CN114084387B

CN114084387B - Automatic charging device

Info

Publication number: CN114084387B
Application number: CN202111343846.1A
Authority: CN
Inventors: 杨明雄; 邓艺勇; 王锦江
Original assignee: Flag Magnetic Products Fogang Co ltd
Current assignee: Flag Magnetic Products Fogang Co ltd
Priority date: 2021-11-14
Filing date: 2021-11-14
Publication date: 2023-02-24
Anticipated expiration: 2041-11-14
Also published as: CN114084387A

Abstract

The invention discloses an automatic charging device, which is used for discharging materials by utilizing a first vibrating disk and a second vibrating disk, transporting and overturning magnetic cores by utilizing a large storage material conveying belt and an inclined transition overturning sheet, then operating the overturned magnetic cores by utilizing a conveying belt, then pushing a stop lever to move by utilizing the work of a charging cylinder, further pushing the magnetic cores to enter a charging pipe by utilizing the movement of the stop lever, and improving the working efficiency, reducing the labor intensity, avoiding the residual marks or dirt on the surfaces of products and improving the quality of the products by utilizing the automatic charging treatment.

Description

Automatic charging device

Technical Field

The invention belongs to the technical field of magnetic core product production, and particularly relates to an automatic charging device.

Background

At present, the magnetic core after selecting is in the in-process of packing, and the mode of adopting manual packing usually carries out the magnetic core and adorns the plastic tubing of specific product, through this kind of mode, easily makes the product side surface remain the fingerprint or lead to the product surface to produce impression or dirty, has reduced the quality of product, adopts artificial house to load the processing simultaneously, has improved intensity of labour, and the efficiency of manual loading simultaneously is low, and consequently, it is very necessary to design an automatic charging devices.

Disclosure of Invention

The invention mainly aims to provide an automatic charging device.

According to an embodiment of the first aspect of the present invention, there is provided an automatic charging device, including a fixed bracket, the top end of the fixed bracket is respectively provided with a large storage and transmission belt and a first servo motor, the output end of the first servo motor is fixedly connected with a first screw rod, a ball nut block is arranged on the first screw rod, the ball nut block is fixedly connected on the reciprocating plate, the bottom ends of the reciprocating plate are respectively and fixedly provided with a sliding block, the sliding block is positioned on the first linear guide rail to slide, the first linear guide rail is fixedly arranged on the fixed bracket, the top end of the reciprocating plate is respectively and fixedly provided with a first vibrating disk and a second vibrating disk, the discharge ends of the first vibrating disk and the second vibrating disk correspond to one end of a large storage conveying belt, a first sensor is fixedly arranged on the fixed bracket, an inclined transition turnover sheet is arranged at the other end of the large storage conveying belt, one side of the fixed support is respectively provided with a mounting rack and a workbench, the mounting rack is provided with a conveying belt, one end of the conveying belt is connected with the other end of the large storage conveying belt, an electric cabinet is fixedly arranged at one corner of the top end of the workbench, a second servo motor is fixedly arranged at the top end of the workbench, a second screw rod is fixedly arranged at the output end of the second servo motor, a ball nut block is arranged on the second screw rod, the ball nut block is fixedly arranged on the moving plate, a sliding block arranged at the bottom end of the moving plate is positioned on the second linear guide rail to slide, the second linear guide rail is fixedly arranged on the workbench, a charging pipe is placed on the movable plate, the top end of the moving plate is uniformly and fixedly provided with a limiting block and a U-shaped block, and the charging pipe is limited through the limiting block and the U-shaped block.

According to the automatic charging device in the embodiment of the first aspect of the invention, one end of the large storage and transmission belt is fixedly provided with the second U-shaped seat, the center of the top end of the second U-shaped seat is fixedly provided with the lifting cylinder, the extending end of the lifting cylinder is fixedly arranged on the fixing column, the fixing column is uniformly and fixedly provided with the limiting piece, the limiting piece is uniformly and fixedly provided with the third bulge, the bottom end of one side of the limiting piece is fixedly provided with the lifting strip, and the bottom end plane of the lifting strip and the bottom end plane of the limiting piece are positioned on the same horizontal plane.

According to the automatic charging device in accordance with the first aspect of the present invention, the first sensor is located between the tilt transition turning piece and the second U-shaped seat.

