CN114164642B - Light fabric containing cotton filaments and production method thereof - Google Patents
Light fabric containing cotton filaments and production method thereof Download PDFInfo
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- CN114164642B CN114164642B CN202111522897.0A CN202111522897A CN114164642B CN 114164642 B CN114164642 B CN 114164642B CN 202111522897 A CN202111522897 A CN 202111522897A CN 114164642 B CN114164642 B CN 114164642B
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- 239000004744 fabric Substances 0.000 title claims abstract description 146
- 229920000742 Cotton Polymers 0.000 title claims abstract description 122
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000004043 dyeing Methods 0.000 claims abstract description 76
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 60
- 238000005406 washing Methods 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 51
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 238000009991 scouring Methods 0.000 claims description 27
- 238000004061 bleaching Methods 0.000 claims description 19
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 238000005530 etching Methods 0.000 claims description 9
- 210000002268 wool Anatomy 0.000 claims description 8
- 239000002357 osmotic agent Substances 0.000 claims 2
- 230000008569 process Effects 0.000 abstract description 32
- 239000002253 acid Substances 0.000 abstract description 11
- 238000010924 continuous production Methods 0.000 abstract description 9
- 239000000243 solution Substances 0.000 description 45
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 30
- 238000005517 mercerization Methods 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 7
- 239000003513 alkali Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 1
- 102000013142 Amylases Human genes 0.000 description 1
- 108010065511 Amylases Proteins 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 235000019418 amylase Nutrition 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010014 continuous dyeing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009999 singeing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a bright fabric containing cotton and silk and a production method thereof. The production method comprises the following steps: (1) Placing the cotton-containing fabric and the mercerizing agent into a dyeing machine for mercerizing to obtain mercerized cotton-containing fabric; (2) And (3) carrying out acid washing on the treated cotton-containing fabric obtained in the step (1) to obtain the cotton-containing yarn bright fabric. The invention simplifies production equipment, reduces production cost by adopting the process method of mercerizing cotton-containing fabric in the dyeing machine, changes the mode of mercerizing cotton-containing fabric by using the open-width mercerizing machine and then dyeing by using the dyeing machine, realizes continuous production of cotton-containing yarn-containing fabric, and the prepared cotton-containing yarn-containing fabric has better dimensional stability, better tearing strength, lower shrinkage and better fastness.
Description
Technical Field
The invention belongs to the technical field of fabric treatment, and particularly relates to a bright fabric containing cotton and silk and a production method thereof.
Background
With the development of society and the improvement of living standard of people, people have higher requirements on comfort and aesthetic property of clothes. Cotton cloth is popular with people because of its advantages of easy warm keeping, soft fit, high hygroscopicity and air permeability, but the disadvantage of easy wrinkling and easy shrinkage of cotton cloth makes its aesthetic property very poor. In order to overcome the above disadvantages of cotton cloth, the mercerization process for fabric is carried out. The mercerizing refers to the same gloss as that of the silk on the processed surface of certain cotton fabrics, and the mercerized fabric has the advantages of stable size, high flatness and good luster on the surface of the fabric. After mercerization, the cotton-containing fabric has the advantages of general luster of silk, soft hand feeling, moisture absorption, ventilation and good draping feeling, and the fabric is fresh, comfortable, soft, moisture absorption, good in ventilation performance and good in glossiness, so that mercerization of the cotton-containing fabric is an important point of research of people.
CN107815895a discloses a pure cotton mercerized fabric and a production process thereof. The production process comprises the following steps of obtaining pure cotton fabric and sequentially carrying out the following steps on the pure cotton fabric: scouring, drying, mercerizing and dyeing; in the scouring process, water is added into the pure cotton fabric, the temperature is firstly increased to 55-65 ℃, and a penetrating agent, a defoaming agent, an alkaline agent and an oxidizing agent are added; then heating to 90-110 ℃ and boiling for 40-50 min; carrying out acid washing neutralization on the pure cotton fabric after the scouring treatment, and adding an deoxidizing agent to carry out deoxidizing treatment; in the mercerizing procedure, mercerizing the dried pure cotton fabric by using a sodium hydroxide aqueous solution with the concentration of 226 g/L-300 g/L, and then carrying out acid washing neutralization on the mercerized pure cotton fabric; the mercerizing is to mercerize the fabric by adopting an open-width mercerizing machine.
