CN114101761A - Four-station special processing machine equipment system - Google Patents
Four-station special processing machine equipment system Download PDFInfo
- Publication number
- CN114101761A CN114101761A CN202111290983.3A CN202111290983A CN114101761A CN 114101761 A CN114101761 A CN 114101761A CN 202111290983 A CN202111290983 A CN 202111290983A CN 114101761 A CN114101761 A CN 114101761A
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- station
- processing module
- milling
- milling equipment
- station processing
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- 238000003801 milling Methods 0.000 claims abstract description 54
- 238000003754 machining Methods 0.000 claims abstract description 13
- 238000005056 compaction Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000003381 stabilizer Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The invention provides a four-station special processing machine equipment system, which comprises a placing rotary table and a milling controller with a display screen; the bottom of the placing rotary table is fixedly connected with a rotary motor; the placing rotary table is sequentially provided with a first station, a second station, a third station and a fourth station along the outer circumferential surface of the placing rotary table, wherein corresponding first station milling equipment, second station milling equipment, third station milling equipment and fourth station milling equipment are arranged beside the first station, the second station, the third station and the fourth station; processing clamp tools are arranged on the first station, the second station, the third station and the fourth station; each machining clamp tool comprises a tool table and a pressing air cylinder positioned above the tool table; a cylinder shaft of the compaction cylinder is connected with the pressing plate; and a limiting plate is fixedly arranged at the front end of the pressing plate. According to the invention, the deviation condition is responded to and the adjustment work intensity is reduced by adjusting the adjusting module in the size deviation range of the matched workpiece of the corresponding milling equipment.
Description
Technical Field
The invention relates to the field of workpiece milling equipment, in particular to a four-station special machining machine equipment system.
Background
Generally, a workpiece is placed on a rotating table, and milling equipment is used for processing the workpiece on a corresponding station, but the workpiece has size deviation, so that the milling equipment generates precision deviation on the processing of the workpiece, because one set of program of each station of four stations is fixed, when the size deviation of a certain station needs to adjust a tool, the processing sizes of other stations can be influenced, and if the product processing deviation of station 1 occurs, the workpiece is directly milled and processed by turning to station 2, so that the error is larger; the four-station tool and the four-processing-equipment program must be adjusted simultaneously, so that the working intensity is high, and the consumed time is long.
Disclosure of Invention
In order to solve the problems, the invention discloses a four-station special processing machine equipment system, the position of a processing fixture tool is not required to be adjusted, the deviation situation is responded by adjusting an adjusting module in the size deviation range of a matched workpiece of corresponding milling equipment, the adjusting working strength is reduced, the adjusting working time is shortened, the working efficiency is greatly improved, and the structure is stable.
The four-station special processing machine equipment system comprises a placing rotary table and a milling controller with a display screen; the bottom of the placing rotary table is fixedly connected with a rotary motor; the placing rotary table is sequentially provided with a first station, a second station, a third station and a fourth station along the outer circumferential surface of the placing rotary table, wherein corresponding first station milling equipment, second station milling equipment, third station milling equipment and fourth station milling equipment are arranged beside the first station, the second station, the third station and the fourth station; processing clamp tools are arranged on the first station, the second station, the third station and the fourth station; wherein the output shafts of the milling cutter transmission motors on the first milling equipment, the second milling equipment, the third milling equipment and the fourth milling equipment are all connected with milling cutters; each machining clamp tool comprises a tool table and a pressing air cylinder positioned above the tool table; a cylinder shaft of the compaction cylinder is connected with the pressing plate; and a limiting plate is fixedly arranged at the front end of the pressing plate.
The invention further preferably selects, a first station processing module, a second station processing module, a third station processing module and a fourth station processing module which are matched with the first station milling equipment, the second station milling equipment, the third station milling equipment and the fourth station milling equipment are arranged in the milling controller, wherein the first station processing module comprises the first station processing module I, the second station processing module II, the third station processing module and the fourth station processing module; the second station processing module comprises a first station processing module, a second station processing module, a third station processing module and a fourth station processing module; the third station processing module comprises a first third station processing module, a second third station processing module, a third station processing module and a fourth third station processing module; the processing amount, the processing position and the processing precision of the cutter in the equipment are adjusted through the programs, and the processing requirements of customers are met.
