CN109123688B - Apricot processing equipment - Google Patents

Apricot processing equipment Download PDF

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Publication number
CN109123688B
CN109123688B CN201811051683.8A CN201811051683A CN109123688B CN 109123688 B CN109123688 B CN 109123688B CN 201811051683 A CN201811051683 A CN 201811051683A CN 109123688 B CN109123688 B CN 109123688B
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China
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apricot
punching
rod
cup
unloading
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CN109123688A (en
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田美子
何芳
何仁琪
闵佳园
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Yangtze Normal University
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Yangtze Normal University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N4/00Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
    • A23N4/02Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit
    • A23N4/04Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit for peaches, plums, apricots or the like

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明公开了一种杏子加工设备,包括机架,其特征在于,机架上设置有杏杯,杏杯为上部呈竖向圆筒状下部整体呈同轴且小直径端向下的锥台筒状,杏杯下部的锥台筒状部位上沿竖向开设有开槽,开槽下端延伸至杏杯下端口,开槽沿周向上均匀分布使得相邻开槽之间杏杯构成能够向外扩展的弹性片结构,杏杯上端口直径大于待加工的杏果最大直径,下端口直径小于最小杏果直径,杏杯下端口向外扩展的极限范围直径大于最大杏核直径,小于最小杏果直径;机架上还设置有冲核卸杏装置。本装置为专门针对杏子去核设计,能够实现杏核的批量式自动去除,具有结构简单,果核去除可靠,能够同步实现核肉分离,可以更好保持果肉完整性等优点。

Figure 201811051683

The invention discloses an apricot processing equipment, comprising a rack, which is characterized in that an apricot cup is arranged on the rack, and the apricot cup is a truncated cone whose upper part is a vertical cylindrical shape and the lower part is coaxial as a whole and the small diameter end is downward. The cylindrical part of the lower part of the apricot cup is vertically provided with a slot, and the lower end of the slot extends to the lower port of the apricot cup. The outer expansion elastic sheet structure, the diameter of the upper port of the apricot cup is larger than the maximum diameter of the apricot to be processed, the diameter of the lower port is smaller than the diameter of the minimum apricot fruit, and the diameter of the limit range of outward expansion of the lower port of the apricot cup is larger than the diameter of the largest apricot kernel and smaller than the diameter of the smallest apricot. The diameter of the fruit; the rack is also provided with a device for punching and unloading apricots. The device is specially designed for apricot pit removal, which can realize batch automatic removal of apricot pits, and has the advantages of simple structure, reliable pit removal, simultaneous separation of pit and pulp, and better preservation of pulp integrity.

Figure 201811051683

Description

Apricot processing equipment
Technical Field
The invention relates to the field of pulp processing, in particular to apricot processing equipment.
Background
As is well known, most of natural fruit agricultural products are delicious, juicy, sweet and delicious. Both the fruits and the processed finished products are very popular with people. However, because of their short storage period and low processability, especially in most stone fruits, their center is a hard stone and their outer surface is a skin, and between the skin and the stone are pulps, such as dates, walnuts, hawthorn fruits, apricots, plums, etc., which seriously hampers the yield of deep processing of such fruits, and this inevitably brings some technical difficulties to some processing enterprises. The apricot is one of the oldest cultivated fruit tree varieties in China, and the apricot is juicy in pulp, sour, sweet and tasty and occupies a place in the fruit market. In recent years, more and more fruits are deeply processed to gradually move to the market and are popular with more and more people. Apricot processing also becomes a new favorite of many processing enterprises. When some factory enterprises manufacture the preserved apricots, the dried apricots and other finished products which are more delicious and tasty, the pitting procedure which is a very important pretreatment work is a problem which is always troublesome and difficult to solve.
At present, the domestic fruit stoning machines mainly comprise partial type, double-roller type, poking rod type, beating type, scraping type and convex tooth roller separation concave plate type stoning machines. But the obvious problems are mainly the defects of complex equipment structure, high pulp damage rate, poor pulp integrity of the preserved fruit after denucleation and the like. Therefore, at present, a plurality of domestic apricot processing enterprises and factories still adopt the laggard manual denucleation method. The lagging and time and labor consuming coring method directly results in lower coring efficiency, increased labor intensity, no guarantee of sanitary and safe conditions and poor finished product quality, has great difficulty in realizing large-scale mass production of products, and influences the production benefits of enterprises and factories to a certain extent.
Therefore, under the situation, the apricot processing equipment with excellent performance is designed, and the mechanical equipment is used for replacing manual operation, so that the output of labor force is reduced, and the realization of the mechanical operation of the apricot processing equipment is an inevitable trend of successive deep research of processing enterprises at home and abroad at present. The method has very important practical significance on the industrial and edible values of the apricot fruits.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: how to provide one kind can realize the automation of apricot pit and get rid of, simple structure, the kernel is got rid of reliably, can realize the separation of stone meat in step, can better keep the apricot processing equipment of pulp integrality.