CN112301771a discloses a continuous dyeing and finishing method for improving the dyeing quality of pure cotton knitted fabrics, which is to sequentially perform open width weak mercerization treatment, open width scouring bleaching treatment and open width dyeing on the pure cotton knitted fabrics to obtain high-quality dyed pure cotton knitted fabrics; the high-quality dyed pure cotton knitted fabric means that the color yield and saturation of the dyed fabric are equivalent to the effect of dip dyeing; wherein, open width weak mercerization refers to open width mercerization adopting weak mercerization liquid; in the weak mercerization solution, the concentration of NaOH is 50g/L to 200g/L; the open width weak mercerization refers to open width mercerization adopting weak mercerization liquid.
CN106939464a discloses a cotton-bamboo fiber blended broad woven fabric and a production method thereof, and the production process flow sequentially comprises the steps of grey fabric stitch-turning, singeing, amylase desizing, scouring, oxygen bleaching, pre-stretching, half mercerizing, dyeing, tentering, formaldehyde-free shrink-proof finishing, preshrinking, calendaring and the like; the half mercerizing process is carried out by adopting a straight roller mercerizing machine, and the specific process is as follows: 24 pairs of straight rollers are immersed in alkali liquor for multiple times, and the conditions are as follows: naOH 140-150 g/L, room temperature, 24 direct-roll leaching for alkali removal, leaching solution temperature of 50-70 ℃, first grid 90-95 ℃ flat washing, third grid 80-90 ℃ flat washing, sixth grid 70-80 ℃ flat washing, seventh grid flowing cold horizontal washing, and drying, wherein the speed of the drying is 50-60 m/min.
From the above, when the cotton mercerized cloth is produced, the following production process is generally adopted: mercerizing, scouring, dyeing and drying, wherein mercerizing is carried out on the fabric by adopting an open-width mercerizing machine, open-width mercerizing equipment is expensive and occupies a large area, so that the cost of the mercerized cotton-containing fabric is high, the softness of the mercerized cotton-containing fabric prepared by the method is reduced, meanwhile, the cotton-containing fabric needs to be subjected to procedures such as spray washing, padding and the like after being mercerized by the mercerizing machine, the production procedure is complicated, the production period is long, the scouring and dyeing processes are usually carried out in a dye vat, and the equipment used in the procedures such as mercerizing, scouring and dyeing is different, so that continuous production of the cotton-containing fabric cannot be completed.
Therefore, how to provide a mercerization method for cotton-containing fabrics with simple equipment and short production period has become a technical problem to be solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a bright fabric containing cotton and silk and a production method thereof. According to the invention, the mercerization treatment is carried out on the cotton-containing fabric in the dyeing machine, so that the production equipment is simplified, the production cost is reduced, the mode that the mercerization treatment is carried out on the cotton-containing fabric by using the open-width mercerizing machine and then the dyeing process is carried out by using the dyeing machine is changed, the continuous production of the cotton-containing yarn-containing fabric is realized, and the prepared cotton-containing yarn-containing fabric has good dimensional stability, good tearing strength, low shrinkage and good fastness.
To achieve the object, the invention provides a production method of a bright fabric containing cotton filaments, which comprises the following steps:
(1) Placing the cotton-containing fabric and the mercerizing agent into a dyeing machine for mercerizing to obtain mercerized cotton-containing fabric;
(2) And (3) carrying out acid washing on the treated cotton-containing fabric obtained in the step (1) to obtain the cotton-containing yarn bright fabric.