The invention further preferably selects, the said rotating electrical machines are fixed on chassis, wherein the bottom to place revolving stage has stabilizators, the bottom of the said stabilizator connects with the limit gear; the limiting gear is in sliding fit with the limiting gear ring on the chassis.
According to the invention, preferably, the limiting plate is provided with a plurality of grooves, and each groove is internally and rotatably provided with an adjusting bolt; each adjusting bolt is screwed through a nut, and a supporting sleeve is sleeved at the bottom of each adjusting bolt.
The invention further preferably selects that the cross section of each support sleeve is in an inverted trapezoid shape, so that the stability of the contact surface is ensured.
The invention further preferably selects, the said frock bench is equipped with the concrete chute; the sliding groove is provided with a cushion block in a sliding mode.
The working principle of the invention is as follows:
1. the workpiece to be machined is placed on a machining fixture on a first station, a pressing cylinder drives a pressing plate to press the workpiece downwards, meanwhile, the front end of the workpiece is limited by a support sleeve, the support sleeve is subjected to height adjustment through an adjusting bolt, the height position of the front end of the workpiece is matched, the workpiece can be subjected to size measurement after the workpiece is formed and machined, whether the workpiece is on a standard or not is judged, the workpiece is in a size deviation range in case of machining, but milling cutter equipment is fixed, the position cannot be adjusted, the worker needs to select an adjusting module corresponding to the first machining module in the workpiece, then the corresponding adjusting module is sequentially adjusted by the later station, and therefore the workpiece is machined in a matched mode, the machining size of the workpiece needs to be adjusted, and only the corresponding machining program needs to be adjusted.
2. The rotating motor drives the placing rotary table to rotate, the workpieces are sequentially processed from the first station, the second station, the third station and the fourth station, and in order to guarantee the rotating stability, the rotating stability is guaranteed through the matching of the limiting gear and the limiting gear ring.
3. Owing to be equipped with the cushion, realize spacing to the both ends of work piece through the slip cushion, prevent to rock.
The invention has the beneficial effects that: the position of the processing fixture tool does not need to be adjusted, and the deviation condition is responded by adjusting the adjusting module in the size deviation range of the matched workpiece of the corresponding milling equipment, so that the adjusting working strength is reduced, and the adjusting working time is shortened.
Drawings
FIG. 1, a top view of the present invention;
FIG. 2 is a schematic structural view of a machining fixture;
fig. 3 and 2 are partially enlarged views;
FIG. 4, a cross-sectional view of the support sleeve;
FIG. 5 is a schematic structural diagram of the milling cutter transmission motor connected with the milling cutter;
FIG. 6 is a schematic flow diagram of the first, second, third and fourth station processing modules.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in fig. 1 to 5, the four-station special machining equipment system of the embodiment includes a placing turntable 1 and a milling controller 3 with a display screen; wherein the bottom of the placing rotary table 1 is fixedly connected with a rotary motor 4; the rotating motor 4 is fixed on a chassis 18, wherein a stabilizer bar 19 is arranged at the bottom of the placing turntable 1, and a limit gear 20 is connected to the bottom of the stabilizer bar 19; the limit gear 20 is in sliding fit with a limit toothed ring 21 on the chassis 18.
The placing rotary table 1 is sequentially provided with a first station, a second station, a third station and a fourth station 5, 6, 7 and 8 along the outer circumferential surface of the placing rotary table, wherein corresponding first station milling equipment 13, second station milling equipment 14, third station milling equipment 15 and fourth station milling equipment 16 are arranged beside the first station, the second station, the third station and the fourth station 5, 6, 7 and 8; the first, second, third and fourth station stations 5, 6, 7 and 8 are all provided with a processing clamp tool 17; wherein, the output shaft of the milling cutter transmission motor of the first, second, third and fourth milling devices 13, 14, 15 and 16 is connected with the milling cutter 2; each machining clamp tool 17 comprises a tool table 17-1 and a pressing cylinder 17-2 positioned above the tool table 17-1; a sliding groove 26 is formed in the tooling table 17-1; the sliding groove 26 is slidably provided with a cushion block 27.
A cylinder shaft of the compaction cylinder 17-2 is connected with a pressing plate 17-3; and a limiting plate 17-4 is fixedly arranged at the front end of the pressing plate 17-3.
