CN114102164A - Assembly line system for high-voltage tower component production - Google Patents
Assembly line system for high-voltage tower component production Download PDFInfo
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- CN114102164A CN114102164A CN202111443063.0A CN202111443063A CN114102164A CN 114102164 A CN114102164 A CN 114102164A CN 202111443063 A CN202111443063 A CN 202111443063A CN 114102164 A CN114102164 A CN 114102164A
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- iron tower
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention discloses a production line system for a high-voltage iron tower component, belongs to the technical field of high-voltage iron tower component production, and solves the problem of lacking of a self-checking and multifunctional integrated high-voltage iron tower component production system. Fixing, blanking, aligning, hole making, printing, corner cutting, corner opening and closing, back chipping, back shoveling and detecting are concentrated on the same conveying line in a flow line mode, the efficiency of self-checking and multi-process automatic processing of components is improved, labor cost is reduced, and equipment support is provided for production of complicated high-voltage iron tower components.
Description
Technical Field
The invention relates to the technical field of high-voltage iron tower component production, in particular to a production line system for high-voltage iron tower component production.
Background
The transmission tower is a supporting point of an overhead line, a single-loop transmission tower is erected on the transmission tower, and a double-loop transmission tower is erected on the transmission tower. The single loop is a loop with a load provided with a power supply; the double-loop is a loop with 2 power supplies in a load. Generally, enterprises or regional important substations with high requirements on power supply reliability adopt double-circuit power supply, so that one power supply can be protected from power failure due to reasons, and the other power supply can continue to supply power. But the medium and small users with low requirement on power supply reliability usually adopt single power supply. In addition to the light transmission tower, with the development of the communication industry, the structure similar to the transmission tower also comprises a communication tower, a broadcast television tower and the like, and most of the towers adopt an on-site assembly construction mode after the components are prefabricated in a factory, so that the demand of the components of the tower is very large. At present, aiming at the problem that the iron tower member does not form a multifunctional integrated assembly line processing system, corresponding equipment for self-checking automatic re-processing is not provided, and even if theoretical foundation is provided, in the actual production implementation process, relevant implementable equipment is lacked for theoretical support, so that the assembly line system for producing the high-voltage iron tower member with self-checking and multifunctional integration is urgently needed.
Disclosure of Invention
The invention aims to provide a production line system for high-voltage iron tower component production, which adopts a production line form to centralize fixing, blanking, alignment, hole making, printing, corner cutting, corner opening and closing, back chipping, back shoveling and detection on the same transmission line, improves the efficiency of component self-detection and multi-process automatic processing, reduces the labor cost, provides equipment support for complicated high-voltage iron tower component production, and solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: assembly line system is used in high voltage tower component production, including conveyor, stamping device, counterpoint mechanism, corner cut device, angle of opening and shutting device, grinding device and on-line measuring device, conveyor's left end upwards extends, forms the inclined plane that can supply the unloading, and this inclined plane both sides are provided with counterpoint mechanism, counterpoint mechanism is used for correcting the position behind the unloading of high voltage tower component, conveyor's right-hand member is provided with grinding device and on-line measuring device, grinding device is arranged in cleaing away the impurity in high voltage tower component gap and to its edges and corners rounding, and on-line measuring device is used for detecting high voltage tower component shape and size, be provided with stamping device and corner cut device between grinding device and the counterpoint mechanism, grinding device's below is provided with the angle of opening and shutting device.
Further, the conveying device comprises a conveying motor, a conveying shaft, a support, a conveying belt and soft magnets, wherein the conveying shaft is rotatably connected to two sides of the support through bearings, the end of the conveying shaft is connected with the conveying motor, the conveying motor is installed on the support, the conveying shaft is in transmission connection with the conveying belt, the soft magnets are embedded in the outer surface of the conveying belt, and the soft magnets are used for attracting and fixing the high-voltage iron tower components.
Furthermore, the alignment mechanism comprises an alignment slide block, an alignment slide rail, an alignment air cylinder assembly and a correction stop block, the alignment slide block moves up and down along the alignment slide rail through magnetic guide, the alignment slide block is fixedly connected with a cylinder body of the alignment air cylinder assembly, an air rod of the alignment air cylinder assembly is fixedly connected with the correction stop block, the lower end of the correction stop block extends outwards, and the right side of the extending part is bent upwards.
