyeing roller 73, and first gear 74 and the meshing of second gear 75, the one end of first dyeing roller 72 is passed dyeing frame 71 and is connected with the output shaft of first motor 76, and first motor 76 is installed on dyeing frame 71.

Be provided with the motor storehouse in the dyeing pond 9, install second motor 101 in the motor storehouse, agitating unit 10 includes puddler 102 and stirring leaf 103, stirring leaf 103 evenly distributed is on puddler 102, and the one end of puddler 102 rotates with the inner wall in dyeing pond 9 to be connected, and the other end of puddler 102 is connected with the output shaft of second motor 101.

In this embodiment, the textile passes through between the first dyeing roller 72 and the second dyeing roller 73, the output shaft of the first motor 76 rotates to drive the first dyeing roller 72 to rotate, and further drives the first gear 74 to rotate, and the textile is dyed through the meshing action of the first gear 74 and the second gear 75, and the rotating directions of the first dyeing roller 72 and the second dyeing roller 73 are opposite to the moving direction of the textile. The output shaft through second motor 101 rotates, drives puddler 102 and rotates, and then drives stirring leaf 103 and stirs liquid, avoids the colour to deposit, prevents that the fabrics colour depth that dyes out differs. Heating wires are distributed on the stirring blades 103, and the dyeing liquid is heated while stirring, so that the dyeing is facilitated.

Specifically, the active cloth rolling device 14 includes an active cloth rolling frame 141, the active cloth rolling frame 141 is installed on the housing 1, a cloth rolling roller 142 is rotatably installed in the active cloth rolling frame 141, one end of the cloth rolling roller 142 passes through the active cloth rolling frame 141 and is connected to an output shaft of a third motor 143, and the third motor 143 is installed on the active cloth rolling frame 141.

The auxiliary cloth rolling device 16 comprises an auxiliary cloth rolling frame and an auxiliary roller, the auxiliary roller is rotatably arranged on the auxiliary cloth rolling frame, and the auxiliary cloth rolling frame is arranged on the shell 1.

In this embodiment, the fabrics that treat to dye passes through auxiliary roller detachable and installs on supplementary batching frame, and the one end of fabrics is fixed on cloth roller 142, rotates through the output shaft of third motor 143 and drives cloth roller 142 and rotate, and then drives the fabrics and remove, and cloth roller 142 detachable installs on initiative batching frame 141, conveniently changes cloth roller 142.

When in use, the invention comprises the following steps:

s1: the dyeing liquid in the tank body 181 is injected into the dyeing tank 9 through the water pump 182, the textile to be dyed is placed on the auxiliary cloth rolling device 16, one end of the textile sequentially passes through the material inlet 13, the gap between the first dyeing roller 72 and the second dyeing roller 73, the guide roller 19 between the dyeing device 7 and the extrusion device 12, the gap between the first extrusion roller 122 and the second extrusion roller 123, the guide roller 19 on the partition board 3 and the gap between the two drying plates 61, and then is wound on the cloth rolling roller 142;

s2: the height of the dyeing device 7 is adjusted by the height adjusting bracket 8 until the dyeing device 7 is placed in the dyeing liquid in the dyeing tank 9;

s3: the cloth roller 142 is driven to rotate through the rotation of the output shaft of the third motor 143, so as to drive the textile to move, the textile is dyed when passing through the first dyeing roller 72 and the second dyeing roller 73, liquid on the textile is squeezed when passing through the first squeezing roller 122 and the second squeezing roller 123, and the textile is dried when passing through the drying plate 61.

Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. The utility model provides a textile raw materials equipment of coloring, includes casing (1), its characterized in that: the dyeing device is characterized in that a cavity (2) is formed in the shell (1), the cavity (2) is divided into a drying bin (4) and a dyeing bin (5) through a partition plate (3), a drying device (6) is arranged in the drying bin (4), a dyeing device (7) is arranged in the dyeing bin (5), the dyeing device (7) is arranged at the bottom of the partition plate (3) through a height adjusting frame (8), a dyeing tank (9) is arranged below the dyeing device (7), a stirring device (10) and a water level monitoring device (11) are arranged in the dyeing tank (9), the water level monitoring device (11) is positioned above the stirring device (10), an extruding device (12) is arranged at one end of the partition plate (3), a feeding port (13), a discharging port (20) and a water inlet (15) are formed in the shell (1), the discharging port (20) corresponds to the drying bin (4), and an active cloth rolling device (14) is arranged outside the discharging port (20), pan feeding mouth (13) correspond and pan feeding mouth (13) outside with dyeing storehouse (5) is provided with supplementary batching device (16), water inlet (15) correspond and water inlet (15) are connected with loading attachment (18) through water pipe (17) with dyeing pond (9), all be provided with guide roll (19) between dyeing apparatus (7) and extrusion device (12) and above baffle (3).

