CN110403204B

CN110403204B - Special equipment for beverage production and processing

Info

Publication number: CN110403204B
Application number: CN201910823556.3A
Authority: CN
Inventors: 李学信
Original assignee: Hunan Xiangying Food Technology Co ltd
Current assignee: Shanghai Yuanyuyi Food Technology Co ltd
Priority date: 2019-09-02
Filing date: 2019-09-02
Publication date: 2022-01-18
Anticipated expiration: 2039-09-02
Also published as: CN110403204A

Abstract

The invention discloses a special equipment for beverage production and processing, which comprises a frame, and a conveying device is arranged on the frame. The upper end of the die is provided with a die hole, the bottom of the die hole is provided with a template that can be lifted and lowered, the upper end of the template is provided with a conical protrusion, and the upper end of the die hole is provided with a conical protrusion. There is a feeding roller at the opening, and the feeding roller is connected with the rotating drive mechanism; a hopper is arranged on one side of the conveying mechanism, and a punching device is arranged on the other side; the discharge port under the hopper is located directly above the mold; , hollow tube and telescopic mechanism for punching to remove nucleolus. The purpose of the present invention is to provide a special equipment for beverage production and processing, which can align and position the concave holes on apples and quickly remove the nucleolus, thereby greatly reducing labor intensity and improving production efficiency.

Description

Special equipment for beverage production and processing

Technical Field

The invention belongs to the technical field of fruit juice beverage production equipment, and particularly relates to special equipment for producing and processing beverages.

Background

The apple vinegar beverage is an apple vinegar beverage prepared by taking apple vinegar as a raw material and then adding apple juice and other raw materials, and is commonly referred to as apple vinegar. The apple vinegar beverage contains pectin, vitamins, minerals and enzymes, the acidic components of the apple vinegar beverage can dredge and soften blood vessels, kill germs, enhance the immunity and antiviral ability of human bodies, improve the digestive system and the like, and the apple vinegar beverage also has the effects of whitening, sterilizing, fading melanin, rapidly eliminating aged cutin and the like, maintaining beauty and keeping young. Therefore, the apple vinegar beverage is more and more favored by consumers with unique flavor and a plurality of health care functions, and the market prospect is very good.

In the process of preparing the apple vinegar beverage, the raw material selection, washing, crushing, juicing (pulping), fruit juice adjustment, fermentation, aging and blending are sequentially carried out. Before crushing and juicing, in order to prevent peculiar smell from occurring in the beverage, the apples need to be subjected to stoning treatment and then to pulping. The existing manual denucleation treatment generally wastes time and labor, and the denucleation effect is not ideal, so that a special denucleation device is needed to be developed.

Disclosure of Invention

The invention aims to solve the problems, and provides special equipment for producing and processing the beverage, which can automatically align and position the concave holes on the apples and quickly remove kernels in the apples by a stamping device, so that the labor intensity of workers is greatly reduced, and the production efficiency is improved.

In order to realize the purpose, the invention adopts the technical scheme that: a special device for producing and processing beverages comprises a rack, wherein a conveying device is horizontally arranged on the rack and comprises a conveying roller, a conveying mechanism, a gear assembly and a stepping motor, the conveying mechanism consists of a plurality of dies which are hinged end to end and is arranged on the conveying roller in a horizontally erected mode and in transmission connection with the conveying roller, and one end of the conveying roller is in transmission connection with an output shaft of the stepping motor through the gear assembly; the upper end of the die is provided with a die hole with an upward opening, the bottom of the die hole is provided with a liftable die plate, the upper end of the die plate, which is positioned at the center of the die hole, is provided with a conical bulge, the opening at the upper end of the die hole is provided with a material stirring roller capable of rotating around a horizontal shaft, the material stirring roller is in transmission connection with a rotary driving mechanism, and the axes of a plurality of material stirring rollers at the orifice of the die hole are vertical; a hopper is arranged on the feeding side of the conveying mechanism, and a stamping device is arranged on the discharging side of the conveying mechanism; the discharge hole below the hopper is positioned right above the die; the punching device comprises a pressing plate, a hollow pipe and a telescopic mechanism, wherein the pressing plate is horizontally arranged right above the die, the hollow pipe is vertical and penetrates through the pressing plate, a cutting edge is arranged at the lower end of the hollow pipe, and the upper end of the hollow pipe is connected with the extending end of the telescopic mechanism.