In order to solve the technical problems, the invention adopts the following technical scheme.
An apricot processing device comprises a frame, and is characterized in that a mounting disc is horizontally arranged on the frame, an apricot cup is fixedly arranged on the mounting disc, the upper part of the apricot cup is in a vertical cylindrical shape, the lower part of the apricot cup is in a frustum cylindrical shape which is coaxial and has a downward small-diameter end, a groove is vertically arranged on the frustum cylindrical part at the lower part of the apricot cup, the lower end of the groove extends to the lower end port of the apricot cup, the grooves are uniformly distributed along the circumferential direction, so that the apricot cup between adjacent grooves forms an elastic sheet structure capable of expanding outwards, the diameter of the upper end port of the apricot cup is larger than the maximum diameter of an apricot fruit to be processed by 45mm, the diameter of the lower end port of the apricot cup is smaller than the minimum diameter of the apricot fruit by 36mm (as the preferred diameter of the lower end port is smaller than the minimum diameter of the apricot kernel by 15mm, therefore, when the apricot kernel is flushed out of the lower end port of the apricot cup, the lower end of the elastic sheet can withdraw inwards, and then the apricot, the core punching rod is prevented from being withdrawn together with the apricot seeds when being withdrawn), the diameter of the limit range of the outward expansion of the lower end opening of the apricot cup is more than 20mm (preferably more than 30mm, which is 45-15 mm of the maximum apricot seeds, so that when the apricot seeds are larger and the apricot seeds are smaller, the punched pulp can not be excessively crushed, the completeness of the punched apricot seeds is better ensured, and the diameter is less than 36mm of the minimum apricot seeds; the core punching and unloading device is further arranged on the rack and comprises a core punching mechanism, the core punching mechanism comprises a core punching rod which is vertically opposite to the position above the core punching processing station of the apricot cup, the core punching rod is cylindrical, the lower port of the core punching rod is of a cutting edge structure, the diameter of the lower port of the core punching rod is 15mm smaller than the diameter of the minimum apricot core, and the upper end of the core punching rod is connected with the power mechanism and can be driven by the power mechanism to punch the apricot cup corresponding to the station so as to realize core punching.
Therefore, during processing, the apricot fruits fall into the apricot cup and are clamped by the conical cylinder section at the lower part of the apricot cup, then the power mechanism is started to drive the kernel punching rod to downwards punch into the apricot cup, the cutting edge at the lower end of the kernel punching rod cuts into the fruit pulp and downwards punches the kernels out of the apricot cup, and then the kernel punching rod is upwards retracted, so that the automatic separation of the fruit pulp and the kernels is realized. The sizes of the apricot cup and the core punching rod accurately consider the size range of the apricot core and the apricot fruit (the diameter range of the apricot fruit is generally 36-45 mm through investigation and is generally 15-20 mm through investigation), so the limit of the sizes can ensure that the apricot fruit can be always clamped into the apricot cup after falling into the apricot cup, the apricot fruit cannot be punched out of the apricot cup when the core punching rod punches the core, but the apricot core can be always punched out of the apricot cup. Therefore, the fruit stone removing machine has the characteristics of simple structure and reliable fruit stone removal.
As optimization, the core punching and apricot unloading device further comprises an apricot unloading mechanism, the apricot unloading mechanism comprises an apricot unloading rod vertically opposite to the position above the apricot cup apricot unloading processing station, the lower end of the apricot unloading rod is provided with a horizontally arranged pressure plate, the diameter of the pressure plate is larger than the diameter of the lower port of the apricot cup and smaller than the diameter of the outward expansion limit range of the lower port of the apricot cup, the upper end of the apricot unloading rod is connected with a power mechanism and can be driven by the power mechanism to downwards punch into the apricot cup corresponding to the station so as to downwards extrude apricot flesh; the apricot cup punching and unloading device is characterized in that the mounting disc is a rotary disc, the middle part of the mounting disc is mounted on the rack through a vertically arranged rotary shaft, the rotary shaft is connected with the rotary disc transmission system and can drive the rotary disc to rotate by means of the rotary disc transmission system, so that apricot cups on the rotary disc rotate from apricot cup punching and processing stations to apricot cup unloading and processing stations.
Therefore, after the apricot kernels are removed by the kernel punching rod at the apricot cup kernel punching processing station, the apricot can be automatically controlled to rotate to the apricot cup apricot unloading processing station, and the apricot unloading rod is used for downwards extruding the fruit pulp in the apricot cup, so that the apricot unloading after kernel punching is realized.