In the invention, the technological method of mercerizing cotton-containing fabric in the dyeing machine is adopted, so that the production equipment is simplified, and the production cost is reduced. Meanwhile, the mercerizing process and the scouring bleaching and dyeing process use the same equipment through the method of the dyeing machine dye vat scouring, so that the process flows of mercerizing, scouring bleaching and dyeing are connected, the traditional open-width mercerizing and dyeing machine dyeing process mode is changed, continuous production of the cotton yarn-containing optical fabric is realized, and the prepared cotton yarn-containing optical fabric has good dimensional stability, good tearing strength, low shrinkage and good fastness.
The cotton-containing fabric in the present invention means a fabric having a cotton content of more than 5%.
The following is a preferred technical scheme of the present invention, but not a limitation of the technical scheme provided by the present invention, and the following preferred technical scheme can better achieve and achieve the objects and advantages of the present invention.
As a preferable technical scheme of the invention, the mercerizing agent is mercerizing agent solution.
Preferably, the mercerizing agent comprises a combination of sodium hydroxide and a penetrant.
Preferably, the concentration of sodium hydroxide in the mercerizing agent solution is 8 to 30 baume degrees, for example, 8 baume degrees, 10 baume degrees, 12 baume degrees, 14 baume degrees, 16 baume degrees, 18 baume degrees, 20 baume degrees, 22 baume degrees, 24 baume degrees, 26 baume degrees, 28 baume degrees, 30 baume degrees, or the like.
According to the invention, the mercerizing agent solution is controlled to have the concentration of sodium hydroxide in a specific range, so that the mercerizing agent solution can be used for preparing the mercerized fabric with good mercerizing effect. If the concentration of the sodium hydroxide is too small, the finally prepared cotton yarn-containing light fabric has poor mercerizing effect, color washing fastness and light fastness; if the concentration of sodium hydroxide is too high, the prepared cotton yarn-containing optical fabric has poor mechanical properties.
Preferably, the penetrant is a strong base resistant penetrant.
In the present invention, the selection of the penetrating agent is not particularly limited, and the penetrating agent resistant to strong alkali commonly used in the art may be used, and exemplary examples include, but are not limited to: QWLF mercerizing penetrant.
Preferably, the mass content of the penetrating agent in the mercerizing agent solution is 0.3-2 g/L, for example, 0.3g/L, 0.4g/L, 0.6g/L, 0.8g/L, 1g/L, 1.2g/L, 1.4g/L, 1.6g/L, 1.8g/L or 2g/L, etc.
As a preferable embodiment of the present invention, the temperature of the mercerization may be 40 to 60℃and may be, for example, 40℃41℃42℃43℃44℃45℃46℃47℃48℃49℃50℃51℃52℃53℃54℃55℃56℃57℃58℃59℃59℃60 ℃.
Preferably, the mercerization time is 30-80 min, for example, 30min, 35min, 40min, 45min, 50min, 55min, 60min, 65min, 70min, 75min or 80min, etc.
As a preferable technical scheme of the invention, the rotating speed of the dyeing machine in the mercerization process is 2-3 min/circle, for example, 2 min/circle, 2.1 min/circle, 2.2 min/circle, 2.3 min/circle, 2.4 min/circle, 2.5 min/circle, 2.6 min/circle, 2.7 min/circle, 2.8 min/circle, 2.9 min/circle or 3 min/circle and the like can be adopted.
As a preferred technical scheme of the invention, the mercerization treatment further comprises a post-treatment step.
Preferably, the post-treatment method is to wash the mercerized cotton-containing fabric with water.
Preferably, the washing time is 4 to 15min, for example, 4min, 5min, 6min, 7min, 8min, 9min, 10min, 11min, 12min, 13min, 14min or 15min, etc.
