CN109262727B - Full-automatic dividing and cutting machine - Google Patents

Full-automatic dividing and cutting machine Download PDF

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Publication number
CN109262727B
CN109262727B CN201811304188.3A CN201811304188A CN109262727B CN 109262727 B CN109262727 B CN 109262727B CN 201811304188 A CN201811304188 A CN 201811304188A CN 109262727 B CN109262727 B CN 109262727B
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CN
China
Prior art keywords
roller
frame
driven
mandrel
plate
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Application number
CN201811304188.3A
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Chinese (zh)
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CN109262727A (en
Inventor
陈百东
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Weifang Hengchengxiang Precision Machinery Technology Co ltd
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Weifang Hengchengxiang Precision Machinery Technology Co ltd
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Priority to CN201811304188.3A priority Critical patent/CN109262727B/en
Publication of CN109262727A publication Critical patent/CN109262727A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28Attaching the leading end of the web to the replacement web-roll core or spindle
    • B65H19/283Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/29Securing the trailing end of the wound web to the web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • B65H19/305Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • B26D2007/322Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a full-automatic splitting machine, which belongs to the technical field of splitting machines and comprises a frame, a first material bearing roller and a second material bearing roller, wherein a tube core feeding device for placing tube cores above the first material bearing roller and the second material bearing roller is arranged on the frame; a mandrel feeding device for inserting mandrels into the clamped multiple tube cores is arranged on the frame at the first material bearing roller and the second material bearing roller; the frame is provided with a glue spraying cutting device for cutting off paper and spraying glue on each cut paper roll; a cutting paper roll conveying device for adhering paper heads coated with glue to the cutting paper rolls and automatically outputting the adhered cutting paper rolls is arranged at the unloading position of the frame; the glue spraying and cutting device is arranged between the core feeding shaft device and the slitting paper roll conveying device. The full-automatic dividing and cutting machine provided by the invention replaces manual operation, improves the production efficiency and ensures the production quality.

Description

Full-automatic dividing and cutting machine
Technical Field
The invention belongs to the technical field of splitting machines, and particularly relates to a full-automatic splitting machine.
Background
At present, paper such as cash paper, computer bill, POS printing paper, ATM roll paper, film, self-adhesive trademark and the like generally appears in the form of small-core roll paper, and a small-core roll paper splitting machine is used for winding large-specification roll paper on small cores to form small roll paper by unreeling, splitting and winding processes. The working process of the small tube core roll paper splitting machine is as follows: the large-size roll paper is conveyed through a guide roller, is cut into small-size paper with the same width at a cutting knife roller, is then wound on a tube core positioned between a first material bearing roller (a power steel roller), a second material bearing roller (a power rubber roller) and a pressing roller, when the tube core is fully wound, the paper needs to be cut off, then a new tube core is put on, at the moment, the end of the cut paper is connected with the new tube core through the action of folding and inserting, and then the new tube core continuously rolls under the friction action of continuous rolling of the first material bearing roller, the second material bearing roller and the pressing roller, so that the paper is wound.
However, in the splitting machine in the prior art, the above-mentioned action of placing new dies requires that the dies are manually sleeved on the mandrel in advance, and the mandrel with the dies sleeved thereon is manually placed on the first material receiving roller and the second material receiving roller of the splitting machine. When the tube core is fully retracted and the paper is cut off, the paper is cut off by means of a pull wire paper cutter operated manually; glue is required to be smeared on each cut paper roll (small paper roll) manually, and then paper heads of the cut paper rolls are stuck on the cut paper rolls manually; finally, the adhered slitting paper is coiled down by manpower, so that the production efficiency is low, the labor intensity is high, and the degree of automation is low.
Disclosure of Invention
In view of the above problems, the technical problems to be solved by the present invention are: the full-automatic dividing and cutting machine replaces manual operation, improves production efficiency, improves automation degree and ensures production quality.
In order to solve the technical problems, the technical scheme of the invention is as follows: the full-automatic splitting machine comprises a frame, a first material bearing roller and a second material bearing roller, wherein a tube core feeding device for placing tube cores above the first material bearing roller and the second material bearing roller is arranged on the frame; a mandrel feeding device for inserting mandrels into the clamped multiple tube cores is arranged on the frame at the first material bearing roller and the second material bearing roller;
the frame is provided with a glue spraying cutting device for cutting off paper and spraying glue on each cut paper roll; a cutting paper roll conveying device for adhering paper heads coated with glue to the cutting paper rolls and automatically outputting the adhered cutting paper rolls is arranged at the unloading position of the frame; the glue spraying and cutting device is arranged between the core feeding shaft device and the slitting paper roll conveying device.
As an improvement, the die feeding device comprises a die feeding device for sequentially conveying the dies onto a die joist along the transverse direction and a lower lifting driving device for pushing a plurality of dies on the die joist to a clamping gap;
the sliding frame is provided with a sliding frame driven by a first longitudinal movement device in a sliding manner, the sliding frame is longitudinally provided with a clamping plate and a longitudinal movement pushing plate driven by a second longitudinal movement device in a opposite manner, a clamping gap is formed between the clamping plate and the longitudinal movement pushing plate, and a pushing tube is arranged on one side, far away from the clamping gap, of the clamping plate;
and the sliding frame is also provided with a lifting push plate driven by the upper lifting driving device.
As a further improvement, the upper surface of the die joist is an arc-shaped groove matched with the die in shape; an in-place sensor for detecting that the number of the die reaches a preset amount is arranged at the end part of the die joist, which is far away from the die feeding device; the surface of the clamping plate, which is opposite to the longitudinal movement pushing plate, is provided with a flexible material;
the die feeding device comprises a first driving roller, a first driven roller and a first conveying belt, wherein the first driving roller and the first driven roller are driven by a first power device, the first conveying belt is arranged between the first driving roller and the first driven roller in a surrounding mode, a pressing wheel is arranged on the frame above the first conveying belt, and the pressing wheel is arranged corresponding to the first driving roller.
