CN112091100A - Automatic production equipment for stamping, drawing and flanging middle part of workpiece - Google Patents

Automatic production equipment for stamping, drawing and flanging middle part of workpiece Download PDF

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Publication number
CN112091100A
CN112091100A CN202010934176.XA CN202010934176A CN112091100A CN 112091100 A CN112091100 A CN 112091100A CN 202010934176 A CN202010934176 A CN 202010934176A CN 112091100 A CN112091100 A CN 112091100A
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CN
China
Prior art keywords
workpiece
conveying
supporting
conveying line
film
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010934176.XA
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Chinese (zh)
Inventor
王选明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Zhongju Mechanical And Electrical Equipment Co ltd
Original Assignee
Anhui Zhongju Mechanical And Electrical Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Anhui Zhongju Mechanical And Electrical Equipment Co ltd filed Critical Anhui Zhongju Mechanical And Electrical Equipment Co ltd
Priority to CN202010934176.XA priority Critical patent/CN112091100A/en
Publication of CN112091100A publication Critical patent/CN112091100A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/088Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for flanging holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The invention relates to automatic production equipment for stamping, drawing and flanging the middle part of a workpiece, which comprises a forming mechanism for stamping and forming the middle part of the workpiece and a feeding mechanism for transferring the workpiece, wherein a material covering mechanism for covering a film sheet to a hole part of the middle part of the workpiece to be stamped and flanged is arranged on a transferring path of the feeding mechanism, the size of the film sheet is larger than that of the hole part, and the edge part of the film sheet, which is attached to the workpiece, is coated with stamping and stretching oil. The production machining efficiency of equipment is high, and degree of automation is high, effectual demand that satisfies work piece stamping forming, convenient to use.

Description

Automatic production equipment for stamping, drawing and flanging middle part of workpiece
Technical Field
The invention relates to the field of workpiece stamping, in particular to automatic production equipment for stamping, drawing and flanging the middle part of a workpiece.
Background
In the production process of the installation seat of the reducer of the washing machine, the middle part of a workpiece needs to be punched and drawn to form a hole part flanging, and due to the fact that the plate thickness of some workpieces is large and the formed flanging is large in height, cracks can be caused at the flanging position in the punching process, for example, the installation seat of the reducer of the washing machine shown in fig. 9 is characterized in that the thickness of the workpiece is about 2-2.5 mm, the height of the flanging formed by drawing the middle part is 1.5-2.5 cm, the effect of preventing the cracking can be achieved by coating punching drawing oil, at present, the operation is mainly performed manually, and the punching drawing oil on the workpiece needs to be manually cleaned after the workpiece is punched and formed, the efficiency is low, and the using amount of the punching drawing.
Disclosure of Invention
The invention aims to provide automatic production equipment for stamping, drawing and flanging the middle part of a workpiece, which has good processing effect and high automation degree.
The technical scheme adopted by the invention is as follows.
The automatic production equipment for stamping, drawing and flanging the middle part of a workpiece comprises a forming mechanism for performing stamping forming on the middle part of the workpiece and a feeding mechanism for transferring the workpiece, wherein a material covering mechanism for covering a film sheet to a hole part to be stamped and flanged in the middle part of the workpiece is arranged on a transferring path of the feeding mechanism, the size of the film sheet is larger than that of the hole part, and the edge part, which is attached to the workpiece, of the film sheet is coated with stamping stretching oil.
Preferably, a covering station is arranged on the transferring path, a covering mechanism for covering the film sheet at the hole part of the workpiece to be punched and flanged is arranged at the covering station, and the film sheet transferring device further comprises a film sheet supplying mechanism for continuously supplying the film sheet coated with the punching stretching oil to the covering station.
Preferably, the film supplying mechanism comprises a storage unit for storing the rolled film, and a guiding and conveying unit for uncoiling and guiding the rolled film, a fracture forming unit and a liquid coating unit are arranged on a path for guiding and conveying the uncoiled film strip by the guiding and conveying unit, the fracture forming unit is used for forming a fracture on the rolled film, the shape of the fracture is matched with that of the film sheet, the coating unit is used for coating stamping stretching oil on the film material inside the fracture, and the covering mechanism enables the film material inside the fracture to be separated from the rolled film to form the film sheet and be attached to the surface of the workpiece.
Preferably, the fracture unit comprises a cutter shaft positioned at the outer side of the film belt, a rolling tooth for rolling the film belt to form the fracture is arranged on the shaft body of the cutter shaft, and the rolling tooth is circularly arranged on the peripheral wall of the cutter shaft.
Preferably, the coating unit comprises a coating roller positioned outside the film belt, a coating area matched with the fracture mark is arranged on the coating roller, an oil adding assembly used for adding stamping stretching oil to the coating area is arranged on the coating roller, and the shape of the coating area is consistent with that of the fracture cross.
Preferably, the film belt at the covering station is positioned above the workpiece, the covering mechanism comprises a pressing head, the pressing head is assembled on the rack in a lifting mode, and the outline of the joint of the pressing head and the film belt is matched with the shape of the fracture cross.
Preferably, the tabletting head is provided with a blowing assembly, and the blowing assembly enables the thin film sheet on the tabletting head to be completely separated from the tabletting head.
Preferably, the feeding mechanism comprises an A conveying line and a B conveying line, the conveying directions of the A, B conveying lines are the same, the joint is set as a forming station, the forming station is provided with a forming mechanism, the A conveying line is used for conveying a workpiece to be punched and flanged to the forming station, the B conveying line is used for moving out the workpiece after being punched and flanged at the forming station, the A supporting surface of the A conveying line for supporting and conveying the workpiece is lower than the B supporting surface of the B conveying line for supporting and conveying the workpiece, the forming mechanism comprises a supporting die and a pressing die head which are positioned on the lower side, a positioning assembly for positioning the workpiece and a floating block which is arranged corresponding to the punching and flanging on the workpiece are arranged on the supporting die, the A conveying line comprises two A conveying parts which are arranged oppositely, the B conveying parts which are arranged oppositely are arranged, A lifting parts for supporting the workpiece are arranged on the A conveying parts at intervals, and B supporting parts for supporting the workpiece, A. the lifting part B is movably arranged, and A, B adjusting parts for adjusting A, B states of the lifting part are respectively arranged at the forming station;
when the workpieces conveyed on the conveying line A and the supporting dies are arranged correspondingly, the conveying line A stops conveying, and the adjusting part A is used for adjusting the lifting piece A in a working state to rotate to an avoiding state so that the workpieces to be punched and flanged fall onto the positioning mechanism for positioning; the pressing die head presses a workpiece downwards to perform stamping flanging, the floating block at a high position is abutted by the pressing die head to move downwards to a low position, when the pressing die head is separated from the workpiece after the stamping flanging, the floating block jacks up the flanging part on the workpiece, so that the workpiece is lifted and separated from the positioning assembly, and the B adjusting part is used for adjusting the B lifting piece in an avoiding state to be rotated to a working state to lift and support the workpiece after the stamping flanging to move out of a forming station.
Preferably, the A lifting part comprises an A supporting part, the A supporting part is movably installed along the width direction of the A conveying line, the B lifting part comprises a B supporting part, the B supporting part is movably installed along the width direction of the B conveying line, an adjusting part is arranged at the forming station, an A guide groove is arranged at the lower surface of the adjusting part, a B guide groove is arranged at the upper surface of the adjusting part, the groove length direction of the A guide groove and the groove length direction of the B guide groove are consistent with the conveying direction of the A, B conveying line, the adjusting part is movably installed along the width direction of the A conveying line, an A sliding block matched with the A guide groove in a sliding guide mode is arranged on the upper surface of the A supporting part, a B sliding block matched with the B guide groove in a sliding guide mode is arranged on the lower surface of the B supporting part, the A guide groove and the.
