CN114083305A - Coupling cuts off, flexible processing unit of skinning - Google Patents

Coupling cuts off, flexible processing unit of skinning Download PDF

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Publication number
CN114083305A
CN114083305A CN202210025516.6A CN202210025516A CN114083305A CN 114083305 A CN114083305 A CN 114083305A CN 202210025516 A CN202210025516 A CN 202210025516A CN 114083305 A CN114083305 A CN 114083305A
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China
Prior art keywords
clamping
workpiece
coupling
cutting
feeding
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CN202210025516.6A
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CN114083305B (en
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张建平
王鹏
李红领
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Shandong Deyi Robot Co ltd
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Shandong De Hua No1 Machine Tool Nc Equipment Co ltd
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Publication of CN114083305A publication Critical patent/CN114083305A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The invention relates to the technical field of coupling processing devices, in particular to a coupling cutting and peeling flexible processing unit, wherein a workpiece on a storage rack is conveyed to a servo feeding device through a turnover feeding device, the servo feeding device conveys the workpiece with the required length to a pipe cutting machine, a coupling formed after the pipe cutting machine is conveyed to a peeling machine through a coupling conveying device and a rolling conveying channel for turning, the turned coupling is conveyed to a marking machine through a coupling discharging device for processing, the marked coupling is conveyed to a charging basket through a workpiece transfer robot, the whole coupling processing process and the circulation of materials among different devices are completed through the device, the manual intervention is greatly reduced, the intelligent processing is realized, the connection among the devices is coherent, the operation is simple, convenient and rapid, and the production efficiency is greatly improved.

Description

Coupling cuts off, flexible processing unit of skinning
Technical Field
The invention relates to the technical field of coupling machining devices, in particular to a coupling cutting and peeling flexible machining unit.
Background
Couplings are one of the important components in oil well equipment, the main uses of which are connection, load bearing and sealing. As an oilfield drilling tool, casing collars are used for the connection of casing and tubing collars are used for the connection of tubing. When the coupling is processed, from the formation of long steel pipe embryo to last short coupling, need to carry out different processing in circulating the work piece to multiple mutually independent equipment, the linkage between these equipment is relatively poor, consequently, the circulation of work piece between various equipment all needs to rely on a large amount of manpowers to guarantee the linkage of process flow usually, and intensity of labour is big, and the material is tracked very following nature, and machining efficiency is low, and manufacturing cost is high.
Disclosure of Invention
In order to solve the technical problem, the invention provides a coupling cutting and peeling flexible processing unit.
In order to achieve the purpose, the invention provides the following technical scheme: a coupling cutting and peeling flexible processing unit comprises a storage rack for storing workpieces, and a turnover feeding device, a servo feeding device, a pipe cutting machine, a coupling conveying device, a peeling machine, a coupling discharging device, a marking machine, a workpiece transfer robot and a workpiece receiving device which are sequentially arranged along the conveying direction of the workpieces;
the turnover feeding device is arranged on one side of the material storage rack and parallel to the axis of the workpiece, and can take down the workpiece, lift and adjust the center heights of the workpieces with different specifications and convey the workpieces to the servo feeding device;
the servo feeding device is used for receiving the workpiece conveyed by the turnover feeding device and conveying the workpiece to the pipe cutting machine according to the required length;
the pipe cutting machine is used for receiving the workpiece conveyed by the servo feeding device and cutting the workpiece into a coupling;
the coupling conveying device is used for conveying a coupling into the peeling machine;
the peeling machine is used for receiving the coupling conveyed by the coupling feeding device and turning the excircle of the coupling;
the coupling discharging device is used for conveying the turned coupling to the marking machine;
the marking machine is used for receiving the coupling conveyed by the coupling discharging device and marking the coupling;
the workpiece transfer robot is used for conveying the marked workpiece to a workpiece receiving device.
Further, the overturning and feeding device comprises an overturning mechanism, a lifting adjusting mechanism and a clamping roller feeding mechanism; the turnover mechanism is used for taking down and bearing the workpiece on the material storage rack; the lifting adjusting mechanism is used for adjusting the center heights of workpieces with different specifications; the clamping roller feeding mechanism is used for driving the workpiece to be axially conveyed to the servo feeding device.
Further, the servo feeding device comprises a door type bracket; a material blocking and positioning device for positioning the front end of the workpiece is arranged below the door type support; the top of gate-type support is equipped with unsteady hydraulic chuck and hydraulic drive manipulator, unsteady hydraulic chuck with the axial reciprocating motion of work piece can be followed to the hydraulic drive manipulator to carry the work piece of required length to pipe cutting machine.
Furthermore, the pipe cutting machine comprises a cutting mechanism and a main clamping mechanism, the main clamping mechanism is arranged close to the cutting mechanism, and a workpiece can penetrate through the middle parts of the cutting mechanism and the main clamping mechanism; the cutting mechanism comprises a main shaft for a workpiece to pass through, a cutter disc arranged on the outer peripheral side of the main shaft, a cutting cutter piece and a cutting driving piece; the number of the cutting knife pieces is 2, and the cutting knife pieces are arranged in the cutter disc in an anti-parallel mode; the cutting driving piece is used for driving the cutting knife piece to rotate and move in the radial direction so as to achieve surrounding cutting of the steel pipe.
Furthermore, the turnover mechanism comprises a plurality of turnover supports which are distributed at intervals; a first linkage shaft is rotatably connected among the plurality of overturning supports; each overturning support is provided with an overturning plate through a connecting rod mechanism; a material containing groove is formed in the middle of the turnover plate in a concave mode, a material taking part and a blocking part are respectively formed at the two ends of the turnover plate in a convex mode, and the material taking part can stretch into one side, far away from the turnover mechanism, of a workpiece; the lower side of part of the turnover plate is hinged with a turnover oil cylinder for driving the turnover plate to move up and down;
the connecting rod mechanism comprises a first connecting rod and a second connecting rod which are parallel up and down, one end of the first connecting rod is hinged to the overturning support, the other end of the first connecting rod is hinged to the lower side of the overturning plate, one end of the second connecting rod is fixedly connected to the first linkage shaft, and the other end of the second connecting rod is hinged to the upper side of the overturning plate; when the piston rod of the turnover oil cylinder extends out, all the turnover plates can drive the first linkage shaft to rotate through the second connecting rod so as to drive all the turnover plates to ascend synchronously, and the material taking part drives the workpiece to be separated from the material storage rack and roll into the material accommodating groove.
Furthermore, the roller clamping and feeding mechanism comprises a feeding support, and a feeding wheel support frame is arranged on the feeding support; the two feeding wheel supporting arms are arranged on the feeding wheel supporting frame, and the two feeding wheel supporting arms are connected through a feeding oil cylinder, so that the distance between the two feeding wheel supporting arms is adjustable; each feeding wheel supporting arm is provided with a feeding wheel, and at least one feeding wheel is connected with a feeding motor for driving the feeding wheel to rotate in a transmission manner.
Furthermore, a reset oil cylinder is arranged at the top of the portal support and is arranged along the conveying direction of the workpiece, a trolley a is connected to the tail end of a piston rod of the reset oil cylinder, and the floating hydraulic chuck is arranged at the bottom of the trolley a;
the top of the trolley a is provided with a servo feeding oil cylinder along the axial direction of the workpiece, and the servo feeding oil cylinder is arranged against the conveying direction of the workpiece; the tail end of a piston rod of the servo feeding oil cylinder is connected with a trolley b; the trolley a and the trolley b are both connected with the door type support in a sliding mode; the hydraulic drive mechanical arms are 2 and are symmetrically distributed at the bottom of the trolley b.