Furthermore, the telescopic mechanism is fixedly arranged on the portal bracket above the rack, the telescopic end of the telescopic mechanism is horizontally provided with a mounting plate, the upper end of the hollow pipe can be rotatably arranged on the mounting plate around the axis of the hollow pipe, and the outer surface of the hollow pipe is provided with a spiral groove; the pressing plate is provided with a through hole in clearance fit with the hollow pipe, and the inner wall of the through hole is provided with a limiting column matched with the spiral groove; the cutting edge is provided with a saw-toothed shape.

Furthermore, the rotary driving mechanism comprises a transmission shaft and a bevel gear assembly, the material stirring roller and the transmission shaft are coaxially arranged, the end part of the transmission shaft is coaxially provided with a roller, and the rack is horizontally provided with a section of guide rail matched with the roller; two perpendicular material stirring rollers are in transmission connection through a bevel gear component.

Furthermore, the bottom of the template and the bottom in the die hole are tightly propped through a spring, a sliding groove is formed in the inner wall below the die hole, and a clamping tooth in clearance fit with the sliding groove is formed in the template.

Furthermore, an elastic pad is arranged on the inner wall of the middle part of the die hole.

Furthermore, a material containing box is arranged at the upper end of the mounting plate, and the bottom of the material containing box is communicated with the hollow pipe.

Furthermore, a plurality of die holes are uniformly distributed on the upper end of the die, and the number of the hollow pipes is the same as that of the die holes; the discharge gate inboard is equipped with the baffle, a plurality of discharging channel are separated into with the discharge gate to the baffle, and each discharging channel is located the nib directly over.

Furthermore, a vibration motor is arranged on the outer side of the hopper.

Furthermore, a guide inclined plane is arranged at the bottom of the pressing plate close to the feeding side.

The invention has the beneficial effects that: this equipment can be automatically to shrinkage pool alignment location on the apple to get rid of its inside nucleolus fast through stamping device, reduced workman's intensity of labour by a wide margin, improve production efficiency.

1. In the invention, when the extension end of the telescopic mechanism pushes the mounting plate downwards to move downwards, the hollow pipe moves downwards, and the hollow pipe is forced to rotate forwards due to the limiting effect of the limiting column on the spiral groove, so that the sawteeth at the lower end of the hollow pipe can cut the apple more easily and easily, and the cut surface is more complete; when moving upwards, the hollow tube is reversed.

2. In the invention, the core removal operation is simultaneously carried out on a plurality of die holes, so that the efficiency is higher; and each discharging channel feeds materials into the die hole respectively, so that the ordered operation is ensured.

3. When the mould carrying the apples passes through the bottom of the pressing plate, the apples are pressed downwards into the bottom in the mould hole under the action of the guide inclined plane, so that the apples are ejected and unloaded under the action of upward elasticity of the mould plate after the kernels are conveniently removed.

4. The special equipment can assist in manually straightening more than 80% of apples, enables the concave holes on the apples to be aligned with the stamping device, is convenient for removing kernels, has high automation degree, and is suitable for large-scale popularization and use.

Drawings

Fig. 1 is a schematic front view of the present invention.

FIG. 2 is an enlarged view of a portion A of FIG. 1 according to the present invention.

FIG. 3 is a schematic front view of the mold shown in FIG. 1 according to the present invention.

FIG. 4 is a schematic top view of FIG. 3 according to the present invention.

FIG. 5 is an enlarged view of a portion B of FIG. 1 according to the present invention.

FIG. 6 is a schematic view of the structure of FIG. 5 in the direction of C according to the present invention.

FIG. 7 is a schematic view of the structure of FIG. 1 taken along direction D.