As an improvement, the mandrel feeding device comprises mandrel inserting units symmetrically arranged at two sides of the clamped dies, and each mandrel inserting unit comprises:
the support plate is arranged on the frame;
a mandrel;
the mandrel sliding block is slidably arranged on the outer side of the supporting plate and driven by the first transverse movement device, a vertical slideway is arranged on the mandrel sliding block, and one end part of the mandrel is restrained and arranged on the vertical slideway;
the mandrel hanger plate, the mandrel hanger plate along vertical slidable mounting in the backup pad, the mandrel hanger plate is connected with the hoist device that floats, the dabber passes the mandrel hanger plate with the backup pad, the other end of dabber is the insertion end, the insertion end is located the inboard of backup pad and corresponds the die sets up.
As a further improvement, two movable positioning sleeves are sleeved on the insertion end of the mandrel, an elastic piece is arranged between the two movable positioning sleeves, and a positioning shaft shoulder matched with the movable positioning sleeve is arranged on the mandrel;
the end part of the mandrel, which is matched with the vertical slideway, is provided with a bearing wheel;
and a bearing is arranged between the mandrel and the mandrel hanger plate, and a mandrel bushing is arranged on the inner ring of the bearing.
As an improvement, the glue spraying and cutting device comprises a supporting beam which is transversely arranged at the upper part of the frame, a transverse moving frame which is driven by a second transverse moving device is slidably arranged on the supporting beam, a first lifting frame which is driven by a first lifting moving device is slidably arranged on the transverse moving frame, a glue spraying nozzle is fixedly arranged on the first lifting frame, and an upper cutting knife which is driven by a third longitudinal moving device is also slidably arranged on the first lifting frame;
the lower part of the frame is slidably provided with a lower cutter and an air blowing pipe which are driven by a second lifting motion device, and the lower cutter is matched with the upper cutter.
As a further improvement, a plurality of position sensors are arranged on the supporting beam at intervals along the transverse direction, and the position sensors are arranged in one-to-one correspondence with the slitting paper rolls.
As an improvement, the slitting paper roll conveying device comprises a power roller which is rotatably arranged on the frame and is transversely arranged, a driven roller bracket which is driven by a fourth longitudinal movement device is slidably arranged on the frame, the driven roller bracket is rotatably provided with a transversely arranged driven roller, a placing gap for accommodating a plurality of slitting paper rolls is formed between the power roller and the driven roller, rocker arms are arranged on roller shafts at two ends of the driven roller, a connecting shaft is arranged between the lower ends of the two rocker arms, one lower end of the rocker arm is connected with a rocker arm driving device, and a compression roller is rotatably arranged between the upper ends of the two rocker arms;
and a belt transmission conveying device driven by a third lifting movement device is slidably arranged on the frame below the placement gap.
As a further improvement, the upper end of each rocker arm is provided with an adjusting long hole matched with a compression roller shaft of the compression roller, the upper end of each rocker arm is provided with a pulling screw, the axial direction of the pulling screw is consistent with the extending direction of the adjusting long hole, and the pulling screw extends into the adjusting long hole and is connected with the compression roller shaft;
the belt transmission conveying device comprises a second lifting frame, wherein the second lifting frame is provided with two side plates which are arranged oppositely, and a second driving roller driven by a second power device, a second driven roller and a second conveying belt which is arranged between the second driving roller and the second driven roller in a surrounding manner are arranged between the two side plates;
a plurality of supporting rollers for supporting the second conveying belt are arranged between the two side plates.
As a further improvement, each side plate is provided with a transverse adjusting long hole matched with the roller shaft of the driven roller, each side plate is provided with an adjusting screw through a tensioning bracket, and the adjusting screw is abutted against the roller shaft of the driven roller;
each side plate is provided with a baffle plate for blocking the cut paper roll from rolling off the second conveying belt.
After the technical scheme is adopted, the invention has the beneficial effects that:
according to the full-automatic splitting machine, as the pipe core feeding device, the core feeding shaft device, the glue spraying and cutting device and the splitting paper roll conveying device are arranged, the pipe cores are automatically placed on the first material bearing roller and the second material bearing roller of the splitting machine through the pipe core feeding device, and after the pipe cores are clamped, the core feeding shaft device is used for automatically inserting the core shafts into the clamped pipe cores; when the tube core is fully retracted, the paper is automatically cut off by the glue spraying and cutting device, and glue is sprayed on each cut paper roll; finally, the paper heads coated with glue are automatically adhered to the cut paper rolls through the cut paper roll conveying device, and the adhered cut paper rolls are automatically output. The full-automatic dividing and cutting machine provided by the invention replaces manual operation, improves the production efficiency and ensures the production quality.