Further, stamping device includes punching press slide rail, punching press rack, stamping motor, pneumatic cylinder, stamping workpiece, punching press slide and punching press gear, sliding connection punching press slide on the punching press slide rail, stamping motor is installed to the upper end of punching press slide, stamping motor's output is connected with the punching press gear, punching press gear and punching press rack intermeshing, the punching press rack passes through bolt fixed connection on the punching press slide rail, and is parallel to each other with the punching press slide rail, through bolt fixedly connected with pneumatic cylinder on the leading flank of punching press slide, the lower extreme of pneumatic cylinder is connected with the stamping workpiece.
Further, the stamping workpiece includes support plate body, tube head and printing tool bit, the middle part fixedly connected with printing tool bit of support plate body, all install a plurality of equidistant tube heads that distribute on the support plate body of printing tool bit both sides.
Furthermore, the corner cutting device comprises a corner cutting motor, a cutting cutter, a cutting air cylinder assembly, a cutting rack, a main gear, a pinion and a gear mounting plate, wherein the main gear is connected to the cutting rack in a meshed mode, the pinion is connected to the main gear in a meshed mode, the main gear and the pinion are rotatably connected to the gear mounting plate through bearings, the main gear is connected with the output end of the corner cutting motor in an interconnected mode, the pinion is connected with a cylinder body of the cutting air cylinder assembly in an interconnected mode, and a gas rod of the cutting air cylinder assembly is fixedly connected with the cutting cutter.
Further, grinding device includes curb plate, Y to slide rail, X to slide rail, stabilizer blade, sliding block set spare, carbon arc gouging torch, shovel back of the body cutter and Z to the slide rail, X all installs the stabilizer blade to the both ends below of slide rail, two the equal sliding connection of stabilizer blade has a Y to the slide rail, Y is located the top of curb plate to the slide rail, X sliding connection has sliding block set spare on to the slide rail, be provided with two Z to the slide rail on the sliding block set spare to sliding connection has carbon arc gouging torch and shovel back of the body cutter respectively through two Z to the slide rail.
Further, the angle device that opens and shuts is including opening and shutting angle slide rail, aversion subassembly, open angle tup, closing the angle arch, open angle notch and bearing plate, open and shut the angle slide rail through bolt fixedly connected with on the inner wall of curb plate, sliding connection has the bearing plate on the angle slide rail that opens and shuts, open angle notch has been seted up to the right-hand member of bearing plate, and the left end of bearing plate upwards arches and forms to close the angle arch, X is connected with open angle tup and close the angle tup through the cylinder on the lower surface of slide rail, open angle tup is located open angle notch directly over, closes the angle tup and is located and close the bellied directly over in angle, bolt fixedly connected with aversion subassembly is passed through to one side of slider subassembly.
Furthermore, the shifting assembly comprises a shifting air cylinder assembly and an electromagnet plate, the cylinder body of the shifting air cylinder assembly is fixedly connected with the sliding block assembly, and the air rod of the shifting air cylinder assembly is fixedly connected with the electromagnet plate.
Furthermore, the online detection device is composed of a camera, and the camera is mounted on the side plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the assembly line system for producing the high-voltage iron tower component, provided by the invention, adopts an assembly line form to centralize fixing, blanking, alignment, hole making, printing, angle cutting, angle opening and closing, back chipping, back shoveling and detection on the same conveying line, and carries out streamlined processing on the high-voltage iron tower component from raw materials to finished products, and the high-voltage iron tower component can synchronously run along with a conveying belt under the adsorption action of soft magnet to reach the initial position of a production flow for reprocessing when an online detection device arranged at the processing tail end detects that reprocessing is needed, so that manual operation is not needed in the reprocessing process, the efficiency of self-detection and multi-process automatic processing of the component is improved, the labor cost is reduced, and equipment support is provided for producing complicated high-voltage iron tower components;
2. according to the assembly line system for producing the high-voltage iron tower component, the main gear and the pinion are driven to be linked by the angle cutting motor in the angle cutting device, so that the dual functions of downward movement and autorotation of the cutting tool are realized, the structure is compact, the space occupied by the device is saved, the equipment is simplified, and the capital construction cost for producing the high-voltage iron tower component is reduced;
3. according to the assembly line system for producing the high-voltage iron tower components, the opening and closing angle device capable of moving along the sliding rail is additionally arranged in the three-axis machining equipment, the X-direction sliding rail and the sliding block assembly are used as carriers of parts in the opening and closing angle device, the back chipping and shoveling device is combined with the opening and closing angle device, the high-voltage iron tower components are moved by using the same set of driving structure, the production cost is controlled, and meanwhile, the production system is multifunctional, so that the production line system is suitable for production of the high-voltage iron tower components with complex structures.