As optimization, the lifting adjusting mechanism comprises a plurality of material wheels, and each material wheel is connected to one side, far away from the turnover plate, of the turnover support through a material wheel seat; the bottom of each material wheel seat is provided with a sliding column, the overturning support is provided with a sliding seat matched with the sliding column, and the sliding column can slide up and down in the sliding seat; a wedge block with an inclined top surface is arranged below the sliding column, and the sliding column is connected with the top surface of the wedge block in a sliding manner; the wedge blocks are connected through a second linkage shaft, and the second linkage shaft is used for driving the wedge blocks to synchronously move; and the second linkage shaft is connected with an adjusting oil cylinder, and when a piston rod of the adjusting oil cylinder stretches, the wedge block can synchronously move along the axial direction of the workpiece, so that the sliding column drives the material wheel to adjust the height.
Further, the cutting driving part comprises a driving oil cylinder, a main transmission mechanism and a feeding transmission mechanism for transmitting the cutting knife piece;
the feeding transmission mechanism comprises a ball screw, and the ball screw is rotationally connected to a piston rod of the driving oil cylinder; the ball screw is connected with a nut, the outer peripheral side of the nut is fixedly connected with a synchronous gear a, a first gear is meshed with the synchronous gear a, and the main transmission mechanism is used for driving the first gear to rotate; the ball screw is also provided with a synchronous gear b, and a second gear is meshed with the synchronous gear b; the first gear and the second gear are both arranged on the outer peripheral side of the main shaft;
a shaft sleeve is further rotatably sleeved on the outer peripheral side of the main shaft, the first gear is fixedly connected with the shaft sleeve, the second gear is rotatably connected with the shaft sleeve, and one end, close to the cutter disc, of the shaft sleeve is fixedly connected with the cutter disc, so that the first gear can drive the cutter disc to rotate through the shaft sleeve;
two third gears are symmetrically meshed with the second gear, the third gears are connected with fourth gears through rotating shafts, the rotating shafts vertically penetrate through and are rotatably connected to the cutter head, so that the fourth gears are located on the inner side of the cutter head, fifth gears are vertically meshed with each fourth gear, and a feed screw is fixedly connected to each fifth gear; the cutting knife piece is connected to the feed screw rod in a threaded mode.
Preferably, the main clamping mechanism comprises a clamping faceplate, a clamping driving piece for driving the clamping faceplate to rotate, and a plurality of clamping assemblies and clamping assemblies which are arranged in the clamping faceplate and are arranged in a one-to-one correspondence manner; the clamping assembly is arranged close to the outer periphery of the clamping faceplate, and the clamping assembly is arranged close to the inner periphery of the clamping faceplate;
the clamping assembly comprises a plurality of loosening blocks, an arc-shaped movable convex block is arranged on one side, close to the clamping assembly, of each loosening block, the movable convex blocks are obliquely arranged, the circle center of the arc-shaped structure to which the movable convex blocks belong is eccentrically arranged with the circle center of the clamping disc, and the loosening blocks are provided with a free end and a clamping end;
the clamping assembly comprises a plurality of clamping bodies and clamping body fixing seats, each clamping body is movably arranged in the clamping body fixing seat, and the clamping body fixing seats are fixedly arranged and do not rotate along with the clamping chuck; the side surface of the card body is provided with a movable groove matched with the movable lug; the movable convex block is arranged in the movable groove in a sliding mode, so that when the clamping face plate drives the clamping assembly to rotate, the clamping body can be switched between the free end and the clamping end of the loosening block in a sliding mode, and when the clamping body moves to the clamping end of the movable convex block relatively, the clamping assembly can clamp a workpiece.
Compared with the prior art, the invention has the following beneficial effects: according to the coupling cutting and peeling flexible processing unit provided by the invention, the workpiece on the storage rack is conveyed to the servo feeding device through the overturning feeding device, the servo feeding device conveys the workpiece with the required length to the pipe cutting machine, a coupling formed after the pipe cutting machine is conveyed to the peeling machine through the coupling conveying device and the rolling conveying channel for turning, the turned coupling is conveyed to the marking machine through the coupling discharging device, the marked coupling is conveyed to the material basket through the workpiece in-process transfer robot, the whole coupling processing process and the material circulation among different devices are completed through mechanical devices, the manual intervention is greatly reduced, the intelligent processing is realized, the devices are connected, the operation is simple, convenient and fast, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of an overall axial structure of the present invention;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 (i.e., the flipping mechanism);
FIG. 4 is an enlarged schematic view of the structure at B in FIG. 2 (i.e., a nip roll feed mechanism);
FIG. 5 is a schematic view of an axial structure of the present invention at another angle;
FIG. 6 is an enlarged view of the structure at E in FIG. 5;
FIG. 7 is a schematic top view of the servo feeding device;
FIG. 8 is a schematic axial view of the servo feeding device;
FIG. 9 is a schematic cross-sectional view of a floating hydraulic chuck;
FIG. 10 is a schematic axial view of the cutting mechanism and the main clamping mechanism as a whole;
FIG. 11 is a schematic front view of the cutting mechanism and the main clamping mechanism as a whole;
FIG. 12 is a schematic cross-sectional view taken along the line C-C in FIG. 11;
FIG. 13 is a schematic view of an axial structure of the cutting mechanism and the main clamping mechanism at another angle;
FIG. 14 is a schematic view of an axial configuration of the workpiece receiving device;
FIG. 15 is a schematic axial view of the primary clamping mechanism;
FIG. 16 is a schematic axial view of the whole of the skinning machine, the marking machine, the workpiece transfer robot and the workpiece receiving device;
fig. 17 is an enlarged schematic view of the structure at D in fig. 16 (i.e., the kick-off mechanism).