As optimization, the core punching mechanism comprises a plurality of core punching rods which are horizontally arranged in parallel, the apricot unloading mechanism comprises a plurality of side-by-side apricot unloading rods which are consistent with the number of the core punching rods and the arrangement mode, the apricot cups are arranged on the upper surface of the turntable, close to the side edge positions, and are evenly arranged in a plurality of groups along the circumferential direction, and the number and the arrangement mode of each group of the apricot cups are consistent with the core punching rods.
Therefore, each time the turntable rotates for one station, the power mechanism simultaneously drives the core punching rod and the apricot unloading rod to punch one stroke, core punching of the apricot cups of the next batch and apricot unloading of the apricot cups of the adjacent previous batch can be realized at one time, batch type denucleation treatment is further realized, and production efficiency is improved.
Preferably, in the core punching and apricot unloading device, the power mechanism comprises a guide post vertically arranged on the rack, an installation plate is sleeved on the guide post in a vertically sliding manner, the core punching rod and the apricot unloading rod are fixedly arranged on the lower surface of one side of the installation plate, a downward connecting rod is hinged to the other side of the installation plate, the lower end of the connecting rod is hinged to a vertically arranged crank to form a crank-connecting rod mechanism, and the crank is in transmission connection with the power motor.
Therefore, the core punching rod and the apricot unloading rod share one power mechanism, the consistency of actions is guaranteed, and the stability and the reliability of work are further guaranteed.
Preferably, the upper end of the inner cavity of the core punching rod penetrates upwards and is communicated with the upper surface of the mounting plate, a top plate fixed on the guide post is arranged above the mounting plate, a meat ejecting rod is vertically and downwards arranged on the top plate corresponding to the core punching rod, the lower end of the meat ejecting rod is matched in the inner cavity of the core punching rod, and when the core punching rod is driven by a power mechanism to move upwards to the highest point, the lower end of the meat ejecting rod is exposed out of the lower end of the core punching rod.
Therefore, when the core punching rod downwards cuts in the pulp to eject the apricot core and then upwards retracts, the pulp pushing rod can push out part of the pulp embedded in the lower end of the core punching rod to fall into the apricot cup, and then the rotary table is rotated to the next station to carry out apricot unloading treatment, so that the blocking of the inner part of the core punching rod is avoided, the blocking of the next core punching when the pulp is cut in is caused, and the smooth and stable core punching is ensured.
As an optimization, a kernel removing sliding groove located below the rotary table is arranged on the rack below the corresponding position of the kernel punching rod, and an apricot unloading sliding groove located below the rotary table is arranged on the rack below the corresponding position of the apricot unloading rod.
Thus, the kernels and the pulp can be conveniently and better collected.
Preferably, a guide plate is horizontally arranged below the mounting plate, guide holes are formed in the guide plate corresponding to the core punching rod and the apricot unloading rod, and the core punching rod and the apricot unloading rod are slidably matched in the guide holes. Therefore, the core punching rod and the apricot unloading rod can be better guided, the accuracy of the pressing direction and the reliability of matching are ensured, and the stability and the smoothness of the core punching and the apricot unloading are ensured.
Preferably, the turntable transmission system comprises an intermittent transmission mechanism, the intermittent transmission mechanism is arranged, the input end of the intermittent transmission mechanism is connected with the power motor, and the output end of the intermittent transmission mechanism is connected with the rotating shaft and used for driving the rotating shaft to rotate intermittently. Therefore, by means of the arranged intermittent transmission mechanism, the intermittent rotation transmission of the rotary table and the up-and-down operation transmission of the core punching rod and the apricot unloading rod can be simultaneously realized by the same power motor, the application number of the motors is reduced, the equipment cost is simplified, the relevance of the up-and-down operation of the rotation of the rotary table, the core punching rod and the apricot unloading rod is realized by mechanical transmission, and the synchronism and the reliability of the motion matching of the components are better ensured.
As optimization, the intermittent transmission mechanism comprises a grooved wheel horizontally and fixedly arranged at the lower end of the rotating shaft, the outer side surface of the grooved wheel is provided with a plurality of sections of inwards concave arc-shaped surfaces which are uniformly arranged, a radial groove is formed between the inwards concave arc-shaped surfaces, the intermittent transmission mechanism further comprises a disc-shaped drive plate, the drive plate is rotatably and horizontally arranged on a drive plate shaft, a coaxially arranged limiting round table is upwards protruded on the upper surface of the drive plate, the outer surface of the limiting round table is in fit with the inwards concave arc-shaped surfaces on the outer side of the grooved wheel, one side of the limiting round table is provided with a section of inwards concave notch, the upper surface of the drive plate in the middle of the notch is also provided with a cylindrical pin, and the cylindrical; the dial plate shaft is connected to the power motor.
