CN114102740B - Equipment for extracting pectin with high gelatinization degree from shaddock peel - Google Patents
Equipment for extracting pectin with high gelatinization degree from shaddock peel Download PDFInfo
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- CN114102740B CN114102740B CN202111171778.5A CN202111171778A CN114102740B CN 114102740 B CN114102740 B CN 114102740B CN 202111171778 A CN202111171778 A CN 202111171778A CN 114102740 B CN114102740 B CN 114102740B
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- shaddock peel
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- cutting line
- rotating
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- 244000276331 Citrus maxima Species 0.000 title claims abstract description 108
- 235000001759 Citrus maxima Nutrition 0.000 title claims abstract description 100
- 229920001277 pectin Polymers 0.000 title claims abstract description 41
- 239000001814 pectin Substances 0.000 title claims abstract description 41
- 235000010987 pectin Nutrition 0.000 title claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims abstract description 187
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000001556 precipitation Methods 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000002156 mixing Methods 0.000 abstract description 11
- 238000001914 filtration Methods 0.000 abstract description 9
- 238000000605 extraction Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 8
- 235000016068 Berberis vulgaris Nutrition 0.000 description 5
- 241000335053 Beta vulgaris Species 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 241000207199 Citrus Species 0.000 description 4
- 235000020971 citrus fruits Nutrition 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000004108 freeze drying Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 230000000415 inactivating effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000000643 oven drying Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241000219310 Beta vulgaris subsp. vulgaris Species 0.000 description 1
- CZMRCDWAGMRECN-UHFFFAOYSA-N Rohrzucker Natural products OCC1OC(CO)(OC2OC(CO)C(O)C(O)C2O)C(O)C1O CZMRCDWAGMRECN-UHFFFAOYSA-N 0.000 description 1
- 241001093501 Rutaceae Species 0.000 description 1
- 235000021536 Sugar beet Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000026058 directional locomotion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- DKAGJZJALZXOOV-UHFFFAOYSA-N hydrate;hydrochloride Chemical compound O.Cl DKAGJZJALZXOOV-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
- B26D1/553—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member with a plurality of wire-like cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
- B26D7/0633—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0045—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid alpha-D-Galacturonans, e.g. methyl ester of (alpha-1,4)-linked D-galacturonic acid units, i.e. pectin, or hydrolysis product of methyl ester of alpha-1,4-linked D-galacturonic acid units, i.e. pectinic acid; Derivatives thereof
- C08B37/0048—Processes of extraction from organic materials
Abstract
The invention relates to the technical field of biological extraction, in particular to equipment for extracting pectin with high gelatinization degree from shaddock peel, which comprises a shaddock peel cutting device, a cleaning device, a drying device, a crushing device, a mixing filtering device and a pectin precipitation device, wherein the working ends of the shaddock peel cutting device, the cleaning device, the drying device, the crushing device, the mixing filtering device and the pectin precipitation device are sequentially connected, the shaddock peel cutting device comprises a feeding channel, the feeding channel and the second conveying belt form a wide and narrow shape, at least one group of first cutting assemblies for cutting the shaddock peel in the feeding channel are arranged in the feeding channel, a plurality of groups of second cutting assemblies which are distributed horizontally at equal intervals are arranged at the discharging channel, and a working shaft of each second cutting assembly is arranged in a direction perpendicular to the working shaft of each first cutting assembly.
Description
Technical Field
The invention relates to the technical field of biological extraction, in particular to equipment for extracting pectin with high gelatinization degree from shaddock peel.
Background
The Pingshan pomelo is a evergreen fruit tree of Rutaceae, and is cultivated in Guangdong and Fujian places in China. In actual production, a large amount of shaddock peel (accounting for about 30% of the mass of the shaddock) is not fully utilized, so that serious resource waste and environmental pollution are caused. The common pectin extraction raw materials in the current commerce are apple pomace, citrus peel, beet pulp and the like. Apple pomace and citrus peel mainly come from fruit juice processing side industry, have short fresh-keeping period, are easy to decay, generate a large amount of microorganisms, then generate a large amount of pectase, degrade pectin in the apple pomace and citrus peel, and greatly reduce the yield of subsequent pectin extraction, especially the yield of high molecular weight pectin. Beet pulp is mainly derived from byproducts of sugar manufacture in beet sugar factories. Sugar beet is usually harvested before the biological mature period of beet, the beet is not mature, and pectin in the immature beet is mainly protopectin and is insoluble in water, thus increasing the extraction difficulty. And the molecular weight of the pectin extracted from the three components is small, so that the requirement of high gelatinization degree is difficult to reach. The pomelo is used as a common edible fruit, has long shelf life and is not easy to decay, and the pectin content in the pomelo peel is more than twice that of apple and citrus pulp, so that the pomelo is a good raw material for extracting pectin. The shaddock peel adopted by the invention is derived from the ripe shaddock in the lawn mountain. The pomelo peel of Pingshan pomelo is thicker, is durable in storage and transportation, has a shelf life as long as three months, is not easy to decay, and contains most of pectin in the pomelo peel. And the pomelo belongs to a high-yield stable-yield early maturing variety, has sufficient sources and is not easy to cause the problem of source shortage.