Wherein, 1, a material storage rack, 2, a turnover feeding device, 3, a servo feeding device, 4, a pipe cutting machine, 5, a coupling conveying device, 6, a peeling machine, 7, a marking machine, 8, a workpiece, 9, a material shifting mechanism, 10, a coupling discharging device, 11, a workpiece transfer robot, 12, a workpiece receiving device, 13, a rolling feeding channel, 201, a turnover mechanism, 2011, a turnover support, 2012, a turnover plate, 2013, a turnover oil cylinder, 2014, a first linkage shaft, 2015, a material containing groove, 2016, a material taking part, 2017, a baffle part, 2018, a first connecting rod, 2019, a second connecting rod, 2020, a coupler, 203, a clamping roller feeding mechanism, 2031, a feeding wheel, 2, a feeding support, 2033, a feeding wheel support frame, 2034, a feeding wheel support arm, 2035, a feeding motor, 2036, a feeding oil cylinder, 2037, a notch, 204, a lifting adjustment mechanism, 2041, a feeding wheel, 2042, a feeding wheel seat, 2043, a sliding column, 2043, 2044. a sliding seat, 2045, a wedge block, 2046, an adjusting oil cylinder, 2047, a second linkage shaft, 301, a portal bracket, 302, a reset oil cylinder, 303, a fixed seat, 304, a trolley a, 305, a floating hydraulic chuck, 3051, a chuck shell, 3052, a hydraulic cylinder, 3053, a fixture block, 3054, an oil guide body, 3055, a sequence valve, 306, a servo feeding oil cylinder, 307, a trolley b, 308, a hydraulic driving mechanical arm, 309, a material blocking positioning mechanism, 3091, a material blocking oil cylinder, 3092, a material blocking block, 401, a cutting mechanism, 4011, a main shaft, 4012, a cutter head, 4013, a cutting driving piece, 4014, a driving oil cylinder, 4015, a nut, 4016, a ball screw, 4017, a synchronizing gear a, 4018, a synchronizing gear b, 4019, a first gear, 4020, a second gear, 4021, a shaft sleeve, 4022, a third gear, 4023, a fourth gear, 4024, a fifth gear, 4025, a knife feeding screw, 4026, a cutting knife holder, 4027, 4028. rolling guide block 4029, tool apron 4030, tool bit 4031, encoder 4032, driving gear 4033, rack 4034, sliding column 4035, main transmission mechanism 405, main clamping mechanism 4051, clamping driving piece 4052, clamping face disc 4053, clamping assembly 4054, clamping assembly 4055, loosening block 4056, movable lug 4057, clamping body 4058, clamping body fixing seat 4059, fixing ring 4060, fixing sleeve shaft 4061, bearing 4062, clamping cylinder 4063, face disc shaft 4064, clamping driving gear 4065, rack type piston rod 4066, clamping block 901, material shifting cylinder 902, connecting arm 903, shifting shaft, shifting arm 904, shifting arm 601, scraper 602, X-direction shifting mechanism 603, Z-direction shifting mechanism 604, peeling clamping mechanism 1201, turntable 1202, material basket 1203, gear ring 1205, rotating gear 904, rotating gear 1206, 1205, rack 4033, gear ring 4034, sliding block 4056, movable lug, 4057, clamping body, clamping sleeve shaft 4061, clamping body fixing seat, clamping cylinder, clamping rod 4066, clamping body fixing seat, clamping cylinder, clamping arm, clamping cylinder, 902, shifting cylinder, shifting arm 903, shifting mechanism, and shifting mechanism for shifting mechanism in X-direction, and Z-direction shifting mechanism for shifting mechanism, and for shifting mechanism, and for shifting mechanism, and for shifting mechanism, and for shifting mechanism, including rolling guide rail, and mechanism, and for shifting mechanism, and mechanism, including rolling guide rail, and for shifting mechanism, including rolling mechanism, and mechanism, including rolling mechanism, rolling guide rail, and for shifting mechanism, rolling mechanism, rolling guide rail, and gear, rolling, and gear, rolling mechanism, and for shifting mechanism, and gear, rolling mechanism, and for shifting mechanism, and gear, or for shifting mechanism, or for rolling mechanism, or for shifting mechanism, or for rolling mechanism, or for shifting mechanism, or for rolling mechanism, or cutting mechanism, A rotating motor 1207, an auxiliary rotating seat 1208 and an auxiliary rotating wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a coupling cutting and peeling flexible processing unit which mainly comprises a storage rack 1, an overturning feeding device 2 arranged on one side of the storage rack 1, a servo feeding device 3, a pipe cutting machine 4, a coupling conveying device 5, a peeling machine 6, a marking machine 7 and a control system (not shown in the figure) for controlling the devices, wherein the servo feeding device 3, the pipe cutting machine 4, the coupling conveying device 5, the peeling machine 6 and the marking machine 7 are sequentially arranged along the conveying direction of a workpiece 8.
The material storage rack 1 is used for orderly storing steel pipe workpieces 8 to be processed. The overturning feeding device 2 is arranged on one side of the length direction of the material storage rack 1 and is consistent with the direction of the central axis of the workpiece 8, so that the workpiece 8 can be conveniently taken down from the material storage rack 1 and conveyed to the servo feeding device 3. The servo feeding device 3 is used for driving the workpiece 8 conveyed by the turnover feeding device 2 to enter the pipe cutting machine 4 for cutting to form a coupling. The collar formed by cutting can be conveyed into the peeling machine 6 through the collar conveying device 5, so that the peeling machine 6 can perform turning processing on the excircle of the collar. And (4) entering the skinned coupling into a marking machine 7 for coding.
As shown in fig. 2 to 6, the turnover feeding device 2 includes a turnover mechanism 201 for taking down the workpiece 8 from the magazine rack 1 and carrying the workpiece 8, a lifting adjustment mechanism 204 for adjusting the center height of the workpieces 8 of different specifications, and a clamping roller feeding mechanism 203 for driving the workpiece 8 to move in the axial direction, so that the workpiece 8 can smoothly enter the servo feeding device 3 located at the end side of the turnover feeding device 2 through the cooperation of the turnover mechanism 201, the lifting adjustment mechanism 204, and the clamping roller feeding mechanism 203.
As shown in fig. 3, the turnover mechanism 201 includes a plurality of turnover supports 2011 that are perpendicular to the length direction of the magazine 1 and are vertically disposed, and the turnover supports 2011 are uniformly distributed at intervals along the length direction of the turnover feeding device 2. All swing joint has the returning face plate 2012 on every upset support 2011, and the returning face plate 2012 passes through link mechanism and is connected with upset support 2011. The turnover support 2011 is also provided with a turnover oil cylinder 2013 for driving the turnover plate 2012 to move up and down.
In this embodiment, only the turning cylinder 2013 is disposed on a part of the turning support 2011, so that a turning support 2011 without the turning cylinder 2013 is sandwiched between two turning supports 2011 with the turning cylinder 2013, and a plurality of turning plates 2012 are synchronously moved through the first linkage 2014, the first linkage 2014 vertically penetrates through the turning support 2011 and is rotationally connected with the turning support 2011, so that all the turning plates 2012 are driven to synchronously move through the turning cylinder 2013 disposed on the part of the turning support 2011. As another alternative, a roll-over cylinder 2013 may be provided on each roll-over support 2011.
The top of the turning plate 2012 is higher than the top of the turning support 2011, the middle position of the top of the turning plate 2012 is concave, the two ends of the turning plate are convex, and the concave part forms a material containing groove 2015. The upper convex part that returning face plate 2012 is close to work piece 8 one side forms gets material portion 2016, and the top convergent that gets material portion 2016 is formed with gets the material point, gets the material point and can stretch into work piece 8 and keep away from one side of upset loading attachment 2 to when returning face plate 2012 the up-and-down motion, get the material point and can be used for driving work piece 8 upwards in order to break away from storage rack 1 and roll into smoothly in holding the silo 2015. The outer convex part of the turning plate 2012 on the side far away from the workpiece 8 forms a barrier 2017, which can be used for preventing the workpiece 8 from separating from the material accommodating groove 2015.
The connecting rod mechanism comprises a first connecting rod 2018 and a second connecting rod 2019 which are parallel and arranged at an interval up and down, one end of the first connecting rod 2018 is hinged to the side surface of the turnover support 2011, and the other end of the first connecting rod 2018 is hinged to the lower side of the turnover plate 2012; one end of the second connecting rod 2019 is hinged to the upper side of the turnover plate 2012, and the other end of the second connecting rod 2019 is fixedly connected to the first linkage shaft 2014, so that when the turnover plate 2012 moves up and down, the second connecting rod 2019 drives the first linkage shaft 2014 to rotate, and therefore synchronous linkage of all the turnover plates 2012 is achieved through the first linkage shaft 2014, and the workpieces 8 are jointly loaded in a matching manner.
