CN114148941A - Automatic feeding machine for air valve - Google Patents
Automatic feeding machine for air valve Download PDFInfo
- Publication number
- CN114148941A CN114148941A CN202111419611.6A CN202111419611A CN114148941A CN 114148941 A CN114148941 A CN 114148941A CN 202111419611 A CN202111419611 A CN 202111419611A CN 114148941 A CN114148941 A CN 114148941A
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- unit
- fixed
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- lifting
- frame
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- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/02—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
Abstract
The invention discloses an automatic valve feeding machine. Comprises a positioning unit, a lifting unit, a descending unit, a pushing unit and a taking unit. The positioning unit (2) is composed of a frame (2-1) and a positioning screen (2-2); the lifting unit and the descending unit have the same structure and are composed of two sets of chain transmission devices (4) and belt transmission devices (7); the material pushing unit (5) consists of a first transverse slide rail (5-8), a connecting channel (5-6), a transverse cylinder (5-12), a lifting frame and a lifting cylinder (5-11); the material taking unit (6) is composed of a transverse motor (6-1), a second transverse slide rail (6-8), a second transverse carriage (6-7), a longitudinal carriage (6-12), a vertical cylinder (6-9), a sucker (6-11) and a camera (6-10). The automatic feeding device has high working efficiency, can reduce labor cost, and is an automatic feeding device which can be matched with an automatic assembly line for valve production.
Description
Technical Field
The invention relates to a feeding device, in particular to an automatic valve feeding machine, and belongs to an auxiliary device for manufacturing and processing engine parts.
Background
At present, in the process of links such as valve processing, cleaning, detection and the like, a worker generally puts the valve on a valve storage slideway. Although the manual feeding mode is simpler, the labor intensity is high, the efficiency is low, and the requirement of automatic assembly line mass production is difficult to meet.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the automatic valve feeding machine which is high in efficiency and can be matched with automatic assembly line mass production equipment.
In order to achieve the purpose, the invention adopts the following technical scheme: the automatic material pushing and taking device comprises a positioning unit, a lifting unit, a descending unit, a material pushing unit and a material taking unit, wherein the lifting unit, the descending unit, the material pushing unit and the material taking unit are installed on a rack.
The positioning unit is composed of a positioning screen fixed on the rectangular frame.
The lifting unit consists of a belt transmission device which drives the two sets of chain transmission devices to operate; each set of chain transmission device consists of a high-position rotating shaft and a low-position rotating shaft which are supported on the frame, two chain wheels which are fixed on the rotating shafts, chains which are connected with the corresponding chain wheels on the two rotating shafts, and a carrying plate which is fixed on the two chains along the height direction, wherein the belt transmission device consists of belt pulleys which are fixed on the low-position rotating shafts, belts which are connected with the two belt pulleys, a motor which drives the belts, and a travel switch which is fixed on the frame.
The descending unit and the lifting unit have the same structure.
The pushing unit consists of a first transverse slide rail, a connecting channel, a transverse air cylinder, a lifting frame and a lifting air cylinder, wherein the first transverse slide rail, the connecting channel and the transverse air cylinder are positioned above the lifting unit and fixed on the rack; the lifting frame is composed of a mounting plate fixed on the first transverse carriage, four guide sleeves fixed on the mounting plate, four guide posts fixed on the lifting plate and matched with the guide sleeves, and a first push plate and a second push plate fixed on the lifting plate.
The material taking unit consists of a transverse motor and a second transverse slide rail which are fixed on the rack, a transverse screw rod connected with the transverse motor, a screw nut matched with the transverse screw rod, a second transverse carriage which is arranged on the second transverse slide rail and connected with the screw nut through a connecting rod, a longitudinal slide rail and a longitudinal motor which are fixed on the second transverse carriage, a longitudinal screw rod connected with the longitudinal motor, a longitudinal carriage which is arranged on the longitudinal slide rail and matched with the longitudinal screw rod, a vertical slide rail and a vertical cylinder which are fixed on the longitudinal carriage, a sucker arranged on the vertical slide rail and a camera.
The chain transmission device in the technical scheme further comprises a self-locking mechanism, and the self-locking mechanism is composed of a ratchet wheel fixed on the low-position rotating shaft and a pawl installed on the rack.
In the technical scheme, the position of the connecting channel is provided with a positioning cylinder fixed on the frame.
In the technical scheme, the left side and the right side of the rack are both provided with the operating tables. The operating table is formed by roller runners fixed to the surface of the support.
Compared with the prior art, the automatic valve production line has the advantages that due to the adoption of the technical scheme, the feeding speed can be increased, the efficiency is increased, the labor cost is reduced, the feeding speed can be adjusted according to the beat of the automatic valve production line, and the production requirements of the automatic valve production line can be well met.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the operation table and the positioning unit in the present invention.
