CN114177349A - 一种生物可降解的医用金属镁及镁合金补片的制备方法 - Google Patents

一种生物可降解的医用金属镁及镁合金补片的制备方法 Download PDF

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CN114177349A
CN114177349A CN202111536726.3A CN202111536726A CN114177349A CN 114177349 A CN114177349 A CN 114177349A CN 202111536726 A CN202111536726 A CN 202111536726A CN 114177349 A CN114177349 A CN 114177349A
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magnesium
metal
coating
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帅歌国
崔宏
沈鸣昱
张小农
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Changshu Microtube Technology Co ltd
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Abstract

本发明公开了一种生物可降解的医用金属镁及镁合金补片的制备方法,所述所选补片是金属镁板材由激光或者冲压等其他达到一致目的的加工方式而成的多孔网状结构。本发明金属镁补片可实现自我降解,降解的镁可作为营养元素被人体吸收,余量镁参与人体新陈代谢而不会对人体有害,现有补片大多需要二次取出而造成患者的二次伤害,金属镁补片的镁元素是人体必需元素,与人体组织可达到生物相容性,不会出现排异现象而出现并发症等现象,能够较有利的挡住已攻破人体薄弱点而进入到另一部分的脏器官,易实现量产,品质稳定可控,生产效率高,在作为疝修复手术,盆腔脏器脱垂手术,胸壁修复手术,脑垂体腺瘤手术,或整形外科手术用组织修复补片的用途。