Drawings
Fig. 1 is an overall structural view of a production line system for high voltage tower member production of the present invention;
FIG. 2 is a structural view of a conveying device of the assembly line system for producing high-voltage tower components;
FIG. 3 is a structural diagram of an alignment mechanism of the assembly line system for producing high-voltage tower components;
FIG. 4 is a drawing showing the structure of a punching apparatus of the assembly line system for manufacturing high voltage tower members according to the present invention;
FIG. 5 is a structural diagram of a corner cutting device of the assembly line system for producing the high-voltage tower member of the invention;
FIG. 6 is a structural view of a grinding device of the production line system for the high voltage iron tower member of the present invention;
FIG. 7 is a drawing showing the connection of X-direction slide rails of the assembly line system for the production of high voltage tower members according to the present invention;
FIG. 8 is a block assembly diagram of the assembly line system for the production of high voltage tower components of the present invention;
FIG. 9 is a view showing the structure of an X-direction slide rail of the assembly line system for producing a high voltage tower member according to the present invention;
fig. 10 is a structural view of a bearing plate of the assembly line system for producing a high voltage tower member according to the present invention.
In the figure: 1. a conveying device; 11. a conveying motor; 12. a delivery shaft; 13. a support; 14. a conveyor belt; 15. soft magnetic iron; 2. a stamping device; 21. stamping a sliding rail; 22. stamping a rack; 23. a stamping motor; 24. a hydraulic cylinder; 25. stamping parts; 251. a carrier plate body; 252. a pipe head; 253. printing a cutter head; 26. stamping a sliding plate; 27. stamping a gear; 3. an alignment mechanism; 31. aligning the sliding block; 32. aligning the slide rail; 33. aligning the cylinder assembly; 34. correcting the stop block; 4. a corner cutting device; 41. a corner cutting motor; 42. cutting a cutter; 43. cutting the air cylinder assembly; 44. cutting the rack; 45. a main gear; 46. a pinion gear; 47. a gear mounting plate; 5. an opening and closing angle device; 51. an opening and closing angle slide rail; 52. a displacement assembly; 521. a shifting cylinder assembly; 522. electromagnet plates; 53. an angle opening hammer head; 54. angle closing hammerhead; 55. a corner combining bulge; 56. opening an angle notch; 57. a pressure bearing plate; 6. a grinding device; 61. a side plate; 62. a Y-direction slide rail; 63. an X-direction slide rail; 64. a support leg; 65. a slider assembly; 66. a carbon arc gouging gun; 67. a back-shoveling cutter; 68. a Z-direction slide rail; 7. and (4) an online detection device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the assembly line system for the production of high-voltage iron tower components comprises a conveying device 1, a stamping device 2, an alignment mechanism 3, a corner cutting device 4, a corner opening and closing device 5, a grinding device 6 and an online detection device 7, wherein the left end of the conveying device 1 extends upwards to form an inclined plane for blanking, the alignment mechanism 3 is arranged on two sides of the inclined plane, the alignment mechanism 3 is used for correcting the position of the high-voltage iron tower components after blanking, the right end of the conveying device 1 is provided with the grinding device 6 and the online detection device 7, the grinding device 6 is used for removing impurities in gaps of the high-voltage iron tower components and rounding edges and corners of the high-voltage iron tower components, the online detection device 7 is used for detecting the shape and the size of the high-voltage iron tower components, the stamping device 2 and the corner cutting device 4 are arranged between the grinding device 6 and the alignment mechanism 3, and the corner opening and closing device 5 is arranged below the grinding device 6.