Chinese patent application No. CN201810757890.9 discloses a method for extracting pectin with high gelatinization degree from pericarpium Citri Grandis, which comprises cutting pericarpium Citri Grandis into small pieces, cleaning, sterilizing at high temperature, inactivating enzyme, oven drying, pulverizing, and sieving to obtain pericarpium Citri Grandis powder; mixing pericarpium Citri Grandis powder with hydrochloric acid water solution, adding EDTA, mixing thoroughly, and performing intermittent microwave treatment to obtain extractive solution; filtering the hot extractive solution to remove residue, and collecting filtrate; concentrating the filtrate, adding absolute ethanol for precipitation, standing at normal temperature, filtering, collecting filter residues, and washing the filter residues to obtain coarse pectin precipitate; freeze drying the crude pectin precipitate, pre-freezing, and sublimating to obtain pectin product.
However, in the existing production method, the first step of cutting the shaddock peel is usually completed manually, the cutting efficiency of the shaddock peel is lower due to thicker shaddock peel, and the volume of the shaddock peel after being cut is larger, so that the shaddock peel cannot be cleaned and is difficult to crush during cleaning.
Disclosure of Invention
Based on this, it is necessary to provide a device for extracting pectin with high gelatinization degree from shaddock peel to solve the technical problem that how to cut a large amount of shaddock peel automatically to obtain small shaddock peel rapidly, reduce the difficulty of cleaning and crushing and improve pectin preparation efficiency.
In order to solve the problems in the prior art, the invention adopts the following technical scheme:
the utility model provides a draw equipment of high gelatinization degree pectin from shaddock peel, including shaddock peel cutting device, belt cleaning device's feed end is connected to shaddock peel cutting device's discharge end, belt cleaning device connects drying device, drying device connects reducing mechanism, reducing mechanism connects mixed filter device, mixed filter device intercommunication pectin precipitation device, shaddock peel cutting device is including the base, fixed mounting has the casing on the base, the casing is through the side shield concatenation constitution of vertical setting, casing internally mounted has feed channel, feed channel passes through first conveyer belt and second conveyer belt constitutes, the work end level of first conveyer belt sets up, the second conveyer belt level sets up in the top of first conveyer belt, be provided with the guide roll of horizontal cartridge on the side shield in the second conveyer belt and make feed channel form by wide narrowing shape, feed channel's inside is provided with at least a set of first cutting element that is used for cutting shaddock peel in the feed channel, feed channel's output is provided with the discharge channel, discharge channel department is provided with multiunit equidistant horizontal distribution's second cutting element, the second cutting element is the same with the second cutting element of second cutting element structure at the same cutting element of second cutting element, the same cutting element is perpendicular to the work axis of second cutting element.
Preferably, the upper end of the shell is provided with a feed inlet, the feed inlet is a mechanism with an upper opening gradually narrowing downwards, and the lower part of the feed inlet faces to the upper part of the first conveyor belt of the feed channel.
Preferably, the first conveyor belt and the second conveyor belt of the feeding channel are driven to rotate by a relative rotation mechanism, the relative rotation mechanism comprises a first gear coaxially arranged at one end of a rotation shaft of the first conveyor belt and a second gear coaxially arranged at one end of the rotation shaft of the second conveyor belt, the first gear is meshed with the second gear, and the first gear and the second gear are driven to rotate by a first rotation driving device.
Preferably, a plurality of support rollers are further arranged below the working surface of the first conveyor belt, the support rollers are horizontally arranged at equal intervals, two ends of each support roller are inserted into the shell, and the support rollers are used for supporting the working surface of the first conveyor belt.
Preferably, the first cutting assembly comprises a cutting line, the cutting line is horizontally arranged in the feeding channel, the extending direction of the cutting line is perpendicular to the moving direction of the first conveyor belt, a first avoiding groove for avoiding the cutting line is horizontally arranged on the shell, the width of the first avoiding groove is larger than the diameter of the cutting line, one end of the cutting line is fixedly connected with a fixing rod, the other end of the cutting line is fixedly connected with the working end of the rotating mechanism, and the rotating mechanism is used for driving the cutting line to vibrate at high frequency.
Preferably, the fixing rod is vertically arranged on the sliding block, the sliding block is arranged in a limiting groove of the fixing seat in a limiting mode, and the extending direction of the limiting groove is the same as that of the cutting line.