Preferably, the conveying part A is formed by an annular conveying chain which is vertically arranged, the conveying part B is formed by an annular conveying chain which is horizontally arranged, and the edge part of the supporting part B close to the upper surface of the workpiece is chamfered or rounded.
Preferably, the conveying line A is further provided with a cleaning piece A for cleaning membrane fragments remained on the supporting die after the stamping and flanging treatment.
Preferably, the cleaning part A is a brush body A, the brush body A is arranged on the conveying line A at intervals, and the cleaning part A firstly cleans the supporting die before each workpiece to be stamped and flanged enters the forming station for processing.
Preferably, a positioning part for positioning the workpiece is arranged on the A support.
Preferably, a conveying path of the B conveying line is provided with a B cleaning piece for cleaning residual film fragments and stamping stretching oil on the workpiece after stamping and flanging.
Preferably, the B cleaning part comprises a B brush body and a cleaning roller head, the B brush body is arranged in a sliding mode along the width direction of the B conveying line, and the cleaning roller head is installed in a lifting mode.
Preferably, still include the storage mechanism, the side of storage mechanism is provided with the A transport mechanism that realizes the transportation of work piece between storage mechanism and A transfer chain feed end.
Preferably, still include receiving agencies, receiving agencies's side is provided with the B transport mechanism who realizes the transportation of work piece between B transfer chain discharge end and receiving agencies.
Preferably, the roll film is a plastic film or a thin cloth.
Preferably, the coating area is circular, and the width of the circular ring is larger than the height of the flanging.
Preferably, the storage mechanism comprises a storage rack which is arranged on the machine frame and is adaptive to the workpieces, and the workpieces to be processed are stored in the storage rack.
Preferably, the receiving mechanism comprises a receiving frame arranged on the rack, and the receiving frame is used for storing the processed workpieces.
Preferably, A transport mechanism and B transport mechanism's structure is the same, A transport mechanism is including transporting the frame, transport frame movable mounting is in the frame, be provided with the drive assembly that the drive transported frame removed in the frame, drive assembly drive transport frame is between the feed end of A transport portion and storage frame, the discharge end of B transport portion and receive and move between the material frame, the activity is provided with the transportation board that suits with the work piece on transporting the frame, transportation board over-and-under type assembly is on transporting the frame, be provided with the electro-magnet on the transportation board, the electro-magnet adsorbs the work piece when the circular telegram, move by transporting the frame drive, when the electro-magnet outage, the work piece falls down from the transportation board, transport the work piece.
Preferably, one end of the coating roller is connected with an oil guide pipe, the other end of the oil guide pipe is connected into an oil groove, and the oil groove is arranged on the frame.
Preferably, the blowing assembly comprises blowing nozzles arranged on the tabletting head at intervals along the circumferential direction, the blowing nozzles blow air flow to separate the film sheet from the tabletting head, the blowing nozzles are connected with the blowing assembly, and the blowing assembly is arranged on the rack.
Preferably, the regulating part includes the regulating block, the A guide slot sets up the lower surface at the regulating block, the B guide slot sets up the upper surface at the regulating block, the width direction movable mounting of B transfer chain is followed to the regulating block, it drives actuating cylinder to be provided with in the frame to drive the regulating block and carry out the drive actuating cylinder that removes, it drives when the regulating block moves to the inboard of B transfer chain to drive actuating cylinder, the last A slider of A support piece and the cooperation of A guide slot sliding guide, the last B slider of B support piece and the cooperation of B guide slot sliding guide, when driving actuating cylinder and driving the regulating block and moving to the outside of B transfer chain, the A guide slot drives A support piece with A slider and moves on the A transfer chain, the B guide slot drives B support piece with the B.
Preferably, A support piece and B support piece's structure is the same, A support piece is including setting up the transition connecting plate on A transport portion, there is the backup pad that supports the work piece along the width direction sliding connection of A transport portion on the transition connecting plate, the tip of keeping away from A transport portion inboard on the transition connecting plate is provided with the stopper, when driving actuating cylinder and driving the inboard removal of regulating block to B transfer chain, the backup pad supports the work piece, when driving actuating cylinder and driving the outside removal of regulating block to B transfer chain, the backup pad dodges the work piece.
Preferably, be provided with the guide bar between stopper and backup pad, be provided with buffer spring on the guide bar, be provided with the ripples pearl screw on the transition connecting plate, be provided with the locating hole with ripples pearl screw matched with in the backup pad, when the backup pad supported the work piece, ripples pearl screw cooperatees with the locating hole and keeps transition connecting plate and backup pad relatively fixed when moving on A, B conveying part, when the backup pad dodges the work piece, buffer spring is compressed for when slider and guide slot phase separation, make the ripples pearl screw move to in the locating hole through buffer spring's elastic force, be provided with the location portion of fixing a position the work piece in the backup pad.
Preferably, the floating block is movably connected to the supporting die, a connecting spring is arranged between the supporting die and the floating block, when the pressing die head presses the workpiece downwards for punching, the connecting spring is compressed, the floating block moves downwards to a low position, when the pressing die head is separated from the workpiece, the connecting spring rebounds, and the floating block jacks up the flanging part on the workpiece.
The invention has the technical effects that: through the annular conveying chain that the form was arranged and the level was arranged immediately for work piece can be automatic material loading and unloading in the course of working, machining efficiency is high, and the lid material mechanism that the cooperation set up simultaneously is favorable to keeping the punching press effect of work piece, and automatic level is high, and the receiving agencies that sets up at the storage mechanism that the front end of conveying chain set up and rear end can be convenient carry out the material loading to the work piece and collect the work piece after processing. The production machining efficiency of equipment is high, and degree of automation is high, effectual demand that satisfies work piece stamping forming, convenient to use.
Drawings
FIG. 1 is an isometric view of an automatic production device for stamping, drawing and flanging the middle part of a workpiece, which is provided by the embodiment of the application;
FIG. 2 is an isometric view of another perspective view of the automatic production equipment for stamping, drawing and flanging the middle part of a workpiece provided by the embodiment of the application;
FIG. 3 is a top view of the structure of FIG. 1;
FIG. 4 is a front view of the structure of FIG. 1;
FIG. 5 is a bottom view of the structure of FIG. 1;
FIG. 6 is a structural view of an adjustment block assembled with a support member A and a support member B in an embodiment of the present application;
FIG. 7 is a structural view of a liding mechanism in an embodiment of the present application;
FIG. 8 is a structural view of a support A in an embodiment of the present application;
fig. 9 is a structural view of a reducer mount of a washing machine.
The corresponding relation of all the reference numbers is as follows: 100-a frame, 110-B brush body, 120-cleaning roller head, 200-a storage rack, 300-A transfer mechanism, 310-transfer rack, 320-transfer plate, 330-electromagnet, 400-covering mechanism, 410-cutter shaft, 420-rolling teeth, 430-coating roller, 431-oil guide pipe, 440-pressing head, 441-blowing nozzle, 500-feeding mechanism, 510-A conveying line, 520-A supporting piece, 521-transition connecting plate, 522-supporting plate, 523-limiting block, 524-guide rod, 525-buffer spring, 526-bead screw, 527-positioning hole, 528-A sliding block, 529-A brush body, 530-B conveying line, 540-B supporting piece, 541-B sliding block and 600-adjusting block, the device comprises a guide groove 610-A, a guide groove 620-B, a driving cylinder 630, a forming mechanism 700, a supporting mold 710, a pressing die head 720, a floating block 730, a connecting spring 740, a transfer mechanism 800-B and a material collecting frame 900.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
Referring to fig. 1 to 9, the embodiment of the application provides automatic production equipment for stamping, drawing and flanging the middle part of a workpiece, and aims to solve the problems that in the prior art, in the production process of a reducer mounting seat of a washing machine, stamping and stretching oil needs to be manually coated on the middle part of the workpiece, and after stamping and forming, the stamping and stretching oil needs to be manually cleaned, so that the efficiency is low, the automation level is low, and the like.