Referring to fig. 2, the conveying device 1 includes a conveying motor 11, a conveying shaft 12, a support 13, a conveying belt 14 and soft magnets 15, the conveying shaft 12 is rotatably connected to both sides of the support 13 through bearings, the conveying motor 11 is connected to an end portion of the conveying shaft 12, the conveying motor 11 is mounted on the support 13, the conveying belt 14 is connected to the conveying shaft 12 in a transmission manner, the soft magnets 15 are embedded in an outer surface of the conveying belt 14, and the soft magnets 15 are used for attracting and fixing high-voltage iron tower components.
Referring to fig. 3, the alignment mechanism 3 includes an alignment slide block 31, an alignment slide rail 32, an alignment cylinder assembly 33, and a calibration stopper 34, the alignment slide block 31 moves up and down along the alignment slide rail 32 by magnetic guidance, the alignment slide block 31 is fixedly connected with a cylinder body of the alignment cylinder assembly 33, a gas rod of the alignment cylinder assembly 33 is fixedly connected with the calibration stopper 34, a lower end of the calibration stopper 34 extends outward, and a right side of the extending portion is bent upward; the raw materials of high-voltage tower component is a long banding U-shaped plate body, and when this plate body transported to counterpoint mechanism 3 department along with soft magnet 15, counterpoint cylinder assembly 33 promoted to rectify dog 34 and extend to 14 inboards, thereby catch the U-shaped plate body, and by the ascending correction dog 34 that sticks up in right side with it, make its both ends be in respectively on two counterpoint mechanism 3's the correction dog 34, then reuse counterpoint cylinder assembly 33 promotes to rectify dog 34, the position of controlling of adjustment U-shaped plate body.
Referring to fig. 4, the stamping device 2 includes a stamping slide rail 21, a stamping rack 22, a stamping motor 23, a hydraulic cylinder 24, a stamping part 25, a stamping slide plate 26 and a stamping gear 27, the stamping slide rail 21 is slidably connected to the stamping slide plate 26, the stamping motor 23 is installed at the upper end of the stamping slide plate 26, the output end of the stamping motor 23 is connected to the stamping gear 27, the stamping gear 27 is meshed with the stamping rack 22, the stamping rack 22 is fixedly connected to the stamping slide rail 21 through a bolt, and is parallel to the stamping slide rail 21, the hydraulic cylinder 24 is fixedly connected to the front side surface of the stamping slide plate 26 through a bolt, the lower end of the hydraulic cylinder 24 is connected to the stamping part 25, the stamping motor 23 drives the stamping gear 27 to rotate along the stamping rack 22, and further drives the stamping slide plate 26 to slide left and right along the stamping slide rail 21.
The stamping part 25 comprises a support plate body 251, pipe heads 252 and a printing tool head 253, the printing tool head 253 is fixedly connected to the middle of the support plate body 251, a plurality of pipe heads 252 which are distributed at equal intervals are mounted on the support plate body 251 on two sides of the printing tool head 253, the length of each pipe head 252 is longer than that of the printing tool head 253, the support plate body 251 is driven by the hydraulic cylinder 24 to move downwards, the pipe heads 252 are pressed on high-voltage iron tower components and penetrate through the high-voltage iron tower components to form through holes, the printing tool head 253 moves downwards along with the through holes, and marks are printed on the high-voltage iron tower components and can be used for marking alignment bending.
Referring to fig. 5, the chamfering device 4 includes a chamfering motor 41, a cutting tool 42, a cutting cylinder assembly 43, a cutting rack 44, a main gear 45, a sub-gear 46 and a gear mounting plate 47, the main gear 45 is engaged with the cutting rack 44, the sub-gear 46 is engaged with the main gear 45, the main gear 45 and the sub-gear 46 are rotatably connected to the gear mounting plate 47 through bearings, the main gear 45 is connected to an output end of the chamfering motor 41, the sub-gear 46 is connected to a cylinder body of the cutting cylinder assembly 43, the cutting tool 42 is fixedly connected to a gas rod of the cutting cylinder assembly 43, wherein the cutting rack 44 is located at one side of the conveying belt 14 and is mounted on a slide rail, the gear mounting plate 47 slides along the slide rail, the slide rail and the cutting rack 44 are mounted on the bracket 13 of the conveying belt 14 to form an integral structure, the diameter of the main gear 45 is larger than that of the sub-gear 46, when the device works, the main gear 45 is driven by the angle cutting motor 41 to rotate, the main gear 45 rotates along the cutting rack 44, so that the cutting tool 42 is driven to move downwards, meanwhile, the main gear 45 drives the auxiliary gear 46 to rotate, and the auxiliary gear 46 drives the cutting tool 42 to rotate, so that cutting is completed.