Preferably, a spring is arranged in the limit groove and elastically connected with the sliding block and the limit groove.
Preferably, the rotating mechanism comprises a passive rotating fluted disc, the passive rotating fluted disc is inserted on a first mounting seat arranged on one side of the base, a stand column is arranged on one side of the upper part of the passive rotating fluted disc, the stand column is fixedly connected with one end of the cutting line, a second rotating driving device is arranged on one side of the passive rotating fluted disc, a rotating shaft of the second rotating driving device is parallel to a central shaft of the passive rotating fluted disc, a driving rotating gear is fixedly arranged on a working end of the second rotating driving device, the central shaft of the driving rotating gear and the rotating shaft of the second rotating driving device are coaxially arranged, and the driving rotating gear is meshed and connected with the passive rotating fluted disc.
Preferably, the base is provided with the discharge gate in feed channel's output one side, and discharge channel sets up the top at the discharge gate, and discharge channel surrounds feed channel's discharge end and discharge gate through limit baffle, and discharge channel is still including the inclined plane, and the higher one end on inclined plane sets up the discharge end one side of laminating feed channel, and the lower one side on inclined plane is towards the discharge gate.
Preferably, the limit baffle is provided with a plurality of groups of second avoidance grooves for avoiding cutting lines of the second cutting assembly, and the width of each second avoidance groove is larger than the diameter of each cutting line.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the shaddock peel cutting device, the shaddock peel is driven by the feeding channel to move through the first cutting assembly and the second cutting assembly which are mutually perpendicular in working end, so that a large amount of shaddock peel is automatically cut into small blocks, a large amount of manpower is saved, the subsequent efficiency of cleaning, drying and crushing the shaddock peel is facilitated, and the efficiency of obtaining pectin with high gelation degree is greatly improved.
2. According to the invention, the shaddock peel can be conveniently poured into the shaddock peel cutting device by a worker through the feeding hole arranged above the shell, the opening of the feeding hole is gradually narrowed downwards, the stable quantity of shaddock peel entering the feeding channel can be ensured, and a large number of shaddock peel is prevented from directly entering the feeding channel to block the feeding channel.
3. According to the invention, synchronous relative rotation of the first conveyor belt and the second conveyor belt is realized through the relative rotation mechanism, so that the rotation speed of the first conveyor belt is ensured to be the same as that of the second conveyor belt, the stable moving path of the shaddock peel is ensured, and the extrusion effect of the feeding channel on the shaddock peel is ensured.
4. According to the invention, the working surface of the first conveyor belt is supported by the supporting roller arranged below the working surface of the first conveyor belt, and the working surface of the first conveyor belt can be prevented from being deformed by the supporting roller, so that the extrusion effect between shaddock peels is ensured, the cutting quality of the first cutting assembly is ensured, the first conveyor belt can be protected, and the service life of equipment is prolonged.
5. According to the invention, the cutting line of the metal material with higher strength is horizontally arranged in the feeding channel to transversely cut the shaddock peel in the feeding channel, so that the shaddock peel is called as a strip shape.
6. According to the invention, the sliding block which is arranged in the limiting groove of the fixed seat in a limiting way is fixedly connected with one end of the cutting line, so that the sliding block can be prevented from being separated from the fixed seat when moving, and the extending direction of the limiting groove is arranged in the extending direction of the cutting line, so that the sliding block can be conveniently moved relatively when the rotating mechanism drives the cutting line to move.
7. According to the invention, one side of the sliding block is elastically connected with one side of the limiting groove through the spring, and the spring can generate continuous elasticity and tension on the sliding block, so that the tension of the cutting line is ensured, and the cutting effect of the cutting line is ensured.
8. According to the invention, the position of the upright post is driven to change by the rotation of the passive rotary fluted disc, so that the cutting line is pulled to perform rapid high-frequency reciprocating motion, and the cutting effect of the cutting line on the shaddock peel is better.
9. According to the invention, through the inclined plane arranged at one side of the discharge end of the first conveyor belt, the shaddock peel can be ensured to drop to the position of the base from the inclined plane and completely contact with the working end of the second cutting assembly to cut, and the shaddock peel cannot remain on the working surface of the first conveyor belt to influence the working of the first conveyor belt.
10. According to the invention, the limiting baffle is provided with the plurality of second avoidance grooves with the width larger than that of the cutting line, so that the cutting line can conveniently penetrate through the discharging channel to cut the shaddock peel passing through the discharging channel for the second time, and damage to the limiting baffle caused by contact of the cutting line with the limiting baffle during reciprocating movement can be avoided.