Fig. 3 is a schematic perspective view of a lifting unit according to the present invention.
Fig. 4 is a schematic perspective view of the pushing unit in the present invention.
Fig. 5 is a schematic perspective view of a material extracting unit according to the present invention.
Fig. 6 is a schematic perspective view of the tensioner of the present invention.
Fig. 7 is a perspective view of the belt drive of the present invention.
In the figure: the device comprises an operating table 1, a support 1-1, a roller slideway 1-2, a positioning unit 2, a turnover frame 2-1, a positioning screen 2-2 and a frame 3;
the device comprises a chain transmission device 4, a high-position rotating shaft 4-1, a carrying plate 4-2, a chain 4-3, a chain wheel 4-4, a low-position rotating shaft 4-5, a pawl 4-6, a travel switch 4-7 and a ratchet wheel 4-8;
the device comprises a pushing unit 5, a mounting plate 5-1, a first transverse planker 5-2, a first push plate 5-3, a lifting plate 5-4, a second push plate 5-5, a connecting seat 5-10, a connecting channel 5-6, a positioning cylinder 5-7, a first transverse slide rail 5-8, a guide pillar 5-9, a lifting cylinder 5-11 and a transverse cylinder 5-12;
the device comprises a material taking unit 6, a transverse motor 6-1, a transverse auxiliary slide rail 6-2, a transverse lead screw 6-3, a lead screw nut 6-4, a connecting rod 6-5, a longitudinal lead screw 6-6, a second transverse carriage 6-7, a second transverse slide rail 6-8, a vertical cylinder 6-9, a camera 6-10, a sucking disc 6-11, a longitudinal carriage 6-12, a vertical slide rail 6-13, a vertical plate 6-14, a longitudinal slide rail 6-15 and a longitudinal motor 6-16;
the device comprises a belt transmission device 7, a fixed tensioning wheel 7-1, a belt 7-2, a motor 7-3, a belt pulley 7-4, an adjusting tensioning wheel 7-5, a tensioning device 8, an adjusting bolt 8-1, a tensioning frame 8-2 and a bearing seat 8-3; a workpiece 9.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
As shown in FIGS. 1-7: the invention comprises a positioning unit, a lifting unit, a descending unit, a pushing unit and a taking unit, wherein the lifting unit, the descending unit, the pushing unit and the taking unit are arranged on a rack.
The positioning unit 2 is composed of a positioning screen 2-2 fixed on a rectangular frame 2-1; the positioning screen plate is formed by welding a plurality of cylindrical straight rods which are intersected vertically and horizontally and is used for positioning and storing a workpiece 9 (namely a valve rod).
The lifting unit is located in the frame 3 close to the right and is formed by a belt drive 7 which drives the two sets of chain drives 4. Each set of chain transmission device 4 is composed of a high-position rotating shaft 4-1 and a low-position rotating shaft 4-5 which are supported on the frame 3 through bearings (not marked in the figure), two chain wheels 4-4 fixed on the high-position rotating shaft 4-1, another two chain wheels 4-4 fixed on the low-position rotating shaft 4-5, a chain 4-3 connecting the two corresponding chain wheels 4-4 on the rotating shafts, and a plurality of L-shaped carrying plates 4-2 fixed on the two chains 4-3 along the height direction. The belt transmission device 7 is composed of belt pulleys 7-4 respectively fixed on two low-position rotating shafts 4-5, a belt 7-2 connected with the two belt pulleys 7-4, a motor 7-3 fixed on the frame 3, a driving belt pulley 7-6 fixed on a motor shaft and matched with the belt 7-2, and a travel switch 4-7 fixed on the frame 3. The belt pulley is a gear and the belt is a toothed belt (see fig. 7).
The descending unit is located on the left side of the lifting unit, and the structure of the descending unit is the same as that of the lifting unit (see fig. 3 and 7).
The pushing unit 5 is composed of a first transverse slide rail 5-8, a connecting channel 5-6, a transverse cylinder 5-12, a lifting frame and a lifting cylinder 5-11, wherein the first transverse slide rail 5-8, the connecting channel 5-6 and the transverse cylinder are positioned above the lifting unit and fixed on the rack 3, the lifting frame is arranged on the two first transverse slide rails 5-8 through a first transverse carriage 5-2, and the lifting cylinder 5-11 is fixed on the first transverse carriage 5-2 and connected with the lifting frame. The lifting frame is composed of a mounting plate 5-1 fixed on a first transverse planker 5-2, four guide sleeves (not marked in the figure) fixed on the mounting plate, four guide posts 5-9 with the lower ends fixed on a lifting plate 5-4 and the upper ends matched with the guide sleeves, a first push plate 5-3 fixed at the right end of the lifting plate 5-4 and a second push plate 5-5 fixed at the left end of the lifting plate 5-4. The piston rod of the transverse cylinder 5-12 is connected with the lifting frame through a connecting seat 5-10 fixed on the mounting plate 5-1, and the piston rod of the lifting cylinder 5-11 passes through the first transverse planker 5-2 and the mounting plate 5-1 to be connected with the lifting plate 5-4.