Description

一种生物可降解的医用金属镁及镁合金补片的制备方法
技术领域
本发明涉及生物医用相关技术领域,更具体地说,本发明涉及一种生物可降解的医用金属镁及镁合金补片的制备方法。
背景技术
疝是指体内某个组织或脏器离开正常解刨位置,通过先天或后天形成的薄弱点,缺损和空隙进入另一部位,其中以腹股沟疝发生率最高,占90%以上,股疝次之,占5%左右,有调查显示,国内60岁以上老年人腹股沟疝的发病率可高达11.8%,而患腹股沟疝的概率,男性可为27%,女性为3%。
目前应用的补片大多是高分子材料包括聚丙烯网,聚四氟乙烯补片,聚酯网片等,其缺点非常明显,表现为因为是不能降解材料,植入体内会使得伤口感染的可能,甚至可能导致严重的并发症,需要二次手术取出,增加患者的痛苦的经济负担,因此开发一种能够避免上述缺陷的高性能补片是非常有必要的。
针对上述问题,制定本制备方法,因镁元素是人体必需的营养元素,成人体内约有25g镁其中约一半储存在人体的骨组织中,镁还会参与人体一系列的新陈代谢过程,是人体内很多酶的辅助因子,并对稳定体内K+的平衡取这至关重要的作用,可以调节DNA和RNA的结构,镁的标准电极电位很低(-2.37Vvs.SHE),在水溶液中容易发生降解反应,生成可溶性镁离子和气体(H2),进而通过周边的组织吸收和新陈代谢排除体外,并且镁是人体必需营养元素,排第四重要,仅次于钙钾钠,同时镁分布在人体的骨骼肌,肌肉,血浆,细胞外液;可降解性:镁的腐蚀电位低,在含有氯离子的体液中便可腐蚀溶解;至伤口完全康复后,植入体内的金属镁网板无需二次手术取出,同时生物安全性中镁元素即使在体内含量偏高,会通过尿液形式排出体外,不会明显提高体内组织的镁元素含量,不会对人体有负面影响。
发明内容
为了克服现有技术的上述缺陷,本发明的实施例提供一种生物可降解的医用金属镁及镁合金补片的制备方法,因镁元素是人体必需的营养元素,成人体内约有25g镁其中约一半储存在人体的骨组织中,镁还会参与人体一系列的新陈代谢过程,是人体内很多酶的辅助因子,并对稳定体内K+的平衡取这至关重要的作用,可以调节DNA和RNA的结构,镁的标准电极电位很低,在水溶液中容易发生降解反应,生成可溶性镁离子和气体,进而通过周边的组织吸收和新陈代谢排除体外,并且镁是人体必需营养元素,排第四重要,仅次于钙钾钠,同时镁分布在人体的骨骼肌,肌肉,血浆,细胞外液;可降解性:镁的腐蚀电位低,在含有氯离子的体液中便可腐蚀溶解;至伤口完全康复后,植入体内的金属镁网板无需二次手术取出,同时生物安全性中镁元素即使在体内含量偏高,会通过尿液形式排出体外,不会明显提高体内组织的镁元素含量,不会对人体有负面影响,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种生物可降解的医用金属镁补片,所述所选补片是金属镁板材由激光或者冲压等其他达到一致目的的加工方式而成的多孔网状结构。
优选的,所述金属镁包括纯度为大于99%的纯镁,其中金属镁纯度为99.98%,或者是镁锌合金,其锌含量为2%-6%。
优选的,所述金属镁网状结构由板材通过激光或者冲压等其他达到一致目的的加工方式而成。
优选的,所述金属镁的网状结构为所有规则形状。
优选的,所述金属镁网状结构的孔隙率为20%-80%,所述金属镁网状结构中激光切割的孔的直径为0.5-5mm,所述金属镁网状结构中的孔间距为1.5-8mm。
优选的,所述金属镁网状结构的板厚为0.05-0.5mm。
优选的,所述金属镁网状结构上涂布有可吸收膜层。
优选的、所述金属镁网状结构上涂布的可吸收膜层为化学转化膜或者沉积涂层,且可吸收膜层包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等。
一种生物可降解的医用金属镁补片的制备方法,所述制备方法包括如下步骤:
S1:将镁锭通过线切割成方形的镁块,如有氧化层需用铣床去除氧化层;
S2:将方形镁块运用轧辊机多道次轧制成不同厚度的镁板;
S3:每道次轧制前需进行热处理,达到减少缺陷和完全再结晶的作用;
S4:将得到的镁板在整平机上整平处理,得到所需平整度的镁板;
S5:再将镁板激光切割出各种不同形状,不同大小,不同孔隙率的网状结构;
S6:将所得网状结构的镁板电解抛光,清洗,涂层处理,干燥,灭菌处理,即可完成,其中涂层处理为化学转化膜或者沉积涂层,包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等、延长其溶解的时间及提高与人体内部环境的相容性。
本发明的技术效果和优点:
金属镁补片可实现自我降解,降解的镁可作为营养元素被人体吸收,余量镁参与人体新陈代谢而不会对人体有害,现有补片大多需要二次取出而造成患者的二次伤害,金属镁补片的镁元素是人体必需元素,与人体组织可达到生物相容性,不会出现排异现象而出现并发症等现象,植入初期具有较好的强度,能够较有利的挡住已攻破人体薄弱点而进入到另一部分的脏器官,通过激光切割工艺方式可制备不同孔径,不同形状孔,不同孔隙率的补片,而运用于不同部位,镁的密度小,制备出来的补片较轻,且植入的金属镁在体内降解的部位呈碱性微环境,此环境可在伤口处起到抗菌消炎的作用,有利于伤口的愈合,在制得的网状结构上制备一层涂层,一方面可大大降低金属镁的降解速率,起到了抗腐蚀作用,另一方面可大大提高产品的生物活性,易实现量产,品质稳定可控,生产效率高,在作为疝修复手术,盆腔脏器脱垂手术,胸壁修复手术,脑垂体腺瘤手术,或整形外科手术用组织修复补片的用途。
具体实施方式
下面将结合本发明的实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
一种生物可降解的医用金属镁补片,所述所选补片是金属镁板材由激光或者冲压等其他达到一致目的的加工方式而成的多孔网状结构。
进一步的,所述金属镁包括纯度为大于99%的纯镁,或者是镁锌合金,其锌含量为2%-6%。
进一步的,所述金属镁网状结构由板材通过激光或者冲压等其他达到一致目的的加工方式而成。
进一步的,所述金属镁的网状结构为所有规则形状,比如圆形或方形或菱形等。
进一步的,所述金属镁网状结构的孔隙率为20%-80%,所述金属镁网状结构中激光切割的孔的直径为0.5-5mm,所述金属镁网状结构中的孔间距为1.5-8mm。
进一步的,所述金属镁网状结构的板厚为0.05-0.5mm。
进一步的,所述金属镁网状结构上涂布有可吸收膜层。
进一步的,所述金属镁网状结构上涂布的可吸收膜层为化学转化膜或者沉积涂层,且可吸收膜层包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等。
一种生物可降解的医用金属镁补片的制备方法,所述制备方法包括如下步骤:
S1:将镁锭通过线切割成方形的镁块,如有氧化层需用铣床去除氧化层;
S2:将方形镁块运用轧辊机多道次轧制成不同厚度的镁板;
S3:每道次轧制前需进行热处理,达到减少缺陷和完全再结晶的作用;
S4:将得到的镁板在整平机上整平处理,得到所需平整度的镁板;
S5:再将镁板激光切割出各种不同形状,不同大小,不同孔隙率的网状结构;
S6:将所得网状结构的镁板电解抛光,清洗,涂层处理,干燥,灭菌处理,即可完成,其中涂层处理为化学转化膜或者沉积涂层,包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等、延长其溶解的时间及提高与人体内部环境的相容性。
S7:以上方法得出结果如下:
通过线切割制得90*70*20mm大小的纯镁块,按照以下表格内变形量进行轧制,每轧制之前就需要经一次热处理,温度为200-400℃,保温时间为10-60Min;
实施例一:
Figure BDA0003412821580000051
Figure BDA0003412821580000061
制得有效镁板300*60*0.5mm,通过激光器切割成直径为6mm,间距为8mm的小孔,整体外观较好,无裂边,进一步的表面抛光,最后以Ca-P涂层溶液为防腐蚀涂层溶液对补片进行涂层处理,干燥,灭菌处理,激光器的加工参数是:能量为1200W,脉宽为120ms,频率为800HZ,速率10mm/s,高度为71mm,焦点45mm。
实施例二:
Figure BDA0003412821580000062
先通过实例1的轧制工艺制得300*60*0.5mm,进一步的通过表格二工艺继续轧制,制得厚度为0.2mm的镁板,通过激光器切割成直径6mm,间距为7mm的小孔,整体外观较好,无裂边。进一步的表面抛光,清洗,最后以Ca-P涂层溶液为防腐蚀涂层溶液对补片进行涂层处理,干燥,灭菌处理;激光器的加工参数是:能量为1200W,脉宽为120ms,频率为800HZ,速率10mm/s,高度为71mm,焦点45mm。
实施例三:
Figure BDA0003412821580000071
先通过实例1和实例2的轧制工艺制得0.2mm厚度的镁板,进一步的通过表格三工艺继续轧制,制得厚度为0.1mm的镁板,通过激光器切割成直径6mm,间距为6.5mm的小孔,整体外观较好,无裂边;进一步的表面抛光,清洗,最后以Ca-P涂层溶液为防腐蚀涂层溶液对补片进行涂层处理,干燥,灭菌处理;激光器的加工参数是:能量为1200W,脉宽为120ms,频率为800HZ,速率10mm/s,高度为71mm,焦点45mm。
实施例四:
Figure BDA0003412821580000072
Figure BDA0003412821580000081
先通过实例1,实例2和实例3的轧制工艺制得0.1mm厚度的镁板,进一步的通过表格三工艺继续轧制,制得厚度为0.05mm的镁板,通过激光器切割成直径6mm,间距为6.5mm的小孔,整体外观较好,无裂边,进一步的表面抛光,清洗,最后以Ca-P涂层溶液为防腐蚀涂层溶液对补片进行涂层处理,干燥,灭菌处理;激光器的加工参数是:能量为1200W,脉宽为120ms,频率为800HZ,速率10mm/s,高度为71mm,焦点45mm。
本发明工作原理:
本生物可降解的医用金属镁补片,可实现自我降解,降解的镁可作为营养元素被人体吸收,余量镁参与人体新陈代谢而不会对人体有害,现有补片大多需要二次取出而造成患者的二次伤害,金属镁补片的镁元素是人体必需元素,与人体组织可达到生物相容性,不会出现排异现象而出现并发症等现象,植入初期具有较好的强度,能够较有利的挡住已攻破人体薄弱点而进入到另一部分的脏器官,通过激光切割工艺方式可制备不同孔径,不同形状孔,不同孔隙率的补片,而运用于不同部位,镁的密度小,制备出来的补片较轻,且植入的金属镁在体内降解的部位呈碱性微环境,此环境可在伤口处起到抗菌消炎的作用,有利于伤口的愈合,在制得的网状结构上制备一层涂层,一方面可大大降低金属镁的降解速率,起到了抗腐蚀作用,另一方面可大大提高产品的生物活性,易实现量产,品质稳定可控,生产效率高,在作为疝修复手术,盆腔脏器脱垂手术,胸壁修复手术,脑垂体腺瘤手术,或整形外科手术用组织修复补片的用途。
其次应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (9)

