CN114128499B - Cutting fermentation device for preparing corn silage and preparation method thereof - Google Patents

Cutting fermentation device for preparing corn silage and preparation method thereof Download PDF

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Publication number
CN114128499B
CN114128499B CN202111350325.9A CN202111350325A CN114128499B CN 114128499 B CN114128499 B CN 114128499B CN 202111350325 A CN202111350325 A CN 202111350325A CN 114128499 B CN114128499 B CN 114128499B
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feeding
bundling
plate
box body
bin
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CN114128499A (en
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徐艳霞
李旭业
黄新育
杨曌
董扬
柴华
王晓龙
李莎莎
尤海洋
宋敏超
吴玥
刘泽东
张超
张宝艳
纪武鹏
孙浩妍
冯涛
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Animal Husbandry and Veterinary Branch of Heilongjiang Academy of Agricultural Sciences
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Animal Husbandry and Veterinary Branch of Heilongjiang Academy of Agricultural Sciences
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/02Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
    • A01F29/04Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis with feeding direction transverse to axis
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • A01F29/095Mounting or adjusting of knives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K30/00Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
    • A23K30/10Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder
    • A23K30/15Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder using chemicals or microorganisms for ensilaging
    • A23K30/18Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder using chemicals or microorganisms for ensilaging using microorganisms or enzymes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/14Bags
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/20Degassing; Venting; Bubble traps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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Abstract

The invention provides a cutting fermentation device for preparing corn silage and a preparation method thereof, belonging to the technical field of agricultural equipment and comprising a machine box body, wherein the machine box body is of a long strip structure, and a feeding mechanism, a cutting mechanism, a pressing mechanism, a screening mechanism and a bundling mechanism are sequentially arranged in the machine box body from the inlet direction to the outlet direction; the feeding mechanism is aligned with the feeding mechanism; the feeding mechanism comprises a plurality of groups of rollers, and a material pressing conveying mechanism with an outlet direction close to the material pressing mechanism is arranged below the material cutting mechanism; the outlet direction of the material pressing mechanism is aligned with the screening mechanism, and the screening mechanism is provided with a material returning and feeding mechanism connected to the material pressing and conveying mechanism; a bundling conveying mechanism with an outlet direction close to the bundling mechanism is arranged below the screening mechanism. According to the straw bag separating device, the structure which is convenient to transport, screen and bundle is arranged, so that the straw bag separating device can be conveyed to a straw storage area, is convenient to process in a centralized and batch mode and store in a bag separating and ensiling mode, can be repeatedly used after bag separating, and meets customization requirements of users.

Description

Cutting fermentation device for preparing corn silage and preparation method thereof
Technical Field
The invention relates to the technical field of agricultural equipment, in particular to the technical field of silage, and specifically relates to a cutting fermentation device for preparing corn silage and a preparation method thereof.
Background
As a big corn planting country, the annual output of corn straws is increased year by year in China, and important resource guarantee is provided for the forage utilization of the straws due to the advantages of high output and low price. However, the comprehensive utilization rate of the straws is low, the popularization effect is poor, and the rationalization, the economy and the environmental protection of the utilization of the crop straws are severely restricted. So far, crop straws are still incinerated in many areas, so that straw resources are wasted, the environment is polluted, and the social benefit is seriously influenced. The development of animal husbandry, especially animal husbandry, combined with the advantages of saving food and improving the breeding productivity of straw feeding, has become an indispensable part of animal husbandry. However, direct feeding of crop straws has certain disadvantages, such as low palatability, loss of nutrients, easy mildew after long-term storage, and the like. At present, the method of manufacturing the silage or yellow silage is generally adopted, particularly the silage has the characteristics of good palatability, easy digestion, rich nutrition, convenient preparation and durable storage, is a storage method (about 83 percent of nutrition can be stored) with minimum loss of nutrient substances in the preparation of various coarse feeds, and can solve the problem of insufficient supply of the silage in winter. Because the silage has high manufacturing requirement and long period, the requirements on the silage are stricter and stricter. The silage harvest mainly comprises traditional manual harvest, semi-mechanical harvest and mechanical harvest. When the silage maize straw crops are harvested by using a traditional manual harvesting mode, the silage maize straw crops are usually harvested within the optimal harvesting period of more than ten days, a large amount of labor is needed, and the labor intensity of farmers is high; semi-mechanized harvesting operation is carried out, manual harvesting is needed, then mechanical crushing is carried out, and finally fermentation and storage are carried out, so that the labor intensity is low; the operation of mechanical harvest, silage harvester directly reaps in the field, breaks, send the crushed straw to the designated place to ferment, the operation is labour saving and time saving, because the characteristics of the domestic planting industry are not large-scale farm planting, the semi-mechanized harvest is the implementation mode most conforming to the vast ordinary agricultural workers, but at present, most of the domestic equipment is fixed model, basically, the personnel can only transport the straw to the site station with equipment, then send the straw into the equipment to operate and use, and then send the processed straw to the cellar storage of the user, thus the operation reduces the purchase and transportation of the equipment, but for the users far away in some regions, the transportation cost for transporting a large amount of straw and silage bags is higher, the convenience of the use is limited, especially, the cylindrical bundling mode is adopted for packaging in most regions at present, the cylindrical occupied space is larger and exists in the gap, it is difficult to use. After the existing equipment is fixed, the specific internal spacing and other parameters of the existing equipment are often difficult to adjust, the requirements for manufacturing silage for different kinds of livestock are difficult to realize, for example, cattle and sheep of different kinds have different tastes of silage, but the existing equipment is difficult to realize related customized adjustment, the silage is unfavorable for improving the effect of promoting growth of silage, silage raw materials sent by different people are different, if the silage needs semi-dry silage, additives are needed for some people, the machine is very easy to use disorderly, different pollutants are reserved, and the influence is caused on the feeding of different livestock.
Disclosure of Invention
Aiming at the problems, the invention provides a cutting and fermenting device for preparing corn silage and a preparation method thereof, wherein the cutting and fermenting device is provided with a structure convenient for transportation, screening and bundling, the device can be conveyed to a straw storage area, the concentrated batch processing and the bag-dividing silage storage and fermentation are convenient, the bag body can be reused, the next fermentation is convenient, and the customization requirements of users are improved.
The technical scheme of the invention is as follows:
a cutting and fermenting device for preparing corn silage comprises a machine box body, wherein the machine box body is of a long strip-shaped structure, and a feeding mechanism, a cutting mechanism, a pressing mechanism, a screening mechanism and a bundling mechanism are sequentially arranged in the machine box body from an inlet direction to an outlet direction; a front inlet is arranged in the inlet direction of the machine box body; the feeding mechanism penetrates through the front inlet and is aligned with the feeding mechanism; the feeding mechanism comprises a plurality of groups of rollers, the outlet direction of the rollers is aligned with the material cutting mechanism, and a material pressing conveying mechanism with the outlet direction close to the material pressing mechanism is arranged below the material cutting mechanism; the outlet direction of the material pressing mechanism is aligned with the screening mechanism, and the screening mechanism is provided with a material returning and feeding mechanism connected to the material pressing and conveying mechanism; a bundling conveying mechanism with an outlet direction close to the bundling mechanism is arranged below the screening mechanism; the box body of the machine corresponding to the outlet direction of the bundling mechanism is an openable structure and is used as a rear cover box; and a transport wheel is arranged below the machine box body.