In the invention, a plurality of first universal driving shafts 2014 are connected through a coupling 2020. As another alternative embodiment, the number of first linkage shafts 2014 may be only 1, and the present invention is not particularly limited thereto.
One end of the first link 2018 is hinged to the tilting support 2011, and one end of the second link 2019 is fixedly connected with the first linkage 2014, so that the tilting plate 2012 can shift left and right while moving up and down. Therefore, the lower side of the turnover oil cylinder 2013 is hinged to the turnover support 2011, and the top of a piston rod of the turnover oil cylinder 2013 is hinged to the turnover plate 2012, so that the turnover oil cylinder 2013 can drive the turnover plate 2012 to move up and down smoothly, and meanwhile, the turnover oil cylinder 2013 is also suitable for left and right deviation generated by the turnover plate 2012.
As shown in fig. 5 and 6, the lifting adjusting mechanism 204 includes a plurality of material wheels 2041, each material wheel 2041 is movably connected to one side of the turnover support 2011, which is far away from the turnover plate 2012, through a material wheel seat 2042, the axial direction of the material wheel 2041 is perpendicular to the axial direction of the workpiece 8, and the material wheel 2041 can move up and down relative to the turnover support 2011, so that the bottom of the workpiece 8 can be lifted by controlling the lifting of the material wheel 2041, and the lifting adjusting mechanism is adapted to workpieces 8 of different specifications.
In this embodiment, a sliding column 2043 is disposed at the bottom of each material wheel seat 2042, a sliding seat 2044 matched with the sliding column 2043 is disposed on the turning support 2011, and the sliding column 2043 is slidably disposed in the sliding seat 2044. A wedge 2045 whose top surface is a slope is provided below the slide column 2043, and the top slope of the wedge 2045 is arranged along the conveying direction of the workpiece 8. The bottom surface of the sliding column 2043 is shaped to match the top surface of the wedge 2045 such that the bottom surface of the sliding column 2043 contacts and slidably engages the top surface of the wedge 2045. The plurality of wedges 2045 can synchronously reciprocate relative to the turnover support 2011 along the conveying direction of the workpiece 8, so that when the sliding column 2043 is switched between the higher end and the lower end of the wedge 2045 in a reciprocating sliding mode, the sliding column 2043 can drive the material wheel 2041 to perform height adjustment, the material wheels 2041 and the material containing groove 2015 are matched to form a feeding roller way, the workpiece 8 with different specifications is matched, and the advancing resistance of the workpiece 8 is reduced in the conveying process of the workpiece 8.
In the present invention, the tilting support 2011 is further provided with a receiving opening (not shown) for the wedge 2045 to pass through when moving left and right, so that the wedge 2045 can move left and right to pass through the tilting support 2011.
In this embodiment, the wedges 2045 are driven by the adjusting cylinder 2046 to complete the movement, and the wedges 2045 are synchronously linked by the second linkage shaft 2047. The second linkage shaft 2047 is connected with a piston rod of the adjusting cylinder 2046, and when the piston rod of the adjusting cylinder 2046 extends and retracts, all the wedges 2045 can be driven by the second linkage shaft 2047 to move axially along the workpiece 8, so that the lifting adjustment of the material wheel 2041 is realized.
Of course, the device for driving the material wheel 2041 to ascend and descend is not limited to the above-mentioned manner of driving the wedge 2045 to move and then driving the sliding column 2043 to ascend and descend by the adjusting cylinder 2046, for example, the device may also adopt a manner of directly driving the material wheel 2041 to ascend and descend by the vertically arranged adjusting cylinder 2046, or may also adopt a manner of driving the worm gear lifter to ascend and descend by the motor and then driving the sliding column 2043 to ascend and descend, or any other device capable of driving the material wheel 2041 to ascend and descend.
As shown in fig. 4, the nip roller feed mechanism 203 is provided on one end side of the turnover mechanism 201 in the conveying direction of the workpiece 8. The roller feeding mechanism 203 includes two feeding wheels 2031 for abutting against the upper and lower sides of the workpiece 8, and the two feeding wheels 2031 are fixed on one side of the outlet end of the turnover mechanism 201 through a feeding support 2032. The two feeding wheels 2031 can rotate and the distance between the two feeding wheels is adjustable, so that the two feeding wheels 2031 can clamp and convey the workpiece 8 to drive the workpiece 8 to move.
The material loading wheel 2031 is connected with the material loading support 2032 through the material loading wheel support 2033, the material loading wheel support 2034 is arranged on the upper and lower sides of the material loading wheel support 2033 respectively, and the distance between the two material loading wheel support 2034 is adjustable, the two material loading wheels 2031 rotate respectively to be connected with the one end of the material loading wheel support 2034 far away from the material loading wheel support 2033, and the one end transmission of each material loading wheel 2031 is connected with the material loading motor 2035, or the transmission is connected with the material loading motor 2035 on one of the material loading wheels 2031, so as to drive the material loading wheel 2031 to rotate.
In the present invention, the distance between the two loading wheel support arms 2034 is adjusted by the loading cylinder 2036. However, the device for adjusting the distance between the two loading wheel supporting arms 2034 is not limited to the loading cylinder 2036, and any device capable of changing the distance between the two loading wheel supporting arms 2034 may be used.
The cylinder body of material loading hydro-cylinder 2036 is connected with the material loading wheel support arm 2034 that is located the downside, and the piston rod top of material loading hydro-cylinder 2036 is connected with the material loading wheel support arm 2034 that is located the upside to through the piston rod for the flexible of cylinder body, drive two material loading wheel support arms 2034 and carry out relative approach or keep away from, and then realize two material loading wheel 2031's interval regulation.
In this embodiment, the two feeding wheel supporting arms 2034 are respectively hinged to the upper and lower sides of the feeding wheel supporting arm 2033, the top of the cylinder body of the feeding cylinder 2036 is connected to the bottom surface of the feeding wheel supporting arm 2034 on the lower side, a notch 2037 for the piston rod of the feeding cylinder 2036 to pass through is provided on the feeding wheel supporting arm 2034 on the lower side, and the size of the notch 2037 is larger than that of the piston rod, so that the movement of the piston rod is not limited by the notch. The top of the piston rod is hinged to the bottom surface of the feeding wheel supporting arm 2034 on the upper side, so that when the piston rod of the feeding oil cylinder 2036 extends and retracts, the two feeding wheel supporting arms 2034 can be driven to rotate along the hinged points of the feeding wheel supporting arm 2033 and the two feeding wheel supporting arms 2034 respectively, the distance between the two feeding wheels 2031 can be adjusted, and the workpiece 8 can be clamped or loosened conveniently. The feeding oil cylinder 2036 controls the feeding wheel 2031 to clamp the workpiece 8, the feeding motor 2035 drives the feeding wheel 2031 to rotate, and the workpiece 8 can be easily transferred under the coordination of the feeding wheel 2041 of the lifting adjusting mechanism 204.