Therefore, intermittent transmission of the turntable can be well realized, and normal operation of batch-type core punching and apricot unloading is ensured.
Preferably, the output shaft of the power motor is connected with a reduction gearbox, the output shaft of the reduction gearbox is horizontally arranged and provided with two output ends, one output end is connected to a crank in a power mechanism of the core punching and apricot unloading device, and the other output end is connected to a dial shaft of the turntable transmission system through a pair of bevel gears.
Therefore, the transmission of two sets of systems driven by one motor can be better realized, the structure is simple, and the reliability of the two sets of transmission systems in mutual time matching is ensured.
In conclusion, the device is specially designed for removing kernels of apricots, can realize batch automatic removal of the apricots, and has the advantages of simple structure, reliable kernel removal, capability of synchronously realizing kernel and meat separation, capability of better keeping the completeness of the pulp and the like.
Drawings
FIG. 1 is a front view of an embodiment of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a perspective view of fig. 1.
Fig. 4 is a schematic view of the structure of the single intermittent drive mechanism part in fig. 1.
Fig. 5 is a schematic structural view of an individual apricot cup portion in fig. 1.
Fig. 6 is a schematic structural view of the single apricot cup expansion limiting device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): referring to fig. 1-6, an apricot processing apparatus comprises a frame 1, a mounting plate is horizontally arranged on the frame, an apricot cup 2 is fixedly arranged on the mounting plate, the upper portion of the apricot cup 2 is in a vertical cylindrical shape, the lower portion of the apricot cup is in a frustum cylindrical shape which is coaxial and has a downward small-diameter end, a groove is vertically arranged on the frustum cylindrical portion of the lower portion of the apricot cup 2, the lower end of the groove extends to the lower end port of the apricot cup, the groove is uniformly distributed along the circumferential direction, so that the apricot cup between adjacent grooves forms an elastic sheet 3 structure capable of expanding outwards, the diameter of the upper end port of the apricot cup 2 is larger than the maximum diameter of an apricot fruit to be processed by 45mm, the diameter of the lower end port is smaller than the diameter of a minimum apricot fruit by 36mm, the limit diameter of the outward expansion of the lower end port of the apricot cup is larger than the maximum diameter of an apricot pit by 20mm (preferably larger than 30mm in implementation, the, the punched pulp is not excessively crushed due to excessive extrusion, so that the completeness of the punched apricot can be better ensured), and the diameter of the punched pulp is less than 36mm of the minimum apricot; the core punching and unloading device is further arranged on the rack and comprises a core punching mechanism, the core punching mechanism comprises a core punching rod 4 which is vertically opposite to the position above the core punching processing station of the apricot cup, the core punching rod 4 is cylindrical, the lower port of the core punching rod is of a cutting edge structure, the diameter of the lower port of the core punching rod 4 is smaller than the diameter of the minimum apricot core by 15mm (preferably 10-12mm, the core cannot be jammed due to overlarge phenomenon, the impact force cannot be transmitted insufficiently due to undersize phenomenon, and the apricot core can be well punched), the upper end of the core punching rod is connected with the power mechanism and can be driven by the power mechanism to punch the apricot cup of the corresponding station to realize core punching.
Therefore, during processing, the apricot fruits fall into the apricot cup and are clamped by the conical cylinder section at the lower part of the apricot cup, then the power mechanism is started to drive the kernel punching rod to downwards punch into the apricot cup, the cutting edge at the lower end of the kernel punching rod cuts into the fruit pulp and downwards punches the kernels out of the apricot cup, and then the kernel punching rod is upwards retracted, so that the automatic separation of the fruit pulp and the kernels is realized. The sizes of the apricot cup and the core punching rod accurately consider the size range of the apricot core and the apricot fruit (the diameter range of the apricot fruit is generally 36-45 mm through investigation and is generally 15-20 mm through investigation), so the limit of the sizes can ensure that the apricot fruit can be always clamped into the apricot cup after falling into the apricot cup, the apricot fruit cannot be punched out of the apricot cup when the core punching rod punches the core, but the apricot core can be always punched out of the apricot cup. Therefore, the fruit stone removing machine has the characteristics of simple structure and reliable fruit stone removal. The diameter of the lower end opening of the apricot cup 2 is preferably 15mm smaller than the diameter of the minimum apricot pit, so that the lower end of the elastic sheet is extruded and opened by the apricot pit when the apricot pit is punched out of the lower end opening of the apricot cup, the lower end of the elastic sheet is retracted inwards, the apricot pit is cut off automatically to be separated from pulp in the cutting edge of the core punching rod and fall down better, and the core punching rod is prevented from being retracted together with the apricot pit when being retracted. Furthermore, in the present embodiment, a section of a downward-inclined folded section 6 with a length of 2-5mm is further disposed at the lowest end of the elastic sheet 3, and the lower end of the folded section 6 is the lower end of the apricot cup and is in a sharp edge shape. Therefore, at the moment when the apricot pit is punched out of the lower end opening of the apricot cup, when the lower end of the elastic sheet is retracted inwards, the part, connected with the apricot pit and the fruit pulp, of the apricot pit can be cut off better by the cutting edge of the folded section, and the apricot pit can fall off smoothly.