Preferably, the number of times of washing is 2 to 5, and may be, for example, 2 times, 3 times, 4 times or 5 times.
In the invention, when the mercerized cotton-containing fabric is washed, the mercerizing agent in the dyeing machine can be extracted, then water is added into the dyeing machine for washing, and the extracted mercerizing agent is also recycled and used for the mercerizing process of the next cotton-containing fabric, so that the waste of alkali liquor is avoided.
In a preferred embodiment of the present invention, the temperature of the acid washing is 40 to 70℃and may be, for example, 40℃45℃50℃55℃60℃65℃or 70 ℃.
The acidic solution used in the acid washing in the present invention is an acetic acid solution having a mass percentage of 3 to 6%, and may be, for example, 3%, 4%, 5% or 6%.
Preferably, the pickling time is 4 to 15min, for example, 4min, 5min, 6min, 7min, 8min, 9min, 10min, 11min, 12min, 13min, 14min or 15min, etc.
As a preferable technical scheme of the invention, the pickling further comprises a post-treatment step.
Preferably, the post-treatment is carried out by washing the washed cotton-containing fabric with water.
Preferably, the washing time is 4 to 15min, for example, 4min, 5min, 6min, 7min, 8min, 9min, 10min, 11min, 12min, 13min, 14min or 15min, etc.
Preferably, the number of times of washing is 2 to 5, and may be, for example, 2 times, 3 times, 4 times or 5 times.
As a preferred embodiment of the present invention, the washing further includes a post-treatment operation.
Preferably, the post-treatment methods are scouring bleaching, etching and dyeing.
As a preferred technical scheme of the invention, the production method specifically comprises the following steps:
(1) Placing the cotton-containing fabric and the mercerizing agent into a dyeing machine, performing mercerizing at 40-60 ℃ for 30-80 min, washing with water for 4-15 min, and repeatedly washing with water for 2-5 times to obtain the mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 2-3 min/turn when the mercerizing is performed;
(2) Washing the treated cotton-containing fabric obtained in the step (1) with water for 4-15 min at 40-70 ℃, washing the fabric with water for 4-15 min, washing the fabric with water for 2-5 times repeatedly, and performing scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-silk-containing smooth fabric.
In the method, when the mercerized cotton-containing fabric is washed, the mercerizing agent in the dyeing machine can be extracted, water is added into the dyeing machine for washing, water is extracted after washing, acid solution is added into the dyeing machine for acid washing, then the acid solution is extracted, water is added into the dyeing machine for washing, and finally, scouring, bleaching, wool etching and dyeing are carried out on the washed fabric in the dyeing machine after washing, so that continuous production of the cotton-containing fabric is realized. Meanwhile, the mercerizing agent extracted after mercerizing is finished can be used in the next mercerizing process of cotton-containing fabric, so that alkali liquor can be recycled, and waste of alkali liquor is avoided.
In a second aspect, the present invention provides a gloss fabric containing cotton filaments produced by the production method according to the first aspect.
Compared with the prior art, the invention has the following beneficial effects:
(1) The invention simplifies the production equipment, reduces the production cost and reduces the cost of fixed assets for producing the plain fabric containing cotton filaments by more than 40% by adopting the process method of mercerizing the cotton fabric in the dyeing machine. Meanwhile, the mercerizing process and the scouring bleaching and dyeing process use the same equipment by a method of scouring a dyeing machine dye vat, so that the process flows of mercerizing, scouring bleaching and dyeing are connected, the dyeing process mode of the traditional open-width mercerizing and then dyeing machine is changed, and the continuous production of the bright fabric containing cotton filaments is realized;
(2) The cotton yarn-containing light fabric prepared by the specific mercerization process has good dimensional stability, good tearing strength, low shrinkage and good fastness, and the gram weight change is 5-8 g/m 2 The tearing strength is 480-520N, the transverse shrinkage is-3 to-4%, the latitudinal shrinkage is-1 to-2%, the rubbing fastness is 4-4.5, the color fastness is 4-4.5, and the light fastness is 3.5-4.