Preferably, the feeding mechanism is provided with an upper conveying belt and a lower conveying belt which are respectively used as a lower feeding conveying belt and an upper feeding conveying belt, the lower feeding conveying belt and the upper feeding conveying belt are both arranged obliquely upwards from the inlet direction, the gradient of the lower feeding conveying belt is greater than that of the upper feeding conveying belt, the length of the lower feeding conveying belt is greater than that of the upper feeding conveying belt, the feeding mechanism penetrates through the front inlet, and is aligned with the feeding mechanism, and the rotating wheels of the lower feeding conveying belt and the upper feeding conveying belt are fixed through the feeding belt bracket, the feeding belt bracket is divided into two sections, one section is fixed on a rotating wheel of the lower feeding conveying belt and the upper feeding conveying belt which are arranged at the outer side of the front inlet, the two sections of the feeding belt brackets are connected to the inner side of the top of the machine box body; the material feeding belt support is of a detachable structure.
Preferably, the feeding mechanism comprises a front group of rollers and a rear group of rollers which are mutually connected, each group of rollers comprises an upper roller and a lower roller which are mutually connected, and the feeding mechanism is fixed at the top of the machine box body through a feeding support; the front roller of the feeding mechanism is an extrusion roller arranged up and down, the rear roller is a slitting roller arranged up and down, the extrusion rollers are of two cylindrical structures with smooth surfaces, and the fed corn straws are extruded into a flat shape; the surface of each longitudinal cutting roller is provided with a plurality of groups of longitudinal annular blades, the annular blades of the upper longitudinal cutting roller and the annular blades of the lower longitudinal cutting roller are arranged in a staggered mode, the annular blade of each longitudinal cutting roller is clamped between the annular blades of the other longitudinal cutting roller, and the flat corn straws are cut into strips.
Connectors capable of adjusting the spacing are arranged between the extrusion rollers and between the slitting rollers and comprise two mounting cylinders which are arranged up and down, the axis of each mounting cylinder is of a hollow structure, a mounting screw with threads is mounted in each mounting cylinder, mounting nuts are respectively arranged on the upper portion and the lower portion of each mounting cylinder, the spacing between the upper mounting cylinder and the lower mounting cylinder can be adjusted by adjusting the positions of the mounting nuts, and the hollow size of the shaft part of each mounting cylinder is larger than the major diameter of the mounting screw; connecting rods are connected between the mounting cylinders arranged between the extrusion rollers and the slitting rollers, the connecting rods are provided with feeding supports, and the tops of the feeding supports are connected to the inner sides of the tops of the machine box bodies;
the two installation cylinders of the slitting roller are provided with oppositely arranged guide bodies, each guide body comprises a guide support plate and a guide block, each guide block is provided with a section of inclined plane and used for guiding the gathering of the strip-shaped straws cut by the slitting roller, a guide rotating shaft is arranged at the joint of the guide body arranged on the upper side and the installation cylinders, and the guide rotating shaft is provided with a reversing spring.
Preferably, the material cutting mechanism is a cylindrical barrel structure, the surface of which is provided with a plurality of cutters with downward edges, and the cutters are arranged at positions close to the tail ends of the guide bodies and matched with the guide bodies to cut off the strip-shaped straws; an arc-shaped feeding plate is arranged below the feeding plate, a material pressing and conveying mechanism is arranged in the outlet direction of the arc-shaped feeding plate, the material pressing and conveying mechanism is a conveying belt which is obliquely arranged upwards from the inlet direction to the outlet direction, a material pressing and conveying baffle plate is arranged above the material pressing and conveying mechanism, the material pressing and conveying baffle plate is of a structure capable of adjusting the inclination angle, and a material pressing mechanism is arranged at the tail end of the material pressing and conveying mechanism; the pressing mechanism is composed of an upper roller and a lower roller, the two rollers are connected through a connecting plate, the upper roller of the pressing mechanism inclines towards the outlet direction, two angle-adjustable plate bodies are arranged on the connecting plate and serve as a material guiding mechanism, the material guiding mechanism faces downwards, and an opening below the material guiding mechanism faces towards the screening mechanism.
Preferably, the screening mechanism comprises a vibrating screen plate, a plurality of springs are arranged below the vibrating screen plate, the lower ends of the springs are fixed at the bottom of the machine box body through spring supporting rods, and the springs are detachably connected with the screening mechanism and the spring supporting rods; a vibration motor bracket is arranged on one side of the vibration sieve plate, a vibration motor is connected to the vibration motor bracket, a cam is connected to the vibration motor, and the other end of the cam is connected to the vibration sieve plate; the other end of the vibrating sieve plate is provided with a balancing weight;
upward leakage-proof plates are respectively arranged on two sides of the upper surface of the vibrating sieve plate, which are close to the balancing weight and the cam, leakage-proof cloth is arranged below the vibrating sieve plate corresponding to the leakage-proof plates, and the lower ends of the leakage-proof cloth are connected to the side surface of the bundling and conveying mechanism; the bundling conveying mechanism consists of rotating wheels and a conveying belt and comprises two parts of transverse movement and oblique movement, wherein the transverse movement part is positioned right below the vibrating screen plate, the oblique movement part is positioned at the rear side of the screening mechanism and extends upwards in an oblique manner;
preferably, the vibrating screen plate is used for vibrating and feeding materials from the outlet direction of the machine box body to the inlet direction, a back conveying guide plate is arranged below the vibrating screen plate in the discharging direction below the vibrating screen plate, a bundling conveying anti-leakage brush abutting against the transverse moving part of the bundling conveying mechanism is arranged below the back conveying guide plate, a section of flexible pipeline is arranged at the tail end of the back conveying guide plate and serves as a return pipe, a return pipe inlet is arranged at the position, butted with the back conveying guide plate, of the return pipe, a back conveying fan is arranged at the initial section of the return pipe, a plurality of return pipe supports are arranged in the middle of the return pipe, a return pipe outlet is arranged at the tail end of the return pipe and faces the material pressing conveying mechanism, the top of the return pipe outlet is connected to the lower side of the arc-shaped feeding plate, the connection position is a rotatable hinge, and a return pipe anti-leakage brush connected to the upper end of the material pressing conveying mechanism is arranged at the bottom of the return pipe outlet.
Preferably, the bundling mechanism comprises a bundling box body with a front opening and a rear opening, a hydraulic lifting rod is arranged below the bundling box body, a bundling bin is arranged in the bundling box body, a compressing system is arranged at the top of the bundling box body and comprises a hydraulic cylinder support, a transverse support is arranged on the hydraulic cylinder support, a pressing hydraulic cylinder is arranged below the transverse support, and a bottom pressing plate which is paved on the inner side of the top of the whole bundling box body is arranged after the pressing hydraulic cylinder penetrates through the top of the bundling box body; the improved bundling box comprises a bundling box body, and is characterized in that a front plate is arranged in the inlet direction of the bundling box body, the two sides of the front plate are transversely fixed through front plate guide blocks arranged on the two sides of the bottom of the bundling box body, trapezoidal threaded rods extending upwards are arranged at positions, close to the two sides, of the front plate in the longitudinal direction and serve as threaded guide rods, lifting nut rings are arranged at positions, corresponding to the threaded guide rods, of the top of the bundling box body, the lifting nut rings can rotate to drive the threaded guide rods to move up and down, and the lifting nut rings are driven to rotate through a lifting motor;
the bundling bin comprises a bin frame arranged on the upper side of the bottom of the bundling box body, the bin frame is of a frame structure, the rear part of the bin frame is provided with a bin back plate capable of covering the outlet direction of the bundling box body, the middle part of the frame of the bin frame is provided with a rotatable bin bottom plate, the bin bottom plate is provided with a spring rotating shaft, the bin bottom plate rotates downwards when stressed, and rebounds to a position where the bin bottom plate is kept horizontal after external force is lost; the top of the bin back plate is provided with a bin sliding rod which is connected to the inner side of the bundling box body, and the bin sliding rod moves back and forth through the arranged sliding mechanism to drive the whole bundling bin to move to the outer side from the inside of the bundling box body;
the back of storehouse backplate is equipped with the haulage rope, and the haulage rope is connected to the bottom of back case lid, and back case lid is equipped with switch actuating mechanism, and when switch actuating mechanism drive back case lid was opened, the haulage rope drove to beat a bundle storehouse and opens, when back case lid closed, promotes to beat a bundle storehouse and folds.