As another alternative embodiment, at least one of the feeding wheel supporting arms 2034 is slidably connected to the feeding wheel supporting frame 2033 (not shown in the figure), so that the feeding wheel supporting arm 2034 can slide up and down along the feeding wheel supporting frame 2033, the bottom surface and the piston rod of the feeding cylinder 2036 are respectively connected to the two feeding wheel supporting arms 2034, and the distance between the two feeding wheel supporting arms 2034 is changed by the extension and retraction of the feeding cylinder 2036, thereby adjusting the distance between the feeding wheels 2031.
As shown in fig. 7 and 8, the servo feeding device 3 is used for receiving the workpiece 8 from the turnover feeding device 2 and clamping the workpiece 8 to be fed to the pipe cutting machine 4 according to the length set by the control system, and the technology of controlling the workpiece 8 to be fixed by the control system is the prior art and is not specifically described in this application. Servo feeding device 3 includes portal frame 301, and portal frame 301's downside leaks to be empty, is favorable to clearing up the iron fillings that drop, and work piece 8 can pass in portal frame 301's centre department. The top of the portal support 301 is provided with a reset oil cylinder 302, the reset oil cylinder 302 is located above the workpiece 8, the reset oil cylinder 302 is arranged along the moving direction of the workpiece 8, the tail end of a piston rod of the reset oil cylinder 8 is connected with a trolley a 304 through a fixed seat 303, the bottom of the trolley a 304 is fixedly connected with a floating hydraulic chuck 305 used for clamping the workpiece 8, and the floating hydraulic chuck 305 can be used as an auxiliary clamping mechanism for clamping the workpiece 8 when the pipe cutting machine 4 cuts the workpiece 8. And a servo feeding cylinder 306 is fixedly connected to the trolley a 304, the servo feeding cylinder 306 is arranged in the reverse direction along the moving direction of the workpiece 8, and the servo feeding cylinder 306 and the reset cylinder 302 are arranged in the reverse direction. Servo feed cylinder 306's terminal fixedly connected with dolly b 307 of piston rod, dolly a 304 and dolly b 307 can be along 8 direction of motion reciprocating motion of work pieces, and the bottom of dolly b 307 is fixed with two hydraulic drive manipulators 308 along 8 axial symmetric distributions of work pieces, and two hydraulic drive manipulators 308 can cooperate and centre gripping work piece 8 jointly, and hydraulic drive manipulator 308 can adopt prior art, and this application is no longer repeated.
As shown in fig. 8 and 9, the floating hydraulic chuck 305 includes a chuck housing 3051, and a circular through-hole for passing the workpiece 8 is provided in the middle of the chuck housing 3051. A plurality of uniform circumferential array type clamping jaws distributed at intervals are arranged in the chuck shell 3051 and comprise a hydraulic cylinder 3052 and a clamping block 3053 fixed at the tail end of a piston rod of the hydraulic cylinder 3052. The jaws are radially extendable and retractable to effect gripping of the workpiece 8. An oil supplying and guiding body 3054 for supplying oil to the hydraulic cylinder 3052 of the clamping jaw is arranged in the chuck shell 3051, and an oil path (not shown in the figure) for allowing the hydraulic oil to flow through is also arranged in the chuck shell 3051, so that the hydraulic oil in the oil guiding body 3054 can flow into the hydraulic cylinder 3052. The hydraulic cylinders 3052 of each jaw are independent of each other so that each jaw can adapt to the shape of the workpiece 8 so that the floating hydraulic chuck 305 can grip the workpiece 8 more snugly.
The jaw of the fixture block 3053 is replaceable to meet the requirement of clamping workpieces 8 of different specifications.
As shown in fig. 8, a material stop positioning mechanism 309 is further disposed on the lower side of the portal frame 301, and the material stop positioning mechanism 309 is used for positioning the front end of the conveyed workpiece 8, so that the workpiece 8 is conveyed by the nip roller feeding mechanism 203 to be stopped from running thereafter, so as to determine the initial position of the front end of the workpiece 8.
When the reset cylinder 302 is at the end of the stroke (i.e. the piston rod is in the retracted state), the floating hydraulic chuck 305 and the hydraulic driving manipulator 308 are both located on the side of the material stop positioning mechanism 309 close to the inlet end of the servo feeding device 3, so as to be able to smoothly clamp the front end of the workpiece 8.
Keep off material positioning mechanism 309 by the vertical fender material hydro-cylinder 3091 that sets up and connect the fender material piece 3092 on keeping off material hydro-cylinder 3091 piston rod and constitute, fixedly connected with is used for avoiding keeping off material piece 3092 pivoted and prevents changeing the piece (not shown in the figure) on keeping off material piece 3092, prevent changeing the piece and keeping off material hydro-cylinder 3091's cylinder body sliding connection for prevent changeing the piece and can follow fender material hydro-cylinder 3091 and reciprocate, in order to avoid keeping off material piece 3092 to beat under the effect of external force and change, influence the front end location of work piece 8. When the workpiece 8 does not reach the material blocking positioning mechanism 309, the piston rod of the material blocking oil cylinder 3091 extends out to drive the material blocking block 3092 to ascend, when the workpiece 8 reaches the back and touches the material blocking block 3092, the clamping roller feeding mechanism 203 stops conveying the workpiece 8, the front end position of the workpiece 8 is determined, then the piston rod of the material blocking oil cylinder 3091 is retracted to drive the material blocking block 3092 to descend, and the conveying of the workpiece 8 is prevented from being blocked.
Of course, the material stop positioning mechanism 309 for determining the front end position of the workpiece 8 is not limited thereto, and any mechanism capable of recognizing the front end position of the workpiece 8 when the workpiece 8 is conveyed into the inlet of the servo feeding device 3, such as a sensor, or touching the front end position of the workpiece 8 to determine the front end position of the workpiece 8, may be used.
After the front end position of the workpiece 8 is determined by the material blocking positioning mechanism 309, piston rods of the reset oil cylinder 302 and the servo feeding oil cylinder 306 are all in a retraction state, so that the hydraulic driving manipulator 308 can be clamped at the front end of the workpiece 8, then the piston rod of the reset oil cylinder 302 extends out to drive the trolley a 304 and the trolley b 307 to advance, further the hydraulic driving manipulator 308 is driven to clamp the workpiece 8 to convey a specific distance, a pipe cutting machine 4 is used for cutting the workpiece into a coupling with a specific length, and the distance that the workpiece 8 advances at the moment is the full stroke of the reset oil cylinder 302. If the conveying distance is not enough to the required coupling length, the hydraulic driving manipulator 308 is released, the piston rod of the servo feeding oil cylinder 306 is completely extended out, the trolley b 307 and the hydraulic driving manipulator 308 are driven to return to the inlet end of the servo feeding device 3, the hydraulic driving manipulator 308 is started again to clamp the workpiece 8 again, the piston rod of the servo feeding oil cylinder 306 is retracted after the workpiece 8 is clamped, the hydraulic driving manipulator 308 is used for driving the workpiece 8 to move forward for a certain distance again until the required coupling length is reached, and then the main clamping mechanism 405 and the floating hydraulic chuck 305 of the pipe cutting machine 4 are used for clamping the workpiece to wait for the pipe cutting machine 4 to cut.