Referring to fig. 6 to 10, the grinding device 6 includes a side plate 61, Y-direction slide rails 62, X-direction slide rails 63, support legs 64, a slider assembly 65, a carbon arc gouging gun 66, a back-shoveling tool 67 and Z-direction slide rails 68, wherein the support legs 64 are respectively installed below two ends of the X-direction slide rails 63, the two support legs 64 are respectively connected with one Y-direction slide rail 62 in a sliding manner, the Y-direction slide rails 62 are located above the side plate 61, the X-direction slide rails 63 are connected with the slider assembly 65 in a sliding manner, the slider assembly 65 is provided with two Z-direction slide rails 68, the carbon arc gouging gun 66 and the back-shoveling tool 67 are respectively connected in a sliding manner through the two Z-direction slide rails 68, the carbon arc gouging gun 66 is used for back-chipping, the back-shoveling tool 67 is used for back-chipping, one sides of the Y-direction slide rails 62 and the X-direction slide rails 63 are both fixedly connected with racks, the slider assembly 65 and the support legs 64 are provided with motors, the motors are connected with gears, the gears are engaged with the gear racks, and the motors drive the gears to rotate, and then the sliding block assembly 65 and the supporting leg 64 are driven to respectively move along the X-direction sliding rail 63 and the Y-direction sliding rail 62, and the Z-direction sliding rail 68 is an air cylinder or an electric telescopic rod.
The angle opening and closing device 5 comprises an angle opening and closing slide rail 51, a shifting assembly 52, an angle opening hammer 53, an angle closing hammer 54, an angle closing protrusion 55, an angle opening notch 56 and a bearing plate 57, the angle opening and closing slide rail 51 is fixedly connected to the inner wall of a side plate 61 through bolts, the bearing plate 57 is slidably connected to the angle opening and closing slide rail 51, the angle opening notch 56 is formed in the right end of the bearing plate 57, the left end of the bearing plate 57 is upwards arched to form the angle closing protrusion 55, the angle opening hammer 53 and the angle closing hammer 54 are connected to the lower surface of an X-direction slide rail 63 through cylinders, the angle opening hammer 53 is positioned right above the angle opening notch 56, the angle closing hammer 54 is positioned right above the angle closing protrusion 55, the shifting assembly 52 is fixedly connected to one side of a slide block assembly 65 through bolts, a camera is installed at the blanking position at the left end of the conveying device 1 and used for analyzing the angles of high-pressure components after blanking, thereby obtaining the conclusion that the angle opening and the angle closing angles are needed, thereby aligning it to the left or right side of the conveyor belt 14.
The shifting assembly 52 comprises a shifting cylinder assembly 521 and an electromagnet plate 522, the cylinder body of the shifting cylinder assembly 521 is fixedly connected with the sliding block assembly 65, the air rod of the shifting cylinder assembly 521 is fixedly connected with the electromagnet plate 522, and the electromagnet plate 522 is electrified to adsorb the high-voltage iron tower component and move the high-voltage iron tower component from the conveying belt 14 to the bearing plate 57 to prepare for the opening and closing angle of the high-voltage iron tower component.
The online detection device 7 is composed of a camera which is arranged on the side plate 61 and is connected with a processor and a controller through wireless signals, the camera shoots high-voltage iron tower component pictures in a certain area of the conveying belt 14 at a fixed frequency under the control of the controller and sends the pictures to the processor, the processor obtains related data of surface machining, size, hole opening, opening and closing angle, cutting angle, back chipping and back chipping of the high-voltage iron tower component through characteristic analysis, the qualified high-voltage iron tower component enters the next machining step, and the unqualified high-voltage iron tower component is machined or reported again.