Preferably, the fermentation bag is a flexible, air-tight and opaque rectangular bag body, a bottom liquid suction section is arranged at the bottom inside the bag body, a circle of bag body at the top is provided with a sealing zipper and a zipper puller, an air suction opening with a one-way valve is arranged on the side face of the bag body, and a gear of the fermentation bag is matched with the internal volume size of the bundling box body.
Preferably, the upper end of the inlet direction of the bundling mechanism is provided with a liquid spraying baffle, the liquid spraying baffle comprises a hollow baffle main body and a baffle extending body arranged in the baffle main body, the outer end of the baffle extending body is provided with a plate head, and the baffle extending body moves through slide rails on the inner walls of the two sides of the baffle main body;
a liquid bin is arranged on one side of the baffle main body, a liquid spraying pipe penetrating through the baffle main body is arranged on the liquid bin, and a liquid spraying shower head is arranged at the other end of the liquid spraying pipe; a gap is arranged on the baffle plate extending body corresponding to the position of the liquid spraying pipe and is used as a yielding section;
let both sides in the section be equipped with the spout of stepping down, be equipped with a sliding block as letting a section head in the both sides of the spout of stepping down, let a section head to be equipped with a fender cloth to the inner of the section of stepping down, keep off cloth and straighten and cover whole section of stepping down when letting a section head remove the outer end of the section of stepping down, let whole section of stepping down vacate in order to avoid influencing the spray tube when letting a section head remove the inner of the section of stepping down.
A method for preparing corn silage, which adopts the cutting and fermenting device for preparing the corn silage, comprises the following steps:
cleaning and drying the harvested corn straws, ensuring that no soil exists, lying on the feeding mechanism, and feeding the corn straws into the feeding mechanism under the pressure feeding of the lower feeding conveying belt and the upper feeding conveying belt; extruding and slitting through a feeding mechanism; then the mixture is cut into particles by a cutting mechanism; the straw is conveyed into a pressing mechanism through a pressing conveying mechanism for pressing, so that part of the straw sections which are not treated in the previous step are further formed into a granular structure; after entering the vibrating sieve plate, the materials with the granularity not meeting the requirement are sent back to the material pressing and conveying mechanism again, and the bundled and conveying mechanism meeting the requirement is sent to the bundling mechanism; the bundling mechanism firstly moves the front plate downwards to the bottom, at the moment, the hydraulic lifting rod drives the bundling box body to enable the bin bottom plate of the bundling bin to be butted to the outlet direction of the bundling conveying mechanism, and the bundling conveying mechanism has a certain speed, so that straw particles in the bundling box body can be conveyed to a position close to the middle part of the bin bottom plate, and a liquid spraying sprinkler sprays liquid on the straw particles in the process; when the bottom plates of the bin are stacked to a certain height, the operation of all the mechanisms is stopped, the downward pressing hydraulic cylinder is started to enable the bottom pressing plate to flatten and press the straw particles, then the hydraulic lifting rod is moved downward to drive the whole bundling mechanism to move downward, the outlet direction of the bundling conveying mechanism corresponds to a new position, so that the straw particles in a new round are stacked, the position of the front plate is moved upward synchronously, the pressing operation is repeated until enough silage blocks are pressed in the whole bundling bin, and then the operation of all the mechanisms is stopped; open the back case lid, drive and beat the bundle storehouse and shift out and beat the bundle box, lose the spacing back of beating the bundle box when the storehouse bottom plate, whole silage piece falls to and has opened the internal of the bag that corresponds, then storehouse bottom plate playback, close the back case lid and let beat the bundle storehouse playback, resume the operation of aforementioned all mechanisms this moment, move the fermentation bag to use the evacuating device who sets up in machine box side to the fermentation bag evacuation, the completion is to the storage of silage piece.
The invention has the advantages that:
according to the corn straw silage processing device, the corn straw is enabled to form silage suitable for different livestock varieties by adopting a brand-new design corn straw silage processing device and through the modes of adjusting the distance, screening, returning and processing the particles which are not fine enough and the like, the final bundling sealing is realized, the storage is convenient, the bundling mechanism is simple and convenient, a complex winding mechanism required by a round packaging machine in the prior art is not needed, the sealing effect is better after bundling, the compaction degree is better, and the fermentation is facilitated; the device is convenient to transport, reduces the burden of conveying raw materials and returning finished products, and reduces the probability of midway pollution.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a left side view of the appearance of FIG. 1;
FIG. 3 is a detail view of the feed mechanism of the present invention;
FIG. 4 is a detailed view of the back feed outlet direction part of the present invention;
FIG. 5 is a detailed view of the back feed inlet direction part of the present invention;
FIG. 6 is a left side view of a region of the screening mechanism of the present invention;
FIG. 7 is an internal cross-sectional view of the tying mechanism of the present invention;
FIG. 8 is a schematic view of the bundling bin of the present invention with the bin floor open;
FIG. 9 is a perspective view of the unopened bin floor of the bundling bin of the present invention;
FIG. 10 is a perspective view of the open bin floor of the bundling bin of the present invention;
FIG. 11 is a perspective view of a spray baffle of the present invention;
FIG. 12 is a cross-sectional view of a spray baffle of the present invention;
FIG. 13 is a schematic view of a portion of the detail of FIG. 12;
FIG. 14 is a perspective view of a fermentation bag of the present invention;
FIG. 15 is a schematic view of the operation of the fermentation bag of the present invention.