As shown in fig. 10 to 13, the pipe cutting machine 4 includes a cutting mechanism 401, and a through-hole is opened in the middle of the cutting mechanism 401 so that the workpiece 8 can pass through the through-hole. The cutting mechanism 401 includes a main shaft 4011 hollow inside for a workpiece to pass through, a cutter disc 4012 provided on one end side of the main shaft 4011 and rotatably connected to the main shaft 4011, two cutting blades 4026 provided in the cutter disc 4012 in antiparallel, and a cutting drive 4013. The cutter 4012 is provided on one end side of the main shaft 4011 and is rotatable with respect to the main shaft 4011. The cutting drive 4013 is capable of rotating and simultaneously moving the cutting inserts 4026 in the cutter deck 4012 in a radial direction. It should be noted that the number of the cutting inserts 4026 is not limited to 2 in the present invention, and may be 1 or 3 or more.
As shown in fig. 10-13, the cutting drive 4013 includes a drive cylinder 4014, a primary drive 4035, and a feed drive. The feed drive mechanism includes a ball screw 4016, and the ball screw 4016 is rotatably connected to a piston rod of the drive cylinder 4014 through a thrust ball (or cylindrical roller) bearing. A nut 4015 is connected to the ball screw 4016. A synchronous gear a 4017 is fixedly connected to the outer peripheral side of the nut 4015, a first gear 4019 is meshed and connected to the synchronous gear a 4017, and the first gear 4019 can be driven to rotate by a main transmission mechanism 4035; a synchronizing gear b 4018 is connected to the ball screw 4016, and a second gear 4020 is engaged and connected to the synchronizing gear b 4018. The inside of first gear 4019 and second gear 4020 is equipped with a axle sleeve 4021, and axle sleeve 4021 can rotate for main shaft 4011, and first gear 4019 is fixed connection with axle sleeve 4021, and second gear 4020 is rotation connection with axle sleeve 4021 for can drive axle sleeve 4021 when first gear 4019 rotates and rotate, but does not hinder the rotation of second gear 4020. One end, close to the cutter 4012, of the shaft sleeve 4021 is fixedly connected with the cutter 4012, so that the shaft sleeve 4021 can drive the cutter 4012 and a cutting knife 4026 in the cutter 4012 to rotate after rotating.
Two small third gears 4022 are symmetrically meshed with the second gear 4020, the third gears 4022 are located at one end of the outer portion of the cutter 4012, the two third gears 4022 are connected with fourth gears 4023 through rotating shafts, the rotating shafts vertically penetrate through and are connected to the cutter 4012 in a rotating mode, the fourth gears 4023 are located in the cutter 4012, each fourth gear 4023 is vertically meshed with a fifth gear 4024, and each fifth gear 4024 is fixedly connected with a feed screw 4025.
As shown in fig. 8 and 9, the cutting tool 4026 includes a movable seat 4027, the movable seat 4027 is connected to the feed screw 4025 by a thread, and the movable seat 4027 is supported by a plurality of rolling guide blocks 4028 distributed on the upper and lower sides to be slidably disposed on the cutter 4012, so as to prevent the movable seat 4027 from rotating along with the feed screw 4025. A tool apron 4029 is connected to one side of each movable seat 4027 facing the middle of the tool pan 2012, and a tool 4030 for cutting the workpiece 8 is fixedly connected to the tool apron 4029. Each tool 4030 is disposed toward the side of the workpiece 8 within the spindle 4011. Therefore, the third gear 4022, the fourth gear 4023, the fifth gear 4024 and the feed screw 4025 can be driven to rotate by the rotation of the second gear 4020, so that the feed screw 4025 drives the cutter 4030 to move in the radial direction, thereby realizing the feed and retraction of the cutting insert 4026.
Under the drive of the main transmission 4035, the nut 4015 rotates along with the first gear 4019 and drives the ball screw 4016 to synchronously rotate. When the piston rod of the driving cylinder 4014 is pushed out, the ball screw 4016 is driven to further rotate while axially moving. Therefore, a rotation angle difference is generated between the synchronizing gear a 4017 and the synchronizing gear b 4018, and corresponding to the differential rotation of the first gear 4019 and the second gear 4020, the cutting tool 4026 can perform cutting and retracting motions in the radial direction while rotating, and the workpiece 8 positioned in the main shaft 4011 is subjected to surrounding cutting.
As shown in fig. 13, in this embodiment, a feedback cylinder stroke encoder 4031 is further fixedly connected to the outside of the cylinder body of the driving cylinder 4014, a driving gear 4032 is connected to the bottom of the encoder 4031, and the driving gear 4032 is rotatably connected to the cylinder body. A rack 4033 is meshed on the driving gear 4032, a sliding column 4034 is connected on the rack 4033, and one end, far away from the rack 4033, of the sliding column 4034 extends into the cylinder body of the driving oil cylinder 4014 and is fixedly connected with the piston rod of the driving oil cylinder 4014. The sliding column 4034 is connected with the cylinder body in a sliding manner, and the sliding column 4034 can slide along the axial direction of the cylinder body. As another alternative, the encoder 4031 may also be a magnetic displacement sensor, and the present invention is not particularly limited thereto.
As shown in fig. 1 and 16, the coupling conveying device 5 is used for receiving the coupling cut by the pipe cutting machine 4 and conveying the coupling to the peeling machine 6 for turning the outer edge of the coupling, and the coupling conveying device 5 may be any conveyor capable of conveying, such as a chain conveyor, and the invention is not limited thereto. One side of the coupling conveying device 5, which is far away from the pipe cutting machine 4, is vertically communicated with a rolling and feeding channel 13 which is arranged in a downward inclined mode, one side of the coupling conveying device 5, which is far away from the rolling and feeding channel 13, is provided with a material stirring mechanism 9, and when a workpiece 8 is conveyed to the tail end of the coupling conveying device 5, the material stirring mechanism 9 can give a pushing force to a coupling along the radial direction of the workpiece 8, so that the coupling can smoothly enter the rolling and feeding channel 13.
As shown in fig. 17, the material pulling mechanism 9 includes a material pulling cylinder 901 hinged to one side of the coupling conveying device 5, a connecting arm 902 is hinged to a piston rod of the material pulling cylinder 901, a pulling shaft 903 is connected to one end of the connecting arm 902 far away from the piston rod, and a plurality of inverted L-shaped pulling arms 904 for pushing the workpiece 8 are connected to the pulling shaft 903. Therefore, the piston rod of the material shifting cylinder 901 is telescopic, the connecting arm 902 can drive the shifting shaft 903 to rotate, so that the shifting arm 904 rotates around the shifting shaft 903, is relatively far away from or close to the workpiece 8, and pushes the workpiece 8.
As shown in fig. 16, the peeling machine 6 includes a scraper 601, an X-direction moving mechanism 602 for driving the scraper 601 to move transversely, and a Z-direction moving mechanism 603 for driving the scraper 601 to move longitudinally, wherein the X-direction moving mechanism 6202 and the Z-direction moving mechanism 603 cooperate with each other to realize the up-down and left-right movement of the scraper 601, so as to realize the overall turning of the outer peripheral surface of the butt hoop. The peeling machine 6 further comprises a peeling and clamping mechanism 604 positioned below the scraper 601, and the peeling and clamping mechanism 604 is used for clamping two end sides of the coupling, so that the scraper 601 can stably turn the coupling. The skinning machine 6 can be of the prior art and the invention will not be described in detail.
