CN114104602A - 一种自身具备纠偏的织物芯输送带 - Google Patents

一种自身具备纠偏的织物芯输送带 Download PDF

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CN114104602A
CN114104602A CN202111594788.XA CN202111594788A CN114104602A CN 114104602 A CN114104602 A CN 114104602A CN 202111594788 A CN202111594788 A CN 202111594788A CN 114104602 A CN114104602 A CN 114104602A
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layer
fabric core
fabric
net
buffer layer
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兰尧
杨可
屈文德
孙业斌
范旭梦
吴逸君
顾欣坚
苏鲲鹏
刘婷
沙莎
薛斌
孙万
叶聪
曹晖
邱敏
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Wuxi Boton Technology Co ltd
Wuxi Boton Conveyor Solution Co ltd
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Wuxi Boton Technology Co ltd
Wuxi Boton Conveyor Solution Co ltd
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Abstract

本发明提供一种自身具备纠偏的织物芯输送带，输送带包括上覆盖胶和下覆盖胶，上覆盖胶和下覆盖胶之间设置缓冲层、织物芯层和刚性调节层。本发明的自身具备纠偏织物芯的输送带，具有良好的自动纠偏功能，减少了输送带在运行过程中因输送带跑偏等原因造成的物料抛洒泄露现象，延长了输送带的使用寿命。

Description

一种自身具备纠偏的织物芯输送带
技术领域
本发明涉及输送带技术领域，尤其涉及一种自身具备纠偏的织物芯输送带。
背景技术
输送带在转弯路段和带子偏移时，多数情况下会出现输送带的跑偏扭转现象，造成物料泄露、抛酒；而现有的输送带一般多采用机械式强制纠偏来解决，例如：挡边辊，调偏辊，造成的结果是，皮带边部磨损过快，缩短输送带的使用寿命；所以为了解决上述问题，本发明提供一种自身具备纠偏的织物芯输送带。
发明内容
本发明的目的在于克服现有技术中存在的不足，提供一种自身具备纠偏的织物芯输送带，具有良好的自动纠偏功能，减少了输送带在运行过程中因带子跑偏等原因造成的物料抛洒泄露现象，延长了输送带的使用寿命。本发明采用的技术方案是：
一种自身具备纠偏的织物芯输送带，其中，所述输送带包括上覆盖胶和下覆盖胶，所述上覆盖胶和下覆盖胶之间设置缓冲层、织物芯层和刚性调节层。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述缓冲层包括贴胶布和设置于贴胶布两侧的胶层，所述贴胶布和胶层形成一层拼接层；贴胶布的材质和织物芯层材质相同，选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种；胶层选自天然橡胶、丁苯橡胶和聚氨酯的一种或多种。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述刚性调节层的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述刚性调节层的层数为一层或多层，当为多层时，形状为阶梯状。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述织物芯层的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述刚性调节层的宽度为织物芯输送带宽度的四分之一至二分之一。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述缓冲层的宽度等于织物芯层宽度。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述上覆盖胶和下覆盖胶之间从上到下依次设置缓冲层、刚性调节层、织物芯层和缓冲层。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述上覆盖胶和下覆盖胶之间从上到下依次设置缓冲层、织物芯层、刚性调节层和缓冲层。
优选的是，所述的自身具备纠偏的织物芯输送带，其中，所述上覆盖胶和下覆盖胶之间从上到下依次设置缓冲层、刚性调节层、织物芯层、刚性调节层和缓冲层。
本发明的自身具备纠偏织物芯输送带，通过改变织物芯输送带的内部结构，增加了刚性调节层和缓冲层，同时对织物芯层的骨架材料进行设计，使其具有更好的耐曲挠性；上覆盖胶和下覆盖胶之间设置缓冲层、织物芯层和刚性调节层，缓冲层和刚性调节层目的是为了提高织物芯输送带的柔韧性，使其在转弯路段和带子偏移的过程中可以进行自动纠正；刚性调节层宽度等于织物芯输送带的四分之一至二分之一，缓冲层宽度等于织物芯层宽度。
本发明的优点在于：
本发明的自身具备纠偏织物芯的输送带，具有良好的自动纠偏功能，减少了输送带在运行过程中因输送带跑偏等原因造成的物料抛洒泄露现象，延长了输送带的使用寿命。
附图说明
图1为本发明实施例1的结构示意图。
图2为本发明实施例2的结构示意图。
图3为本发明实施例3的结构示意图。
图4为本发明实施例4的结构示意图。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例1
一种自身具备纠偏的织物芯输送带，其中，所述输送带包括上覆盖胶1和下覆盖胶2，所述上覆盖胶1和下覆盖胶2之间从上到下依次设置缓冲层3、刚性调节层5、织物芯层4和缓冲层3。
其中，所述缓冲层3包括贴胶布和设置于贴胶布两侧的胶层，贴胶布和胶层形成一层拼接层；刚性调节层5的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m；刚性调节层5的层数为一层；织物芯层4的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种；刚性调节层5的宽度为织物芯输送带的四分之一至二分之一；缓冲层3的宽度等于织物芯层4宽度。
本实施例可以按照如下方法制备：
（1）制备上覆盖胶1、下覆盖胶2、织物芯层4、刚性调节层5；
（2）成型复合带坯：先放置织物芯层4，再复合缓冲层3，最后复合刚性调节层5（以带芯为中心居中摆放）、上覆盖胶1和下覆盖胶2，经过冷压成型；
（3）最后通过硫化平板进行硫化，制得最终成品。
实施例2
一种自身具备纠偏的织物芯输送带，其中，所述输送带包括上覆盖胶1和下覆盖胶2，所述上覆盖胶1和下覆盖胶2之间从上到下依次设置缓冲层3、织物芯层4、刚性调节层5和缓冲层3。
其中，所述缓冲层3包括贴胶布和设置于贴胶布两侧的胶层，贴胶布和胶层形成一层拼接层；刚性调节层5的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m；刚性调节层5的层数为一层；织物芯层4的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种；刚性调节层5的宽度为织物芯输送带的四分之一至二分之一；缓冲层3的宽度等于织物芯层4宽度。
实施例3
一种自身具备纠偏的织物芯输送带，其中，所述输送带包括上覆盖胶1和下覆盖胶2，所述上覆盖胶1和下覆盖胶2之间从上到下依次设置缓冲层3、刚性调节层5、织物芯层4、刚性调节层5和缓冲层3。
其中，所述缓冲层3包括贴胶布和设置于贴胶布两侧的胶层，贴胶布和胶层形成一层拼接层；刚性调节层5的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m；刚性调节层5的层数为一层；织物芯层4的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种；刚性调节层5的宽度为织物芯输送带的四分之一至二分之一；缓冲层3的宽度等于织物芯层4宽度。
实施例4
一种自身具备纠偏的织物芯输送带，其中，所述输送带包括上覆盖胶1和下覆盖胶2，所述上覆盖胶1和下覆盖胶2之间从上到下依次设置缓冲层3、刚性调节层5、织物芯层4和缓冲层3。
其中，所述缓冲层3包括贴胶布和设置于贴胶布两侧的胶层，贴胶布和胶层形成一层拼接层；刚性调节层5的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m；刚性调节层5的层数为多层，形状为阶梯状；织物芯层4的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种；刚性调节层5的宽度为织物芯输送带的四分之一至二分之一；缓冲层3的宽度等于织物芯层4宽度。
本发明的一种自身具备纠偏织物芯的输送带，具有良好的自动纠偏功能，减少了输送带在运行过程中因输送带跑偏等原因造成的物料抛洒泄露现象，延长了输送带的使用寿命。
最后所应说明的是，以上具体实施方式仅用以说明本发明的技术方案而非限制，尽管参照实例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的精神和范围，其均应涵盖在本发明的权利要求范围当中。