In the figure:
1 machine box body, 2 feeding mechanisms, 3 feeding mechanisms, 4 blanking mechanisms, 5 pressing conveying mechanisms, 6 pressing mechanisms, 7 material guiding mechanisms, 8 screening mechanisms, 9 bundling conveying mechanisms, 10 material returning mechanisms, 11 bundling mechanisms, 12 liquid spraying baffles, 13 transport wheels, 14 fermentation bags, 15 vacuumizing devices, a conveying mechanism, a material returning mechanism, a material conveying mechanism, a material returning mechanism, a material conveying wheels, a material conveying mechanism, a material conveying a material returning mechanism, a material spraying baffle, a material spraying mechanism, a conveying mechanism, a material spraying mechanism, a conveying mechanism, a material spraying mechanism, a conveying wheels, a material spraying mechanism, a conveying,
101 rear box cover, 102 hauling rope, 103 front inlet,
A feeding conveyer belt at the lower part 201, a feeding conveyer belt at the upper part 202, a feeding belt bracket at the lower part 203,
301 feeding support, 302 extrusion roller, 303 slitting roller, 304 mounting cylinder, 305 mounting nut, 306 mounting screw rod, 307 guide body,
3071 a guide shaft, 3072 a guide plate, 3073 a guide block,
401 arc-shaped feeding plates,
501 material pressing conveying baffle plate,
801 vibrating screen plate, 802 anti-leakage cloth, 803 anti-leakage plate, 804 spring support rod, 805 balancing weight, 806 vibrating motor bracket, 807 cam, 808 vibrating motor, 809 spring,
901 a bundling and conveying bracket,
1001 return fan, 1002 return pipe support, 1003 return pipe, 1004 return guide plate,
10031 return pipe inlet, 10032 return pipe outlet, 10033 return pipe leak-proof brush, 10041 bundling and conveying leak-proof brush,
1101 hydraulic lifting rod, 1102 bundling box body, 1103 bundling bin, 1104 front plate guide block, 1105 front plate, 1106 threaded guide rod, 1107 lifting motor, 1108 lifting nut ring, 1109 transverse bracket, 1110 bottom pressing plate, 1111 downward pressing hydraulic cylinder, 1112 hydraulic cylinder bracket, 1101 hydraulic cylinder, and the like,
11031 cabin frame, 11032 cabin back board, 11033 cabin sliding rod, 11034 cabin bottom board,
1201 baffle body, 1202 baffle extension, 1203 liquid chamber, 1204 liquid spray pipe, 1205 liquid spray shower,
12021 board head, 12022 relief section,
120221 head of abdication section, 120222 abdication sliding groove, 120223 cloth,
1401 bag body, 1402 bottom liquid absorbing section, 1403 air extracting opening, 1404 zipper head.
Detailed Description
In the following description of the present invention, it should be noted that terms such as "upper" and "lower" are used herein only for convenience of description of the drawings, and are not intended to limit the direction in actual use, and do not necessarily require or imply any actual relationship or order between such entities or operations. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus; the driving mechanisms of partial hydraulic, electric and wind power, etc. in the invention, which do not explain the concrete connection or movement mode, belong to the conventional prior art scheme.
As shown in fig. 1-15, a cutting and fermenting device for making corn silage comprises a machine box body 1, wherein the machine box body 1 is in a strip-shaped structure, and an inclined section which is downwards inclined is arranged at the top of the machine box body 1 in the inlet direction so as to reduce wind resistance in the transportation process; a feeding mechanism 2, a feeding mechanism 3, a blanking mechanism 4, a pressing mechanism 6, a screening mechanism 8 and a bundling mechanism 11 are sequentially arranged in the machine box body 1 from the inlet direction to the outlet direction; a front inlet 103 is arranged in the inlet direction of the machine box body 1; the feeding mechanism 2 passes through the front inlet 103 and is aligned with the feeding mechanism 3; the feeding mechanism 3 comprises a plurality of groups of rollers, the outlet direction of the rollers is aligned with the material cutting mechanism 4, and a material pressing conveying mechanism 5 with the outlet direction close to the material pressing mechanism 6 is arranged below the material cutting mechanism 4; the outlet direction of the material pressing mechanism is aligned with the screening mechanism 8, and the screening mechanism 8 is provided with a material returning mechanism 11 connected to the material pressing and conveying mechanism 5; a bundling conveying mechanism 9 with an outlet direction close to the bundling mechanism 11 is arranged below the screening mechanism 8; the box body 1 corresponding to the outlet direction of the bundling mechanism 11 is an openable structure and serves as a rear cover box 101, an opening motor is arranged on the rear cover box 101, and the opening direction can be upward and sideward, but cannot be downward; a transport wheel 13 is arranged below the machine box body 1, and the transport wheel is an unpowered universal wheel with shock absorption so as to be transported on a road under the driving of a traction mechanism; a vacuum pumping device 15 arranged on the side of the machine box body 1. The device is also provided with a corresponding electric control cabinet and a control system.
The feeding mechanism 2 is provided with an upper conveying belt and a lower conveying belt which are respectively used as a lower feeding conveying belt 201 and an upper feeding conveying belt 202, the lower feeding conveying belt 201 and the upper feeding conveying belt 202 are both arranged obliquely upwards from the inlet direction, the gradient of the lower feeding conveying belt 201 is greater than that of the upper feeding conveying belt 202, the length of the lower feeding conveying belt 201 is greater than that of the upper feeding conveying belt 202 so as to be convenient for putting corn straws, the feeding mechanism 2 penetrates through the front inlet 103 and is aligned to the feeding mechanism 3, the rotating wheels of the lower feeding conveying belt 201 and the upper feeding conveying belt 202 are fixed through a feeding belt bracket 203, the feeding belt bracket 203 is divided into two sections, one section is fixed on the rotating wheel of the lower feeding conveying belt 201 and the upper feeding conveying belt 202 outside the front inlet 103 and is respectively connected to the upper end and the lower end of the inlet section of the machine box body 1, the other section is fixed on the rotating wheel of the lower feeding conveying belt 201 and the upper feeding conveying belt 202 inside the front inlet 103, and the section of the feeding belt bracket 203 is connected to the inner side of the top of the machine box body 1; the feeding belt support 203 is of a detachable structure, and in some embodiments, the feeding belt support 203 can also be an extensible rod so as to adjust the angle, the distance and other parameters of the lower feeding conveying belt 201 and the upper feeding conveying belt 202 to adapt to corn straws with different lengths and thicknesses.
As shown in fig. 3, the feeding mechanism 3 comprises a front group of rollers and a rear group of rollers which are connected with each other, each group of rollers comprises an upper roller and a lower roller which are connected with each other, and the feeding mechanism 3 is fixed on the top of the machine box 1 through a feeding bracket 301; the front roller of the feeding mechanism 3 is an extrusion roller 302 arranged up and down, the rear roller is a slitting roller 303 arranged up and down, the extrusion roller 302 is in a cylindrical structure with smooth surfaces, and the fed corn straws are extruded into a flat shape; the surface of each longitudinal cutting roller 303 is provided with a plurality of groups of longitudinal annular blades, the annular blades of the upper longitudinal cutting roller 303 and the annular blades of the lower longitudinal cutting roller 303 are arranged in a staggered mode, the annular blade of each longitudinal cutting roller 303 is clamped between the annular blades of the other longitudinal cutting roller 303, and the flat corn straw is cut into strips. Connectors capable of adjusting the distance are arranged between the squeezing rollers 302 and between the slitting rollers 303, and each connector comprises two mounting cylinders 304 which are arranged up and down, the axes of the mounting cylinders 304 are of a hollow structure, a mounting screw 306 with threads is mounted in each mounting cylinder, mounting nuts 305 are respectively arranged on the upper side and the lower side of each mounting cylinder 304, the distance between the upper mounting cylinder 304 and the lower mounting cylinder 304 can be adjusted by adjusting the positions of the mounting nuts 305, and the hollow size of the shaft part of each mounting cylinder 304 is larger than the major diameter of the corresponding mounting screw 306, so that when the distance between the two groups of rollers is different, the mounting cylinders 304 can be fixed due to the elasticity of the space; connecting rods are connected between the mounting cylinders 304 arranged between the squeezing rollers 302 and the slitting rollers 303, the connecting rods are provided with feeding brackets 301, and the tops of the feeding brackets 301 are connected to the inner sides of the tops of the machine box bodies 1; two installation cylinders 304 of the slitting roller 303 are provided with oppositely arranged guide bodies 307, each guide body 307 comprises a guide support plate 3072 and a guide block 3073, each guide block 3073 is provided with a section of inclined surface used for guiding the gathering of the strip-shaped straws cut by the slitting roller 303, a guide rotating shaft 3071 is arranged at the connecting part of the guide body 307 arranged on the upper side and the installation cylinders 304, and each guide rotating shaft 3071 is provided with a reverse spring.