2. A textile material coloring apparatus as defined in claim 1, wherein: drying device (6) are including drying plate (61), drying plate (61) have two and the symmetry set up in stoving storehouse (4), stoving passageway (62) have all been seted up in casing (1) and baffle (3), the one end of stoving passageway (62) is connected with drying plate (61), the other end of stoving passageway (62) is connected with desicator (63), desicator (63) are fixed in casing (1) outside.

3. A textile material coloring apparatus as defined in claim 1, wherein: dyeing apparatus (7) are including dyeing frame (71), dyeing frame (71) are connected with height adjusting bracket (8), dyeing frame (71) internal rotation is provided with first dyeing roller (72) and second dyeing roller (73), first gear (74) are all installed at the both ends of first dyeing roller (72), second gear (75) are all installed at the both ends of second dyeing roller (73), first gear (74) and second gear (75) meshing, dyeing frame (71) and the output shaft of first motor (76) are passed to the one end of first dyeing roller (72) and are connected, install on dyeing frame (71) first motor (76).

4. A textile material coloring apparatus as defined in claim 1, wherein: be provided with the motor storehouse in dyeing pond (9), install second motor (101) in the motor storehouse, agitating unit (10) include puddler (102) and stirring leaf (103), stirring leaf (103) evenly distributed is on puddler (102), the one end of puddler (102) is rotated with the inner wall in dyeing pond (9) and is connected, the other end of puddler (102) is connected with the output shaft of second motor (101).

5. A textile material coloring apparatus as defined in claim 1, wherein: the water level monitoring device (11) comprises a first monitor (111) and a second monitor (112), the first monitor (111) is positioned above the second monitor (112), and the first monitor (111) and the second monitor (112) are both arranged on the side wall of the dyeing tank (9).

6. A textile material coloring apparatus as defined in claim 1, wherein: the extrusion device (12) comprises an extrusion frame (121), the extrusion frame (121) is installed on the partition board (3), a first extrusion roller (122) and a second extrusion roller (123) are arranged on the extrusion frame (121) in a rotating mode, and the first extrusion roller (122) is matched with the second extrusion roller (123).

7. A textile material coloring apparatus as defined in claim 1, wherein: the active cloth rolling device (14) comprises an active cloth rolling frame (141), the active cloth rolling frame (141) is installed on the shell (1), a cloth rolling roller (142) is arranged in the active cloth rolling frame (141) in a rotating mode, one end of the cloth rolling roller (142) penetrates through the active cloth rolling frame (141) and is connected with an output shaft of a third motor (143), and the third motor (143) is installed on the active cloth rolling frame (141).

8. A textile material coloring apparatus as defined in claim 1, wherein: the feeding device (18) comprises a tank body (181), the tank body (181) is arranged on one side of the shell (1), an inlet and an outlet are formed in the tank body (181), one end, far away from the shell (1), of the water pipe (17) is connected with the outlet of the tank body (181), and a water suction pump (182) is arranged on the water pipe (17).

9. Use of an apparatus for colouring textile material according to any of claims 1 to 8, characterised in that: the method comprises the following steps:

s1: injecting dyeing liquid into a dyeing tank (9), sequentially passing one end of a textile through a feeding port (13), a dyeing device (7), a guide roller (19) between the dyeing device (7) and an extrusion device (12), the guide roller (19) on a partition plate (3) and a drying device (6), and winding the textile on a driving cloth rolling device (14);

s2: the height of the dyeing device (7) is adjusted through a height adjusting frame (8);

s3: the cloth roller (142) is driven to rotate by operating the output shaft of the third motor (143), so that the textile is driven to move, the textile is dyed when passing through the first dyeing roller (72) and the second dyeing roller (73), liquid on the textile is extruded when passing through the first extrusion roller (122) and the second extrusion roller (123), and the textile is dried when passing through the drying plate (61).