As shown in fig. 1 to 9, the technical solution of the embodiment of the present application includes a forming mechanism 700 for performing press forming on the middle portion of a workpiece, and a feeding mechanism 500 for transferring the workpiece, wherein a transfer path of the feeding mechanism 500 is provided with a covering mechanism 400 for covering a film sheet to a hole portion to be punched and flanged in the middle portion of the workpiece, the size of the film sheet is larger than that of the hole portion, and an edge portion of the film sheet, which is in contact with the workpiece, is coated with punching stretching oil.
The working principle of the embodiment is as follows: the feeding mechanism 500 comprises an A conveying line 510, a B conveying line 530 and an A, B conveying line, the conveying directions of the A conveying line and the B conveying line are the same, the joint is set as a forming station, a storage mechanism for storing workpieces is arranged at the feeding end of the A conveying line 510, when the A, B conveying line works, the workpieces on the storage mechanism are conveyed to an A support member 520 on the A conveying line 510 through an A transfer mechanism 300 arranged on the machine frame 100, the A support member 520 is driven by the A conveying line 510 to move, when the A support member moves to the covering station, a coiled film is uncoiled and the film is guided through a guide unit, during the guide, a rolling tooth 420 on a cutter shaft 410 rolls a circular fracture on the film, when the guide is continued, stamping stretching oil is coated on the film inside the fracture through a coating roller 430, when the film reaches the position below a stamping head 440, the stamping head 440 is pressed and matched with a blowing nozzle 441 to enable the film at the fracture position to be separated from the film and attached to the surface of the workpiece to be stamped, the A supporting piece 520 continues to drive the workpiece attached with the film to move, when the workpiece reaches a forming station, the A brush body 529 between two adjacent A supporting pieces 520 cleans the supporting die 710, the A, B conveying line 530 stops conveying, at the moment, the A slide block 528 on the upper surface of the A supporting piece 520 is connected with the A guide groove 610 on the lower surface of the adjusting block 600 in a sliding fit manner, the B slide block 541 on the lower surface of the B supporting piece 540 is connected with the B guide groove 620 on the upper surface of the adjusting block 600 in a sliding fit manner, the adjusting block 600 is driven by the driving air cylinder 630 to move towards the outer side of the A, B conveying line, the A supporting piece 520 and the B supporting piece 540 both move towards the outer side of the A, B conveying line 530, so that the workpiece on the A supporting piece 520 falls onto the supporting die 710, the position to be punched on the workpiece corresponds to the floating block 730, when the lower pressing die head 720 presses the workpiece to perform punching flanging, when the downward pressing die head 720 is separated from the punched and flanged workpiece, the floating block 730 jacks up the flanging part on the workpiece, so that the workpiece is lifted and separated from the positioning assembly on the supporting die 710, the height of the workpiece which is jacked up by the floating block 730 is flush with the height of the B support 540, then the air cylinder 630 is driven to drive the adjusting block 600 to move towards the inner side of the A, B conveying line, the A support 520 and the B support 540 both move towards the inner side of the A, B conveying line, so that the sliding block and the sliding groove can be separated when the sliding block and the sliding groove are conveyed by the A, B conveying line, meanwhile, the latter support can be connected with the adjusting block 600 in a sliding fit manner, at the moment, the B support 540 supports the punched workpiece, the A, B conveying line continues to convey, and in the process that the B support 540 is driven by the B conveying line 530, the residual film fragments and punching tensile oil on the punched and flanged workpiece are cleaned up respectively through the B brush body 110 and the cleaning roller head 120, when the punched workpiece reaches the discharge end of the B conveying line 530, the B transfer mechanism 800 transfers the punched workpiece from the B support 540 into the material receiving frame 900.
Further, as shown in fig. 1 to 2 and 7, the transfer path in this embodiment is provided with a material covering station, the material covering station is provided with a material covering mechanism 400 for covering the hole portion of the workpiece to be punched and flanged, and the film supplying mechanism for continuously supplying the film sheet coated with the punching stretching oil to the material covering station. The working principle of the embodiment is as follows: the film supply mechanism comprises a storage unit for storing a rolled film and a guide unit for uncoiling and guiding the rolled film, when a support piece A520 on an A conveying line 510 conveys a supported workpiece to a covering station, the guide unit uncoils and guides the film roll on the storage unit, a fracture forming unit and a liquid coating unit are arranged on a path for guiding the uncoiled film belt by the guide unit, the fracture forming unit is used for forming a fracture on the rolled film, the shape of the fracture is matched with that of a film sheet, the fracture unit comprises a cutter shaft 410 positioned outside the film belt, a rolling tooth 420 for rolling the film belt to form the fracture is arranged on the shaft body of the cutter shaft 410, the rolling tooth 420 is circularly arranged on the peripheral wall of the cutter shaft 410, when the film roll passes through the cutter shaft 410, the rolling tooth 420 rolls on the film belt to form the fracture, and the coating unit is used for coating punching and stretching oil on the film inside the fracture, the coating unit comprises a coating roller 430 positioned at the outer side of the film strip, a coating area matched with the fracture mark is arranged on the coating roller 430, an oiling component used for coating stamping tensile oil on the coating area is arranged on the coating roller 430, the shape of the coating area is consistent with that of the fracture cross, one end of the coating roller 430 is connected with an oil guide pipe 431, the other end of the oil guide pipe 431 is connected into an oil groove, the oil groove is arranged on the machine frame 100, when the film strip formed by the fracture mark passes through the coating roller 430, the film material in the fracture mark is coated with the stamping tensile oil, the covering mechanism 400 comprises a pressing head 440, the pressing head 440 is assembled on the machine frame 100 in a lifting mode, the outline of the joint part of the pressing head 440 and the film strip is matched with that of the fracture cross, a blowing component is arranged on the pressing head 440, the blowing component enables the film sheet on the pressing head 440 to be completely separated from the pressing head 440, the blowing nozzle 441 arranged on the pressing head 440 at intervals along the circumferential, air flow is blown out by the air blowing nozzle 441 to enable the film sheet to be separated from the pressing head 440, the air blowing nozzle 441 is connected with an air blowing assembly, the air blowing assembly is arranged on the rack 100, when a film material coated with stamping drawing oil is unreeled to the lower side of the pressing head 440, the pressing head 440 is pressed downwards to enable the film material in a fracture mark area to be separated from a film roll, and the air blowing nozzle 441 is matched to enable the film sheet to be attached to a workpiece.
Further, as shown in fig. 1 to 2 and 7, the film supplying mechanism in this embodiment includes a storage unit for storing the roll film, a guiding unit for unwinding and guiding the roll film, a fracture forming unit and a liquid applying unit are disposed on a path of the guiding unit for guiding the unwound film tape, the fracture forming unit is configured to form a fracture on the roll film, the fracture is configured to match the shape of the film sheet, the liquid applying unit is configured to apply a stamping stretching oil to the film material inside the fracture, and the cover mechanism 400 separates the film material inside the fracture from the roll film to form the film sheet and attaches the film sheet to the surface of the workpiece. Through the arranged fracture mark forming unit and the coating liquid unit, a circular fracture mark area can be formed on the film roll in the unwinding process of the film roll, and meanwhile, the film belt on the inner side of the fracture mark area is coated with the pressing stretching oil.