Detailed Description
To facilitate understanding of the present invention, examples are set forth below. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the invention and are not to be construed as a specific limitation thereof.
Some of the component sources in the following examples and comparative examples are as follows:
cotton-containing fabric: 25S COMPACT BCI cotton concentrate from Vietnam south company of Vietnam south spinning mill;
mercerizing penetrating agent: QWPF, xinda chemical industry Co., hebei province, jinzhou.
Example 1
The embodiment provides a bright fabric containing cotton and silk and a production method thereof, wherein the production method comprises the following steps:
(1) Placing the cotton-containing fabric and mercerizing agent solution into a dyeing machine, carrying out mercerizing at 50 ℃ for 60min, extracting the mercerizing agent solution, adding water into the dyeing machine, washing with water for 6min at room temperature, and repeatedly washing for 3 times to obtain mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 3 min/circle when mercerizing is carried out, the concentration of sodium hydroxide in the mercerizing agent solution is 12 baume degrees, and the mass content of QWLF mercerizing penetrating agent in the mercerizing agent solution is 1g/L;
(2) And (3) at 60 ℃, carrying out acid washing on the treated cotton-containing fabric obtained in the step (1) by using an acetic acid solution (the mass percentage content is 6%) for 10min, extracting the acetic acid solution, adding water into a dyeing machine, washing with water for 6min at room temperature, extracting the water, repeatedly washing for 3 times, and then carrying out scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-containing silk fabric.
Example 2
The embodiment provides a bright fabric containing cotton and silk and a production method thereof, wherein the production method comprises the following steps:
(1) Placing the cotton-containing fabric and mercerizing agent solution into a dyeing machine, carrying out mercerizing at 40 ℃ for 80min, extracting the mercerizing agent solution, adding water into the dyeing machine, washing with water for 4min at room temperature, and repeatedly washing for 5 times to obtain mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 2 min/circle when mercerizing is carried out, the concentration of sodium hydroxide in the mercerizing agent solution is 15 baume degrees, and the mass content of QWLF mercerizing penetrating agent in the mercerizing agent solution is 1.2g/L;
(2) And (3) at 70 ℃, carrying out acid washing on the treated cotton-containing fabric obtained in the step (1) by using an acetic acid solution (the mass percentage content is 6%) for 4min, extracting the acetic acid solution, adding water into a dyeing machine, washing with water for 10min at room temperature, extracting the water, repeatedly washing for 2 times, and then carrying out scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-containing silk fabric.
Example 3
The embodiment provides a bright fabric containing cotton and silk and a production method thereof, wherein the production method comprises the following steps:
(1) Placing the cotton-containing fabric and mercerizing agent solution into a dyeing machine, carrying out mercerizing at 60 ℃ for 30min, extracting the mercerizing agent solution, adding water into the dyeing machine, washing with water for 15min at room temperature, and repeatedly washing for 2 times to obtain mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 2 min/circle when mercerizing is carried out, the concentration of sodium hydroxide in the mercerizing agent solution is 8 baume degrees, and the mass content of QWLF mercerizing penetrating agent in the mercerizing agent solution is 2g/L;
(2) And (3) pickling the treated cotton-containing fabric obtained in the step (1) by using an acetic acid solution (the mass percentage content is 6%) for 15min at the temperature of 40 ℃, extracting the acetic acid solution, adding water into a dyeing machine, washing with water for 15min at the room temperature, extracting the water, repeatedly washing for 2 times, and then performing scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-containing silk fabric.