Drawings
FIG. 1 is a perspective view of an embodiment;
fig. 2 is a perspective view of a shaddock peel cutting device according to an embodiment;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
fig. 4 is a second perspective view of the shaddock peel cutting device according to the embodiment;
FIG. 5 is an enlarged view of a portion at B of FIG. 4;
fig. 6 is a side view of the shaddock peel cutting device of the embodiment;
FIG. 7 is a cross-sectional view taken at C-C of FIG. 6;
FIG. 8 is a partial enlarged view at D of FIG. 7;
fig. 9 is a schematic view of the internal structure of the shaddock peel cutting device according to the embodiment;
fig. 10 is a partial structural perspective view of the shaddock peel cutting device according to the embodiment, with the first cutting assembly and the second cutting assembly removed; the method comprises the steps of carrying out a first treatment on the surface of the
FIG. 11 is a perspective view of a first cutting assembly of an embodiment;
FIG. 12 is an enlarged view of a portion at F of FIG. 11;
FIG. 13 is an enlarged view of a portion at G of FIG. 11;
FIG. 14 is a perspective view of a portion of the structure of the base of the embodiment and a second cutting assembly;
the reference numerals in the figures are:
1 a-shaddock peel cutting device; 1 b-a cleaning device; 1 c-a drying device; 1 d-a crushing device; 1 e-a mixing filtration device; 1 f-pectin precipitation device;
2-a base; 2 a-a first mount; 2 b-a discharge hole;
3-a housing; 3 a-side baffles; 3 b-a feed inlet; 3 c-a first avoidance slot;
4-a feed channel; 4 a-a first conveyor belt; 4 b-a second conveyor belt; 4b 1-guide rolls; 4 c-a relative rotation mechanism; 4c 1-a first gear; 4c 2-a second gear; 4c 3-a first rotary drive; 4 d-backing roll;
5-a first cutting assembly; 5 a-cutting line; 5 b-a fixed rod; 5b 1-a slider; 5b 2-fixing seat; 5b 3-limit grooves; 5b 4-spring; 5 c-a rotation mechanism; 5c 1-passively rotating the toothed disc; 5c 2-upright posts; 5c 3-a second rotary drive; 5c 4-a driving rotation gear;
6-a discharge channel; 6 a-limit baffles; 6 b-inclined plane; 6 c-a second avoidance groove;
7-a second cutting assembly.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
As shown in fig. 1 to 7: the utility model provides an equipment of high gelatinization degree pectin is drawed from shaddock peel, including shaddock peel cutting device 1a, the feed end of belt cleaning device 1b is connected to the discharge end of shaddock peel cutting device 1a, belt cleaning device 1b connects drying device 1c, drying device 1c connects reducing mechanism 1d, reducing mechanism 1d connects mixing filter device 1e, mixing filter device 1e intercommunication pectin precipitation device 1f, shaddock peel cutting device 1a is including base 2, fixed mounting has casing 3 on the base 2, casing 3 splice through the side shield 3a of vertical setting constitutes, casing 3 internally mounted has feed channel 4, feed channel 4 constitutes through first conveyer belt 4a and second conveyer belt 4b, the work end level of first conveyer belt 4a sets up in the top of first conveyer belt 4a, be provided with the guide roll 4b1 of horizontal cartridge on side shield 3a makes feed channel 4 form by wide narrow shape in the second conveyer belt 4b, the inside of feed channel 4 is provided with at least one set of first cutting channel 5 that is used for carrying out cutting component 5 in the feed channel 4, the first cutting component's of second cutting component 5 is provided with the second cutting component 5 in the same horizontal direction of the first cutting component 5, the second cutting component is provided with the second cutting component 5 in the same horizontal direction of the first cutting component 5 cutting component's the first cutting component's 5 cutting component's the horizontal direction, the output channel's 5 cutting component is provided with the second cutting component is in the same horizontal direction as the second cutting component 5 cutting component is provided with the cutting component 5 cutting 4b 5 is 5 cutting 5 is 5.