Preferably, as shown in fig. 1 to 2 and 7, the fracture unit in the above solution includes a knife shaft 410 located outside the film tape, a rolling tooth 420 for rolling the film tape to form the fracture is provided on a shaft body of the knife shaft 410, and the rolling tooth 420 is arranged in a circular shape on a peripheral wall of the knife shaft 410. When the guided film roll passes through the cutter shaft 410, the rolling teeth 420 on the cutter shaft 410 roll on the film strip to form a circular fracture by the rolling of the cutter shaft 410.
Preferably, as shown in fig. 1 to 2 and 7, the coating unit in the above scheme includes a coating roller 430 located outside the film strip, the coating roller 430 is provided with a coating area arranged to match the fracture mark, and the coating roller 430 is provided with an oiling assembly for applying the stamping stretching oil to the coating area, and the shape of the coating area is consistent with the shape of the fracture cross. When the film strip formed with the fracture is continuously conveyed to pass through the coating roller 430, the stamping tensile oil on the coating roller 430 is coated on the film strip in the fracture area, and the coating work of the stamping tensile oil is completed.
Preferably, as shown in fig. 1 to 2 and 7, the film strip at the covering station in the above solution is located above the workpiece, the covering mechanism 400 includes a pressing head 440, the pressing head 440 is assembled on the frame 100 in a lifting manner, and the contour of the connecting part of the pressing head 440 and the film strip matches the shape of the fracture cross. When the film roll in the fracture zone coated with the punching drawing oil is conveyed to the position below the tabletting head 440, the tabletting head 440 is pressed downwards, so that the film material in the fracture is separated from the film roll.
An A support frame for supporting the workpiece is arranged between the two A conveying lines 510 corresponding to the tablet pressing head 440, and when the tablet pressing head 440 is pressed down to a low position, the A support frame supports the workpiece.
Preferably, as shown in fig. 1 to 2 and 7, the sheeting head 440 in the above-described aspect is provided with a blowing assembly that completely separates the film sheet on the sheeting head 440 from the sheeting head 440. When the film material in the fracture is separated from the film roll by pressing the film pressing head 440 downwards, the air blowing nozzle 441 blows air to enable the film to be attached to the workpiece, and the film is prevented from being attached to the film pressing head 440 due to static electricity or viscosity in the process of upward movement of the film pressing head 440, so that the film on the workpiece is lost, and waste products are generated in the stamping process.
Further, as shown in fig. 1 to fig. 3, the feeding mechanism 500 in this embodiment includes an a conveying line 510 and a B conveying line 530, A, B conveying lines having the same conveying direction and the same joint as a forming station, a forming mechanism 700 is disposed at the forming station, the a conveying line 510 is used for conveying a workpiece to be subjected to press flanging to the forming station, the B conveying line 530 is used for moving out the workpiece subjected to press flanging at the forming station, the a supporting surface of the a conveying line 510 supporting and conveying the workpiece is lower than the B supporting surface of the B conveying line 530 supporting and conveying the workpiece, the forming mechanism 700 includes a supporting mold 710 and a lower press die 720 on the lower side, a positioning component for positioning the workpiece and a floating block 730 arranged corresponding to the press flanging on the workpiece are disposed on the supporting mold 710, the a conveying line 510 includes two a conveying portions arranged oppositely, the B conveying line 530 includes two B conveying portions arranged oppositely, a lifting parts A for lifting the workpiece are arranged on the conveying parts A at intervals, B lifting parts B for lifting the workpiece are arranged on the conveying parts B at intervals, the A, B lifting parts are movably mounted, and A, B adjusting parts for adjusting the state of the A, B lifting parts are respectively arranged at the forming station;
when the workpieces conveyed by the A conveying line 510 and the supporting die 710 are arranged correspondingly, the A conveying line 510 stops conveying, and the A adjusting part is used for adjusting the A lifting piece in a working state to be in an avoiding state so that the workpieces to be punched and flanged fall onto the positioning mechanism for positioning; the pressing die head 720 presses a workpiece downwards to perform stamping flanging, the floating block 730 at a high position is abutted by the pressing die head 720 to move downwards to a low position, when the pressing die head 720 is separated from the stamped and flanged workpiece, the floating block 730 jacks up the flanging part on the workpiece to enable the workpiece to be lifted and separated from the positioning assembly, and the B adjusting part is used for adjusting the B lifting support piece in the avoiding state to be transferred to a working state to lift and support the stamped and flanged workpiece to be moved out of a forming station.
The working principle of the embodiment is as follows: the A conveying part is formed by vertically arranged annular conveying chains, the B conveying part is formed by horizontally arranged annular conveying chains, when a workpiece attached with a stamping stretching oil film sheet is conveyed to a forming station through an A support piece 520 on an A conveying line 510, an A, B conveying line 530 stops conveying, an A slide block 528 on the upper surface of the A support piece 520 is connected with an A guide groove 610 on the lower surface of a regulating block 600 in a sliding fit mode, a B slide block 541 on the lower surface of a B support piece 540 is connected with a B guide groove 620 on the upper surface of the regulating block 600 in a sliding fit mode, a driving air cylinder 630 drives the regulating block 600 to move towards the outer side of a A, B conveying line, the A support piece 520 and the B support piece 540 both move towards the outer side of a A, B conveying line, so that the workpiece on the A support piece 520 falls onto a supporting die 710, a position to be stamped on the workpiece corresponds to a floating block 730, and when a lower die, the floating block 730 at the high position is abutted by the pressing die head 720 to move downwards to the low position, when the pressing die head 720 is separated from the punched and flanged workpiece, the floating block 730 jacks up the flanging part on the workpiece, so that the workpiece is lifted and separated from the positioning assembly on the supporting die 710, the height of the workpiece after being stamped by the floating block 730 is flush with the height of the B support piece 540, then the driving cylinder 630 drives the adjusting block 600 to move towards the inner side of the A, B conveying line, the A support piece 520 and the B support piece 540 both move towards the inner side of the A, B conveying line, so that the sliding block and the sliding groove can be separated when being conveyed by the A, B conveying line, meanwhile, the support piece at the latter position can be connected with the adjusting block 600 in a sliding fit manner, at the moment, the B support piece 540 supports the punched workpiece, and the A, B.
Preferably, as shown in fig. 6 and 8, the a-lift part in the above scheme includes an a-support member 520, the a-support member 520 is movably mounted along the width direction of the a-conveying line 510, the B-lift part includes a B-support member 540, the B-support member 540 is movably mounted along the width direction of the B-conveying line 530, the forming station is provided with an adjusting member, the lower surface of the adjusting member is provided with an a-guide groove 610, the upper surface of the adjusting member is provided with a B-guide groove 620, the length directions of the a-guide groove 610 and the B-guide groove 620 are consistent with the conveying direction of the A, B-conveying line, the adjusting member is movably mounted along the width direction of the a-conveying line 510, the upper surface of the a-support member 520 is provided with an a-slider 528 forming a sliding guiding fit with the a-guide groove 610, the lower surface of the B-support member 540 is provided with a-slider, the movement adjuster is used to change the state of the A, B raised portion. The adjusting part comprises an adjusting part comprising an adjusting block 600, an A guide groove 610 is arranged on the lower surface of the adjusting block 600, a B guide groove 620 is arranged on the upper surface of the adjusting block 600, the adjusting block 600 is movably mounted along the width direction of a B conveying line 530, a driving cylinder 630 for driving the adjusting block 600 to move is arranged on the rack 100, when the driving cylinder 630 drives the adjusting block 600 to move towards the inner side of the B conveying line 530, an A slide block 528 on the A support piece 520 can be in sliding guiding fit with the A guide groove 610, a B slide block 541 on the B support piece 540 can be in sliding guiding fit with the B guide groove 620, so that the A support block and the B support block can support a workpiece, when the driving cylinder 630 drives the adjusting block 600 to move towards the outer side of the B conveying line 530, the A guide groove 610 and the A slide block 528 drive the A support piece 520 to move on the A conveying line 510, and the B guide groove 620, so that the supporting block A and the supporting block B can avoid the workpiece.