Example 4
The embodiment provides a bright fabric containing cotton and silk and a production method thereof, wherein the production method comprises the following steps:
(1) Placing the cotton-containing fabric and mercerizing agent solution into a dyeing machine, carrying out mercerizing at 45 ℃ for 60min, extracting the mercerizing agent solution, adding water into the dyeing machine, washing with water for 7min at room temperature, and repeatedly washing for 3 times to obtain mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 3 min/circle when mercerizing is carried out, the concentration of sodium hydroxide in the mercerizing agent solution is 30 baume degrees, and the mass content of QWLF mercerizing penetrating agent in the mercerizing agent solution is 0.3g/L;
(2) And (3) pickling the treated cotton-containing fabric obtained in the step (1) by using an acetic acid solution (the mass percentage content is 6%) for 10min at the temperature of 60 ℃, extracting the acetic acid solution, adding water into a dyeing machine, washing with water for 4min at the room temperature, extracting the water, repeatedly washing for 5 times, and then performing scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-containing silk fabric.
Example 5
This example provides a mercerized fabric containing cotton filaments and a method for producing the same, differing from example 1 in that the concentration of sodium hydroxide in the mercerizing agent solution is 8 baume, and the other conditions are the same as in example 1.
Example 6
This example provides a mercerized fabric containing cotton filaments and a method for producing the same, differing from example 1 in that the concentration of sodium hydroxide in the mercerizing agent solution is 30 baume degrees, and the other conditions are the same as in example 1.
Example 7
This example provides a mercerized fabric containing cotton filaments and a method for producing the same, differing from example 1 in that the concentration of sodium hydroxide in the mercerizing agent solution is 5 baume, and the other conditions are the same as in example 1.
Example 8
This example provides a mercerized fabric containing cotton filaments and a method for producing the same, differing from example 1 in that the concentration of sodium hydroxide in the mercerizing agent solution is 35 baume, and the other conditions are the same as in example 1.
Comparative example 1
The comparative example provides a bright fabric containing cotton and silk and a production method thereof, wherein the production method comprises the following steps:
(1) The method comprises the steps that cotton-containing fabric enters a mercerizing machine from an open width mercerizing machine front vehicle, firstly enters a tank containing mercerizing agent solution, mercerizing is carried out on the cotton-containing fabric by the mercerizing agent solution at 50 ℃ for 60min, then the cotton-containing fabric enters a water washing tank for washing, then the cotton-containing fabric enters a neutralization tank, pickling is carried out on the cotton-containing fabric for 10min by using acetic acid solution (the mass percentage content is 6%) at 60 ℃, leaching is carried out by using water, padding treatment is carried out, and the mercerized cotton-containing fabric is obtained, wherein the concentration of sodium hydroxide in the mercerizing agent solution is 12 baume degrees, and the mass content of QWLF mercerizing penetrating agent in the mercerizing agent solution is 1g/L;
(2) And (3) placing the mercerized cotton-containing fabric obtained in the step (1) into a dyeing machine, and sequentially performing scouring bleaching, wool etching, drying and dyeing treatment to obtain the cotton-containing yarn light fabric.
The performance of the cotton yarn-containing glossy fabrics provided in the above examples and comparative examples was tested as follows:
gram weight: the cotton yarn-containing glossy fabrics provided in the above examples and comparative examples were washed with water, respectively, and the fabrics before and after washing were weighed;
tear strength: GB/T3917.1-2009;
shrinkage ratio: GB/T8630-2013;
rubbing fastness: GB/T3920-2008, rubbing fastness test for textile color fastness test;
color fastness to washing: GB/T3921-2008, washing fastness test for textile color fastness test;
light fastness: GB/T8427-2008, fabrics color fastness to artificial light fastness to xenon arc.