The core punching and apricot unloading device further comprises an apricot unloading mechanism, the apricot unloading mechanism comprises an apricot unloading rod 5 which is vertically opposite to the position above the apricot cup apricot unloading processing station, the lower end of the apricot unloading rod 5 is provided with a horizontally arranged pressure plate, the diameter of the pressure plate is larger than the diameter of the lower port of the apricot cup 2 and smaller than the diameter of the outward expansion limit range of the lower port of the apricot cup 2, the upper end of the apricot unloading rod is connected with a power mechanism and can be driven by the power mechanism to downwards punch into the apricot cup of the corresponding station to downwards extrude apricot flesh; the apricot cup punching and unloading device is characterized in that the mounting disc is a rotary disc 7, the middle part of the mounting disc is mounted on the rack 1 through a vertically arranged rotary shaft, the rotary shaft is connected with the rotary disc transmission system and can drive the rotary disc to rotate by means of the rotary disc transmission system, so that the apricot cups 2 on the rotary disc rotate from the apricot cup punching and core processing station to the apricot cup unloading and processing station.
Therefore, after the apricot kernels are removed by the kernel punching rod at the apricot cup kernel punching processing station, the apricot can be automatically controlled to rotate to the apricot cup apricot unloading processing station, and the apricot unloading rod is used for downwards extruding the fruit pulp in the apricot cup, so that the apricot unloading after kernel punching is realized.
Wherein, dash nuclear mechanism including many with the level set up side by side dash nuclear pole 4, unload apricot mechanism include with dash nuclear pole quantity and arrange the equal unanimous many of the apricot pole 5 of unloading that sets up side by side of the mode, apricot cup 2 sets up and is close to the side position and evenly arrange along circumference in 7 upper surfaces of carousel and is the multiunit, the quantity of every group apricot cup and the mode of arranging and dash nuclear pole unanimously.
Therefore, each time the turntable rotates for one station, the power mechanism simultaneously drives the core punching rod and the apricot unloading rod to punch one stroke, core punching of the apricot cups of the next batch and apricot unloading of the apricot cups of the adjacent previous batch can be realized at one time, batch type denucleation treatment is further realized, and production efficiency is improved.
In the core punching and apricot unloading device, a power mechanism comprises a guide post 8 vertically arranged on a rack, a mounting plate 9 is sleeved on the guide post 8 in a vertically sliding manner, the core punching rod 4 and the apricot unloading rod 5 are fixedly arranged on the lower surface of one side of the mounting plate 9, a downward connecting rod 10 is hinged to the other side of the mounting plate 9, the lower end of the connecting rod 10 is hinged to a vertically arranged crank 11 to form a crank-connecting rod mechanism, and the crank 11 is in transmission connection with a power motor 12.
Therefore, the core punching rod and the apricot unloading rod share one power mechanism, the consistency of actions is guaranteed, and the stability and the reliability of work are further guaranteed.
The upper end of the inner cavity of the core punching rod 4 upwards penetrates and is communicated with the upper surface of the mounting plate 9, a top plate 13 fixed on the guide post is arranged above the mounting plate, a meat pushing rod 14 is vertically and downwards arranged on the top plate 13 corresponding to the core punching rod correspondingly, the lower end of the meat pushing rod 14 is matched in the inner cavity of the core punching rod, and when the core punching rod 4 is driven by a power mechanism to move upwards to the highest point, the lower end of the meat pushing rod 14 is exposed out of the lower end of the core punching rod.
Therefore, when the core punching rod downwards cuts in the pulp to eject the apricot core and then upwards retracts, the pulp pushing rod can push out part of the pulp embedded in the lower end of the core punching rod to fall into the apricot cup, and then the rotary table is rotated to the next station to carry out apricot unloading treatment, so that the blocking of the inner part of the core punching rod is avoided, the blocking of the next core punching when the pulp is cut in is caused, and the smooth and stable core punching is ensured.
The frame below the corresponding position of the core punching rod 4 is provided with a core removing sliding groove 15 below the turntable, and the frame below the corresponding position of the apricot unloading rod 5 is provided with an apricot unloading sliding groove 16 below the turntable.
Thus, the kernels and the pulp can be conveniently and better collected.