Preferably, as shown in fig. 1 to 3, the a conveying part in the above scheme is formed by an annular conveying chain arranged vertically, the B conveying part is formed by an annular conveying chain arranged horizontally, and the edge part of the B supporting member 540 close to the upper surface of the workpiece is chamfered or rounded. The height of the supporting face of the A conveying line 510 supporting the conveying workpiece is lower than the height of the supporting face of the B conveying line 530 supporting the conveying workpiece, the conveying portion of the A conveying portion is an annular conveying chain which is vertically arranged, the A supporting piece 520 arranged on the A conveying line can continuously convey the workpiece to be punched to a forming station, the conveying portion of the B conveying portion is an annular conveying chain which is horizontally arranged, the workpiece after being punched can be jacked up to the B supporting piece 540 by the floating block 730, and the B supporting piece can conveniently stretch into the workpiece from the bottom of the workpiece through a chamfer or a fillet arranged on the edge of the upper surface of the B supporting piece to support the workpiece.
Further, as shown in fig. 1 to 5, in order to clean the surface of the support die 710 after the stamping, the a conveying line 510 in this embodiment is further provided with an a cleaning member for cleaning the film fragments remaining on the support die 710 after the stamping and flanging process.
Preferably, as shown in fig. 1 to 5, the a cleaning member in the above solution is an a brush body 529, the a brush body 529 is arranged on the a conveying line 510 at intervals, and the a cleaning member performs cleaning treatment on the supporting die 710 before each workpiece to be punched and flanged enters the forming station for treatment. The brush bodies 529A arranged at intervals can clean the supporting die 710 before punching, and the punching completion effect of the workpiece is kept.
Further, as shown in fig. 1 to 3, the a-support 520 in the present embodiment is provided with a positioning portion for positioning the workpiece. The A support member 520 is driven by the A conveying line 510 to move, and through the arranged positioning portion, the workpiece can be fixed in the moving process of the A support member 520, meanwhile, the posture of the workpiece at the position of a conveying forming station is kept, and punching is convenient to carry out.
Further, as shown in fig. 1 to 4, in order to clean the punched workpiece, a B cleaning member for cleaning the film fragments and the punching drawing oil remaining on the punched and flanged workpiece is provided on the conveying path of the B conveying line 530 in this embodiment.
Preferably, as shown in fig. 1 to 4, the B cleaning element in the above scheme includes a B brush body 110 and a cleaning roller head 120, the B brush body 110 is arranged in a sliding manner along the width direction of the B conveying line 530, and the cleaning roller head 120 is installed in a lifting manner. The brush body 110B cleans the residual film fragments on the surface of the punched workpiece, and the cleaning roller head 120 cleans the residual punching drawing oil, so that the cleanness of the punched workpiece is ensured.
A B support frame for supporting the punched workpiece is arranged between the two B conveying lines 530 below the cleaning roller head 120, and supports the workpiece.
Further, as shown in fig. 1 to 4, in order to temporarily store the workpiece to be stamped and conveniently transfer the stored workpiece to the a support member 520 on the a conveying line 510, the embodiment further includes a storage mechanism, and an a transfer mechanism 300 for transferring the workpiece between the storage mechanism and the feeding end of the a conveying line 510 is disposed beside the storage mechanism.
Further, as shown in fig. 1 to 4, in order to conveniently collect the punched workpiece, the workpiece is conveniently transferred from the B support 540 on the B conveying line 530 to the receiving mechanism, which further includes a receiving mechanism in this embodiment, and the B transferring mechanism 800 for transferring the workpiece between the discharging end of the B conveying line 530 and the receiving mechanism is disposed beside the receiving mechanism.
Preferably, as shown in fig. 7, the roll film in the above scheme is a plastic film or a thin cloth. The plastic film or the thin cloth can be conveniently rolled by the rolling teeth 420 to form a fracture, meanwhile, the coating roller 430 is convenient to coat stamping stretching oil on the plastic film or the thin cloth, and the film in the fracture area is convenient to be separated from the film roll by the film pressing head 440.
Preferably, as shown in fig. 7, the coating area in the above solution is circular ring-shaped, and the width of the circular ring is larger than the height of the flange. The annular width of the ring is greater than the height of the flange, so that when the pressing die head 720 presses down on the supporting die 710, the workpiece is drawn in the coating area to form the flange.
Preferably, as shown in fig. 1 to 3, in order to store the workpieces to be processed, the storage mechanism in the above-mentioned solution includes a storage rack 200 disposed on the machine frame 100 and adapted to the workpieces, and the storage rack 200 stores the workpieces to be processed.
Preferably, as shown in fig. 1 to 3, in order to collect the punched workpieces, the material collecting mechanism in the above solution includes a material collecting frame 900 disposed on the rack 100, and the material collecting frame 900 is used for storing the machined workpieces.
Further, as shown in fig. 1 to 2, the a transfer mechanism 300 and the B transfer mechanism 800 in this embodiment have the same structure, the a transfer mechanism 300 includes a transfer frame 310, the transfer frame 310 is movably mounted on the rack 100, a driving component for driving the transfer frame 310 to move is disposed on the rack 100, the driving component drives the transfer frame 310 to move between the feeding end of the a conveying portion and the storage frame 200, and between the discharging end of the B conveying portion and the material receiving frame 900, a transfer plate 320 adapted to the workpiece is movably disposed on the transfer frame 310, the transfer plate 320 is assembled on the transfer frame 310 in a lifting manner, an electromagnet 330 is disposed on the transfer plate 320, the electromagnet 330 adsorbs the workpiece when the electromagnet is powered on, the workpiece is driven by the transfer frame 310 to move, and when the electromagnet 330 is powered off, the workpiece falls down from the transfer plate 320 to transfer the workpiece. When workpieces need to be loaded, the a transfer mechanism 300 takes the workpieces out of the storage rack 200 and conveys the workpieces to the a support 520 on the a conveying line 510, and when the workpieces after being stamped need to be collected, the B transfer mechanism 800 takes the workpieces off the B support 540 on the B conveying line 530 and conveys the workpieces into the material receiving frame 900.
Further, as shown in fig. 1 to 2 and 7, in order to allow the coating roller 430 to coat the punching tensile oil on the film tape in the fracture mark area, an oil guide pipe 431 is connected to one end of the coating roller 430 in this embodiment, and the other end of the oil guide pipe 431 is received in an oil tank provided on the frame 100.
Further, as shown in fig. 7, in order to separate the film sheet from the film strip, the blowing assembly in this embodiment includes blowing nozzles 441 disposed at intervals in the circumferential direction on the sheet pressing head 440, the blowing nozzles 441 blow the air flow to separate the film sheet from the sheet pressing head 440, the blowing nozzles 441 are connected to a blowing assembly, and the blowing assembly is disposed on the frame 100.
Further, as shown in fig. 6, the adjusting member in this embodiment includes an adjusting block 600, an a guide groove 610 is disposed on a lower surface of the adjusting block 600, a B guide groove 620 is disposed on an upper surface of the adjusting block 600, the adjusting block 600 is movably mounted along a width direction of the B conveying line 530, a driving cylinder 630 for driving the adjusting block 600 to move is disposed on the frame 100, when the driving cylinder 630 drives the adjusting block 600 to move towards an inner side of the B conveying line 530, an a slider 528 on the a support 520 is in sliding guiding fit with the a guide groove 610, a B slider 541 on the B support 540 is in sliding guiding fit with the B guide groove 620, when the driving cylinder 630 drives the adjusting block 600 to move towards an outer side of the B conveying line 530, the a guide groove 610 and the a slider 528 drive the a support 520 to move on the a conveying line 510, and the B guide groove 620 and the B slider 541 drive the B support 540 to. When the a slider 528 on the a support 520 is in sliding guiding fit with the a guide groove 610, and the B slider 541 on the B support 540 is in sliding guiding fit with the B guide groove 620, the a support 520 and the B support 540 can support the workpiece, and when the a guide groove 610 and the a slider 528 drive the a support 520 to move on the a conveying line 510, the B guide groove 620 and the B slider 541 drive the B support 540 to move on the B conveying line 530, so that the a support 520 and the B support 540 avoid the workpiece.