Drawings
FIG. 1 is a perspective view of a fully automatic slitting machine according to an embodiment of the present invention;
FIG. 2 is a longitudinal cross-sectional view of a fully automatic slitting machine according to an embodiment of the present invention;
FIG. 3 is a schematic view of the die handling apparatus of FIG. 1;
FIG. 4 is an enlarged cross-sectional view of A-A of FIG. 3;
FIG. 5 is a schematic view of the mandrel assembly of FIG. 1;
FIG. 6 is an enlarged schematic view of FIG. 5 in the K-direction;
FIG. 7 is an enlarged sectional view of B-B of FIG. 5;
FIG. 8 is an enlarged view of a portion of FIG. 5 at C;
FIG. 9 is a partial enlarged view at D in FIG. 5;
fig. 10 is a perspective view of the insertion shaft unit;
FIG. 11 is a schematic view of the adhesive spraying and cutting device in FIG. 1;
FIG. 12 is a sectional E-E view of FIG. 11;
fig. 13 is a schematic view of the slit paper roll transport apparatus of fig. 1;
fig. 14 is a left side view of fig. 13;
FIG. 15 is a cross-sectional F-F view of FIG. 13;
FIG. 16 is a perspective view of the passive roller carriage, passive roller, rocker arm, pressure roller, rocker arm drive cylinder, connecting shaft, and fourth longitudinal cylinder of FIG. 13;
in the figure: 1-a frame, 101-a guide rail, 102-a longitudinal guide rail, 103-a guide sleeve, 2-a unwinding shaft, 3-a paper guide roller, 4-a slitting upper cutter, 5-a slitting lower cutter, 6-a flattening roller, 7-a glue press roller cylinder, 8-a glue press roller, 9-a first material bearing roller, 10-a second material bearing roller, 11-a press arm, 12-a press arm cylinder, 13-a press arm press roller, 14-a cutter inserting cylinder, 15-a cutter inserting cylinder, 16-a tube core, 17-a slitting paper roll, 18-a roll paper and 19-a blowing pipe;
20-die feeding device, 201-die feeding device, 2011-motor, 2013-first driven roller, 2014-first conveying belt, 2015-pinch roller, 202-die joist, 2021-arc groove, 2022-in-place sensor, 203-lower lifting driving device, 2031-upward pushing cylinder, 204-first longitudinal moving device, 2041-first longitudinal cylinder, 205-carriage, 2051-slider, 2052-clamping plate, 20521-felt, 2053-second longitudinal moving device, 20531-second longitudinal cylinder, 2054-longitudinal moving push plate, 2055-clamping gap, 206-upper lifting driving device, 2061-downward pushing cylinder, 207-lifting push plate, 208-push tube;
30-of a mandrel feeding device, 300 a-of a mandrel inserting unit I, 300 b-of a mandrel inserting unit II, 301-of a supporting plate, 3011-of a guide rail, 302-of a mandrel, 3021-of a bearing wheel, 3022-of a positioning shaft shoulder, 303-of a mandrel sliding block, 3031-of a vertical slideway, 304-of a mandrel lifting plate, 3041-of a sliding block, 305-of a first transverse movement device, 3051-of a first rodless cylinder, 3052-of a sliding table, 306-of a floating lifting device, 3061-of a floating cylinder, 307-of a bearing, 308-of a mandrel bushing, 309 a-of a movable positioning sleeve, 309 b-of a movable positioning sleeve and 310-of a compression spring;
40-glue spraying cutting device, 401-supporting beam, 402-second transverse movement device, 4021-second rodless cylinder, 403-transverse moving frame, 404-position sensor, 405-first lifting movement device, 4051-triaxial cylinder, 406-first lifting frame, 407-glue spraying nozzle, 408-third longitudinal movement device, 4081-thin cylinder, 409-upper cutter, 410-second lifting movement device, 4101-cylinder, 411-lower cutter;
50-slitting paper roll conveying device, 501-power roller, 502-fourth longitudinal movement device, 5021-fourth longitudinal cylinder, 503-driven roller support, 5031-sliding block, 504-driven roller, 505-rocker arm, 5051-adjusting long hole, 506-connecting shaft, 507-rocker arm driving device, 5071-rocker arm driving cylinder, 508-press roller, 509-pulling screw, 510-third lifting movement device, 5101-lifting cylinder, 511-belt transmission conveying device, 5111-second lifting frame, 51111-side plate, 51112-guide shaft, 51113-baffle, 5112-second driving roller, 5113-second driven roller, 5114-second conveying belt, 5115-motor, 5116-supporting roller, 5117-transverse adjusting long hole, 5118-tensioning support and 5119-adjusting screw.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The "horizontal" and "vertical" described below represent only relative positional relationships, and do not represent absolute positions.
As shown in fig. 1 to 16 together, a full-automatic slitting machine comprises a frame 1, a unreeling shaft 2, a paper guide roller 3, a slitting upper knife 4, a slitting lower knife 5, a flattening roller 6, a glue press roller cylinder 7, a glue press roller 8, a first material bearing roller 9, a second material bearing roller 10, a press arm 11, a press arm cylinder 12, a press arm press roller 13, a knife inserting cylinder 14 and a knife inserting 15. The middle part of the pressing arm 11 is hinged with the frame 1, one end of the pressing arm 11 is connected with the pressing arm cylinder 12, and the other end is connected with the pressing arm pressing roller 13. The first material bearing roller 9 is a steel roller, and the second material bearing roller 10 is a rubber roller. The structure, function and connection relation of the unreeling shaft 2, the paper guiding roller 3, the upper slitting cutter 4, the lower slitting cutter 5, the flattening roller 6, the glue pressing roller cylinder 7, the glue pressing roller 8, the first material bearing roller 9, the second material bearing roller 10, the pressing arm 11, the pressing arm cylinder 12, the pressing arm pressing roller 13, the cutter inserting cylinder 14 and the cutter inserting 15 of the full-automatic splitting machine are all of a mature prior art, and are not repeated herein.
A tube core feeding device 20 for placing tube cores 16 above the first material bearing roller 9 and the second material bearing roller 10 is arranged on the frame 1; a mandrel feeding device 30 for inserting mandrels into the clamped multiple tube cores 16 is arranged on the frame 1 positioned at the first material bearing roller 9 and the second material bearing roller 10; the frame 1 is provided with a glue spraying cutting device 40 for cutting off paper and spraying glue on each cut paper roll; a cutting paper roll conveying device 50 for adhering paper heads coated with glue to the cutting paper rolls and automatically outputting the adhered cutting paper rolls is arranged at the unloading position of the frame 1; the glue-spraying cutting device 40 is arranged between the spindle feeding device 30 and the slitting paper roll conveying device 50.