1.一种生物可降解的医用金属镁补片,其特征在于:所述所选补片是金属镁板材由激光或者冲压等其他达到一致目的的加工方式而成的多孔网状结构。
2.根据权利要求1所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁包括纯度为大于99%的纯镁,或者是镁锌合金,其锌含量为2%-6%。
3.根据权利要求1所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁网状结构由板材通过激光或者冲压等其他达到一致目的的加工方式而成。
4.根据权利要求3所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁的网状结构为所有规则形状。
5.根据权利要求3所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁网状结构的孔隙率为20%-80%,所述金属镁网状结构中激光切割的孔的直径为0.5-5mm,所述金属镁网状结构中的孔间距为1.5-8mm。
6.根据权利要求3所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁网状结构的板厚为0.05-0.5mm。
7.根据权利要求3所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁网状结构上涂布有可吸收膜层。
8.根据权利要求7所述的一种生物可降解的医用金属镁补片,其特征在于:所述金属镁网状结构上涂布的可吸收膜层为化学转化膜或者沉积涂层,且可吸收膜层包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等。
9.一种生物可降解的医用金属镁补片的制备方法,其特征在于:所述制备方法包括如下步骤:
S1:将镁锭通过线切割成方形的镁块,如有氧化层需用铣床去除氧化层;
S2:将方形镁块运用轧辊机多道次轧制成不同厚度的镁板;
S3:每道次轧制前需进行热处理,达到减少缺陷和完全再结晶的作用;
S4:将得到的镁板在整平机上整平处理,得到所需平整度的镁板;
S5:再将镁板激光切割出各种不同形状,不同大小,不同孔隙率的网状结构;
S6:将所得网状结构的镁板电解抛光,清洗,涂层处理,干燥,灭菌处理,即可完成,其中涂层处理为化学转化膜或者沉积涂层,包含氟化膜、磷酸盐转化膜、植酸转化膜层、微弧氧化膜层、聚乳酸涂层、聚己内酯涂层或钙磷涂层等、延长其溶解的时间及提高与人体内部环境的相容性。
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