Further, as shown in fig. 8, the a-support 520 and the B-support 540 in this embodiment have the same structure, the a-support 520 includes a transition connecting plate 521 disposed on the a-conveying portion, a supporting plate 522 for supporting the workpiece is slidably connected to the transition connecting plate 521 along the width direction of the a-conveying portion, a limiting block 523 is disposed at an end portion of the transition connecting plate 521 away from the inner side of the a-conveying portion, when the driving cylinder 630 drives the adjusting block 600 to move towards the inner side of the B-conveying line 530, the supporting plate 522 supports the workpiece, and when the driving cylinder 630 drives the adjusting block 600 to move towards the outer side of the B-conveying line 530, the supporting plate 522 avoids the workpiece. The support plate 522 can support or avoid the workpiece by relative movement between the support plate 522 and the transition connecting plate 521.
Preferably, as shown in fig. 8, in the above solution, a guide rod 524 is disposed between the limit block 523 and the support plate 522, a buffer spring 525 is disposed on the guide rod 524, a bead screw 526 is disposed on the transition connection plate 521, a positioning hole 527 which is engaged with the bead screw 526 is disposed on the support plate 522, when the support plate 522 supports the workpiece, the bead screw 526 is engaged with the positioning hole 527 to keep the transition connection plate 521 and the support plate 522 relatively fixed when moving on the A, B conveying part, when the support plate 522 avoids the workpiece, the buffer spring 525 is compressed, so that when the slider is separated from the guide groove, the bead screw 526 moves into the positioning hole 527 by the elastic force of the buffer spring 525, and a positioning part for positioning the workpiece is disposed on the support plate 522.
Further, as shown in fig. 6, the floating block 730 in this embodiment is movably connected to the supporting die 710, a connecting spring 740 is disposed between the supporting die 710 and the floating block 730, when the pressing die 720 presses the workpiece to perform stamping, the connecting spring 740 is compressed, the floating block 730 descends to a low position, when the pressing die 720 is separated from the workpiece, the connecting spring 740 rebounds, and the floating block 730 jacks up the flanging portion on the workpiece.
The embodiment also comprises a method for stamping, drawing and flanging the middle part of the workpiece, which comprises the following steps:
step S1: transferring a workpiece to be stamped;
step S2: conveying the transferred workpiece;
step S3: stopping conveying and stamping the workpiece when the workpiece is conveyed to a designated position;
step S4: continuously conveying the punched and formed workpiece;
step S5: collecting the conveyed formed workpieces, wherein the workpieces are washing machine speed reducer mounting seats;
firstly, taking out the workpieces stored in the storage rack 200 through the A transfer mechanism 300, and then transferring the workpieces to an A support member 520 on an A conveying line 510, wherein the A conveying line 510 is two vertically arranged annular conveying chains oppositely arranged on the rack 100, the storage rack 200 is arranged at the feeding end of the A conveying line 510, the A transfer mechanism 300 is arranged between the storage rack 200 and the A conveying line 510, and the A support member 520 is arranged on the A conveying line 510 at intervals and movably mounted along the width direction of the A conveying line 510;
when a workpiece supported on an A support 520 is driven by an A conveying line 510 to be conveyed to a covering station, a coiled film is uncoiled, a film belt is conveyed through a conveying unit, a fracture is rolled on the film belt through a cutter shaft 410 with a circular rolling tooth 420, the film belt with the fracture coats stamping stretching oil on a film material inside the fracture when passing through a coating roller 430, when the film material coated with the stamping stretching oil is conveyed to a position corresponding to the workpiece, a sheet pressing head 440 presses downwards to separate the film material at the fracture from the film belt, the film sheet is attached to the surface of the workpiece through a blowing assembly, the cutter shaft 410 and the coating roller 430 are arranged on a rack 100 along the width direction of the A conveying line 510, the sheet pressing head 440 is assembled on the rack 100 in a lifting mode, and the blowing assembly is arranged on the sheet pressing head 440;
the workpiece attached with the film sheet coated with the stamping stretching oil is driven by the A support 520 on the A conveying line 510 to be continuously conveyed, when the workpiece is conveyed to the forming station, the A slide block 528 arranged on the upper surface of the A support 520 is in sliding guide fit with the A guide groove 610 on the lower surface of the adjusting block 600, the adjusting block 600 moves to the outer side of the A conveying line 510 along the width direction of the A conveying line 510, the A guide groove 610 and the A slide block 528 enable the A support 520 to move to the outer side of the A conveying line 510, the workpiece on the A support 520 falls onto the supporting die 710 at the forming station, the falling workpiece is positioned by the positioning mechanism on the supporting die 710, the adjusting block 600 is movably connected to the rack 100, and the rack 100 is provided with a driving cylinder 630 for driving the adjusting block 600 to move;
when the A sliding block 528 is matched with the A guide groove 610 in a sliding and guiding mode, the A conveying line 510 stops conveying workpieces, the adjusting block 600 drives the A supporting piece 520 to move towards the outer side of the A conveying line 510, so that the workpieces fall onto the supporting die 710, the lower pressing die head 720 presses the workpieces to perform stamping flanging, the floating block 730 at the high position is abutted by the lower pressing die head 720 to move downwards to the low position, when the lower pressing die head 720 is separated from the stamped and flanged workpieces, the floating block 730 jacks up the flanging part on the workpieces, so that the workpieces are lifted and separated from the positioning assembly, and the floating block 730 is arranged on the supporting die 710 and arranged corresponding to the stamped flanging of the workpieces;
through the B conveying line 530 arranged on the rack 100, when the floating block 730 jacks up the flanging part on the workpiece, the B support 540 arranged on the B conveying line 530 supports the punched workpiece and is driven by the B conveying line 530 to convey, the B conveying line 530 is two horizontal annular conveying chains oppositely arranged on the rack 100, the conveying directions of the A, B conveying lines are the same, the joint part is set as a forming station, the height of the A supporting surface of the A conveying line 510 supporting and conveying the workpiece is lower than that of the B supporting surface of the B conveying line 530 supporting and conveying the workpiece, and the B support 540 is arranged on the B conveying line 530 at intervals and movably mounted along the width direction of the B conveying line 530;
when the A slide block 528 on the upper surface of the A support member 520 is in sliding guide fit with the A guide groove 610 on the lower surface of the adjusting block 600, the B conveying line 530 stops conveying, the B slide block 541 on the lower surface of the B support member 540 is in sliding fit with the B guide groove 620 on the upper surface of the adjusting block 600, so that when the adjusting block 600 moves outwards along the width direction of the A, B conveying line, the A support member 520 and the B support member 540 simultaneously move outwards of the A, B conveying line to avoid the downward pressing die head 720, after punching is completed, the adjusting block 600 drives the A, B support member to move inwards of the A, B conveying line, so that the B support member 540 supports the punched workpiece, the A, B conveying line continues conveying, and the A, B slide block slides out of the A, B guide groove;
when the B support 540 supports the punched workpiece and is conveyed to the discharge end of the B conveying line 530 through the B conveying mechanism 800, the workpiece on the B support 540 is conveyed to the material receiving frame 900 through the B conveying mechanism 800, the material receiving frame 900 is arranged at the discharge end of the B conveying line 530, and the B conveying mechanism 800 is arranged between the material receiving frame 900 and the B conveying line 530;
with the positioning portion provided on the a-support 520, the positioning portion supports and positions the workpiece when the workpiece is transferred onto the a-support 520;
when the a supporting part 520 on the a conveying line 510 supports the workpiece and corresponds to the supporting die 710 through the a brush bodies 529 arranged on the a conveying line 510 at intervals, the a brush bodies 529 clean the surface of the supporting die 710;
when the workpiece after being punched is supported by the B support 540 and conveyed by the B conveying line 530, the residual film fragments and punching tensile oil on the workpiece after being punched and flanged are cleaned through the B brush body 110 and the cleaning roller head 120 which are arranged on the frame 100;
the A, B supporting piece keeps the workpiece stable during supporting and conveying of the workpiece through the wave ball screw 526 arranged on the A, B supporting piece 540 and the positioning hole 527 matched with the wave ball screw 526.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.