Claims (10)

1.一种自身具备纠偏的织物芯输送带，其特征在于，所述输送带包括上覆盖胶（1）和下覆盖胶（2），所述上覆盖胶（1）和下覆盖胶（2）之间设置缓冲层（3）、织物芯层（4）和刚性调节层（5）。
2.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述缓冲层（3）包括贴胶布和设置于贴胶布两侧的胶层，所述贴胶布和胶层形成一层拼接层。
3.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述刚性调节层（5）的材质为钢帘网、聚酯网、尼龙网或芳纶网中的一种，所述钢帘网、聚酯网、尼龙网或芳纶网的纬向材质间距为5~20mm，纬向材质直径为1.0~1.5mm，纬向材质密度为50~300根/m。
4.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述刚性调节层（5）的层数为一层或多层，当为多层时，形状为阶梯状。
5.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述织物芯层（4）的材质选自聚酯纤维、聚酰胺纤维、芳香族聚酰胺纤维、聚乙烯醇纤维、聚丙烯腈纤维、聚丙烯纤维、玻璃纤维和聚氯乙烯纤维的一种或多种。
6.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述刚性调节层（5）的宽度为织物芯输送带宽度的四分之一至二分之一。
7.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述缓冲层（3）的宽度等于织物芯层（4）宽度。
8.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述上覆盖胶（1）和下覆盖胶（2）之间从上到下依次设置缓冲层（3）、刚性调节层（5）、织物芯层（4）和缓冲层（3）。
9.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述上覆盖胶（1）和下覆盖胶（2）之间从上到下依次设置缓冲层（3）、织物芯层（4）、刚性调节层（5）和缓冲层（3）。
10.根据权利要求1所述的自身具备纠偏的织物芯输送带，其特征在于，所述上覆盖胶（1）和下覆盖胶（2）之间从上到下依次设置缓冲层（3）、刚性调节层（5）、织物芯层（4）、刚性调节层（5）和缓冲层（3）。
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