As shown collectively in fig. 1, 2, 3 and 4, the die feeding apparatus 20 includes a die loading apparatus 201 for sequentially feeding dies 16 onto the die joists 202 in the lateral direction and a lower elevation drive apparatus 203 for pushing a plurality of dies 16 on the die joists 202 to the clamping gap 2055.
In this embodiment, preferably, the die feeding device 201 includes a first driving roller (not shown in the figure) driven by a first power device, a first driven roller 2013, and a first conveyor belt 2014 disposed around between the first driving roller and the first driven roller 2013, a pinch roller 2015 is disposed on the frame 1 above the first conveyor belt 2014, and the pinch roller 2015 is disposed corresponding to the first driving roller. The first power device is preferably a motor 2011, however, the first power device may also be a motor-driven reduction mechanism or a hydraulic motor, etc., which will not be described herein. The lower lifting driving device 203 comprises an upward pushing cylinder 2031 which is vertically arranged, a cylinder body of the upward pushing cylinder 2031 is fixedly arranged on the frame 1, and a piston rod of the upward pushing cylinder 2031 is connected with the bottom of the tube core joist 202. To ensure that die 16 cannot fall out of die joist 202, the upper surface of die joist 202 is curved slot 2021 that is adapted to the shape of die 16.
The end of the die joist 202 remote from the die loading apparatus 201 is provided with an in-place sensor 2022 for detecting that the number of dies 16 reaches a preset amount. The in-place sensor 2022 is electrically connected to an input of an electronic control unit (not shown), an output of which is electrically connected to the motor 2011, which is preferably a programmable controller or the like. In this way, when the number of die 16 reaches the preset amount, the in-place sensor 2022 sends a signal to the electronic control unit, and the electronic control unit controls the motor 2011 of the die feeding device 201 to no longer act, so that the die 16 is stopped being fed onto the die joist 202.
The carriage 205 driven by the first longitudinal movement device 204 is slidably mounted on the frame 1, and in this embodiment, the first longitudinal movement device 204 preferably includes a first longitudinal cylinder 2041, the cylinder body of the first longitudinal cylinder 2041 is fixedly mounted on the frame 1, and the piston rod of the first longitudinal cylinder 2041 is connected with the carriage 205.
In order to make the movement of the carriage 205 precise, the frame 1 is provided with a longitudinally extending guide rail 101, the carriage 205 is provided with a slide 2051 cooperating with the guide rail 101, and the guide rail 101 guides the movement of the carriage 205.
The carriage 205 is provided with a clamping plate 2052 and a longitudinally moving push plate 2054 driven by a second longitudinally moving device 2053 in opposition in the longitudinal direction, a clamping gap 2055 is formed between the clamping plate 2052 and the longitudinally moving push plate 2054, a push tube 208 is provided on the side of the clamping plate 2052 remote from the clamping gap 2055, in this embodiment, preferably, the second longitudinally moving device 2053 includes a second longitudinal cylinder 20531, the cylinder body of the second longitudinal cylinder 20531 is fixedly mounted to the carriage 205, and the piston rod of the second longitudinal cylinder 20531 is connected to the longitudinally moving push plate 2054.
In order to avoid the die 16 from being deformed or damaged under the action of the clamping force when the die 16 is clamped, the surface of the clamping plate 2052 opposite to the longitudinally moving push plate 2054 is provided with a flexible material, which can protect the die 16, preferably, the flexible material is a felt 20521, and of course, a rubber pad or other modes that can be implemented by those skilled in the art may also be selected, which will not be described herein.
The carriage 205 is further provided with a lifting push plate 207 driven by an upper lifting driving device 206, and in this embodiment, the upper lifting driving device 206 preferably includes a vertically arranged downward pushing cylinder 2061, a cylinder body of the downward pushing cylinder 2061 is fixedly arranged on the carriage 205, and a piston rod of the downward pushing cylinder 2061 is connected with the lifting push plate 207.
It should be noted that, the lower lifting driving device 203, the first longitudinal moving device 204, the second longitudinal moving device 2053, and the upper lifting driving device 206 are not limited to the cylinder, and may be other manners, such as an electric cylinder, which are well known to those skilled in the art, and are not described herein.
The operation of the die-feeding device 20 is as follows: the motor 2011 acts to drive the first driving roller, the first driven roller 2013 and the first conveying belt 2014 to rotate, and the tube cores 16 are sequentially conveyed onto the tube core joist 202 along the transverse direction under the cooperation of the pinch roller 2015. When the number of die 16 on the die joist 202 reaches the required number (preset amount), the cylinder 2031 is pushed upwards to drive the die joist 202 to move, so that a plurality of die 16 on the die joist 202 are pushed to the clamping gap 2055; then, the second longitudinal cylinder 20531 drives the longitudinal pushing plate 2054 to push the plurality of die 16 located in the clamping gap 2055 to the clamping plate 2052 to clamp the plurality of die 16, after the plurality of die 16 are clamped, the first longitudinal cylinder 2041 drives the carriage 205 and the plurality of die 16 after clamping to move above the first material bearing roller 9 and the second material bearing roller 10, and finally the lifting pushing plate 207 is driven by pushing the cylinder 2061 downwards to push the plurality of die 16 between the longitudinal pushing plate 2054 and the clamping plate 2052, so that the purpose of automatically feeding the die is achieved.