According to the automatic charging device provided by the embodiment of the first aspect of the invention, the inclined transition turning plate is fixedly provided with the first U-shaped seat, the top end of the first U-shaped seat is respectively embedded with the observation plate and the scale plate, the observation plate is positioned at one side close to the second U-shaped seat, the inner side of the first U-shaped seat is horizontally and rotatably connected with the third screw rod, one end of the third screw rod is fixedly connected with the rotating block, the third screw rod is uniformly provided with a plurality of ball nuts which correspond to each other, and the ball nuts are respectively embedded and arranged on the connecting rod.

According to the automatic charging device provided by the embodiment of the first aspect of the invention, one end of the connecting rod is fixedly connected with the indicating rod, a through hole is formed at the joint of the first U-shaped seat and the indicating rod, the other end of the connecting rod is fixedly connected with the second blocking strip, the first blocking strip is uniformly and fixedly arranged on one side inside the first U-shaped seat, the first blocking strip is uniformly and fixedly connected with the first bulge, and the first blocking strip and the second blocking strip correspond to each other.

According to the automatic loading device in the embodiment of the first aspect of the present invention, the second barrier strip is uniformly and fixedly connected with the second protrusions.

According to the automatic charging device disclosed by the embodiment of the first aspect of the invention, the top end of the mounting frame is sequentially provided with the first limiting strip, the second sensor, the second limiting strip and the stop lever, the second sensor corresponds to one end of the conveying belt, the stop lever corresponds to the other end of the conveying belt, the first limiting strip is positioned on one side close to the workbench, the mounting frame is fixedly provided with the fixed seat, the fixed seat is fixedly provided with the charging cylinder, and the extending end of the charging cylinder is fixedly provided with the plastic push rod.

One of the above technical solutions of the present invention has at least one of the following advantages or beneficial effects:

the automatic charging device carries out discharging treatment by utilizing the first vibrating disk and the second vibrating disk, transports and overturns the magnetic core by utilizing the arranged large storage conveying belt and the inclined transition overturning sheet, then operates the overturned magnetic core by utilizing the arranged conveying belt, then pushes the stop lever to move by utilizing the work of the charging cylinder, and further pushes the magnetic core to enter the charging pipe by utilizing the movement of the stop lever, so that through automatic charging treatment, the working efficiency is improved, the labor intensity is reduced, meanwhile, the residual impression or dirt on the surface of the product is avoided, and the quality of the product is improved;

the spacing piece that the utilization that sets up of setting carries out spacing processing to the magnetic core position of arranging down to first vibration dish and second vibration dish, utilizes the cooperation of the first blend stop of setting and the second blend stop to connect afterwards, carries out spacing processing to the upset position of magnetic core, has reduced the probability that the upset failure appears in the in-process of magnetic core at the upset to the practicality of the device has been improved.

Drawings

The invention is further described below with reference to the accompanying drawings and examples;

FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;

FIG. 2 is a schematic illustration of the installation of a first sensor in an embodiment of the invention;

FIG. 3 is a schematic view of an installation of an electric cabinet in an embodiment of the present invention;

FIG. 4 is an enlarged view of the structure of the area A in FIG. 3;

FIG. 5 is a schematic view of an installation of a stopper in an embodiment of the present invention;

FIG. 6 is a schematic view of the installation of a viewing plate in an embodiment of the present invention;

FIG. 7 is a schematic view of the installation of the lifting cylinder in the embodiment of the present invention;

FIG. 8 is a schematic view of the mounting of the lifter bar in an embodiment of the present invention;

FIG. 9 is a cross-sectional view of a viewing plate in an embodiment of the present invention;

FIG. 10 is a schematic view of the installation of a first projection in an embodiment of the invention;

fig. 11 is a schematic view of the mounting of the turning block in the embodiment of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means is one or more, a plurality of means is two or more, and greater than, less than, more than, etc. are understood as excluding the essential numbers, and greater than, less than, etc. are understood as including the essential numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features.

In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the term "connected" is to be interpreted broadly, e.g. as a fixed connection or a movable connection, as well as a detachable connection or a non-detachable connection, or as an integral connection; may be mechanically, electrically or otherwise in communication with each other; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other elements or indirectly connected through one or more other elements or in an interactive relationship between two elements.

The following disclosure provides many different embodiments, or examples, for implementing different aspects of the invention.