The text labels in the figures are represented as: 1. a frame; 2. a conveying device; 21. a conveying roller; 22. a conveying mechanism; 221. a die hole; 222. a template; 223. a conical projection; 224. a material stirring roller; 2241. a drive shaft; 2242. a bevel gear assembly; 2243. a roller; 2244. a guide rail; 225. a spring; 226. a chute; 227. clamping teeth; 228. an elastic pad; 23. a gear assembly; 24. a stepping motor; 3. a hopper; 31. a discharge port; 32. a partition plate; 33. a vibration motor; 4. a stamping device; 41. pressing a plate; 42. a hollow tube; 421. cutting edges; 422. a helical groove; 423. a limiting column; 43. a telescoping mechanism; 44. mounting a plate; 441. a material containing box.

Detailed Description

The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.

As shown in fig. 1 to 7, the specific structure of the present invention is: a beverage production processing special device comprises a rack 1, wherein a working platform is arranged on the rack 1, a conveying device 2 is horizontally arranged on the rack 1, the conveying device 2 comprises a conveying roller 21, a conveying mechanism 22, a gear assembly 23 and a stepping motor 24, the conveying mechanism 22 consists of a plurality of dies which are hinged end to end and is arranged on the conveying roller 21 through a horizontal frame in a transmission connection mode, when the plurality of dies are conveyed, the bottoms of the dies slide on the working platform, and one end of the conveying roller 21 is in transmission connection with an output shaft of the stepping motor 24 through the gear assembly 23; the upper end of the die is provided with a die hole 221 with an upward opening, the bottom of the die hole 221 is provided with a liftable die plate 222, the upper end of the die plate 222 is provided with a conical bulge 223 at the center of the die hole 221, the opening at the upper end of the die hole 221 is provided with a material shifting roller 224 capable of rotating around a horizontal shaft, the outer circumferential surface of the material shifting roller 224 is provided with an arc shape matched with the outer surface of the apple, and the outer circumferential surface of the material shifting roller is provided with an anti-skid rubber pad; the material stirring rollers 224 are in transmission connection with a rotary driving mechanism, and the axes of the material stirring rollers 224 at the orifices of the die holes 221 are vertical; preferably, the rotating speeds of two adjacent material stirring rollers 224 at the die hole 221 are different, so that a differential speed is formed; a hopper 3 is arranged on the feeding side of the conveying mechanism 22, and a stamping device 4 is arranged on the discharging side; the discharge port 31 below the hopper 3 is positioned right above the die; stamping device 4 includes clamp plate 41, hollow tube 42 (by food level stainless steel material is made, intensity is high) and telescopic machanism 43, directly over the mould was located to clamp plate 41 level, hollow tube 42 is vertical and runs through clamp plate 41 and set up, and its lower extreme is equipped with blade 421, and the upper end is connected with telescopic machanism 43's the end that stretches out.

Preferably, the telescopic mechanism 43 is fixedly arranged on the portal bracket above the frame 1, the telescopic end of the telescopic mechanism is horizontally provided with a mounting plate 44, the upper end of the hollow tube 42 can be rotatably arranged on the mounting plate 44 around the axis thereof, and the outer surface thereof is provided with a spiral groove 422; a through hole in clearance fit with the hollow tube 42 is formed in the pressing plate 41, and a limiting column 423 matched with the spiral groove 422 is formed in the inner wall of the through hole; the cutting edge 421 is provided with a saw-toothed shape. The telescopic mechanism 43 is preferably a hydraulic oil cylinder, when the extending end of the telescopic mechanism 43 pushes the mounting plate 44 downwards to move downwards, so that the hollow tube 42 moves downwards, and the limiting column 423 limits the spiral groove 422 to force the hollow tube 42 to rotate forwards, so that the sawteeth at the lower end of the telescopic mechanism can cut the apple more easily and easily, and the cut surface is more complete; when moving upward, the hollow tube 42 reverses.