As shown in fig. 1, 2, and 5-10, the mandrel feeding device 30 includes a first mandrel unit 300a and a second mandrel unit 300b symmetrically disposed on two sides of the multiple clamped dies 16, and the structure of the second mandrel unit 300b is the same as that of the first mandrel unit 300a, and only the specific structure of the first mandrel unit 300a will be described below.
The first spindle insertion unit 300a includes a support plate 301, a spindle 302, a spindle slider 303, and a spindle hanger plate 304.
The support plate 301 is provided on the frame 1.
The mandrel slide 303 is slidably mounted on the outer side of the support plate 301 and driven by the first lateral movement device 305, and in this embodiment, preferably, the first lateral movement device 305 includes a first rodless cylinder 3051, and a sliding table 3052 of the first rodless cylinder 3051 is fixedly connected to the mandrel slide 303. Of course, the first lateral movement device 305 may be an electric cylinder, etc., which are well known to those skilled in the art and will not be described herein. A vertical slideway 3031 extending vertically is formed on the mandrel slider 303, one end part of the mandrel 302 is restrained and installed on the vertical slideway 3031, specifically, a bearing wheel 3021 is arranged at the end part of the mandrel 302 matched with the vertical slideway 3031, the vertical slideway 3031 plays a role in guiding the up-and-down movement of the bearing wheel 3021, and meanwhile, the vertical slideway 3031 can also drive the bearing wheel 3021 to move transversely.
The mandrel hanger plate 304 is vertically slidably mounted on the support plate 301, and in order to make the mandrel hanger plate 304 move accurately, a guide rail 3011 is arranged on the support plate 301, a sliding block 3041 matched with the guide rail 3011 is arranged on the mandrel hanger plate 304, and the guide rail 3011 plays a role in guiding the movement of the mandrel hanger plate 304.
The mandrel hanger plate 304 is connected with a floating hanger 306, in this embodiment, preferably, the floating hanger 306 includes a floating cylinder 3061, a piston rod of the floating cylinder 3061 is connected to the mandrel hanger plate 304, and of course, other manners that can be implemented by those skilled in the art may be selected for the floating hanger 306, which is not described herein. The mandrel 302 passes through the mandrel hanger plate 304 and the support plate 301, a bearing 307 is arranged between the mandrel 302 and the mandrel hanger plate 304, a mandrel bush 308 is arranged on the inner ring of the bearing 307, and the matched mandrel bush 308 can be selected according to the specification of the mandrel 302, so that the die 16 with various specifications can be adapted.
The other end of the mandrel 302 is an insertion end, which is located inside the support plate 301 and is disposed in correspondence with the die 16.
In this embodiment, the insertion end of the mandrel 302 is sleeved with a movable positioning sleeve 309a and a movable positioning sleeve 309b, and an elastic member, preferably a compression spring 310, is disposed between the movable positioning sleeve 309a and the movable positioning sleeve 309b, and the compression spring 310 is sleeved on the mandrel 302. Of course, other manners of implementing the elastic member by those skilled in the art may be adopted, and will not be described herein. The mandrel 302 is provided with a positioning shoulder 3022 which is matched with the movable positioning sleeve 309 a.
The operation of the mandrel feeder 30 is as follows: the first rodless cylinder 3051 drives the mandrel slider 303 to move toward the die 16, and drives the mandrel 302 to move through the bearing wheel 3021, so that the insertion end of the mandrel 302 is inserted into the plurality of die 16 which have stopped in the middle of the first carrier roller 9 and the second carrier roller 10. The up and down positions of the mandrel 302 are regulated and controlled by a floating cylinder 3061 driving a mandrel hanger plate 304. When the insertion end of the mandrel 302 is brought into close proximity, the movable positioning sleeve 309a on the mandrel 302 abuts against the positioning shoulder 3022, and the movable positioning sleeve 309b contacts the die 16, so that all of the die 16 generates an axial force under the action of the compression spring 310 to enable close contact. It should be noted that, during the process of winding up the paper roll, as the paper roll wound around the core 16 becomes larger, the bearing wheel 3021 on the spindle 302 moves up the vertical slideway 3031, and at the same time, the spindle 302 pushes the spindle hanger plate 304 to move upward. The movement process of the mandrel in the second mandrel insertion unit 300b is the same as that of the mandrel 302 and is the same, and will not be described herein.
As shown in fig. 1, 2, 11 and 12 together, the glue-spraying cutting device 40 includes a support beam 401 disposed at an upper portion of the frame 1 in a transverse direction, and a traversing frame 403 driven by a second traversing device 402 is slidably mounted on the support beam 401, and in this embodiment, the second traversing device 402 preferably includes a second rodless cylinder 4021, and a sliding table of the second rodless cylinder 4021 is fixedly connected to the traversing frame 403.
A plurality of position sensors 404 are arranged on the supporting beam 401 at intervals along the transverse direction, and the position sensors 404 are arranged in one-to-one correspondence with the slitting paper rolls 17. Each position sensor 404 is electrically connected to the electronic control unit.
The traversing rack 403 is slidably provided with a first lifting rack 406 driven by a first lifting and moving device 405, and in this embodiment, the first lifting and moving device 405 preferably includes a three-axis cylinder 4051, and a piston rod of the three-axis cylinder 4051 is connected to the first lifting rack 406.
The first lifting frame 406 is fixedly provided with a glue spraying nozzle 407, and the electronic control unit can control the glue spraying nozzle 407 to spray glue according to the received signal of the position sensor 404. The first lifting frame 406 is further slidably provided with an upper cutter 409 driven by a third longitudinal movement device 408, and in this embodiment, the third longitudinal movement device 408 preferably includes a thin air cylinder 4081, and a piston rod of the thin air cylinder 4081 is connected to the upper cutter 409.