Referring to fig. 1 to 11, an automatic charging device is provided, including a fixed bracket 7, the top of the fixed bracket 7 is provided with a large storage conveying belt 8 and a first servo motor 1 respectively, an output end of the first servo motor 1 is fixedly connected with a first lead screw 2, a ball nut block is arranged on the first lead screw 2, and the ball nut block is fixedly connected to a reciprocating plate 23, the bottom end of the reciprocating plate 23 is fixedly provided with a slider respectively, and the slider is located on a first linear guide rail 5 to slide, the first linear guide rail 5 is fixedly mounted on the fixed bracket 7, the top end of the reciprocating plate 23 is fixedly provided with a first vibrating disk 3 and a second vibrating disk 4 respectively, and the discharge end of the first vibrating disk 3 and the discharge end of the second vibrating disk 4 correspond to one end of the large storage conveying belt 8, one end of the large storage conveying belt 8 is fixedly provided with a second U-shaped seat 37, and the top center of the second U-shaped seat 37 is fixedly provided with a lifting cylinder 38, the extension end of the lifting cylinder 38 is fixedly mounted on a fixed column 40, a limiting sheet 41 is uniformly fixedly mounted with a limiting sheet 41, and one side of a lifting sheet 39 and a lifting sheet 41 are uniformly mounted on a horizontal plane, and a lifting sheet 41 is located on the same lifting plane.

In some embodiments of the present invention, the first sensor 6 is fixedly installed on the fixed bracket 7, the other end of the large stock conveying belt 8 is provided with the inclined transition turning piece 9, and the first sensor 6 is located between the inclined transition turning piece 9 and the second U-shaped seat 37.

In some embodiments of the present invention, the first U-shaped seat 26 is fixedly installed on the tilt transition turning piece 9, the top end of the first U-shaped seat 26 is respectively embedded with the observation plate 33 and the scale plate 31, the observation plate 33 is located at a side close to the second U-shaped seat 37, the inner side of the first U-shaped seat 26 is horizontally and rotatably connected with the third screw 29, one end of the third screw 29 is fixedly connected with the rotating block 34, and the third screw 29 is uniformly provided with a plurality of ball nuts corresponding to each other, and the ball nuts are respectively embedded and installed on the connecting rod 28.

The ball nut fixedly mounted on the connecting rod 28 is matched and connected with the third screw 29, so that the movement of the connecting rod 28 is driven by the rotation of the third screw 29.

In some embodiments of the present invention, one end of the connecting rod 28 is fixedly connected to the indicating rod 30, a through hole is formed at a connection position of the first U-shaped seat 26 and the indicating rod 30, the other end of the connecting rod 28 is fixedly connected to the second barrier 35, the second barrier 35 is uniformly and fixedly connected to the second protrusion 36, the first barrier 27 is uniformly and fixedly installed on one side of the inside of the first U-shaped seat 26, the first barrier 27 is uniformly and fixedly connected to the first protrusion 32, the first barrier 27 and the second barrier 35 correspond to each other, and the position of the magnetic core is limited by the first barrier 27 and the second barrier 35.

In some embodiments of the present invention, a mounting rack 20 and a workbench 17 are respectively disposed on one side of the fixing support 7, a conveying belt 11 is disposed on the mounting rack 20, one end of the conveying belt 11 is connected to the other end of the large storage conveying belt 8, and the other end of the large storage conveying belt 8 is connected to one end of the conveying belt 11, which is beneficial to completing the conveying operation of the magnetic core.

In some embodiments of the present invention, a first limiting strip 24, a second sensor 10, a second limiting strip 25 and a blocking rod 13 are sequentially installed on the top end of the installation frame 20, the second sensor 10 corresponds to one end of the conveyor belt 11, the blocking rod 13 corresponds to the other end of the conveyor belt 11, the first limiting strip 24 is located on one side close to the workbench 17, a fixed seat 22 is fixedly installed on the installation frame 20, a charging cylinder 12 is fixedly installed on the fixed seat 22, a plastic push rod 21 is fixedly installed on an extending end of the charging cylinder 12, an electric cabinet 14 is fixedly installed on one corner of the top end of the workbench 17, a second servo motor 19 is fixedly installed on the top end of the workbench 17, a second lead screw 15 is fixedly installed on an output end of the second servo motor 19, a ball nut block is arranged on the second lead screw 15, the ball nut block is fixedly installed on the movable plate 43, a slide block arranged at the bottom end of the movable plate 43 is located on the second linear guide rail 16 to slide, the second linear guide rail 16 is fixedly installed on the workbench 17, a charging pipe is placed on the movable plate 43, the movable plate 43 is uniformly fixedly installed with a U limiting block 44, and a U-shaped limiting block 18 and a limiting block 18 is arranged.