Based on the above embodiment, the method for extracting pectin with high gelatinization degree from shaddock peel by staff comprises cutting shaddock peel into small blocks in shaddock peel cutting device 1a, cleaning in cleaning device 1b, sterilizing and inactivating enzyme at high temperature and oven drying shaddock peel in drying device 1c after cleaning, pulverizing and sieving small blocks of shaddock peel by pulverizing device 1d to obtain shaddock peel powder for later use, transferring shaddock peel powder into mixing and filtering device 1e, mixing with hydrochloric acid aqueous solution, adding EDTA, mixing thoroughly, and performing intermittent microwave treatment to obtain extract; filtering the hot extractive solution to remove residue, and collecting filtrate; concentrating the filtrate, adding absolute ethanol for precipitation, standing at normal temperature, filtering, collecting filter residues, and washing the filter residues to obtain coarse pectin precipitate; and (3) putting the crude pectin precipitate into a pectin precipitation device 1f for freeze drying, pre-freezing and sublimating to obtain a pectin finished product. The obtained cleaning device 1b, the drying device 1c, the crushing device 1d, the mixing and filtering device 1e and the pectin sedimentation device 1f all adopt the prior art, which is not repeated herein, the shaddock peel cutting device 1a in the embodiment comprises a base 2 and a shell 3, the shaddock peel enters the shell 3 and moves in a feeding channel 4, the feeding channel 4 forms a directional movement path of the shaddock peel through a first conveyor belt 4a and a second conveyor belt 4b, the first conveyor belt 4a and the second conveyor belt 4b can be belt-type conveyor belts, a feeding channel 4 which is narrowed by a width is formed between the second conveyor belt 4b and the first conveyor belt 4a conveniently, the shaddock peel moves in the feeding channel 4 to gradually extrude and contact a first cutting assembly 5 arranged in the feeding channel 4, so that the cutting quality of the shaddock peel is ensured, the first cutting assembly 5 transversely cuts the shaddock peel in the feeding channel 4 to form strips, when the cut strip shaddock peel moves to the discharging channel 6 along with the first conveying belt 4a to be discharged, the working ends of the second cutting assemblies 7 arranged at the discharging channel 6 in a contact mode are contacted, the working shafts of the second cutting assemblies 7 are arranged in the direction perpendicular to the working shafts of the first cutting assemblies 5, the extruded shaddock peel is contacted with the working ends of the second cutting assemblies 7 in the falling process of the discharging channel 6 to be cut for the second time, so that the shaddock peel forms small blocks.
Further, in order to solve the problem of how to ensure that the shaddock peel smoothly enters the feeding channel 4, as shown in fig. 4 and 7: the upper end of the housing 3 is provided with a feed port 3b, the feed port 3b is a mechanism with an upper opening gradually narrowing downwards, and the lower part of the feed port 3b faces to the upper part of the first conveyor belt 4a of the feed channel 4.
Based on the above-mentioned embodiment, the above-mentioned problem has been solved through feed inlet 3b to casing 3 that this application provided, and feed inlet 3b sets up in the top of casing 3 can make things convenient for the staff to introduce the shaddock skin into feed inlet 3b, and feed inlet 3 b's opening narrows down gradually can guarantee to get into the shaddock skin stable in quantity in the feed channel 4 to prevent that a large amount of shaddock skin from directly getting into in the feed channel 4 to block up feed channel 4.
Further, in order to solve the problem of how to ensure that the conveying direction of the first conveyor belt 4a is the same as that of the second conveyor belt 4b, as shown in fig. 3: the first conveyor belt 4a and the second conveyor belt 4b of the feeding channel 4 are driven to rotate by a relative rotation mechanism 4c, the relative rotation mechanism 4c comprises a first gear 4c1 coaxially arranged at one end of a rotation shaft of the first conveyor belt 4a and a second gear 4c2 coaxially arranged at one end of a rotation shaft of the second conveyor belt 4b, the first gear 4c1 is meshed with the second gear 4c2, and the first gear 4c1 and the second gear 4c2 are driven to rotate by a first rotation driving device 4c 3.
Based on the above embodiment, the first conveyor belt 4a and the second conveyor belt 4b provided by the present application perform synchronous relative rotation through the relative rotation mechanism 4c, the first gear 4c1 coaxially disposed at one end of the rotation shaft of the first conveyor belt 4a is engaged with the second gear 4c2 coaxially disposed at one end of the rotation shaft of the second conveyor belt 4b, so that when the first conveyor belt 4a rotates, the second conveyor belt 4b and the first conveyor belt 4a rotate relatively, the first rotation driving device 4c3 is used for driving the first gear 4c1 and the second gear 4c2 to rotate, the working end of the first rotation driving device 4c3 may be fixedly mounted at the central axis of the first gear 4c1 or the central axis of the second gear 4c2, and the first rotation driving device 4c3 may be a servo motor.
Further, in order to solve the problem of how to avoid deformation of the working end of the first conveyor belt 4a caused by extrusion of a large amount of shaddock peels, as shown in fig. 7: a plurality of support rollers 4d are further arranged below the working surface of the first conveyor belt 4a, the support rollers 4d are horizontally arranged at equal intervals, two ends of the support rollers 4d are inserted on the shell 3, and the support rollers 4d are used for supporting the working surface of the first conveyor belt 4 a.
Based on the above-mentioned embodiment, the application provides a backing roll 4d cartridge is on casing 3 and set up and support first conveyer belt 4 a's working face under first conveyer belt 4a, when shaddock skin and second conveyer belt 4 b's working face contact gradually extrudees in to feed channel 4, backing roll 4d can prevent that first conveyer belt 4 a's working face from warping to guaranteed the extrusion effect between the shaddock skin, guaranteed the cutting quality of first cutting assembly 5, also can protect first conveyer belt 4a, improved the life of equipment.