The lower part of the frame 1 is slidably provided with a lower cutter 411 and a blowing pipe 19 driven by a second elevating movement means 410, and the lower cutter 411 is matched with the upper cutter 409, and in this embodiment, preferably, the second elevating movement means 410 includes a cylinder 4101, and a piston rod of the cylinder 4101 is connected with the lower cutter 411.
It should be noted that the second transverse moving device 402, the first lifting moving device 405, the third longitudinal moving device 408, and the second lifting moving device 410 may be electric cylinders, etc., which are well known to those skilled in the art, and will not be described herein.
The operation of the glue cutting device 40 is as follows: before the paper is cut, the cut paper roll 17 is in a clamping state of a power roller 501, a driven roller 504 and a compression roller 508 of the cut paper roll conveying device 50; when glue is sprayed, the triaxial cylinder 4051 drives the first lifting frame 406 and the glue spraying nozzle 407 to move downwards to the lower limit position, then the second rodless cylinder 4021 drives the transverse moving frame 403 to move, so that the triaxial cylinder 4051, the first lifting frame 406 and the glue spraying nozzle 407 are driven to move, in the moving process, the glue is sprayed onto a paper surface to be cut by the glue spraying nozzle 407 through the detection of the position sensor 404, the number of glue spraying times is controlled by the number of the position sensors 404, and the glue is sprayed on each slitting paper roll 17, so that automatic glue spraying is realized; during cutting, the triaxial cylinder 4051 drives the first lifting frame 406 to move downwards, so as to drive the thin cylinder 4081 and the upper cutter 409 to move downwards, and the upper cutter 409 and the lower cutter 411 mounted on the cylinder 4101 are in a staggered state; when the thin air cylinder 4081 moves and returns to drive the upper cutter 409 to contact with the lower cutter 411, the transverse moving frame 403 moves transversely, so that the paper can be cut off, and automatic glue spraying and cutting work is realized. It should be noted that, in order to improve the working efficiency, the above-mentioned glue spraying and cutting processes are performed simultaneously.
As shown in fig. 1, 2, 12 and 13-16, the slitting paper roll conveying device 50 includes a power roller 501 rotatably mounted on the frame 1 and disposed transversely, and the power roller 501 may be driven by an independent power device (such as a motor) or by a power device on the slitting machine through a transmission device; the frame 1 is slidably provided with a driven roller bracket 503 driven by a fourth longitudinal movement device 502, in this embodiment, preferably, the fourth longitudinal movement device 502 includes a fourth longitudinal cylinder 5021, and a piston rod of the fourth longitudinal cylinder 5021 is connected with the driven roller bracket 503; the machine frame 1 is provided with a longitudinal guide rail 102, the driven roller bracket 503 is provided with a sliding block 5031 matched with the longitudinal guide rail 102, and the longitudinal guide rail 102 plays a role in guiding the movement of the driven roller bracket 503, so that the driven roller bracket 503 moves accurately.
The driven roller bracket 503 is rotatably provided with a driven roller 504 which is transversely arranged, a placing gap for accommodating a plurality of slitting paper rolls 17 is formed between the power roller 501 and the driven roller 504, the roller shafts at the two ends of the driven roller 504 are respectively provided with a rocker arm 505, a connecting shaft 506 is arranged between the lower ends of the two rocker arms 505, the lower end of one rocker arm 505 is connected with a rocker arm driving device 507, in the embodiment, preferably, the rocker arm driving device 507 comprises a rocker arm driving cylinder 5071, a piston rod of the rocker arm driving cylinder 5071 is hinged with the rocker arm 505, a compression roller 508 is rotatably arranged between the upper ends of the two rocker arms 505, specifically, the upper end of each rocker arm 505 is provided with an adjusting long hole 5051 matched with the compression roller shaft of the compression roller 508, the upper end of each rocker arm 505 is provided with a pulling screw 509, and the axial direction of the pulling screw 509 is consistent with the extending direction of the adjusting long hole 5051, and the pulling screw 509 stretches into the adjusting long hole 5051 and is connected with the compression roller shaft. The vertical position of the press roller 508 in the adjusting long hole 5051 can be adjusted by rotating the pulling screw 509, so that the slitting paper rolls 17 with different specifications and sizes can be adapted, and the adaptability of the equipment is improved.
A belt driving conveyor 511 driven by a third elevating and moving means 510 is slidably mounted on the frame 1 below the placement gap. The belt transmission conveying device 511 includes a second lifting frame 5111, where the second lifting frame 5111 has two opposite side plates 51111, a second driving roller 5112, a second driven roller 5113, and a second conveying belt 5114 that is circumferentially disposed between the second driving roller 5112 and the second driven roller 5113 and is driven by a second power device, and the second power device is preferably a motor 5115, although the second power device may also be a hydraulic motor or the like, and is not described herein; a plurality of support rollers 5116 for supporting the second conveyor belt 5114 are further provided between the two side plates 51111. In this embodiment, preferably, the third lifting movement device 510 includes a lifting cylinder 5101, a piston rod of the lifting cylinder 5101 is connected with a second lifting frame 5111, a guide sleeve 103 is fixedly installed on the frame 1, and a guide shaft 51112 matched with the guide sleeve 103 is disposed on the second lifting frame 5111.
In order to ensure that the second conveyor belt 5114 is in a tensioning state, each side plate 51111 is provided with a transverse adjustment long hole 5117 matched with the roller shaft of the second driven roller 5113, each side plate 51111 is provided with an adjustment screw 5119 through a tensioning bracket 5118, and the adjustment screw 5119 abuts against the roller shaft of the second driven roller 5113. By rotating the adjustment screw 5119, the position of the second driven roller 5113 can be adjusted.