In summary, the following steps: the assembly line system for producing the high-voltage iron tower component, provided by the invention, adopts an assembly line form to centralize fixing, blanking, alignment, hole making, printing, angle cutting, angle opening and closing, back chipping, back shoveling and detection on the same conveying line, and carries out streamlined processing on the high-voltage iron tower component from raw materials to finished products, and the high-voltage iron tower component can synchronously run along with a conveying belt 14 under the adsorption action of a soft magnet 15 to reach the initial position of a production flow for reprocessing when an online detection device 7 arranged at the processing tail end detects that reprocessing is needed, so that manual operation is not needed in the reprocessing process, the efficiency of component self-inspection and multi-process automatic processing is improved, the labor cost is reduced, and equipment support is provided for the production of complicated high-voltage iron tower components; in the angle cutting device 4, the main gear 45 and the pinion 46 are driven by the angle cutting motor 41 to be linked, so that the dual functions of downward movement and autorotation of the cutting tool 42 are realized, the structure is compact, the space occupied by the device is saved, the equipment is simplified, and the capital construction cost for producing high-voltage iron tower components is reduced; the open-close angle device 5 capable of moving along the sliding rail is additionally arranged in the three-axis machining equipment, the X-direction sliding rail 63 and the sliding block assembly 65 are used as carriers of parts in the open-close angle device 5, the back chipping shovel device and the open-close angle device 5 are combined, the high-voltage iron tower component is moved by using the same set of driving structure, the production cost is controlled, and meanwhile, the production system is multifunctional, so that the production of the high-voltage iron tower component with a complex structure is adapted.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The assembly line system for the production of the high-voltage iron tower components is characterized by comprising a conveying device (1), a punching device (2), an alignment mechanism (3), a corner cutting device (4), an angle opening and closing device (5), a grinding device (6) and an online detection device (7), wherein the left end of the conveying device (1) extends upwards to form an inclined plane for blanking, the alignment mechanism (3) is arranged on two sides of the inclined plane, the alignment mechanism (3) is used for correcting the position of the high-voltage iron tower components after blanking, the right end of the conveying device (1) is provided with the grinding device (6) and the online detection device (7), the grinding device (6) is used for removing impurities in gaps of the high-voltage iron tower components and rounding edges and corners of the high-voltage iron tower components, the online detection device (7) is used for detecting the shapes and the sizes of the high-voltage iron tower components, the punching device (2) and the corner cutting device (4) are arranged between the grinding device (6) and the alignment mechanism (3), an opening and closing angle device (5) is arranged below the grinding device (6).
2. The assembly line system for the production of the high-voltage iron tower component according to claim 1, wherein the conveying device (1) comprises a conveying motor (11), a conveying shaft (12), a support (13), a conveying belt (14) and soft magnets (15), the conveying shaft (12) is rotatably connected to two sides of the support (13) through bearings, the conveying motor (11) is connected to the end portion of the conveying shaft (12), the conveying motor (11) is installed on the support (13), the conveying belt (14) is in transmission connection with the conveying shaft (12), the soft magnets (15) are embedded in the outer surface of the conveying belt (14), and the soft magnets (15) are used for attracting and fixing the high-voltage iron tower component.
3. The assembly line system for producing the high voltage iron tower component according to claim 1, wherein the alignment mechanism (3) comprises an alignment slide block (31), an alignment slide rail (32), an alignment cylinder assembly (33) and a correction stop block (34), the alignment slide block (31) moves up and down along the alignment slide rail (32) through magnetic guidance, a cylinder body of the alignment cylinder assembly (33) is fixedly connected to the alignment slide block (31), a correction stop block (34) is fixedly connected to an air rod of the alignment cylinder assembly (33), the lower end of the correction stop block (34) extends outwards, and the right side of the extending part is bent upwards.
4. The assembly line system for the production of the high voltage iron tower component according to claim 1, wherein the stamping device (2) comprises a stamping slide rail (21), a stamping rack (22), a stamping motor (23), a hydraulic cylinder (24), a stamping part (25), a stamping slide plate (26) and a stamping gear (27), the stamping slide rail (21) is slidably connected with the stamping slide plate (26), the stamping motor (23) is mounted at the upper end of the stamping slide plate (26), the output end of the stamping motor (23) is connected with the stamping gear (27), the stamping gear (27) is meshed with the stamping rack (22), the stamping rack (22) is fixedly connected to the stamping slide rail (21) through a bolt and is parallel to the stamping slide rail (21), the hydraulic cylinder (24) is fixedly connected to the front side surface of the stamping slide plate (26) through a bolt, the lower end of the hydraulic cylinder (24) is connected with a stamping part (25).