Further, in order to solve the problem of how the first cutting assembly 5 effectively cuts the shaddock peel, as shown in fig. 9 to 11: the first cutting assembly 5 comprises a cutting line 5a, the cutting line 5a is horizontally arranged in the feeding channel 4, the extending direction of the cutting line 5a is perpendicular to the moving direction of the first conveyor belt 4a, a first avoiding groove 3c for avoiding the cutting line 5a is horizontally arranged on the shell 3, the width of the first avoiding groove 3c is larger than the diameter of the cutting line 5a, one end of the cutting line 5a is fixedly connected with a fixing rod 5b, the other end of the cutting line 5a is fixedly connected with the working end of the rotating mechanism 5c, and the rotating mechanism 5c is used for driving the cutting line 5a to vibrate at high frequency.
Based on the above-mentioned embodiment, the first cutting assembly 5 that this application provided cuts the shaddock peel in to feed channel 4 through cutting line 5a, cutting line 5a adopts the higher metal material of intensity, cutting line 5a level sets up in feed channel 4 carries out horizontal cutting to the shaddock peel in the feed channel 4, make the shaddock peel be called the strip, thereby first cutting assembly 5 can set up multiunit and cutting line 5 a's level difference reaches more meticulous cutting effect, cutting line 5 a's one end is connected with rotary mechanism 5 c's work end, rotary mechanism 5c can drive cutting line 5a and carry out high-frequency quick travel, thereby reach more effectual cutting.
Further, in order to solve the problem that when the rotation mechanism 5c drives one end of the cutting line 5a to move, the fixing rod 5b is fixed in position, which may cause the cutting line 5a to break due to the rapid change of the tension of the cutting line 5a, as shown in fig. 12: the fixed rod 5b is vertically arranged on the sliding block 5b1, the sliding block 5b1 is arranged in a limiting groove 5b3 of the fixed seat 5b2 in a limiting mode, and the extending direction of the limiting groove 5b3 is the same as that of the cutting line 5 a.
Based on the above embodiment, the fixing rod 5b provided by the application is vertically arranged above the sliding block 5b1, the sliding block 5b1 is limitedly arranged in the limiting groove 5b3 of the fixed seat 5b2, the sliding block 5b1 can be prevented from being separated from the fixed seat 5b2 when moving, the extending direction of the limiting groove 5b3 is arranged in the extending direction of the cutting line 5a, and the sliding block 5b1 can be moved relatively when the cutting line 5a is driven by the rotating mechanism 5 c.
Further, in order to solve the problem of how the slider 5b1 adjusts when the tension of the cutting line 5a changes after moving in the limit groove 5b3, as shown in fig. 12: a spring 5b4 is arranged in the limit groove 5b3, and the spring 5b4 is elastically connected with the sliding block 5b1 and the limit groove 5b3.
Based on the above embodiment, the spring 5b4 provided by the present application is elastically connected with one side of the slider 5b1 and one side of the limit groove 5b3, the extending direction of the spring 5b4 is set in the moving direction of the slider 5b1, the spring 5b4 can generate continuous elastic force and tensile force to the slider 5b1, and when the rotating mechanism 5c pulls one end of the cutting line 5a, the spring 5b4 can provide the force opposite to the other end of the cutting line 5a, thereby ensuring the tightness of the cutting line 5a and guaranteeing the cutting effect of the cutting line 5 a.
Further, in order to solve the problem of how the rotation mechanism 5c drives the cutting wire 5a to perform high-frequency rapid movement, as shown in fig. 13: the rotating mechanism 5c comprises a passive rotating fluted disc 5c1, the passive rotating fluted disc 5c1 is inserted on a first mounting seat 2a arranged on one side of the base 2, a stand column 5c2 is arranged on one side of the upper portion of the passive rotating fluted disc 5c1, the stand column 5c2 is fixedly connected with one end of a cutting line 5a, a second rotating driving device 5c3 is arranged on one side of the passive rotating fluted disc 5c1, a rotating shaft of the second rotating driving device 5c3 is parallel to a central shaft of the passive rotating fluted disc 5c1, a driving rotating gear 5c4 is fixedly arranged on a working end of the second rotating driving device 5c3, a central shaft of the driving rotating gear 5c4 is coaxially arranged with a rotating shaft of the second rotating driving device 5c3, and the driving rotating gear 5c4 is meshed with the passive rotating fluted disc 5c 1.