Preferably, the rotary driving mechanism comprises a transmission shaft 2241 and a bevel gear assembly 2242, the material stirring roller 224 and the transmission shaft 2241 are coaxially arranged, the end part of the transmission shaft 2241 is coaxially provided with a roller 2243, and a section of guide rail 2244 matched with the roller 2243 is horizontally arranged on the rack 1; the two vertical material stirring rollers 224 are in transmission connection through a bevel gear assembly 2242. When the mould removed, gyro wheel 2243 and guide rail 2244 contact, gyro wheel 2243 rotates to drive material shifting roller 224 through transmission shaft 2241 and rotate, the transmission is steady.

Preferably, the bottom of the mold plate 222 and the bottom of the mold hole 221 are tightly pressed by a spring 225, a sliding groove 226 is arranged on the inner wall below the mold hole 221, and a latch 227 in clearance fit with the sliding groove 226 is arranged on the mold plate 222.

Preferably, an elastic pad 228 is disposed on an inner wall of the middle portion of the die hole 221. The elastic pad 228 compresses and positions the apple to prevent the apple from being disturbed during the process of being pitted.

Preferably, a material containing box 441 is arranged at the upper end of the mounting plate 44, and the bottom of the material containing box 441 is communicated with the hollow tube 42. The kernels to be removed move upwards through the hollow tube 42 and finally move into the material containing box 441 for accumulation, so that the kernels can be recovered conveniently.

Preferably, a plurality of die holes 221 are uniformly distributed on the upper end of the die, and the number of the hollow tubes 42 is the same as that of the die holes 221; a partition plate 32 is arranged on the inner side of the discharge hole 31, the partition plate 32 divides the discharge hole 31 into a plurality of discharge channels, and each discharge channel is positioned right above the die hole 221. The core removing operation is simultaneously carried out on the plurality of die holes 221, so that the efficiency is higher; each discharging channel feeds materials into the die hole 221 respectively, so that the ordered operation is guaranteed.

Preferably, a vibration motor 33 is arranged outside the hopper 3. Through vibration pay-off, prevent card material in the hopper.

Preferably, the bottom of the pressing plate 41 is provided with a guide slope near the feeding side. When the mould carrying the apple passes through the bottom of the pressing plate 41, the apple is pressed downwards into the bottom of the mould hole 221 under the action of the guide inclined plane, so that the apple is ejected and unloaded under the action of upward elasticity of the mould plate 222 after the kernel removal is finished conveniently.

When the apple peeling device is used specifically, an apple with a stem removed is placed in the hopper 3, the device is started, the stepping motor 24 drives the conveying roller 21 to rotate through the gear assembly 23, so that the conveying mechanism 22 moves one step (namely the length of one die) each time, the apple falls into the upper half part of the die hole 221 through the discharge hole 31, in the moving process of each step, the material stirring roller 224 at the opening at the upper end of the die hole 221 rotates under the action of the rotary driving mechanism, the apple in the die hole 221 is overturned, when the concave hole (the stem removing position or the tail end of the concave hole) on the apple is matched with the conical protrusion 223 on the die plate 222 for limiting, the apple is not stirred any more, the material stirring roller 224 slips on the surface of the apple, at the moment, one concave hole on the apple is ensured to be vertically upward (even if a small part of the concave hole is not aligned before being sent into the punching device, at the moment, an operator can quickly and can stir the concave hole by hand directly under the punching device 4), because under the spacing effect of clamp plate 41, the apple is continued to be pressed to the nib 221 in, template 222 is compressed, telescopic machanism 43 pushes down hollow tube 42 and moves, the apple in the nib 221 is denucleated to blade 421 of its lower extreme, to running through the back, telescopic machanism 43 shifts up, the kernel stays to in the hollow tube 42, remove a step distance again, carry out the punching press next time and denucleate, and the apple that is denucleated is pushed out upwards under the effect that template 222 upwards resets, be in the relaxed state, when the opening that the mould removed is down, pour the apple that denucleates into in collecting the basket, this equipment can be automatically to the shrinkage pool alignment location on the apple, and get rid of its inside kernel through stamping device fast, workman's intensity of labour has been reduced by a wide margin, and production efficiency is improved.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims

1. The special equipment for producing and processing the beverage comprises a rack (1) and is characterized in that a conveying device (2) is horizontally arranged on the rack (1), the conveying device (2) comprises a conveying roller (21), a conveying mechanism (22), a gear assembly (23) and a stepping motor (24), the conveying mechanism (22) consists of a plurality of dies which are hinged end to end and is arranged on the conveying roller (21) in a horizontally erected mode and in transmission connection with the conveying roller, and one end of the conveying roller (21) is in transmission connection with an output shaft of the stepping motor (24) through the gear assembly (23);

the upper end of the die is provided with a die hole (221) with an upward opening, the bottom of the die hole (221) is provided with a liftable die plate (222), the upper end of the die plate (222) is provided with a conical bulge (223) at the center of the die hole (221), the opening at the upper end of the die hole (221) is provided with a material poking roller (224) capable of rotating around a horizontal shaft, the material poking roller (224) is in transmission connection with a rotary driving mechanism, and the axes of the material poking rollers (224) at the orifice of the die hole (221) are vertical;

a hopper (3) is arranged on the feeding side of the conveying mechanism (22), and a stamping device (4) is arranged on the discharging side;

a discharge hole (31) below the hopper (3) is positioned right above the die;

the punching device (4) comprises a pressing plate (41), a hollow pipe (42) and a telescopic mechanism (43), the pressing plate (41) is horizontally arranged right above the die, the hollow pipe (42) is vertical and penetrates through the pressing plate (41), a cutting edge (421) is arranged at the lower end of the hollow pipe, and the upper end of the hollow pipe is connected with an extending end of the telescopic mechanism (43);

the rotary driving mechanism comprises a transmission shaft (2241) and a bevel gear assembly (2242), the material stirring roller (224) and the transmission shaft (2241) are coaxially arranged, a roller (2243) is coaxially arranged at the end part of the transmission shaft (2241), and a section of guide rail (2244) matched with the roller (2243) is horizontally arranged on the rack (1); two vertical material stirring rollers (224) are in transmission connection through a bevel gear component (2242).

2. The special equipment for producing and processing the beverage as claimed in claim 1, wherein the telescopic mechanism (43) is fixedly arranged on the portal bracket above the rack (1), the telescopic end of the telescopic mechanism is horizontally provided with a mounting plate (44), the upper end of the hollow tube (42) can be rotatably arranged on the mounting plate (44) around the axis of the hollow tube, and the outer surface of the hollow tube is provided with a spiral groove (422); the pressing plate (41) is provided with a through hole in clearance fit with the hollow pipe (42), and the inner wall of the through hole is provided with a limit column (423) matched with the spiral groove (422); the cutting edge (421) is arranged in a zigzag shape.

3. The special equipment for producing and processing the beverage as claimed in claim 1, wherein the bottom of the mold plate (222) and the bottom in the mold hole (221) are tightly pressed by a spring (225), a chute (226) is arranged on the inner wall below the mold hole (221), and a latch (227) which is in clearance fit with the chute (226) is arranged on the mold plate (222).

4. A special device for beverage production and processing according to claim 1, wherein an elastic pad (228) is provided on the inner wall of the middle part of the die hole (221).

5. The special equipment for producing and processing the beverage as claimed in claim 2, wherein a material containing box (441) is arranged at the upper end of the mounting plate (44), and the bottom of the material containing box (441) is communicated with the hollow tube (42).

6. The special equipment for producing and processing the beverage as claimed in claim 1, wherein the die holes (221) are uniformly distributed and arranged in a plurality on the upper end of the die, and the number of the hollow tubes (42) is the same as that of the die holes (221); the inner side of the discharge hole (31) is provided with a partition plate (32), the discharge hole (31) is divided into a plurality of discharge channels by the partition plate (32), and each discharge channel is positioned right above the die hole (221).

7. A special device for the production and processing of beverages according to claim 1, characterized in that a vibration motor (33) is arranged outside the hopper (3).

8. A special device for the production and processing of beverages according to claim 1, characterized in that the bottom of the pressure plate (41) is provided with a guide slope near the feed side.