5. The flow line system for producing the high voltage iron tower component as claimed in claim 4, wherein the stamping part (25) comprises a carrier plate body (251), a pipe head (252) and a printing head (253), the printing head (253) is fixedly connected to the middle of the carrier plate body (251), and a plurality of pipe heads (252) which are distributed at equal intervals are mounted on the carrier plate body (251) on two sides of the printing head (253).
6. The assembly line system for manufacturing pylon components according to claim 1, the angle cutting device (4) comprises an angle cutting motor (41), a cutting tool (42), a cutting air cylinder assembly (43), a cutting rack (44), a main gear (45), a secondary gear (46) and a gear mounting plate (47), a main gear (45) is engaged and connected on the cutting rack (44), a secondary gear (46) is engaged and connected on the main gear (45), the main gear (45) and the auxiliary gear (46) are rotationally connected to a gear mounting plate (47) through bearings, the main gear (45) is connected with the output end of the corner cutting motor (41), the pinion (46) is interconnected with the cylinder body of the cutting cylinder assembly (43), and a cutting tool (42) is fixedly connected to an air rod of the cutting air cylinder assembly (43).
7. The assembly line system for the production of the high-voltage iron tower component according to claim 1, wherein the grinding device (6) comprises a side plate (61), Y-direction slide rails (62), X-direction slide rails (63), support legs (64), a slide block assembly (65), a carbon arc gouging gun (66), a back-shoveling cutter (67) and Z-direction slide rails (68), the support legs (64) are mounted below two ends of the X-direction slide rails (63), two support legs (64) are connected with one Y-direction slide rail (62) in a sliding manner, the Y-direction slide rails (62) are located above the side plate (61), the X-direction slide rails (63) are connected with the slide block assembly (65) in a sliding manner, two Z-direction slide rails (68) are arranged on the slide block assembly (65), and the carbon arc gouging gun (66) and the back-shoveling cutter (67) are connected with the two Z-direction slide rails (68) in a sliding manner respectively.
8. The assembly line system for producing the high-voltage iron tower component according to claim 7, wherein the open-close angle device (5) comprises an open-close angle slide rail (51), a shift assembly (52), an open angle hammer head (53), a close angle hammer head (54), a close angle bulge (55), an open angle notch (56) and a bearing plate (57), the inner wall of the side plate (61) is fixedly connected with the open-close angle slide rail (51) through bolts, the bearing plate (57) is slidably connected onto the open-close angle slide rail (51), the open angle notch (56) is formed at the right end of the bearing plate (57), the left end of the bearing plate (57) is arched upwards to form the close angle bulge (55), the open angle hammer head (53) and the close angle hammer head (54) are connected onto the lower surface of the X-direction slide rail (63) through cylinders, and the open angle hammer head (53) is positioned right above the open angle notch (56), the angle closing hammer head (54) is positioned right above the angle closing bulge (55), and one side of the sliding block component (65) is fixedly connected with a shifting component (52) through a bolt.
9. The assembly line system for the production of the high voltage iron tower component according to claim 8, wherein the shifting assembly (52) comprises a shifting cylinder assembly (521) and an electromagnet plate block (522), the cylinder body of the shifting cylinder assembly (521) is fixedly connected with a sliding block assembly (65), and the air rod of the shifting cylinder assembly (521) is fixedly connected with the electromagnet plate block (522).
10. A flow line system for the production of components of a high voltage pylon according to claim 7 wherein the on-line detection device (7) is constituted by a camera mounted on the side plate (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111443063.0A CN114102164B (en) | 2021-11-30 | 2021-11-30 | Assembly line system for high-voltage tower component production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111443063.0A CN114102164B (en) | 2021-11-30 | 2021-11-30 | Assembly line system for high-voltage tower component production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114102164A true CN114102164A (en) | 2022-03-01 |
| CN114102164B CN114102164B (en) | 2023-03-24 |
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| CN114102164B (en) | 2023-03-24 |
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Address after: 222000 No.8 Changjiang Road, Xinpu Development Zone, Haizhou District, Lianyungang City, Jiangsu Province Applicant after: JIANGSU QITIAN IRON TOWER MANUFACTURING Co.,Ltd. Address before: 222000 West Rizhao Avenue, Zhewang Lingang Industrial Zone, Ganyu County, Lianyungang City, Jiangsu Province Applicant before: JIANGSU QITIAN IRON TOWER MANUFACTURING Co.,Ltd. |
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