The cutting mechanism 4 is a cylindrical barrel structure with a plurality of cutters with downward edges on the surface, the cutters are arranged at positions close to the tail ends of the guide bodies 307 and are matched with the guide bodies 307 to cut off the strip-shaped straws, and the cutting intervals of the strip-shaped straws are realized by controlling the rotating speed, but the vibrating sieve plate 801 arranged at the rear part is a sieve pore structure, so that the cutting mechanism can only be cut into a particle structure and is not suitable for being cut into a strip structure; an arc-shaped feeding plate 401 is arranged below the feeding plate, a material pressing and conveying mechanism 5 is arranged in the outlet direction of the arc-shaped feeding plate 401, the material pressing and conveying mechanism 5 is a conveying belt which is obliquely arranged upwards from the inlet direction to the outlet direction, a material pressing and conveying baffle 501 is arranged above the material pressing and conveying mechanism 5, the material pressing and conveying baffle 501 is of a structure with an adjustable inclination angle, and a material pressing mechanism 6 is arranged at the tail end of the material pressing and conveying mechanism 5; the pressing mechanism 6 is composed of an upper roller and a lower roller, the grinding mechanism commonly used in the existing silage pressing technology is adopted, the two rollers are connected through a connecting plate, the upper roller of the pressing mechanism 6 inclines towards the outlet direction, two plate bodies with adjustable angles are arranged on the connecting plate and serve as a material guiding mechanism 7, the material guiding mechanism 7 faces downwards, and an opening below the material guiding mechanism faces towards a screening mechanism 8.
As shown in fig. 6, the screening mechanism 8 includes a vibrating screen plate 801, a plurality of springs 809 are arranged below the vibrating screen plate 801, the lower ends of the springs are fixed at the bottom of the machine box 1 through spring support rods 804, and the springs 809 are detachably connected with the screening mechanism 8 and the spring support rods 804; a vibration motor bracket 806 is arranged on one side of the vibration sieve plate 801, a vibration motor 808 is connected to the vibration motor bracket 806, a cam 807 is connected to the vibration motor 808, and the other end of the cam 807 is connected to the vibration sieve plate 801; the other end of the vibrating screen plate 801 is provided with a balancing weight 805 to avoid unilateral imbalance; two sides of the upper surface of the vibrating screen plate 801, which are close to the balancing weight 805 and the cam 807, are respectively provided with an upward leakage-proof plate 803, a leakage-proof cloth 802 is arranged below the vibrating screen plate 801 corresponding to the leakage-proof plate 803, and the lower end of the leakage-proof cloth 802 is connected to the side surface of the bundling conveying mechanism 9; the bundling conveying mechanism 9 consists of rotating wheels and a conveying belt and comprises two parts of transverse movement and oblique movement, wherein the transverse movement part is positioned right below the vibrating screen plate 801, the oblique movement part is positioned at the rear side of the screening mechanism 8 and extends upwards in an oblique manner, three rotating wheels are arranged in the bundling conveying mechanism 9, a small pressing wheel is connected to the rotating wheel in the middle, the small pressing wheels are positioned at two sides above the conveying belt, and the conveying belt which moves from now is pressed on the corresponding rotating wheel in the middle; of course, in some embodiments, a driving mode of a vibration motor instead of a cam and a motor may also be adopted to realize the integral vibration screening and feeding.
As shown in fig. 4-6, the vibrating screen plate 801 is vibrated and fed from the outlet direction to the inlet direction of the machine box 1, a back feeding guide plate 1004 is arranged below the back feeding guide plate 1004 in the discharging direction, a back feeding leakage prevention brush 10041 leaning on the transverse moving part of the bundle feeding mechanism is arranged below the back feeding guide plate 1004, a section of flexible pipeline is arranged at the tail end of the back feeding guide plate 1004 as a back feeding pipe 1003, a back feeding pipe inlet 10031 is arranged at the position where the back feeding pipe 1003 is butted with the back feeding guide plate 1004, a back feeding fan 1001 is arranged at the initial section of the back feeding pipe 1003, the back feeding fan 1001 can directly suck air in the machine box 1 or can be separately provided with an air suction pipe connected to the outside, a plurality of back feeding pipe supports 1002 are arranged at the middle part of the back feeding pipe 1003, a back feeding pipe outlet 10032 is arranged at the tail end of the back feeding pipe 1003, the back feeding pipe outlet 32 faces the binder feeding mechanism 5, and the top of the back feeding pipe outlet 10032 is connected to the lower side of the arc-shaped feeding plate 401, and the connection is a rotatable hinge, and the bottom of the return pipe outlet 10032 is provided with a return pipe anti-leakage brush 10033 connected to the upper end of the swaging conveying mechanism 5.
As shown in fig. 7-10, the bundling mechanism 11 includes a bundling box 1102 with front and rear openings, a hydraulic lifting rod is arranged below the bundling box 1102, a bundling bin 1103 is arranged in the bundling box 1102, a pressing system is arranged on the top of the bundling box 1102, the pressing system includes a hydraulic cylinder support 1112, a horizontal support 1109 is arranged on the hydraulic cylinder support, a downward-pressing hydraulic cylinder 1111 is arranged below the horizontal support 1109, and a bottom pressing plate 1110 is arranged on the inner side of the top of the whole bundling box 1102 after the downward-pressing hydraulic cylinder 1111 passes through the top of the bundling box 1102; a front plate 1105 is arranged in the inlet direction of the bundling box body 1102, two sides of the front plate 1105 are transversely fixed through front plate guide blocks 1104 arranged on two sides of the bottom of the bundling box body 1102, trapezoidal threaded rods extending upwards are arranged at positions, close to two sides, of the front plate 1105 in the longitudinal direction and serve as threaded guide rods 1106, lifting nut rings 1108 are arranged at positions, corresponding to the threaded guide rods, of the top of the bundling box body 1102, the lifting nut rings 1108 can rotate to drive the threaded guide rods 1106 to move up and down, and the lifting nut rings 1108 are driven to rotate through a lifting motor 1107; of course, other screw lifters can be used to achieve similar functions; the bundling bin 1103 comprises a bin frame 11031 arranged on the upper side of the bottom of the bundling box body 1102, the bin frame 11031 is of a frame structure, a bin back plate 11032 capable of covering the outlet direction of the bundling box body 1102 is arranged at the rear part of the bin frame 11031, a rotatable bin bottom plate 11034 is arranged in the middle of the frame of the bin frame 11031, the bin bottom plate 11034 is provided with a spring rotating shaft and rotates downwards when stressed, and the bin bottom plate 11034 rebounds to a position where the bin bottom plate 11034 keeps horizontal after external force is lost; a bin sliding rod 11033 is arranged at the top of the bin back plate 11032, the bin sliding rod 11033 is connected to the inner side of the bundling box body 1102, the bin sliding rod 11033 moves back and forth through a set sliding mechanism, and the whole bundling bin 1103 is driven to move to the outer side from the inside of the bundling box body 1102; the back of the bin back plate 11032 is provided with a traction rope 102, the traction rope 102 is connected to the bottom of the rear box cover 101, the rear box cover 101 is provided with a switch driving mechanism, when the switch driving mechanism drives the rear box cover 101 to be opened, the traction rope 102 drives the bundling bin 1103 to be opened, and when the rear box cover 101 is closed, the bundling bin 1103 is pushed to be closed.