The material taking unit 6 consists of a transverse motor 6-1 and two second transverse slide rails 6-8 which are fixed on the frame 3, a transverse screw 6-3 connected with the transverse motor 6-1, a screw nut 6-4 matched with the transverse screw, a second transverse carriage 6-7 which is arranged on the two second transverse slide rails 6-8 and is connected with the screw nut 6-4 through a connecting rod 6-5, a vertical plate 6-14 fixed on the second transverse carriage, two longitudinal slide rails 6-15 and longitudinal motors 6-16 which are fixed on the vertical plate, a longitudinal screw 6-6 connected with the longitudinal motors, a longitudinal carriage 6-12 which is arranged on the two longitudinal slide rails 6-15 and is matched with the longitudinal screw, a vertical slide rail 6-13 and a vertical cylinder 6-9 which are fixed on the longitudinal carriage, A suction cup 6-11 and a camera 6-10 which are arranged on the vertical slide rail 6-13. In order to increase the stability of the lead screw nut 6-4, a transverse auxiliary slide rail 6-2 can be added on the frame 3, and a slide block (not shown) arranged on the auxiliary slide rail is fixedly connected with the lead screw nut 6-4.
In order to avoid the chain drive 4 falling due to power failure or the like, the chain drive 4 is further provided with a self-locking mechanism. The self-locking mechanism consists of a ratchet wheel 4-8 fixed on one low-position rotating shaft 4-5 and a pawl 4-6 arranged on the rack 3.
In order to ensure that the positioning unit can be moved exactly to the position of the material removal unit 6, positioning cylinders 5-7 are provided at the location of the connecting channels 5-6, which are fixed to the machine frame 3.
For the convenience of operation, an operation table 1 is provided on both left and right sides of the frame 3, and is composed of roller slides 1-2 fixed on the surface of the frame 1-1.
In order to adjust the tightness of the chain 4-3, a tensioning device 8 is mounted at each end of each low-level rotating shaft 4-5 (see fig. 1 and 3). The tensioning device consists of a tensioning frame 8-2 fixed on the frame 3, a bearing seat 8-3 arranged in the tensioning frame and capable of sliding up and down, and an adjusting bolt 8-1 arranged on the tensioning frame 8-2 and movably connected with the bearing seat 8-3 (see figure 6).
Similarly, in order to adjust the tightness of the belt 7-2, a belt adjusting device is also installed on the belt transmission device 7. The belt adjusting device is composed of a fixed tensioning wheel 7-1 fixed on the machine frame 3, a tensioning device 8 fixed on the machine frame 3 and an adjusting tensioning wheel 7-5 fixed on the tensioning device (see figures 3 and 7).
The working principle is as follows: pushing the positioning unit 2 filled with the work 9 into the lifting unit by using the roller chute 1-2, and lifting the positioning unit 2 upward by the carrying plate 4-2; when the positioning unit 2 touches the travel switches 4-7, the chain transmission 4 stops moving. The lifting cylinder 5-11 of the pushing unit 5 drives the lifting plate 5-4 to move downwards and ride on the positioning unit 2, the transverse cylinder 5-12 drives the lifting frame to move leftwards through the piston rod, and the first pushing plate 5-3 pushes the positioning unit 2 leftwards into the connecting channel 5-6 until being blocked by the positioning cylinder 5-7. The transverse motor 6-1 and the longitudinal motor 6-16 drive the camera 6-10 and the sucker 6-11 to move left and right and back and forth, the camera 6-10 takes pictures of the workpiece 9 positioned on the positioning unit 2 and sends the coordinate positions of the workpieces 9 to a computer (not shown in the figure), and the computer sends action instructions to the transverse motor 6-1 and the longitudinal motor 6-16 according to the coordinate positions; when the suction cups 6-11 reach a certain coordinate position, the piston rods of the vertical cylinders 6-9 drive the suction cups 6-11 to suck the workpiece 9 of the coordinate point and transfer the workpiece onto a conveying channel (not shown in the figure) of the next process. After all the workpieces on the positioning unit 2 are taken out, the positioning air cylinders 5-7 retract downwards (remove obstacles), the transverse air cylinders 5-12 drive the lifting frame to move leftwards again, the second push plates 5-5 push the emptied positioning unit 2 leftwards to the carrying plate 4-2 of the descending unit, the descending unit transfers the emptied positioning unit 2 to the left operating platform 1, and the emptied positioning unit 2 is taken out manually. In the process that the second push plate 5-5 pushes the emptied positioning unit 2 to the left, the second push plate 5-3 pushes the other positioning unit 2 with the fully inserted workpiece 9 to the lower part of the material taking unit 6 to wait for taking the material.