As shown in fig. 16, a coupling discharging device 10 for conveying the turned workpiece 8 to the marking machine 7 is arranged at the discharge port end of the peeling machine 6, so that the peeled coupling can smoothly enter the marking machine 7 for marking. The coupling discharging device 10 may be a conveying frame arranged obliquely so that the couplings can roll to the marking machine 7 by gravity, or any conveying machine capable of conveying the couplings, and the invention is not limited thereto.
The marking machine 7 is used for receiving the coupling turned by the peeling machine 6 and carrying out automatic pneumatic or laser marking (plain code and two-dimensional code) on the coupling. The marking machine 7 may adopt the prior art, and the invention is not limited thereto.
Example two:
as shown in fig. 10-12 and fig. 15, in order to make the cutting mechanism 401 stable enough when cutting the workpiece 8 and prevent the workpiece 8 from shaking and affecting the cutting effect, in this embodiment, the pipe cutting machine 4 further includes a main clamping mechanism 405, and the main clamping mechanism 405 is used for clamping and positioning the fixed-length workpiece 8 conveyed by the servo feeding device 3, so as to facilitate the cutting mechanism 401 to better cut the workpiece 8.
As shown in fig. 15, in the present embodiment, the main clamping mechanism 405 includes a clamping driving member 4051, a clamping faceplate 4052, and a plurality of clamping components 4053 and clamping components 4054 disposed in the clamping faceplate 4052, the clamping components 4053 are disposed near the outer peripheral side of the clamping faceplate 4052, the clamping components 4054 are disposed near the inner peripheral side of the clamping faceplate 4052, and the clamping components 4053 correspond to the clamping components 4054 one by one. The clamping driving piece 4051 is used for driving the clamping faceplate 4052 to rotate, the clamping faceplate 4052 rotates and can drive the clamping component 4053 to rotate, and the clamping component 4053 rotates and can drive the clamping component 4054 to stretch out and draw back along the radial direction, so that the workpiece 8 can be clamped and fixed.
As shown in fig. 12, in the present invention, in order to ensure that the main clamping mechanism 405 can clamp the workpiece 8 more stably when the cutting mechanism 401 is cutting, the clamping face disk 4052 is sleeved on one end of the main shaft 4011 close to the cutter 4012 and is rotatably connected between the main shaft 4011 and the shaft sleeve 4021, so that the main clamping mechanism 405 and the cutting mechanism 401 are integrated into a whole, and not only can the clamping assembly 4054 in the main clamping mechanism 405 be close to the cutting point enough, but also the shaft sleeve 4021 is not prevented from driving the cutting mechanism 401 to cut.
As shown in fig. 15, the clamping assembly 4053 includes a plurality of loosening blocks 4055 circumferentially arranged in the clamping face disk 4052, and one side of the loosening block 4055 close to the clamping assembly 4054 is vertically and integrally formed with an arc-shaped movable protrusion 4056, and the movable protrusion 4056 is obliquely arranged, and the center of the arc-shaped structure of the movable protrusion 4056 is eccentrically arranged with the center of the clamping face disk 4052, so that the loosening block 4055 has a free end and a clamping end.
The centre gripping subassembly 4054 does not rotate along with chucking flower disc 4052, and the centre gripping subassembly 4054 includes a plurality of card bodies 4057 and is the fixed setting not along with chucking flower disc 4052 pivoted card body fixing base 4058, and in card body fixing base 4058 was all located in every card body 4057 activity, card body fixing base 4058 was all run through at the upper and lower both ends of card body 4057. The peripheral side surface of the clamp body 4057 is provided with a movable groove (not shown in the figure) matched with the movable bump 4056; the movable protrusion 4056 is slidably disposed in the movable groove. When the clamping chuck 4052 drives the clamping component 4053 to rotate, the clamping body 4057 can be switched between the free end and the clamping end of the loosening block 4055, and when the clamping body 4057 moves relatively to the clamping end of the movable projection 4056, the clamping component 4054 can clamp the workpiece 8.
A plurality of card body fixing base 4058 all runs through out the outside of card tight flower disc 4052 and connects on same solid fixed ring 4059, gu fixed ring 4059 keeps away from the one end side of card body fixing base 4058 and is connected with fixed sleeve 4060, fixed sleeve 4060 cover is located main shaft 4011 and is located the inboard of the axle sleeve 4021 of cutting mechanism 401, fixed sleeve 4060 is fixed the setting, do not rotate along with card tight flower disc 4052 and chucking subassembly 4053, and rotate through bearing 4061 between fixed sleeve 4060 and the axle sleeve 4021 and be connected, avoid influencing axle sleeve 4021's rotation, can enough carry out the centre gripping to the work piece 8 that is close to the cutting point from this, can ensure again that main chucking mechanism 405 and cutting mechanism 401 can work independently each other.
The chucking driving member 4051 includes a chucking cylinder 4062 and a faceplate shaft 4063 integrally formed on the end surface of the chucking faceplate 4052, and the faceplate shaft 4063 is rotatably sleeved on the outer peripheral side of the main shaft 4011 and located inside the fixed sleeve shaft 4060. A fixed sleeve shaft 4060 and a sleeve 4021 extend at a certain distance from one end of the faceplate shaft 4063 remote from the chucking faceplate 4052, and a chucking drive gear 4064 is connected to this end, and the chucking drive gear 4064 is also fitted around the outer peripheral side of the main shaft 4011. The piston rod of the clamping oil cylinder 4062 is a rack-type piston rod 4065, the clamping driving gear 4064 is meshed with the rack-type piston rod 4065, so that the rack-type piston rod 4065 drives the clamping driving gear 4064 to further drive the chuck shaft 4063 and the clamping chuck 4052 to rotate, the clamping chuck 4052 can drive the loosening block 4055 located in the clamping chuck 4052 to rotate after rotating, the clamping body 4057 can be driven to move along the radial direction through the matching of the movable convex block 4056 and the movable groove, and the clamping of the workpiece 8 is realized.
Of course, the device for driving the chucking driving gear 4064 to rotate is not limited to the chucking cylinder 4062, and may be any device that can drive the chucking driving gear 40654, such as a motor or a pulley to drive the gear to further drive the chucking driving gear 4064 to rotate.
In order to better limit the relative movement between the clamping body 4057 and the releasing block 4055, the clamping assembly 4053 further includes clamping blocks 4066 disposed in one-to-one correspondence with the clamping body 4057, and the clamping blocks 4066 are located between the releasing block 4055 and the clamping faceplate 4052. The top surface of the clamp body 4057, and the side surface of the clamping block 4066 opposite to the clamp body 4057 is an arc-shaped structure matched with and obliquely arranged, and the arc-shaped structure is matched with the arc-shaped structure of the movable projection 4056, so that the clamping block 4066 also has a free end and a clamping end. The chucking block 4066 is in contact with the top of the card body 4057. One side integrated into one piece that chucking piece 4066 is located the chucking end has one to be used for carrying out spacing locking portion (not shown in the figure) to the card body 4057, and when the card body 4057 relatively slided to the chucking end, locking portion is used for spacing the card body 4057, avoids chucking subassembly 4053 to continue to rotate, prevents that the card body 4057 from breaking away from and loosening piece 4055 and chucking piece 4066.