As shown in fig. 14-15, the device further comprises a fermentation bag 14, wherein the fermentation bag 14 is a flexible, air-tight and opaque rectangular bag body 1401, a bottom liquid absorbing section 1402 is arranged at the bottom inside the bag body 1401, a sealing zipper and a zipper puller 1404 are arranged on the top circle of the bag body, an air suction opening 1403 with a one-way valve is arranged on the side surface of the bag body, and the gear of the fermentation bag 14 is matched with the internal volume size of the bundling box body 1102. The bottom imbibition section 1402 is imbibition resin or other imbibition materials, which can be washed and dried at the later stage for reuse. The bottom wicking section 1402 may not be used.
As shown in fig. 11-12, a liquid spraying baffle 12 is arranged at the upper end of the bundling mechanism 11 in the inlet direction, the connection of the liquid spraying baffle 12 can rotate and is provided with a rotation driving motor, the liquid spraying baffle 12 comprises a hollow baffle main body 1201 and a baffle extension body 1202 arranged in the baffle main body 1201, a plate head 12021 is arranged at the outer end of the baffle extension body 1202, the baffle extension body 1202 moves through slide rails on the inner walls of the two sides of the baffle main body 1201, and a movement driving device is arranged in the slide rails for use when the baffle extension body 1202 in the baffle main body 1201 needs to be recovered; a liquid bin 1203 is arranged on one side of the baffle main body 1201, a liquid spraying pipe 1204 penetrating through the baffle main body 1201 is arranged in the liquid bin, and a liquid spraying shower 1205 is arranged at the other end of the liquid spraying pipe 1204; a notch is arranged on the baffle plate extension body 1202 at a position corresponding to the liquid spraying pipe 1204 and serves as a yielding section 12022; both sides in the section 12022 of stepping down are equipped with the spout 1202222 of stepping down, both sides at the spout 120222 of stepping down are equipped with a sliding block as the section head 120221 of stepping down, the section head 120221 of stepping down is equipped with a fender cloth 120223 to the inner of the section 12022 of stepping down, fender cloth 120223 straightens and covers whole section 12022 of stepping down when stepping down section head 120221 moves the outer end of the section 12022 of stepping down, let whole section 12022 of stepping down vacate in order to avoid influencing spray tube 1204 when stepping down section head 120221 moves the inner of the section 12022 of stepping down. The position that hydrojet gondola water faucet 1205 is connected to hydrojet pipe 1204 is equipped with the pivot to the angle of adjusting hydrojet gondola water faucet 1205, the spray regime of hydrojet gondola water faucet 1205 can cover the entry end of whole bundle box 1102 comprehensively.
The liquid spraying baffle 12 is used for preventing partial particles from flying to the top area of the bundling mechanism 11 to influence the pressing operation when the bundling conveying mechanism 9 conveys at a high speed, and can spray liquid to the particles, and fermentation promoters of corresponding livestock can be placed in the liquid bin 1203.
The invention also provides a method for preparing corn silage, which adopts the cutting and fermenting device for preparing the corn silage, and comprises the following steps:
s1, adjusting the interval size and the inclination angle of the feeding mechanism 2 as required, setting the interval size and the inclination angle as a fixed value in the same area, cleaning and drying the harvested corn straws to ensure that no soil or other impurities exist, then laying and stacking the corn straws on the feeding mechanism 2, and feeding the corn straws into the feeding mechanism 3 under the pressure of the lower feeding conveyor belt 201 and the upper feeding conveyor belt 202;
s2, adjusting the gap of the feeding structure 3, extruding and cutting the strips through the feeding mechanism 3; then the mixture is cut into particles by a cutting mechanism 4; the straw is conveyed into a material pressing mechanism 6 through a material pressing conveying mechanism 5 for material pressing, so that part of the straw sections which are not treated in the previous step are further formed into a particle structure;
s3, selecting the vibrating screen plate 801 corresponding to different particle sizes according to the requirement, and after the granular corn straws enter the vibrating screen plate 801, sending the materials with the granularity not meeting the requirement back to the material pressing and conveying mechanism 5 again, and sending the materials to be bundled by the required bundling and conveying mechanism 9 to the bundling mechanism 11;
s4, the bundling mechanism 11 firstly moves the front plate 1105 to the bottom, at this time, the hydraulic lifting rod 1101 drives the bundling box 1102 to make the bottom plate 11034 of the bundling bin 1103 butt-joint to the outlet direction of the bundling conveying mechanism 9, because the bundling conveying mechanism 9 has a certain speed, the straw particles in the bundling box can be conveyed to a position close to the middle of the bottom plate of the bundling box, and in the process, the liquid spraying shower 1205 sprays liquid on the straw particles; when the bin bottom plate 11034 is stacked to a certain height, the operation of all the mechanisms is stopped, the pressing hydraulic cylinder 1111 is started to press the bottom pressing plate 1110 to be flat and compact the straw particles, then the hydraulic lifting rod 1101 is moved downwards to drive the whole bundling mechanism 11 to move downwards, the outlet direction of the bundling conveying mechanism 9 corresponds to a new position, so that the straw particles in a new round are stacked, the position of the front plate 1105 is synchronously moved upwards, the compressing operation is repeated until enough silage blocks are compacted in the whole bundling bin 1103 finally, and then the operation of all the mechanisms is stopped;
s5, opening the rear cover 101, driving the bundling bin 1103 to move out of the bundling box 1102, when the bin bottom plate 11034 loses the limit of the bundling box 1102, the whole silage block falls into the opened corresponding bag 1401, then the bin bottom plate 11034 returns, closing the rear cover 101 to return the bundling bin 1103, and at the moment, recovering the operation of all the mechanisms;
s6, moving the fermentation bag 14, and vacuumizing the fermentation bag 14 by using a vacuumizing device 15 arranged on the side surface of the machine box body 1 to finish the storage of the silage blocks, so that the subsequent fermentation is facilitated.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (7)

1. The cutting and fermenting device for preparing the corn silage is characterized by comprising a machine box body (1), wherein the machine box body (1) is of a long strip-shaped structure, and a feeding mechanism (2), a feeding mechanism (3), a cutting mechanism (4), a pressing mechanism (6), a screening mechanism (8) and a bundling mechanism (11) are sequentially arranged in the machine box body (1) from an inlet direction to an outlet direction; a front inlet (103) is arranged in the inlet direction of the machine box body (1); the feeding mechanism (2) penetrates through the front inlet (103) and is aligned with the feeding mechanism (3); the feeding mechanism (3) comprises a plurality of groups of rollers, the outlet direction of the rollers is aligned with the material cutting mechanism (4), and a material pressing conveying mechanism (5) with the outlet direction close to the material pressing mechanism (6) is arranged below the material cutting mechanism (4); the outlet direction of the material pressing mechanism is aligned with the screening mechanism (8), and the screening mechanism (8) is provided with a material returning mechanism (10) connected to the material pressing and conveying mechanism (5); a bundling conveying mechanism (9) with an outlet direction close to the bundling mechanism (11) is arranged below the screening mechanism (8); the box body in the outlet direction of the machine box body (1) corresponding to the bundling mechanism (11) is an openable structure and is used as a rear box cover (101); a transport wheel (13) is arranged below the machine box body (1); the feeding mechanism (2) is provided with an upper conveying belt and a lower conveying belt which are respectively used as a lower feeding conveying belt (201) and an upper feeding conveying belt (202), the lower feeding conveying belt (201) and the upper feeding conveying belt (202) are obliquely arranged upwards from the inlet direction, the gradient of the lower feeding conveying belt (201) is larger than that of the upper feeding conveying belt (202), the length of the lower feeding conveying belt (201) is larger than that of the upper feeding conveying belt (202), the feeding mechanism (2) penetrates through the front inlet (103) and is aligned to the feeding mechanism (3), the rotating wheels of the lower feeding conveying belt (201) and the upper feeding conveying belt (202) are fixed through a feeding belt support (203), the feeding belt support (203) is divided into two sections, one section of the lower feeding conveying belt (201) and the upper feeding conveying belt (202) is fixed on the rotating wheel outside the front inlet (103) and is respectively connected to the upper end and the lower end of the inlet section of the machine box body (1), the other section is fixed on a rotating wheel of the lower feeding conveying belt (201) and the upper feeding conveying belt (202) on the inner side of the front inlet (103), and the feeding belt bracket (203) of the other section is connected to the inner side of the top of the machine box body (1); the material feeding belt bracket (203) is of a detachable structure; the feeding mechanism (3) comprises a front group of rollers and a rear group of rollers which are connected with each other, each group of rollers comprises an upper roller and a lower roller which are connected with each other, and the feeding mechanism (3) is fixed on the top of the machine box body (1) through a feeding support (301); the front roller of the feeding mechanism (3) is an extrusion roller (302) arranged up and down, the rear roller is a longitudinal cutting roller (303) arranged up and down, the extrusion roller (302) is of a cylindrical structure with two smooth surfaces, and the fed corn straws are extruded into a flat shape; the surface of each longitudinal cutting roller (303) is provided with a plurality of groups of longitudinal annular blades, the annular blades of the upper longitudinal cutting roller (303) and the lower longitudinal cutting roller (303) are arranged in a staggered mode, the annular blade of each longitudinal cutting roller (303) is clamped between the annular blades of the other longitudinal cutting roller (303), and flat corn straws are cut into strips;
connectors with adjustable intervals are arranged between the squeezing rollers (302) and between the slitting rollers (303), the connectors comprise two mounting cylinders (304) which are arranged up and down, the axis of each mounting cylinder (304) is of a hollow structure, a mounting screw (306) with threads is mounted in each mounting cylinder, mounting nuts (305) are respectively arranged on the upper portion and the lower portion of each mounting cylinder (304), the interval between the upper mounting cylinder and the lower mounting cylinder (304) can be adjusted by adjusting the positions of the mounting nuts (305), and the hollow size of the shaft part of each mounting cylinder (304) is larger than the major diameter of the mounting screw (306); connecting rods are connected between the mounting cylinders (304) arranged between the squeezing rollers (302) and the slitting rollers (303), each connecting rod is provided with a feeding support (301), and the top of each feeding support (301) is connected to the inner side of the top of the machine box body (1);
two mounting cylinders (304) of the slitting roller (303) are provided with oppositely arranged guide bodies (307), each guide body (307) comprises a guide support plate (3072) and a guide block (3073), each guide block (3073) is provided with a section of inclined surface for guiding the strip-shaped straws cut by the slitting roller (303) to converge, a guide rotating shaft (3071) is arranged at the connecting position of the guide body (307) arranged on the upper side and the mounting cylinders (304), and each guide rotating shaft (3071) is provided with a reverse spring;
the bundling mechanism (11) comprises a bundling box body (1102) with a front opening and a rear opening, a hydraulic lifting rod is arranged below the bundling box body (1102), a bundling bin (1103) is arranged in the bundling box body (1102), a pressing system is arranged at the top of the bundling box body (1102), the pressing system comprises a hydraulic cylinder support (1112), a transverse support (1109) is arranged on the hydraulic cylinder support, a downward pressing hydraulic cylinder (1111) is arranged below the transverse support (1109), and a bottom pressing plate (1110) which is paved on the inner side of the top of the whole bundling box body (1102) is arranged after the downward pressing hydraulic cylinder (1111) penetrates through the top of the bundling box body (1102); the improved bundling box comprises a bundling box body (1102), and is characterized in that a front plate (1105) is arranged in the inlet direction of the bundling box body (1102), two sides of the front plate (1105) are transversely fixed through front plate guide blocks (1104) arranged on two sides of the bottom of the bundling box body (1102), trapezoidal threaded rods extending upwards are arranged at positions, close to two sides, of the front plate (1105) in the longitudinal direction and serve as threaded guide rods (1106), a lifting nut ring (1108) is arranged at the top of the bundling box body (1102) and corresponds to the threaded guide rods, the lifting nut ring (1108) can rotate to drive the threaded guide rods (1106) to move up and down, and the lifting nut ring (1108) is driven to rotate through a lifting motor (1107);
the bundling bin (1103) comprises a bin frame (11031) arranged on the upper side of the bottom of a bundling box body (1102), the bin frame (11031) is of a frame structure, a bin back plate (11032) capable of covering the outlet direction of the bundling box body (1102) is arranged at the rear part of the bin frame (11031), a rotatable bin bottom plate (11034) is arranged in the middle of the frame of the bin frame (11031), the bin bottom plate (11034) is provided with a spring rotating shaft, the spring rotating shaft rotates downwards when stressed, and the spring rebounds to a position where the bin bottom plate (11034) keeps horizontal after external force is lost; a bin sliding rod (11033) is arranged at the top of the bin back plate 11032), the bin sliding rod (11033) is connected to the inner side of the bundling box body (1102), the bin sliding rod (11033) moves back and forth through a set sliding mechanism, and the whole bundling bin (1103) is driven to move to the outer side from the inside of the bundling box body (1102);
the back of storehouse backplate (11032) is equipped with haulage rope (102), and haulage rope (102) are connected to the bottom of back case lid (101), and back case lid (101) are equipped with switch actuating mechanism, and when switch actuating mechanism drive back case lid (101) was opened, haulage rope (102) drive was beaten bundle storehouse (1103) and is opened, when back case lid (101) closed, promoted and beaten bundle storehouse (1103) and fold.
2. The cutting and fermenting device for preparing corn silage according to claim 1, wherein the material cutting mechanism (4) is a cylindrical barrel structure with a plurality of downward-edged cutters on the surface, and the cutters are arranged near the tail end of the guide body (307) and matched with the guide body (307) to cut off the strip-shaped straws; an arc-shaped feeding plate (401) is arranged below the feeding plate, a material pressing and conveying mechanism (5) is arranged in the outlet direction of the arc-shaped feeding plate (401), the material pressing and conveying mechanism (5) is a conveying belt which is obliquely arranged from the inlet direction to the outlet direction, a material pressing and conveying baffle plate (501) is arranged above the material pressing and conveying mechanism (5), the material pressing and conveying baffle plate (501) is of a structure with an adjustable inclination angle, and a material pressing mechanism (6) is arranged at the tail end of the material pressing and conveying mechanism (5); the pressing mechanism (6) is composed of an upper roller and a lower roller, the two rollers are connected through a connecting plate, the upper roller of the pressing mechanism (6) inclines towards the outlet direction, two angle-adjustable plate bodies are arranged on the connecting plate and serve as a material guiding mechanism (7), the material guiding mechanism (7) faces downwards, and an opening below the material guiding mechanism faces towards the screening mechanism (8).