The limiting plate 17-4 is provided with a plurality of grooves 22, and each groove 22 is internally and rotatably provided with an adjusting bolt 23; each adjusting bolt 23 is screwed through a nut 24, and a support sleeve 25 is sleeved at the bottom of each adjusting bolt; each of the support sleeves 25 has an inverted trapezoidal cross-section.
As shown in fig. 6; the milling controller is internally provided with a first station processing module, a second station processing module, a third station processing module and a fourth station processing module which are matched with the first station milling equipment, the second station milling equipment, the third station milling equipment and the fourth station milling equipment, wherein the first station processing module comprises a first station processing module I, a second station processing module II, a third station processing module and a fourth station processing module; the second station processing module comprises a first station processing module, a second station processing module, a third station processing module and a fourth station processing module; the third station processing module comprises a first third station processing module, a second third station processing module, a third station processing module and a fourth third station processing module. The processing amount, the processing position and the processing precision of the cutter in the equipment are adjusted through the programs, and the processing requirements of customers are met.
In the embodiment, a workpiece to be machined is placed on a machining fixture tool 17 on a first station 5, a pressing cylinder 17-2 drives a pressing plate 17-3 to press the workpiece downwards, meanwhile, the front end of the workpiece is limited by a support sleeve 25, the support sleeve 25 is subjected to height adjustment through an adjusting bolt 23, the rotary motor 4 drives a placing turntable 1 to rotate in cooperation with the height position of the front end of the workpiece, the workpiece is machined from a first station, a second station, a third station and a fourth station in sequence, and in order to ensure the stability of rotation, the limiting gear 20 is matched with a limiting gear ring 21 to ensure the stability of rotation; owing to be equipped with cushion 27, realize spacing to the both ends of work piece through sliding cushion 27, prevent to rock.
Because the staff can carry out size measurement to the ware after the work piece shaping processing, see whether in the standard, in case the work piece of processing is in the allowed range of dimensional deviation, but first, second, third, quadruplex position milling cutter equipment is fixed, and the position can not be adjusted, and the staff just needs to select the adjusting module who corresponds in first processing module the inside at this time, and then corresponding adjusting module is adjusted in proper order to the later station to the cooperation is to the processing of its work piece, which station machining dimension needs to be adjusted, only need to adjust corresponding procedure can.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (6)
1. Four-station processing special plane equipment system, its characterized in that: comprises a placing rotary table (1) and a milling controller (3) with a display screen; wherein the bottom of the placing rotary table (1) is fixedly connected with a rotating motor (4); wherein the placing rotary table (1) is sequentially provided with a first station, a second station, a third station and a fourth station (5, 6, 7 and 8) along the outer circumferential surface thereof, and corresponding first station milling equipment (13, 14, 15 and 16) are arranged beside the first station, the second station, the third station and the fourth station (5, 6, 7 and 8); the first, second, third and fourth station stations (5, 6, 7 and 8) are all provided with a processing clamp tool (17); wherein the output shaft of the milling cutter transmission motor on the first, second, third and fourth milling equipment (13, 14, 15, 16) is connected with the milling cutter (2); each machining clamp tool (17) comprises a tool table (17-1) and a pressing cylinder (17-2) positioned above the tool table (17-1); a cylinder shaft of the compaction cylinder (17-2) is connected with a pressing plate (17-3); and a limiting plate (17-4) is fixedly arranged at the front end of the pressing plate (17-3).
2. The four-station special processing machine equipment system according to claim 1, characterized in that: a first station processing module, a second station processing module, a third station processing module and a fourth station processing module which are matched with the first station milling equipment, the second station milling equipment, the third station milling equipment and the fourth station milling equipment (13, 14, 15 and 16) are arranged in the milling controller (3), wherein the first station processing module comprises a first station processing module I, a second station processing module, a third station processing module and a fourth station processing module; the second station processing module comprises a first station processing module, a second station processing module, a third station processing module and a fourth station processing module; the third station processing module comprises a first third station processing module, a second third station processing module, a third station processing module and a fourth third station processing module.
3. The four-station special processing machine equipment system according to claim 1, characterized in that: the rotating motor (4) is fixed on a chassis (18), wherein a stabilizer bar (19) is arranged at the bottom of the placing turntable (1), and a limiting gear (20) is connected to the bottom of the stabilizer bar (19); the limiting gear (20) is in sliding fit with a limiting gear ring (21) on the chassis (18).