The core punching device is characterized in that a guide plate 17 is horizontally arranged below the mounting plate, guide holes are formed in the guide plate 17 corresponding to the core punching rod and the apricot unloading rod, and the core punching rod 4 and the apricot unloading rod 5 are slidably matched in the guide holes. Therefore, the core punching rod and the apricot unloading rod can be better guided, the accuracy of the pressing direction and the reliability of matching are ensured, and the stability and the smoothness of the core punching and the apricot unloading are ensured.
The turntable transmission system comprises an intermittent transmission mechanism, the input end of the intermittent transmission mechanism is connected with the power motor 12, and the output end of the intermittent transmission mechanism is connected with the rotating shaft and used for driving the rotating shaft to rotate intermittently. Therefore, by means of the arranged intermittent transmission mechanism, the intermittent rotation transmission of the rotary table and the up-and-down operation transmission of the core punching rod and the apricot unloading rod can be simultaneously realized by the same power motor, the application number of the motors is reduced, the equipment cost is simplified, the relevance of the up-and-down operation of the rotation of the rotary table, the core punching rod and the apricot unloading rod is realized by mechanical transmission, and the synchronism and the reliability of the motion matching of the components are better ensured.
The intermittent transmission mechanism comprises a grooved wheel 18 horizontally and fixedly arranged at the lower end of the rotating shaft, multiple sections of concave arc-shaped surfaces which are uniformly arranged are arranged on the surface of the outer side of the grooved wheel 18, a radial groove is formed between the concave arc-shaped surfaces, the intermittent transmission mechanism further comprises a disc-shaped driving plate 19, the driving plate 19 is rotatably and horizontally arranged on a driving plate shaft, a coaxially arranged limiting round table protrudes upwards from the upper surface of the driving plate 19, the outer surface of the limiting round table is in fit with the concave arc-shaped surface of the outer side of the grooved wheel, one side of the limiting round table is provided with a section of concave notch, the upper surface of the driving plate in the middle of the notch is also provided with a cylindrical pin, and the cylindrical pin is matched in the groove of; the dial shaft is connected to the power motor 12.
Therefore, intermittent transmission of the turntable can be well realized, and normal operation of batch-type core punching and apricot unloading is ensured.
The output shaft of the power motor 12 is connected with a reduction gearbox 20, the output shaft of the reduction gearbox is horizontally arranged and provided with two output ends, one output end is connected to a crank 11 in a power mechanism of the core punching and apricot unloading device, and the other output end is connected to a dial shaft of a turntable transmission system through a pair of bevel gears 21.
Therefore, the transmission of two sets of systems driven by one motor can be better realized, the structure is simple, and the reliability of the two sets of transmission systems in mutual time matching is ensured.
In implementation, the limit range of outward expansion of the lower port of the apricot cup can be controlled by means of the elasticity of the apricot cup, or a set of apricot cup expansion limiting device is preferably arranged, the apricot cup expansion limiting device is shown in fig. 6 and comprises an apricot cup limiting sleeve 22 which is arranged below the apricot cup core punching processing station and is right opposite to the apricot cup 2, the apricot cup limiting sleeve 22 is fixed on a set of lifting mechanism, and before the core punching rod moves downwards, the lifting mechanism drives the apricot cup limiting sleeve 22 to ascend to the outer position of the lower end of the apricot cup 2; in the process of punching the core by the core punching rod, the limit extension range is limited by the contact of the elastic sheet at the lower part of the apricot cup and the inner wall of the apricot cup limiting sleeve 22, and in the lifting process after the core punching rod finishes punching, the lifting mechanism drives the apricot cup limiting sleeve to descend to be separated from the range of the apricot cup, so that the horizontal rotation of the apricot cup is not influenced. Therefore, the limit of the lower end expansion limit range of the apricot cup in the process of nucleus punching can be better ensured. The normal and smooth operation of the core punching is ensured, the influence on the core punching after the elastic failure caused by the long-term work of the elastic sheet at the lower part of the apricot cup is avoided, and the stability of the core punching is ensured. And the lifting mechanism further comprises a lever 23 which is transversely arranged, the middle part of the lever 23 is hinged on the rack, one end of the lever is rotatably connected with a component for driving the core punching rod to move downwards (when in use, the outer end part of the lever 23 is hinged with the lower end of a connecting rod 24, the upper end of the connecting rod is fixed on the outer side of the mounting plate 9), and the other end of the lever is provided with an apricot cup limiting sleeve 22. Therefore, in the lower punching process of the core punching rod, the lever drives the apricot cup limiting sleeve to move upwards to the outside of the apricot cup for limiting. The structure is simple, linkage with the core punching rod is realized, the limiting reliability is guaranteed, and the consumption of power elements is reduced.