Claims (4)
1. An automatic valve feeding machine comprises a positioning unit, a lifting unit, a descending unit, a pushing unit and a taking unit, wherein the lifting unit, the descending unit, the pushing unit and the taking unit are arranged on a rack; the method is characterized in that:
the positioning unit (2) is composed of a positioning screen (2-2) fixed on the rectangular frame (2-1);
the lifting unit consists of a belt transmission device (7) for driving the two sets of chain transmission devices (4) to operate; each set of chain transmission device (4) consists of a high-position rotating shaft (4-1) and a low-position rotating shaft (4-5) which are supported on the frame (3), two chain wheels (4-4) which are fixed on the rotating shafts, a chain (4-3) which is connected with the two rotating shafts and corresponds to the chain wheels (4-4), and a plurality of carrying plates (4-2) which are fixed on the two chains (4-3) along the height direction, wherein the belt transmission device (7) consists of belt pulleys (7-4) which are fixed on the low-position rotating shafts (4-5), a belt (7-2) which is connected with the two belt pulleys (7-4), a motor (7-3) which drives the belt, and a travel switch (4-7) which is fixed on the frame (3);
the descending unit and the lifting unit have the same structure;
the pushing unit (5) is composed of a first transverse slide rail (5-8) which is positioned above the lifting unit and fixed on the rack (3), a connecting channel (5-6), a transverse air cylinder (5-12), a lifting frame which is arranged on the first transverse slide rail (5-8) through a first transverse carriage (5-2), and a lifting air cylinder (5-11) which is fixed on the first transverse carriage (5-2) and connected with the lifting frame, and a piston rod of the transverse air cylinder (5-12) is connected with the lifting frame; the lifting frame consists of a mounting plate (5-1) fixed on a first transverse carriage (5-2), four guide sleeves fixed on the mounting plate, four guide posts (5-9) fixed on a lifting plate (5-4) and matched with the guide sleeves, a first push plate (5-3) and a second push plate (5-5) fixed on the lifting plate (5-4);
the material taking unit (6) consists of a transverse motor (6-1) and a second transverse slide rail (6-8) which are fixed on the rack (3), a transverse screw rod (6-3) connected with the transverse motor (6-1), a screw nut (6-4) matched with the transverse screw rod, a second transverse carriage (6-7) which is arranged on the second transverse slide rail (6-8) and is connected with the screw nut (6-4) through a connecting rod (6-5), a longitudinal slide rail (6-15) and a longitudinal motor (6-16) which are fixed on the second transverse carriage, a longitudinal screw rod (6-6) connected with the longitudinal motor, a longitudinal carriage (6-12) which is arranged on the longitudinal slide rail (6-15) and is matched with the longitudinal screw rod, a vertical slide rail (6-13) and a vertical cylinder (6-9) which are fixed on the longitudinal carriage, A sucker (6-11) arranged on the vertical slide rail (6-13) and a camera (6-10).
2. The automatic valve feeder according to claim 1, characterized in that: the chain transmission device (4) also comprises a self-locking mechanism which is composed of a ratchet wheel (4-8) fixed on the low-position rotating shaft (4-5) and a pawl (4-6) arranged on the rack (3).
3. The automatic valve feeder according to claim 1, characterized in that: and a positioning cylinder (5-7) fixed on the frame (3) is arranged at the position of the connecting channel (5-6).
4. The automatic valve feeder according to any one of claims 1 to 3, characterized in that: the left side and the right side of the frame (3) are both provided with an operating platform (1), and the operating platform is composed of roller slideways (1-2) fixed on the surface of the bracket (1-1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111419611.6A CN114148941A (en) | 2021-11-26 | 2021-11-26 | Automatic feeding machine for air valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111419611.6A CN114148941A (en) | 2021-11-26 | 2021-11-26 | Automatic feeding machine for air valve |
Publications (1)
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CN114148941A true CN114148941A (en) | 2022-03-08 |
Family
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Family Applications (1)
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CN202111419611.6A Pending CN114148941A (en) | 2021-11-26 | 2021-11-26 | Automatic feeding machine for air valve |
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CN (1) | CN114148941A (en) |
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CN213778572U (en) * | 2020-11-18 | 2021-07-23 | 厦门竣铭科技有限公司 | Circulating mechanism for accommodating cavity drying line |
CN214358637U (en) * | 2020-11-12 | 2021-10-08 | 深圳市中基自动化有限公司 | Automatic stacking mechanism of aluminum-shell battery tray |
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2021
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Application publication date: 20220308 |