4. The four-station special processing machine equipment system according to claim 1, characterized in that: the limiting plate (17-4) is provided with a plurality of grooves (22), and each groove (22) is rotatably provided with an adjusting bolt (23); each adjusting bolt (23) is screwed through a nut (24) and a supporting sleeve (25) is sleeved at the bottom.
5. The four-station special processing machine equipment system according to claim 4, wherein: the cross section of each support sleeve (25) is in an inverted trapezoid shape.
6. The four-station special processing machine equipment system according to claim 1, characterized in that: a sliding groove (26) is formed in the tooling table (17-1); the sliding groove (26) is provided with a cushion block (27) in a sliding manner.
Priority Applications (1)
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CN202111290983.3A CN114101761A (en) | 2021-11-03 | 2021-11-03 | Four-station special processing machine equipment system |
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CN202111290983.3A CN114101761A (en) | 2021-11-03 | 2021-11-03 | Four-station special processing machine equipment system |
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CN202111290983.3A Pending CN114101761A (en) | 2021-11-03 | 2021-11-03 | Four-station special processing machine equipment system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115648001A (en) * | 2022-11-11 | 2023-01-31 | 江苏晶杰光电科技有限公司 | Metal workpiece surface machining method and device |
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CN101030336A (en) * | 2007-03-21 | 2007-09-05 | 固高科技(深圳)有限公司 | Teaching assembled tool and its controlling method |
CN201815729U (en) * | 2010-09-16 | 2011-05-04 | 杭州萧山中亚汽配有限公司 | Cardan universal joint groove milling device |
KR20110124411A (en) * | 2010-05-11 | 2011-11-17 | 주식회사 금창 | Six way to improve productivity model of a car parts manufacturing systems |
CN102632386A (en) * | 2012-04-10 | 2012-08-15 | 浙江大学台州研究院 | Multi-station machine tool for plunger pump body |
CN107756032A (en) * | 2016-08-20 | 2018-03-06 | 王艺霖 | A kind of multistation modular machine tool PLC control system |
CN209935949U (en) * | 2019-02-25 | 2020-01-14 | 长恩精机(长兴)有限公司 | Special side arc milling machine for vehicle body parts |
CN110899778A (en) * | 2019-10-31 | 2020-03-24 | 惠州市新智源模具科技有限公司 | Full-automatic multi-station multi-shaft numerical control CNC machining center |
CN212444233U (en) * | 2020-07-29 | 2021-02-02 | 湛江德利车辆部件有限公司 | Camshaft retainer processingequipment |
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2021
- 2021-11-03 CN CN202111290983.3A patent/CN114101761A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101030336A (en) * | 2007-03-21 | 2007-09-05 | 固高科技(深圳)有限公司 | Teaching assembled tool and its controlling method |
KR20110124411A (en) * | 2010-05-11 | 2011-11-17 | 주식회사 금창 | Six way to improve productivity model of a car parts manufacturing systems |
CN201815729U (en) * | 2010-09-16 | 2011-05-04 | 杭州萧山中亚汽配有限公司 | Cardan universal joint groove milling device |
CN102632386A (en) * | 2012-04-10 | 2012-08-15 | 浙江大学台州研究院 | Multi-station machine tool for plunger pump body |
CN107756032A (en) * | 2016-08-20 | 2018-03-06 | 王艺霖 | A kind of multistation modular machine tool PLC control system |
CN209935949U (en) * | 2019-02-25 | 2020-01-14 | 长恩精机(长兴)有限公司 | Special side arc milling machine for vehicle body parts |
CN110899778A (en) * | 2019-10-31 | 2020-03-24 | 惠州市新智源模具科技有限公司 | Full-automatic multi-station multi-shaft numerical control CNC machining center |
CN212444233U (en) * | 2020-07-29 | 2021-02-02 | 湛江德利车辆部件有限公司 | Camshaft retainer processingequipment |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115648001A (en) * | 2022-11-11 | 2023-01-31 | 江苏晶杰光电科技有限公司 | Metal workpiece surface machining method and device |
CN115648001B (en) * | 2022-11-11 | 2023-09-15 | 江苏晶杰光电科技有限公司 | Metal workpiece surface processing method and device |
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