Claims (5)

1.一种杏子加工设备,包括机架,其特征在于,机架上水平设置有安装盘,安装盘上固定设置有杏杯,杏杯为上部呈竖向圆筒状下部整体呈同轴且小直径端向下的锥台筒状,杏杯下部的锥台筒状部位上沿竖向开设有开槽,开槽下端延伸至杏杯下端口,开槽沿周向上均匀分布使得相邻开槽之间杏杯构成能够向外扩展的弹性片结构,杏杯上端口直径大于45mm,下端口直径小于36mm,杏杯下端口向外扩展的极限范围直径大于20mm,小于36mm;机架上还设置有冲核卸杏装置,冲核卸杏装置包括冲核机构,冲核机构包括竖向正对杏杯冲核加工工位上方的冲核杆,冲核杆呈筒状且下端口为刃口结构,冲核杆下端口直径小于15mm,冲核杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的杏杯中实现冲核;1. an apricot processing equipment, comprising a rack, is characterized in that, the rack is horizontally provided with a mounting plate, the mounting plate is fixedly provided with an apricot cup, and the apricot cup is that the upper part is a vertical cylindrical shape and the lower part is integrally coaxial and The truncated cone with the small diameter side downwards, the truncated cone at the lower part of the apricot cup is vertically slotted, the lower end of the slot extends to the lower port of the apricot cup, and the slots are evenly distributed along the circumferential direction so that adjacent openings are formed. The apricot cups between the grooves form an elastic sheet structure that can expand outward. The diameter of the upper port of the apricot cup is greater than 45mm, the diameter of the lower port is less than 36mm, and the limit range of the outer expansion of the lower port of the apricot cup is greater than 20mm and less than 36mm; A punching and unloading apricot device is provided. The punching and apricot unloading device includes a punching mechanism. The punching mechanism includes a punching rod vertically facing the apricot cup punching processing station. The punching rod is cylindrical and the lower port is a blade. Mouth structure, the diameter of the lower port of the punching rod is less than 15mm, the upper end of the punching rod is connected with the power mechanism and can be driven by the power mechanism to punch down into the apricot cup of the corresponding station to realize the punching; 所述冲核卸杏装置还包括卸杏机构,卸杏机构包括竖向正对杏杯卸杏加工工位上方的卸杏杆,卸杏杆下端具有水平设置的压盘,压盘直径大于杏杯下端口直径且小于杏杯下端口向外扩展极限范围直径,卸杏杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的杏杯中将杏肉向下压出;所述安装盘为转盘且中部通过竖向设置的转轴安装在机架上,转轴和转盘传动系统相连并能够靠转盘传动系统带动转盘旋转使其上的杏杯从杏杯冲核加工工位旋转至杏杯卸杏加工工位;The apricot punching and unloading device also includes an apricot unloading mechanism. The apricot unloading mechanism includes an apricot unloading rod vertically facing above the apricot cup unloading apricot processing station. The lower end of the apricot unloading rod is provided with a horizontally arranged pressure plate. The diameter of the lower port of the cup is smaller than the diameter of the limit range of outward expansion of the lower port of the apricot cup, and the upper end of the unloading apricot rod is connected to the power mechanism and can be driven by the power mechanism to punch down into the apricot cup at the corresponding station to press the apricot meat downward; The installation plate is a turntable, and the middle part is installed on the frame through a vertically arranged rotating shaft. The rotating shaft is connected to the turntable transmission system and can drive the turntable to rotate by the turntable transmission system, so that the apricot cup on it rotates from the apricot cup punching processing station to the center. Apricot cup unloading apricot processing station; 所述冲核卸杏装置中,动力机构包括一根竖向设置于机架上的导向柱,导向柱上可上下滑动地套设有一个安装板,安装板一侧下表面固定设置有所述冲核杆和卸杏杆,安装板另一侧铰接有一根向下的连杆,连杆下端铰接在一个竖向设置的曲柄上构成曲柄连杆机构,曲柄和动力电机传动连接;In the device for punching and unloading apricots, the power mechanism includes a guide column vertically arranged on the frame, and a mounting plate is sleeved on the guide column to slide up and down, and the lower surface of one side of the mounting plate is fixedly provided with the guide column. The punching rod and the apricot unloading rod are hinged with a downward connecting rod on the other side of the mounting plate, and the lower end of the connecting rod is hinged on a vertically arranged crank to form a crank connecting rod mechanism, and the crank is connected with the power motor transmission; 转盘传动系统包括一套间歇传动机构,间歇传动机构,间歇传动机构的输入端和动力电机相连,输出端和转轴相连并用于带动转轴间歇转动;The turntable transmission system includes a set of intermittent transmission mechanism, the intermittent transmission mechanism, the input end of the intermittent transmission