In order to prevent the cut paper roll 17 from falling down onto the second conveyor 5114 without rolling down due to the rolling of the cut paper roll 17, each of the side plates 51111 is provided with a baffle 51113 for blocking the cut paper roll 17 from rolling down from the second conveyor 5114.
It should be noted that the fourth longitudinal movement device 502 and the third lifting movement device 510 may be electric cylinders, etc., which are well known to those skilled in the art, and will not be described herein. The rocker arm driving device 507 may be a hydraulic cylinder, etc., which will not be described herein.
The operation of the slit paper roll feeding device 50 is as follows: when a plurality of slit rolls 17 are pushed into the placing gap between the power roller 501 and the driven roller 504, the rocker arm driving cylinder 5071 drives one of the rocker arms 505 to rotate, and the two rocker arms 505 are simultaneously rotated through the connecting shaft 506, so that the pressing roller 508 is driven to press the slit rolls 17; when the glue spraying and cutting process is finished, the power roller 501 rotates to enable the cut paper heads to be adhered to the slitting paper rolls 17, so that the paper heads coated with glue are automatically adhered to the slitting paper rolls 17; then, the fourth longitudinal cylinder 5021 drives the driven roller bracket 503 to move away from the power roller 501, so that the distance between the driven roller 504 and the power roller 501 is increased, a plurality of cut paper rolls 17 automatically fall on the second conveying belt 5114, after the cut paper rolls 17 fall, the lifting cylinder 5101 drives the belt transmission conveying device 511 to move downwards, and the motor 5115 drives the second driving roller 5112 to rotate, so that the second conveying belt 5114 moves, the fallen cut paper rolls 17 are output, and automatic output of the cut paper rolls 17 is completed.
The working principle of the full-automatic dividing and cutting machine is as follows:
the large-size roll paper 18 is supported by the unreeling shaft 2, is conveyed by the paper guide roller 3, is cut into small-size paper with the same width at the positions of the upper cutting knife 4 and the lower cutting knife 5, the cutting procedure is completed, the paper continues to travel, reaches the upper surfaces of the first material bearing roller 9 and the second material bearing roller 10 after passing through the flattening roller 6, the glue press roller cylinder 7 acts to enable the glue press roller 8 to be in contact with the first material bearing roller 9 so as to clamp the entered paper, then the pipe core 16 is conveyed to the paper between the first material bearing roller 9 and the second material bearing roller 10 by the pipe core conveying device 20, the cylinder 4101 acts to push the air blowing pipe 19 to ascend to the upper limit position, the air blowing pipe 19 blows the paper head to wrap the pipe core 16, the pressing arm cylinder 12 acts to rotate the pressing arm 11 to drive the pressing arm pressing roller 13 to move downwards and press the paper wrapped by the pipe core 16, the slotting tool cylinder 14 acts to drive the slotting tool 15 to insert the paper head of the coiled paper into a gap between the first material bearing roller 9 and the pipe core 16, the mandrel feeding device 30 acts to enable the mandrels 302 and 300b of the mandrel inserting unit 300a and the mandrel inserting unit 300b to be simultaneously inserted into the pipe core 16 which is remained on the paper surface from two sides, the slotting tool 15 withdraws, the first material bearing roller 9 and the second material bearing roller 10 rotate to drive the pipe core 16 wrapped by the paper to rotate, and the paper roll is larger until the specified specification size is reached, so that the cut paper roll 17 (small paper roll) is formed. The arm pressing cylinder 12 is operated again, the arm pressing roller 13 is lifted by pulling the arm pressing 11, the first longitudinal cylinder 2041 is operated to push the carriage 205 to enable the upper push pipe 208 to be in contact with the slitting paper roll 17, the slitting paper roll 17 is pushed between the power roller 501 and the driven roller 504, then the glue spraying nozzle 407 and the upper cutting knife 409 in the glue spraying cutting device 40 complete the process of automatically cutting off paper and spraying glue on each slitting paper roll 17, the slitting paper roll conveying device 50 complete the process of automatically adhering paper heads coated with glue on the slitting paper rolls 17 and automatically outputting the adhered slitting paper rolls 17, and then the die feeding device 20 is used for placing new dies, so that a new round of paper rolling work is performed.