Claims (10)

1. The utility model provides an automated production equipment of turn-ups is drawn in punching press in work piece middle part which characterized in that: the punching and drawing device comprises a forming mechanism for punching and forming the middle part of a workpiece and a feeding mechanism for transferring the workpiece, wherein a material covering mechanism for covering a film sheet to a hole part of the middle part of the workpiece to be punched and flanged is arranged on a transferring path of the feeding mechanism, the size of the film sheet is larger than that of the hole part, and the edge part of the film sheet, which is attached to the workpiece, is coated with punching and drawing oil.
2. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 1 is characterized in that: the transfer path is provided with a covering station, the covering station is provided with a covering mechanism for covering the hole part of the workpiece to be punched and flanged with a film sheet, and the transfer path also comprises a film sheet supplying mechanism for continuously supplying the film sheet coated with punching stretching oil to the covering station.
3. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 2 is characterized in that: the film supplying mechanism comprises a storage unit for storing a rolled film, and a guiding and conveying unit for uncoiling and guiding the rolled film, wherein a fracture forming unit and a liquid coating unit are arranged on a path for guiding and conveying the uncoiled film strip by the guiding and conveying unit, the fracture forming unit is used for forming a fracture on the rolled film, the shape of the fracture is matched with that of a film sheet, the coating unit is used for coating stamping stretching oil on the film material inside the fracture, and a covering mechanism enables the film material inside the fracture to be separated from the rolled film to form the film sheet and be attached to the surface of a workpiece.
4. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 3 is characterized in that: the fracture mark unit comprises a cutter shaft positioned on the outer side of the film belt, rolling teeth for rolling the film belt to form the fracture mark are arranged on the shaft body of the cutter shaft, and the rolling teeth are circularly arranged on the peripheral wall of the cutter shaft.
5. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 3 is characterized in that: the coating unit comprises a coating roller positioned on the outer side of the film belt, a coating area matched with the fracture mark is arranged on the coating roller, an oiling assembly used for coating stamping stretching oil on the coating area is arranged on the coating roller, and the shape of the coating area is consistent with that of the fracture cross.
6. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 4 is characterized in that: the film belt at the covering station is positioned above the workpiece, the covering mechanism comprises a pressing head, the pressing head is assembled on the rack in a lifting mode, and the outline of the part, where the pressing head is connected with the film belt, is matched with the shape of the fracture cross.
7. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 6 is characterized in that: the film sheet on the pressing head is completely separated from the pressing head by the blowing assembly.
8. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 1 is characterized in that: the feeding mechanism comprises an A conveying line and a B conveying line, the conveying directions of the A, B conveying lines are the same, the joint is set as a forming station, the forming station is provided with a forming mechanism, the A conveying line is used for conveying workpieces to be punched and flanged to the forming station, the B conveying line is used for moving out the workpieces after being punched and flanged at the forming station, the A supporting surface of the A conveying line for supporting and conveying the workpieces is lower than the B supporting surface of the B conveying line for supporting and conveying the workpieces, the forming mechanism comprises a supporting die and a lower pressing die head which are positioned on the lower side, a positioning assembly for positioning the workpieces and a floating block which is arranged corresponding to the punching and flanging on the workpieces are arranged on the supporting die, the A conveying line comprises two A conveying parts which are arranged oppositely, the B conveying parts are arranged oppositely, A supporting parts for lifting and supporting the workpieces are arranged on the A conveying parts at intervals, and B lifting parts for supporting the workpieces, A. the lifting part B is movably arranged, and A, B adjusting parts for adjusting A, B states of the lifting part are respectively arranged at the forming station;
when the workpieces conveyed on the conveying line A and the supporting dies are arranged correspondingly, the conveying line A stops conveying, and the adjusting part A is used for adjusting the lifting piece A in a working state to rotate to an avoiding state so that the workpieces to be punched and flanged fall onto the positioning mechanism for positioning; the pressing die head presses a workpiece downwards to perform stamping flanging, the floating block at a high position is abutted by the pressing die head to move downwards to a low position, when the pressing die head is separated from the workpiece after the stamping flanging, the floating block jacks up the flanging part on the workpiece, so that the workpiece is lifted and separated from the positioning assembly, and the B adjusting part is used for adjusting the B lifting piece in an avoiding state to be rotated to a working state to lift and support the workpiece after the stamping flanging to move out of a forming station.
9. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 8 is characterized in that: a lifts the supporting part and includes A support piece, A support piece is along the width direction movable mounting of A transfer chain, B lifts the supporting part and includes B support piece, B support piece is along the width direction movable mounting of B transfer chain, shaping station department is provided with the regulating part, the lower surface department of regulating part is provided with the A guide slot, the upper surface department B guide slot of regulating part, the A guide slot, the groove length direction of B guide slot is unanimous with the direction of delivery of A, B transfer chain, the width direction movable mounting of A transfer chain is followed to the regulating part, A support piece's upper surface is provided with and constitutes sliding guide complex A slider with the A guide slot, B support piece's lower surface is provided with and constitutes sliding guide complex B slider with the B guide slot, the A guide slot, the B guide slot constitutes A, B regulation portion respectively, it is used for changing A, B.