mechanism is connected with the power motor, and the output end is connected with the rotating shaft and is used to drive the rotating shaft to rotate intermittently; 所述间歇传动机构包括一个水平固定设置在转轴下端的槽轮,槽轮外侧表面具有均匀布置的多段内凹弧形面,内凹弧形面之间具有沿径向的开槽,还包括一个圆盘状的拨盘,拨盘可转动地水平安装在拨盘轴上,拨盘上表面向上凸起有一个同轴设置的限位圆台,限位圆台外表面和槽轮外侧的内凹弧形面贴合配合,限位圆台一侧设置有一段内凹的缺口,缺口中部位置的拨盘上表面还设置有圆柱销,圆柱销配合在槽轮的开槽内使得拨盘转动时圆柱销能够依次配合插入到槽轮的开槽内带动槽轮间隙旋转;拨盘轴连接到动力电机;The intermittent transmission mechanism includes a sheave that is fixed horizontally at the lower end of the rotating shaft, the outer surface of the sheave has a plurality of evenly arranged concave arc surfaces, and there is a radial slot between the concave arc surfaces, and also includes a A disc-shaped dial, the dial is rotatably mounted horizontally on the dial shaft, the upper surface of the dial protrudes upward with a coaxially arranged limit circular table, the outer surface of the limit circular table and the inner concave arc on the outside of the sheave The shape and surface fit together, a concave notch is arranged on one side of the limit circular platform, and the upper surface of the dial in the middle of the notch is also provided with a cylindrical pin. It can be inserted into the slot of the sheave in sequence to drive the sheave to rotate with clearance; the dial shaft is connected to the power motor; 所述冲核杆内腔上端向上贯穿连通至安装板上表面,安装板上方设置有固定于导向柱的顶板,顶板上对应冲核杆对应地竖直向下设置有顶肉杆,顶肉杆下端配合在冲核杆内腔中,冲核杆被动力机构带动上行至最高点时,顶肉杆下端露出于冲核杆下端。The upper end of the inner cavity of the punching rod is upwardly connected to the upper surface of the mounting plate, and a top plate fixed to the guide column is arranged above the mounting plate. The lower end is matched in the inner cavity of the punching rod, and when the punching rod is driven up to the highest point by the power mechanism, the lower end of the meat ejecting rod is exposed at the lower end of the punching rod. 2.如权利要求1所述的杏子加工设备,其特征在于,冲核机构包括多跟水平并列设置的冲核杆,卸杏机构包括和冲核杆数量和排布方式均一致的多根并列设置的卸杏杆,杏杯设置在转盘上表面靠近侧边位置且沿周向均匀布置为多组,每组杏杯的数量和排布方式和冲核杆一致。2 . The apricot processing equipment according to claim 1 , wherein the punching mechanism comprises a plurality of punching rods arranged in parallel with the level, and the apricot unloading mechanism comprises a plurality of parallel punching rods with the same number and arrangement of the punching rods. 3 . The apricot unloading rods are arranged, and the apricot cups are arranged on the upper surface of the turntable near the side and are evenly arranged in multiple groups along the circumferential direction. The number and arrangement of the apricot cups in each group are consistent with the punching rods. 3.如权利要求1所述的杏子加工设备,其特征在于,所述冲核杆对应位置下方的机架上设置有位于转盘下方的去核滑槽,所述卸杏杆对应位置下方的机架上设置有位于转盘下方的卸杏滑槽。3. apricot processing equipment as claimed in claim 1 is characterized in that, the frame below the corresponding position of the described punching rod is provided with the pitting chute located below the turntable, and the machine below the corresponding position of the described unloading apricot rod is provided. The rack is provided with a chute for unloading apricots located under the turntable. 4.如权利要求1所述的杏子加工设备,其特征在于,所述安装板下方还水平设置有一块导向板,导向板上对应冲核杆和卸杏杆开设有导向孔,所述冲核杆和卸杏杆可滑动地配合在导向孔内。4. The apricot processing equipment according to claim 1, characterized in that, a guide plate is also arranged horizontally below the mounting plate, and guide holes are provided on the guide plate corresponding to the punching rod and the apricot unloading rod. The rod and the unloading rod are slidably fitted in the guide hole. 5.如权利要求1所述的杏子加工设备,其特征在于,所述动力电机输出轴连接有一个减速箱,减速箱输出轴水平设置且具有两个输出端,一个输出端连接到冲核卸杏装置的动力机构中的曲柄上,另一个输出端通过一对锥齿轮连接到转盘传动系统的拨盘轴上。5. The apricot processing equipment according to claim 1, characterized in that, the output shaft of the power motor is connected with a reduction box, the output shaft of the reduction box is horizontally arranged and has two output ends, one output end is connected to the punching core discharger. On the crank in the power mechanism of the apricot device, the other output end is connected to the dial shaft of the turntable transmission system through a pair of bevel gears.
CN201811051683.8A 2016-12-09 2016-12-09 Apricot processing equipment Expired - Fee Related CN109123688B (en)

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