When the device is used, firstly, the third screw 29 is manually driven to rotate through the rotating block 34, as the ball nut and the fixed device which are connected with each other on the third screw 29 are fixedly arranged on the connecting rod 28, then the connecting rod 28 is driven to move through the rotation of the third screw 29, and the connecting rod 28 is fixedly connected with the second barrier strip 35, so that the second barrier strip 35 is driven to move through the movement of the connecting rod 28, the distance between the second barrier strip 35 and the first barrier strip 27 is adjusted, when the adjusting process is carried out, the distance between the second barrier strip 35 and the first barrier strip 27 can be known conveniently through observing the scale plate 31, when the adjusting is completed, the rotating block 34 can be stopped to rotate, then, the charging tube is placed on the moving plate 43 through the manual work, and meanwhile, the charging tube is limited by the U-shaped block 18 and the limiting block 44.

Place the magnetic core of required tubulation afterwards and place respectively in the inside of first vibration dish 3 and second vibration dish 4, subsequently through opening first vibration dish 3, second vibration dish 4 and first servo motor 1, utilize the work of first servo motor 1 to drive the rotation of first lead screw 2, and the ball nut fixed connection that the cooperation is connected on first lead screw 2 is on reciprocating plate 23, thereby utilize the rotation of first lead screw 2 to drive reciprocating plate 23's removal, and reciprocating plate 23 is at the in-process that removes, the slider that sets up on reciprocating plate 23 is located first linear guide 5 and moves, first vibration dish 3 and second vibration dish 4 are fixed respectively on reciprocating plate 23 simultaneously, and then utilize the removal of reciprocating plate 23 to adjust the position between first vibration dish 3 and the second vibration dish 4.

Utilize the work of first vibration dish 3 and second vibration dish 4 simultaneously to carry out the unloading and handle, the position of adjusting first vibration dish 3 this moment and second vibration dish 4 is exactly the position that adjusts first vibration dish 3 and second vibration dish 4 unloading back magnetic core and be located big storage transmission belt 8, when the magnetic core was located big storage transmission belt 8, can utilize the big storage transmission belt 8 that sets up to operate the magnetic core and handle.

At the moving in-process, utilize the real-time control magnetic core of the first sensor 6 of setting to be located the position on the big storage transmission belt 8, thereby adjust the width of feeding the several product at every turn, and utilize the spacing piece 41 of setting to carry out spacing processing to the position of magnetic core, utilize the second blend stop 35 and the first blend stop 27 of setting to carry out spacing processing to the position of magnetic core again simultaneously, and when the magnetic core of transportation passes through slope transition upset piece 9 on the big storage transmission belt 8, can carry out 90 upset work to the magnetic core, and the contained angle that slope transition upset piece 9 produced with vertical plane is 30, thereby make the concave convex surface of product up, whether there is the product on the real-time detection conveyer belt 11 of the second sensor 10 that utilizes the setting simultaneously.

If there is not the product, then make big storage transmission belt 8 feed a length, transport upset processing to the material on the big storage transmission belt 8 promptly, make the product drop to conveyor belt 11 on, if there is the product on conveyor belt 11, then big storage transmission belt 8 is in and waits for (motionless) state, drops to conveyor belt 11 when the magnetic core on, can be through the magnetic core after conveyor belt 11's work operation upset.

When the magnetic core is transported to the working area of the plastic push rod 21, the magnetic core can be loaded in the charging tube through the cooperation of the charging cylinder 12 and the second servo motor 19, and the charging cylinder 12 operates to drive the plastic push rod 21 to reciprocate, so as to push the magnetic core, and the second servo motor 19 operates to drive the second screw rod 15 to rotate, and as the ball nut connected to the second screw rod 15 in a matching manner is fixedly arranged on the moving plate 43, the moving plate 43 is driven to move by the rotation of the second screw rod 15, and meanwhile, the slider arranged on the moving plate 43 is positioned on the second linear guide rail 16 to move.