Based on the above-mentioned embodiment, the rotary mechanism 5c that this application provided is through the stand 5c2 that the top one side of passive rotatory fluted disc 5c1 set up and the one end fixed connection of cutting line 5a, and the center pin parallel arrangement of stand 5c2 is on the center pin one side of passive rotatory fluted disc 5c1, thereby passive rotatory fluted disc 5c1 cartridge is on the first mount pad 2a that base 2 one side set up stable passive rotatory fluted disc 5c 1's axis position, and passive rotatory fluted disc 5c1 drives the rotatory rotation of the initiative rotary gear 5c4 that is connected with passive rotatory fluted disc 5c1 through second rotary drive device 5c3, second rotary drive device 5c3 can be servo motor, thereby the rotatory position that drives stand 5c2 of passive rotatory fluted disc 5c1 changes and pulls cutting line 5a and carry out quick high-frequency reciprocating motion for cutting effect of cutting line 5a to the shaddock skin is better.
Further, in order to solve the problem of how to ensure that the cut shaddock peel is accurately contacted with the second cutting assembly 7 for secondary cutting, as shown in fig. 14: the base 2 is provided with discharge gate 2b in feed channel 4's output one side, and discharge channel 6 sets up in discharge gate 2 b's top, and discharge channel 6 surrounds feed channel 4's discharge end and discharge gate 2b through limit baffle 6a, and discharge channel 6 is still including inclined plane 6b, and inclined plane 6 b's higher one end sets up laminating feed channel 4's discharge end one side, and inclined plane 6 b's lower one side is towards discharge gate 2b.
Based on the above-mentioned embodiment, the discharge channel 6 that this application provided sets up the discharge end at feed channel 4, the shaddock skin moves to discharge channel 6 department after first cutting assembly 5 cutting following first conveyer belt 4a, inclined plane 6b sets up and can guarantee that the shaddock skin can not remain on the working face of first conveyer belt 4a and cause the influence to the work of first conveyer belt 4a on the discharge end one side of first conveyer belt 4a, the shaddock skin drops to the 2c0 of base 2 by inclined plane 6b department, limit baffle 6 a's existence can guarantee that the shaddock skin gets into the feed end of belt cleaning device 1b in 2c0 completely, also can guarantee that the shaddock skin contacts with the working end of second cutting assembly 7 completely, the shaddock skin receives the gravity of self and accomplishes the cutting after the pressure of top shaddock skin contacts with the cutting line 5a of second cutting assembly 7, banding shaddock skin becomes little cubic shaddock skin.
Further, in order to solve the problem how the working end of the second cutting assembly 7 is arranged in the outfeed channel 6, it is shown in fig. 5 and 14: the limit baffle 6a is provided with a plurality of groups of second avoidance grooves 6c which avoid the cutting lines 5a of the second cutting assembly 7, and the width of each second avoidance groove 6c is larger than the diameter of each cutting line 5 a.
Based on the above-mentioned embodiment, be provided with a plurality of second of dodging the cutting line 5a of second cutting assembly 7 on the limit baffle 6a that this application provided and dodge groove 6c, the groove 6c can be dodged to the second and the cutting line 5a is passed discharge channel 6 and is carried out the secondary cutting to the shaddock peel through discharge channel 6, and the groove 6c is dodged to the second width that is greater than cutting line 5a can avoid cutting line 5a to cause the damage to limit baffle 6a with limit baffle 6a contact when reciprocating movement.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. The utility model provides an equipment for extracting high gelatinization degree pectin from shaddock peel, including shaddock peel cutting device (1 a), the feed end of belt cleaning device (1 b) is connected to the discharge end of shaddock peel cutting device (1 a), belt cleaning device (1 b) connect drying device (1 c), drying device (1 c) connect reducing mechanism (1 d), mixed filter equipment (1 e) are connected to reducing mechanism (1 d), mixed filter equipment (1 e) intercommunication pectin precipitation device (1 f), a serial communication port, shaddock peel cutting device (1 a) is including base (2), fixed mounting has casing (3) on base (2), casing (3) are through vertical side shield (3 a) concatenation constitution, casing (3) internally mounted have feed channel (4), feed channel (4) are through first conveyer belt (4 a) and second conveyer belt (4 b) constitution, the work end level of first conveyer belt (4 a) sets up, second conveyer belt (4 b) level sets up in the top of first conveyer belt (4 a), second conveyer belt (4 b) are provided with horizontal cartridge in side shield (4 a) and are used for cutting channel (4) to form a group at least one to cut feeding channel (4) in the side shield (4) of cutting channel (5), the working shaft of the first cutting assembly (5) is horizontally arranged in the direction perpendicular to the moving path of the feeding channel (4), a discharging channel (6) is arranged at the output end of the feeding channel (4), a plurality of groups of second cutting assemblies (7) which are horizontally distributed at equal intervals are arranged at the discharging channel (6), the second cutting assemblies (7) are identical in structure with the first cutting assembly (5), and the working shaft of the second cutting assembly (7) is arranged in the direction perpendicular to the working shaft of the first cutting assembly (5);