3. The cutting and fermenting device for preparing the corn silage as claimed in claim 1, wherein the screening mechanism (8) comprises a vibrating screen plate (801), a plurality of springs (809) are arranged below the vibrating screen plate (801), the lower ends of the springs are fixed at the bottom of the machine box body (1) through spring support rods (804), and the springs (809) are detachably connected with the screening mechanism (8) and the spring support rods (804); a vibration motor bracket (806) is arranged on one side of the vibration sieve plate (801), a vibration motor (808) is connected to the vibration motor bracket (806), a cam (807) is connected to the vibration motor (808), and the other end of the cam (807) is connected to the vibration sieve plate (801); a balancing weight (805) is arranged at the other end of the vibrating screen plate (801);
two sides of the upper surface of the vibrating screen plate (801) close to the balancing weight (805) and the cam (807) are respectively provided with an upward leakage-proof plate (803), leakage-proof cloth (802) is arranged below the vibrating screen plate (801) corresponding to the leakage-proof plate (803), and the lower end of the leakage-proof cloth (802) is connected to the side surface of the bundling conveying mechanism (9); beat a bundle conveying mechanism (9) and constitute by runner and transmission band, including lateral shifting and slant removal's two parts, wherein the lateral shifting part is located under vibration sieve (801), the slant movement part is located the rear side of screening mechanism (8), and tilt up extends, is equipped with three runner in beating a bundle conveying mechanism (9), wherein is connected with a little pinch roller on the runner at middle part, little pinch roller is located the both sides of transmission band top, the transmission band that will move from this point presses on the runner at the middle part that corresponds.
4. The cutting and fermenting device for preparing corn silage as claimed in claim 3, wherein the vibrating screen plate (801) is vibrated to feed from the outlet direction to the inlet direction of the machine box (1), a back feeding guide plate (1004) is arranged below the vibrating screen plate in the discharging direction, a back feeding leakproof brush (10041) which leans against the lateral moving part of the back feeding mechanism is arranged below the back feeding guide plate (1004), a flexible pipeline is arranged at the tail end of the back feeding guide plate (1004) as a back feeding pipe (1003), a back feeding pipe inlet (10031) is arranged at the position where the back feeding pipe (1003) is butted with the back feeding guide plate (1004), a back feeding fan (1001) is arranged at the initial section of the back feeding pipe (1003), a plurality of back feeding pipe supports (1002) are arranged at the middle part of the back feeding pipe (1003), a back feeding pipe outlet (10032) is arranged at the tail end of the back feeding pipe (1003), and the back feeding pipe outlet (10032) faces the swage feeding mechanism (5), and the top of the return pipe outlet (10032) is connected to the lower side of the arc-shaped feeding plate (401), the joint is a rotatable hinge, and the bottom of the return pipe outlet (10032) is provided with a return pipe leakage-proof brush (10033) connected to the upper end of the material pressing and conveying mechanism (5).
5. The cutting and fermentation device for making corn silage according to claim 4, further comprising a fermentation bag (14), wherein the fermentation bag (14) is a flexible air-tight opaque rectangular bag body (1401), the bottom of the inside of the bag body (1401) is provided with a bottom liquid absorbing section (1402), the top round of the bag body is provided with a sealing zipper and a zipper puller (1404), the side of the bag body is provided with an air suction opening (1403) with a one-way valve, and the gear of the fermentation bag (14) is matched with the internal volume size of the bundling box body (1102).
6. The cutting and fermenting device for preparing the corn silage as claimed in claim 1, wherein a spray baffle (12) is arranged at the upper end of the inlet direction of the bundling mechanism (11), the spray baffle (12) comprises a hollow baffle main body (1201) and a baffle extension body (1202) arranged in the baffle main body (1201), a plate head (12021) is arranged at the outer end of the baffle extension body (1202), and the baffle extension body (1202) moves through the slide rails on the inner walls of the two sides of the baffle main body (1201);
a liquid bin (1203) is arranged on one side of the baffle main body (1201), a liquid spraying pipe (1204) penetrating through the baffle main body (1201) is arranged on the liquid bin, and a liquid spraying shower head (1205) is arranged at the other end of the liquid spraying pipe (1204); a gap is arranged on the baffle plate extending body (1202) corresponding to the position of the liquid spraying pipe (1204) to be used as a position-giving section (12022);
let both sides in the section of stepping down (12022) be equipped with the spout of stepping down (120222), both sides at the spout of stepping down (120222) are equipped with a sliding block as the section head of stepping down (120221), let section head (120221) be equipped with one and keep off cloth (120223) to the inner of the section of stepping down (12022), keep off cloth (120223) and stretch out and cover whole section of stepping down (12022) when the section head of stepping down (120221) moves the outer end of the section of stepping down (12022), let whole section of stepping down (12022) empty in order to avoid influencing spray pipe (1204) when letting section head (120221) move the inner of the section of stepping down (12022).
7. A method for manufacturing corn silage using the cutting and fermenting apparatus for manufacturing corn silage according to any one of claims 1 to 6, comprising the steps of:
the harvested corn straws are cleaned and dried in the sun, no soil is ensured, and the corn straws are laid on the feeding mechanism (2) and fed into the feeding mechanism (3) under the pressure of the lower feeding conveying belt (201) and the upper feeding conveying belt (202); and extruded and cut into strips through a feeding mechanism (3); then the mixture is cut into particles by a cutting mechanism (4); the straw is conveyed into a material pressing mechanism (6) through a material pressing conveying mechanism (5) for material pressing, so that part of the straw sections which are not treated in the previous step further form a particle structure; after entering the vibrating sieve plate (801), the materials with the granularity not meeting the requirement are sent back to the material pressing and conveying mechanism (5) again, and the materials which meet the requirement are sent to the bundling mechanism (11) by the bundling and conveying mechanism (9); the bundling mechanism (11) firstly moves the front plate (1105) to the bottom downwards, at the moment, the hydraulic lifting rod (1101) drives the bundling box body (1102) to enable the bin bottom plate (11034) of the bundling bin (1103) to be butted to the outlet direction of the bundling conveying mechanism (9), and as the bundling conveying mechanism (9) has a certain speed, straw particles in the bundling box body can be conveyed to a position close to the middle of the bin bottom plate, and the liquid spraying shower head (1205) sprays liquid on the straw particles in the process; when the bin bottom plate (11034) is stacked to a certain height, the operation of all the mechanisms is stopped, the downward pressing hydraulic cylinder (1111) is started, the bottom pressing plate (1110) is enabled to be pressed flat and tightly press the straw particles, then the hydraulic lifting rod (1101) is moved downwards to drive the whole bundling mechanism (11) to move downwards, the outlet direction of the bundling conveying mechanism (9) corresponds to a new position, so that the straw particles in a new round are stacked, the position of the front plate (1105) is moved upwards synchronously, the pressing operation is repeated until the sufficient silage blocks are tightly pressed in the whole bundling bin (1103), and then the operation of all the mechanisms is stopped; open back case lid (101), drive and beat bundle storehouse (1103) and shift out and beat bundle box (1102), after storehouse bottom plate (11034) lost the spacing of beating bundle box (1102), whole silage piece fell down in opening corresponding bag body (1401), then storehouse bottom plate (11034) playback, close back case lid (101) and let beat bundle storehouse (1103) playback, resume the operation of aforementioned all mechanisms this moment, move out fermentation bag (14), and use evacuating device (15) that set up in machine box (1) side to fermentation bag (14) evacuation, the completion is to the storage of silage piece.
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