Meanwhile, the charging pipes are placed on the movable plate 43, and then the movement of the movable plate 43 is utilized to drive the charging pipes to move, so that the charging pipes are in fit connection with the plastic push rod 21, the movement of the plastic push rod 21 pushes the magnetic cores to be loaded into the charging pipes, and the charging work is completed in (N-1) charging pipes placed on the movable plate 43, wherein N is the total number of the charging pipes placed on the movable plate 43, then the alarm processing can be carried out, the working personnel are reminded to take off the charging pipes which are completely loaded, new charging pipes are supplemented, and then the next cycle work can be carried out.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic charging device is characterized by comprising a fixed support, wherein the top end of the fixed support is respectively provided with a large storage conveying belt and a first servo motor, the output end of the first servo motor is fixedly connected with a first lead screw, a ball nut block is arranged on the first lead screw, the ball nut block is fixedly connected onto a reciprocating plate, the bottom end of the reciprocating plate is respectively and fixedly provided with a sliding block, the sliding block is positioned on a first linear guide rail to slide, the first linear guide rail is fixedly arranged on the fixed support, the top end of the reciprocating plate is respectively and fixedly provided with a first vibrating disc and a second vibrating disc, the discharge end of the first vibrating disc and the discharge end of the second vibrating disc correspond to one end of the large storage conveying belt, a first sensor is fixedly arranged on the fixed support, and the other end of the large storage conveying belt is provided with an inclined transition turnover sheet, the automatic feeding device comprises a fixed support, a large storage conveying belt, an electric cabinet, a first servo motor, a second lead screw, a ball nut block, a movable plate, a limiting block and a U-shaped block, wherein the fixed support is arranged on one side of the fixed support respectively, the mounting frame is provided with the conveying belt, one end of the conveying belt is connected with the other end of the large storage conveying belt, one corner of the top end of the working table is fixedly provided with the electric cabinet, the top end of the working table is fixedly provided with the second servo motor, the output end of the second servo motor is fixedly provided with the second lead screw, the second lead screw is provided with the ball nut block, the ball nut block is fixedly arranged on the movable plate, a sliding block arranged at the bottom end of the movable plate is positioned on the second linear guide rail to slide, the second linear guide rail is fixedly arranged on the working table, a feeding pipe is placed on the movable plate, the top end of the movable plate is uniformly and fixedly provided with the limiting block and the U-shaped block for limiting; the first sensor is positioned between the inclined transition turnover sheet and the second U-shaped seat; a first U-shaped seat is fixedly mounted on the inclined transition overturning piece, an observation plate and a scale plate are respectively embedded and mounted at the top end of the first U-shaped seat, the observation plate is positioned at one side close to a second U-shaped seat, the inner side of the first U-shaped seat is horizontally and rotatably connected with a third screw rod, one end of the third screw rod is fixedly connected with a rotating block, the third screw rod is uniformly provided with a plurality of ball nuts which correspond to each other, and the ball nuts are respectively embedded and mounted on a connecting rod; the one end fixed connection pilot lever of connecting rod, the through-hole has been seted up to the junction of first U type seat and pilot lever, the other end and the second blend stop fixed connection of connecting rod, the even fixed mounting in inside one side of first U type seat has first blend stop, the first arch of even fixed connection on the first blend stop, first blend stop corresponds with the second blend stop each other, the removal of connecting rod drives the removal of second blend stop to adjust the distance between second blend stop and the first blend stop, carry out spacing processing to the position of magnetic core through second blend stop and first blend stop.

2. Automatic charging device according to claim 1, characterized in that: big storage transmission belt's one end fixed mounting has second U type seat, the top center department fixed mounting of second U type seat has the lift cylinder, the extension end fixed mounting of lift cylinder is on the fixed column, even fixed mounting has spacing piece on the fixed column, even fixed mounting has the third arch on the spacing piece, one side bottom fixed mounting of spacing piece has the lift strip, the bottom plane of lift strip and the bottom plane of spacing piece are in on the same horizontal plane.

3. Automatic charging device according to claim 1, characterized in that: and the second barrier strip is uniformly and fixedly connected with second bulges.

4. Automatic charging device according to claim 1, characterized in that: first spacing, second sensor, the spacing of second and pin are installed in proper order to the top of mounting bracket, the second sensor corresponds each other with conveyer's one end, the pin corresponds each other with conveyer's the other end, first spacing is located the one side that is close to the workstation, fixed mounting has the fixing base on the mounting bracket, fixed mounting has the cylinder of feeding on the fixing base, the extension end fixed mounting of cylinder of feeding has the plastics push rod.