10. The automatic production equipment for the stamping, drawing and flanging of the middle part of the workpiece according to claim 9 is characterized in that: comprises any one or more of A to S:
the characteristic A is as follows: the conveying part A is formed by an annular conveying chain which is vertically arranged, the conveying part B is formed by an annular conveying chain which is horizontally arranged, and the edge part of the supporting piece B, which is close to the upper surface of the workpiece, is subjected to chamfering or fillet treatment;
the characteristic B is as follows: the conveying line A is also provided with a cleaning piece A for cleaning membrane fragments remained on the support die after the stamping and flanging treatment;
characteristic C position: the cleaning parts A are brush bodies A which are arranged on the conveying line A at intervals, and the cleaning parts A firstly clean the supporting die before each workpiece to be punched and flanged enters a forming station for processing;
the characteristic D is as follows: the supporting piece A is provided with a positioning part for positioning the workpiece;
the characteristic E is as follows: a conveying path of the conveying line B is provided with a cleaning piece B for cleaning residual film fragments and stamping tensile oil on the workpiece after stamping and flanging;
the characteristic F is as follows: the B cleaning part comprises a B brush body and a cleaning roller head, the B brush body is arranged in a sliding mode along the width direction of the B conveying line, and the cleaning roller head is installed in a lifting mode;
the characteristic G is as follows: the automatic feeding device is characterized by further comprising a material storage mechanism, wherein an A transfer mechanism for transferring the workpieces between the material storage mechanism and the feeding end of the A conveying line is arranged beside the material storage mechanism;
the characteristic H is as follows: the conveying device also comprises a material receiving mechanism, wherein a B transferring mechanism for transferring the workpiece between the discharge end of the B conveying line and the material receiving mechanism is arranged beside the material receiving mechanism;
the characteristic I is as follows: the rolling film is a plastic film or a thin cloth;
the characteristic J is as follows: the coating area is annular, and the annular width of the annular is larger than the height of the flanging;
the characteristic K is as follows: the storage mechanism comprises a storage rack which is arranged on the rack and is adaptive to the workpieces, and the workpieces to be processed are stored in the storage rack;
the characteristic L is as follows: the receiving mechanism comprises a receiving frame arranged on the rack, and the receiving frame is used for storing the processed workpieces;
the characteristic M is as follows: the structure of the A transfer mechanism is the same as that of the B transfer mechanism, the A transfer mechanism comprises a transfer frame, the transfer frame is movably mounted on a rack, a driving assembly for driving the transfer frame to move is arranged on the rack, the driving assembly drives the transfer frame to move between the feeding end of the A conveying part and the storage frame and between the discharging end of the B conveying part and the material receiving frame, a transfer plate matched with a workpiece is movably arranged on the transfer frame, the transfer plate is assembled on the transfer frame in a lifting mode, an electromagnet is arranged on the transfer plate, the electromagnet adsorbs the workpiece when being powered on and is driven by the transfer frame to move, and when the electromagnet is powered off, the workpiece falls off the transfer plate and is transferred to the workpiece;
the characteristic N is as follows: one end of the coating roller is connected with an oil guide pipe, the other end of the oil guide pipe is connected into an oil groove, and the oil groove is arranged on the rack;
the characteristic O is as follows: the blowing assembly comprises blowing nozzles arranged on the tabletting head at intervals along the circumferential direction, the blowing nozzles blow air flow to separate the film sheet from the tabletting head, the blowing nozzles are connected with the blowing assembly, and the blowing assembly is arranged on the rack;
the characteristic P is: the adjusting piece comprises an adjusting block, an A guide groove is formed in the lower surface of the adjusting block, a B guide groove is formed in the upper surface of the adjusting block, the adjusting block is movably mounted in the width direction of a B conveying line, a driving cylinder for driving the adjusting block to move is arranged on the rack, when the driving cylinder drives the adjusting block to move towards the inner side of the B conveying line, an A sliding block on the A supporting piece is matched with the A guide groove in a sliding and guiding mode, a B sliding block on the B supporting piece is matched with the B guide groove in a sliding and guiding mode, when the driving cylinder drives the adjusting block to move towards the outer side of the B conveying line, the A guide groove and the A sliding block drive the A supporting piece to move on the A conveying line, and the B;
the characteristic Q is: the structure of the supporting piece A is the same as that of the supporting piece B, the supporting piece A comprises a transition connecting plate arranged on the conveying part A, a supporting plate for supporting a workpiece is connected to the transition connecting plate in a sliding mode along the width direction of the conveying part A, a limiting block is arranged at the end, far away from the inner side of the conveying part A, of the transition connecting plate, when the driving cylinder drives the adjusting block to move towards the inner side of the conveying line B, the supporting plate supports the workpiece, and when the driving cylinder drives the adjusting block to move towards the outer side of the conveying line B, the supporting plate avoids the workpiece;
the characteristic R is as follows: the guide rod is arranged between the limiting block and the support plate, the buffer spring is arranged on the guide rod, the wave bead screw is arranged on the transition connecting plate, the positioning hole matched with the wave bead screw is arranged on the support plate, when the support plate supports a workpiece, the wave bead screw is matched with the positioning hole to keep the transition connecting plate and the support plate relatively fixed when moving on the A, B conveying part, when the support plate avoids the workpiece, the buffer spring is compressed, so that when the sliding block is separated from the guide groove, the wave bead screw moves into the positioning hole through the elastic acting force of the buffer spring, and the positioning part for positioning the workpiece is arranged on the support plate;
the method is characterized in that: the floating block is movably connected to the supporting die, a connecting spring is arranged between the supporting die and the floating block, when the pressing die head presses a workpiece downwards for punching, the connecting spring is compressed, the floating block moves downwards to a low position, when the pressing die head is separated from the workpiece, the connecting spring rebounds, and the floating block jacks up the flanging part on the workpiece.
CN202010934176.XA 2020-09-08 2020-09-08 Automatic production equipment for stamping, drawing and flanging middle part of workpiece Withdrawn CN112091100A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010934176.XA CN112091100A (en) 2020-09-08 2020-09-08 Automatic production equipment for stamping, drawing and flanging middle part of workpiece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010934176.XA CN112091100A (en) 2020-09-08 2020-09-08 Automatic production equipment for stamping, drawing and flanging middle part of workpiece

Publications (1)

Publication Number Publication Date
CN112091100A true CN112091100A (en) 2020-12-18

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Application Number Title Priority Date Filing Date
CN202010934176.XA Withdrawn CN112091100A (en) 2020-09-08 2020-09-08 Automatic production equipment for stamping, drawing and flanging middle part of workpiece

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113799399A (en) * 2021-09-06 2021-12-17 福益柯汽车系统(上海)有限公司 Automatic ultrasonic welding tool for product film sheet
CN114102164A (en) * 2021-11-30 2022-03-01 江苏齐天铁塔制造有限公司 Assembly line system for high-voltage tower component production

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JP2005007414A (en) * 2003-06-17 2005-01-13 Mitsubishi Alum Co Ltd Oil applying device of lubricating oil for press forming
US20130091997A1 (en) * 2011-10-14 2013-04-18 Hon Hai Precision Industry Co., Ltd. Punch device
CN203791516U (en) * 2014-04-11 2014-08-27 重庆扬明电子科技有限公司 Multi-station automatic conveying jig
CN204470443U (en) * 2015-02-12 2015-07-15 聊城市永昌轴承保持器有限公司 A kind of Workpiece transfer frock
CN107855392A (en) * 2017-11-29 2018-03-30 仪征恒运电器有限公司 Power distribution cabinet sheet metal component decompressor
CN208628232U (en) * 2018-08-01 2019-03-22 浙江海洋大学 A kind of press bed convenient for feeding
CN109676009A (en) * 2019-02-20 2019-04-26 滁州市永达机械科技有限公司 A kind of sheet metal mould for refrigerator front door door punching processing
CN209127039U (en) * 2018-12-03 2019-07-19 成都环龙智能机器人有限公司 Sheet forming carries stacking work station film baster

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005007414A (en) * 2003-06-17 2005-01-13 Mitsubishi Alum Co Ltd Oil applying device of lubricating oil for press forming
US20130091997A1 (en) * 2011-10-14 2013-04-18 Hon Hai Precision Industry Co., Ltd. Punch device
CN203791516U (en) * 2014-04-11 2014-08-27 重庆扬明电子科技有限公司 Multi-station automatic conveying jig
CN204470443U (en) * 2015-02-12 2015-07-15 聊城市永昌轴承保持器有限公司 A kind of Workpiece transfer frock
CN107855392A (en) * 2017-11-29 2018-03-30 仪征恒运电器有限公司 Power distribution cabinet sheet metal component decompressor
CN208628232U (en) * 2018-08-01 2019-03-22 浙江海洋大学 A kind of press bed convenient for feeding
CN209127039U (en) * 2018-12-03 2019-07-19 成都环龙智能机器人有限公司 Sheet forming carries stacking work station film baster
CN109676009A (en) * 2019-02-20 2019-04-26 滁州市永达机械科技有限公司 A kind of sheet metal mould for refrigerator front door door punching processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113799399A (en) * 2021-09-06 2021-12-17 福益柯汽车系统(上海)有限公司 Automatic ultrasonic welding tool for product film sheet
CN114102164A (en) * 2021-11-30 2022-03-01 江苏齐天铁塔制造有限公司 Assembly line system for high-voltage tower component production

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Application publication date: 20201218