In summary, the full-automatic splitting machine provided by the embodiment of the invention replaces manual operation, improves the production efficiency and ensures the production quality.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (5)

1. The full-automatic splitting machine comprises a frame, a first material bearing roller and a second material bearing roller, and is characterized in that a tube core feeding device for placing tube cores above the first material bearing roller and the second material bearing roller is arranged on the frame; a mandrel feeding device for inserting mandrels into the clamped multiple tube cores is arranged on the frame at the first material bearing roller and the second material bearing roller;
the frame is provided with a glue spraying cutting device for cutting off paper and spraying glue on each cut paper roll; a cutting paper roll conveying device for adhering paper heads coated with glue to the cutting paper rolls and automatically outputting the adhered cutting paper rolls is arranged at the unloading position of the frame; the glue spraying and cutting device is arranged between the core feeding shaft device and the slitting paper roll conveying device;
the die feeding device comprises a die feeding device and a lower lifting driving device, wherein the die feeding device is used for sequentially conveying the dies to the die joists along the transverse direction, and the lower lifting driving device is used for pushing a plurality of dies on the die joists to the clamping gaps;
the sliding frame is provided with a sliding frame driven by a first longitudinal movement device in a sliding manner, the sliding frame is longitudinally provided with a clamping plate and a longitudinal movement pushing plate driven by a second longitudinal movement device in a opposite manner, a clamping gap is formed between the clamping plate and the longitudinal movement pushing plate, and a pushing tube is arranged on one side, far away from the clamping gap, of the clamping plate;
the sliding frame is also provided with a lifting push plate driven by an upper lifting driving device;
the upper surface of the die joist is an arc-shaped groove matched with the die in shape; an in-place sensor for detecting that the number of the die reaches a preset amount is arranged at the end part of the die joist, which is far away from the die feeding device; the surface of the clamping plate, which is opposite to the longitudinal movement pushing plate, is provided with a flexible material;
the die feeding device comprises a first driving roller, a first driven roller and a first conveying belt, wherein the first driving roller and the first driven roller are driven by a first power device, the first conveying belt is arranged between the first driving roller and the first driven roller in a surrounding mode, a pinch roller is arranged on the frame above the first conveying belt, and the pinch roller is arranged corresponding to the first driving roller;
the core feeding shaft device comprises core inserting shaft units which are symmetrically arranged on two sides of the plurality of clamped pipe cores respectively, and each core inserting shaft unit comprises:
the support plate is arranged on the frame;
a mandrel;
the mandrel sliding block is slidably arranged on the outer side of the supporting plate and driven by the first transverse movement device, a vertical slideway is arranged on the mandrel sliding block, and one end part of the mandrel is restrained and arranged on the vertical slideway;
the mandrel hanger plate is vertically and slidably arranged on the supporting plate, the mandrel hanger plate is connected with a floating hoisting device, the mandrel penetrates through the mandrel hanger plate and the supporting plate, the other end of the mandrel is an insertion end, and the insertion end is positioned on the inner side of the supporting plate and corresponds to the tube core;
the glue spraying and cutting device comprises a supporting beam which is transversely arranged at the upper part of the frame, a transverse moving frame which is driven by a second transverse moving device is slidably arranged on the supporting beam, a first lifting frame which is driven by a first lifting moving device is slidably arranged on the transverse moving frame, a glue spraying nozzle is fixedly arranged on the first lifting frame, and an upper cutting knife which is driven by a third longitudinal moving device is also slidably arranged on the first lifting frame;
the lower part of the frame is slidably provided with a lower cutter and an air blowing pipe which are driven by a second lifting movement device, and the lower cutter is matched with the upper cutter;
the slitting paper roll conveying device comprises a power roller which is rotatably arranged on the frame and is transversely arranged, a driven roller bracket which is driven by a fourth longitudinal movement device is slidably arranged on the frame, a transverse arranged driven roller is rotatably arranged on the driven roller bracket, a placing gap for accommodating a plurality of slitting paper rolls is formed between the power roller and the driven roller, rocker arms are arranged on roller shafts at two ends of the driven roller, a connecting shaft is arranged between the lower ends of the two rocker arms, one lower end of the rocker arm is connected with a rocker arm driving device, and a compression roller is rotatably arranged between the upper ends of the two rocker arms;
and a belt transmission conveying device driven by a third lifting movement device is slidably arranged on the frame below the placement gap.
2. The full-automatic slitter according to claim 1, wherein two movable positioning sleeves are sleeved on the insertion end of the mandrel, an elastic piece is arranged between the two movable positioning sleeves, and a positioning shaft shoulder matched with the movable positioning sleeves is arranged on the mandrel;
the end part of the mandrel, which is matched with the vertical slideway, is provided with a bearing wheel;
and a bearing is arranged between the mandrel and the mandrel hanger plate, and a mandrel bushing is arranged on the inner ring of the bearing.
3. The fully automatic slitting machine according to claim 1, wherein a plurality of position sensors are arranged on the supporting beam at intervals in the transverse direction, and the position sensors are arranged in one-to-one correspondence with the slitting paper rolls.
4. The full-automatic slitter according to claim 1, wherein an adjusting long hole matched with a press roller shaft of the press roller is formed in the upper end of each rocker arm, a pulling screw is mounted at the upper end of each rocker arm, the axial direction of the pulling screw is consistent with the extending direction of the adjusting long hole, and the pulling screw extends into the adjusting long hole and is connected with the press roller shaft;
the belt transmission conveying device comprises a second lifting frame, wherein the second lifting frame is provided with two side plates which are arranged oppositely, and a second driving roller driven by a second power device, a second driven roller and a second conveying belt which is arranged between the second driving roller and the second driven roller in a surrounding manner are arranged between the two side plates;
a plurality of supporting rollers for supporting the second conveying belt are arranged between the two side plates.
5. The full-automatic slitter according to claim 4, wherein each side plate is provided with a transverse adjustment slot hole matched with a roller shaft of the driven roller, each side plate is provided with an adjustment screw through a tensioning bracket, and the adjustment screw is abutted against the roller shaft of the driven roller;
each side plate is provided with a baffle plate for blocking the cut paper roll from rolling off the second conveying belt.
CN201811304188.3A 2018-11-03 2018-11-03 Full-automatic dividing and cutting machine Active CN109262727B (en)

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CN110453488A (en) * 2019-09-09 2019-11-15 郑璐 Glass nonwoven fabric roll automatic gauging cutting machine
CN110683405B (en) * 2019-10-29 2023-12-05 际华橡胶工业有限公司 Foam rubber cloth cutting and rolling comprehensive treatment equipment
CN114852755B (en) * 2022-07-09 2022-09-23 潍坊恒诚祥精密机械科技有限公司 Tube core-free splitting machine and production method of tube core-free small roll paper
CN116394341B (en) * 2023-04-23 2023-10-27 无锡市大伟机械制造有限公司 Film roll unreeling and splitting machine
CN116199020B (en) * 2023-04-27 2023-07-21 常熟市新明宇新材料科技有限公司 PE film slitting and rewinding machine and rewinding method

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