the first cutting assembly (5) comprises a cutting line (5 a), the cutting line (5 a) is horizontally arranged in the feeding channel (4), the extending direction of the cutting line (5 a) is perpendicular to the moving direction of the first conveyor belt (4 a), a first avoiding groove (3 c) for avoiding the cutting line (5 a) is horizontally arranged on the shell (3), the width of the first avoiding groove (3 c) is larger than the diameter of the cutting line (5 a), one end of the cutting line (5 a) is fixedly connected with a fixing rod (5 b), the other end of the cutting line (5 a) is fixedly connected with the working end of the rotating mechanism (5 c), and the rotating mechanism (5 c) is used for driving the cutting line (5 a) to vibrate at high frequency;
the base (2) is provided with a discharge port (2 b) at one side of the output end of the feed channel (4), the discharge channel (6) is arranged above the discharge port (2 b), the discharge channel (6) surrounds the discharge end of the feed channel (4) and the discharge port (2 b) through a limit baffle (6 a), the discharge channel (6) further comprises an inclined surface (6 b), one higher end of the inclined surface (6 b) is provided with one side of the discharge end attached to the feed channel (4), and one lower side of the inclined surface (6 b) faces the discharge port (2 b);
the limiting baffle (6 a) is provided with a plurality of groups of second avoidance grooves (6 c) for avoiding cutting lines (5 a) of the second cutting assembly (7), and the width of each second avoidance groove (6 c) is larger than the diameter of each cutting line (5 a).
2. The device for extracting pectin with high gelatinization degree from shaddock peel according to claim 1, wherein a feed inlet (3 b) is arranged at the upper end of the shell (3), the feed inlet (3 b) is a mechanism with an upper opening gradually narrowing downwards, and the lower part of the feed inlet (3 b) faces to the upper part of a first conveyor belt (4 a) of the feed channel (4).
3. The equipment for extracting pectin with high gelatinization degree from shaddock peel according to claim 1, wherein the first conveyor belt (4 a) and the second conveyor belt (4 b) of the feeding channel (4) are driven to rotate by a relative rotation mechanism (4 c), the relative rotation mechanism (4 c) comprises a first gear (4 c 1) coaxially arranged at one end of a rotation shaft of the first conveyor belt (4 a) and a second gear (4 c 2) coaxially arranged at one end of a rotation shaft of the second conveyor belt (4 b), the first gear (4 c 1) is connected with the second gear (4 c 2) in a meshing manner, and the first gear (4 c 1) and the second gear (4 c 2) are driven to rotate by a first rotation driving device (4 c 3).
4. The device for extracting pectin with high gelatinization degree from shaddock peel according to claim 1, wherein a plurality of supporting rollers (4 d) are further arranged below the working surface of the first conveyor belt (4 a), the supporting rollers (4 d) are horizontally arranged at equal intervals, two ends of the supporting rollers (4 d) are inserted on the shell (3), and the supporting rollers (4 d) are used for supporting the working surface of the first conveyor belt (4 a).
5. The device for extracting pectin with high gelatinization degree from shaddock peel according to claim 1, wherein the fixing rod (5 b) is vertically arranged on the sliding block (5 b 1), the sliding block (5 b 1) is arranged in a limiting groove (5 b 3) of the fixing seat (5 b 2) in a limiting mode, and the extending direction of the limiting groove (5 b 3) is the same as that of the cutting line (5 a).
6. The device for extracting pectin with high gelatinization degree from shaddock peel according to claim 5, wherein a spring (5 b 4) is arranged in the limiting groove (5 b 3), and the spring (5 b 4) is elastically connected with the sliding block (5 b 1) and the limiting groove (5 b 3).
7. The device for extracting pectin with high gelatinization degree from shaddock peel according to claim 1, wherein the rotating mechanism (5 c) comprises a passive rotating fluted disc (5 c 1), the passive rotating fluted disc (5 c 1) is inserted on a first mounting seat (2 a) arranged on one side of the base (2), a stand column (5 c 2) is arranged on one side above the passive rotating fluted disc (5 c 1), the stand column (5 c 2) is fixedly connected with one end of a cutting line (5 a), a second rotating driving device (5 c 3) is arranged on one side of the passive rotating fluted disc (5 c 1), a rotating shaft of the second rotating driving device (5 c 3) is parallel to a central shaft of the passive rotating fluted disc (5 c 1), an active rotating gear (5 c 4) is fixedly arranged on a working end of the second rotating driving device (5 c 3), and the central shaft of the active rotating gear (5 c 4) is coaxially arranged with the rotating shaft of the second rotating driving device (5 c 3), and the active rotating gear (5 c 4) is meshed with the passive rotating fluted disc (5 c 1).
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