The performance test results of the cotton-filament-containing glossy fabrics provided in the above examples and comparative examples are shown in table 1 below:
TABLE 1
As can be seen from Table 1, the invention simplifies the production equipment and reduces the production cost by adopting the process method of mercerizing cotton-containing fabric in the dyeing machine, and makes the mercerizing process and the scouring bleaching and dyeing process use the same equipment, thereby connecting the process flows of mercerizing, scouring bleaching and dyeing, changing the dyeing process mode of the traditional open-width mercerizing and dyeing machine and realizing the continuous production of the cotton-containing silk plain fabric; the prepared cotton yarn-containing light fabric has better dimensional stability, better tearing strength, lower shrinkage and better fastness, and the gram weight change is 5-8 g/m 2 The tearing strength is 480-520N, the transverse shrinkage is-3 to-4%, the latitudinal shrinkage is-1 to-2%, the rubbing fastness is 4-4.5, the color fastness is 4-4.5, and the light fastness is 3.5-4.
Compared with example 1, if the concentration of sodium hydroxide in the mercerizing agent solution is too small (example 7), the color fastness to washing of the prepared light textile containing cotton filaments is lower than 3.5, and the light fastness is lower than 3; if the concentration of sodium hydroxide in the mercerizing agent solution is too high (example 8), the prepared bright fabric containing cotton filaments has a tearing strength of 420N and a rubbing fastness of 3 grade.
Compared with the embodiment 1, if the open width mercerizing machine is adopted to mercerize the cotton-containing fabric (comparative example 1), the open width mercerizing equipment is expensive and occupies a larger area, so that the mercerized cotton-containing fabric has higher cost, continuous production of the cotton-containing yarn-containing fabric cannot be realized, meanwhile, the prepared cotton-containing yarn-containing fabric has higher shrinkage, the transverse shrinkage is-6%, the weft shrinkage is-4%, and the tearing strength of the prepared cotton-containing yarn-containing fabric is poorer than 400N.
In summary, the method for mercerizing cotton-containing fabric in the dyeing machine simplifies production equipment, reduces production cost, and ensures that the mercerizing process and the scouring bleaching and dyeing process use the same equipment, thereby connecting the technological processes of mercerizing, scouring bleaching and dyeing, changing the dyeing process mode of the traditional open-width mercerizing and re-dyeing machine and realizing continuous production of the cotton-containing silk plain fabric; and the prepared cotton yarn-containing light fabric has good dimensional stability, good tearing strength, low shrinkage and good fastness.
The applicant states that the detailed process flow of the present invention is illustrated by the above examples, but the present invention is not limited to the above detailed process flow, i.e. it does not mean that the present invention must be implemented depending on the above detailed process flow. It should be apparent to those skilled in the art that any modification of the present invention, equivalent substitution of raw materials for the product of the present invention, addition of auxiliary components, selection of specific modes, etc., falls within the scope of the present invention and the scope of disclosure.
Claims (4)
1. A method for producing a bright fabric containing cotton filaments, which is characterized by comprising the following steps:
(1) Placing the cotton-containing fabric and the mercerizing agent into a dyeing machine, performing mercerizing at 40-60 ℃ for 30-80 min, washing with water for 4-15 min, and repeatedly washing with water for 2-5 times to obtain the mercerized cotton-containing fabric, wherein the rotating speed of the dyeing machine is 2-3 min/turn when the mercerizing is performed;
(2) Washing the treated cotton-containing fabric obtained in the step (1) with water for 4-15 min at 40-70 ℃, washing the fabric with water for 4-15 min, repeatedly washing the fabric with water for 2-5 times, and performing scouring bleaching, wool etching and dyeing treatment on the fabric to obtain the cotton-silk-containing smooth fabric;
the mercerizing agent is mercerizing agent solution;
the mercerizing agent comprises a combination of sodium hydroxide and a penetrating agent;
the concentration of sodium hydroxide in the mercerizing agent solution is 8-30 Baume degrees.
2. The method of claim 1, wherein the osmotic agent is a strong base resistant osmotic agent.
3. The production method according to claim 1, wherein the mass content of the penetrating agent in the mercerizing agent solution is 0.3-2 g/L.
4. A bright cotton-containing fabric produced by the production process according to any one of claims 1 to 3.
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