Of course, as another alternative embodiment, the main clamping mechanism 405 is not limited to the above structure, as long as it can clamp the workpiece 8, the structure of the main clamping mechanism 405 may be the same as that of the floating hydraulic chuck 305, and a synchronization mechanism may be added, or a plurality of hydraulic cylinders arranged in a circumferential array may also be used to drive the jaws to radially extend and retract, so as to clamp the workpiece 8.
When the cutting mechanism 401 cuts the workpiece 8, the main clamping mechanism 405 can clamp the workpiece 8 on one side of the cutting mechanism 401, and the floating hydraulic chuck 305 on the servo feeding device 3 can be used as an auxiliary clamping mechanism to clamp the workpiece 8 on the other side of the cutting mechanism 401, and the two mechanisms are matched with each other, so that the cutting mechanism 401 can cut more stably.
Example three:
as shown in fig. 1, 2 and 16, the present embodiment further includes a workpiece transfer robot 11 and a workpiece receiving device 12, the workpiece transfer robot 11 is provided on the discharge end side of the marking machine 7, and the workpiece transfer robot 11 is capable of causing a collar to be conveyed to the workpiece receiving device 12 by the movement and gripping of the robot hand. Since the workpiece transfer robot 11 may adopt the prior art, the present invention is not particularly limited thereto, and any mechanical device capable of clamping and carrying a coupling may be used.
As shown in fig. 14 and 16, the workpiece receiving apparatus 12 includes a turntable 1201, and a plurality of baskets 1202 for storing the workpieces 8 are provided on the top of the turntable 1201. A rotating base 1203 is rotatably connected to the center of the bottom of the rotating disc 1201, and the rotating disc 1201 is arranged on the ground or other platforms through the rotating base 1203. The bottom of the rotating disc 1201 is also connected with a rotating gear ring 1204, the rotating gear ring 1204 is engaged with a rotating gear 1205, the rotating gear 1205 is in transmission connection with a rotating motor 1206, the rotating disc 1201 is driven to rotate through the rotation of the rotating motor 1206, and then the switching of the charging basket 1202 is realized.
A plurality of auxiliary rotating seats 1207 which are uniformly distributed are further arranged at the bottom of the turntable 1201, the auxiliary rotating seats 1207 are arranged close to the outer peripheral side of the turntable 1201, and the auxiliary rotating seats 1207 are also fixedly arranged on the ground or other platforms. An auxiliary rotating wheel 1208 is rotatably disposed on the top of the auxiliary rotating base 1207, and the auxiliary rotating wheel 1208 is in contact connection with the bottom surface of the turntable 1201. Therefore, when the rotating disc 1201 rotates, the rotating seat 1203 and the auxiliary rotating seat 1207 support together, so that the rotating disc 1201 is more stable, and the phenomenon that one side of the rotating disc 1201 is inclined due to overlarge stress is avoided.
The working principle is as follows: according to the coupling cutting and peeling flexible processing unit provided by the invention, when a travelling crane places a bundled workpiece 8 on the material storage rack 1, a code scanning gun is manually held by a hand to scan codes in batches, and material information (batch number, material, specification and the like) is input into a terminal and stored into an MES system; then, the turnover mechanism 201 is lifted by the turnover oil cylinder 2013 on the turnover feeding device 2 to turn the workpiece 8 from the material storage rack 1 into the material containing groove 2015 of the turnover plate 2012, and the position of the material wheel 2041 can be adjusted by the lifting adjusting mechanism 204 to adapt to workpieces 8 of different specifications. The clamping roller feeding mechanism 203 can then clamp the workpiece 8 to move forwards towards the servo feeding device 3, and when the front end of the workpiece 8 contacts with the material blocking positioning mechanism 309 of the servo feeding device 3, the operation is stopped, the initial position of the front end of the workpiece 8 is determined, and the workpiece 8 can be conveniently conveyed to the pipe cutting machine 4 according to the required coupling length; the servo feeding device 3 clamps a workpiece 8 according to the cutting length set by an NC system and feeds the workpiece 8 into a main shaft 4011 of the pipe cutting machine 4 in a fixed length mode, the pipe cutting machine 4 starts a main clamping mechanism 405 to clamp and position the part of the workpiece 8 positioned at one end of a cutting mechanism 401, a floating hydraulic chuck 305 on the servo feeding device 3 is used as an auxiliary clamping mechanism to clamp and fix the part of the workpiece 8 positioned at the other end of the cutting mechanism 401, and then the cutting mechanism 401 cuts off the workpiece 8; after the pipe cutting machine 4 finishes the first coupling cutting cycle, the hydraulic drive manipulator 308 retracts to clamp the next section of workpiece 8 again, the workpiece is continuously fed to the length required by the next coupling, and meanwhile, the last coupling formed after cutting is pushed by the length of one coupling and enters the coupling conveying device 5; the workpiece 8 is continuously conveyed by the hydraulic driving manipulator 308, the workpiece 8 is continuously cut by the pipe cutting machine 4, and the former coupling is continuously pushed into the coupling conveying device 5 after being cut off and is directly connected to the last coupling; the coupling moves to 5 afterbody material blocking departments of coupling conveyor and stops, the coupling is stirred the upset by kicking mechanism 9 and is followed to roll and send material way 13 and get into skinning machine 6 and carry out the excircle turning processing, its back is followed the material way and is got into marking machine 7, carry out automatic pneumatics or laser coding (plain code and two-dimensional code), carry out automatic sign indicating number discernment of sweeping after the coding, data upload the storage, sweep the sign indicating number back, work piece transfer robot 11 is with the coupling unloading to in the charging basket 1202, after the charging basket 1202 count is full, carousel 1201 rotates and drives the transposition of charging basket 1202, empty charging basket 1202 continues to connect the material, the dolly transports full charging basket 1202, then transports empty AGV charging basket 1202. In the process, manual intervention is reduced through smooth connection among the devices, so that the processing efficiency is improved, and the labor force is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a coupling cuts off, flexible processing unit of skinning which characterized in that: the automatic pipe cutting machine comprises a material storage rack for storing workpieces, and a turnover feeding device, a servo feeding device, a pipe cutting machine, a coupling conveying device, a peeling machine, a coupling discharging device, a marking machine, a workpiece transfer robot and a workpiece receiving device which are sequentially arranged along the conveying direction of the workpieces;
the turnover feeding device is arranged on one side of the material storage rack and parallel to the axis of the workpiece, and can take down the workpiece, lift and adjust the center heights of the workpieces with different specifications and convey the workpieces to the servo feeding device;
the servo feeding device is used for receiving the workpiece conveyed by the turnover feeding device and conveying the workpiece to the pipe cutting machine according to the required length;
the pipe cutting machine is used for receiving the workpiece conveyed by the servo feeding device and cutting the workpiece into a coupling;
the coupling conveying device is used for conveying a coupling into the peeling machine;
the peeling machine is used for receiving the coupling conveyed by the coupling feeding device and turning the excircle of the coupling;
the coupling discharging device is used for conveying the turned coupling to the marking machine;
the marking machine is used for receiving the coupling conveyed by the coupling discharging device and marking the coupling;
the workpiece transfer robot is used for conveying the marked workpiece to a workpiece receiving device.
2. The coupling cutting and peeling flexible processing unit according to claim 1, wherein: the overturning and feeding device comprises an overturning mechanism, a lifting adjusting mechanism and a clamping roller feeding mechanism; the turnover mechanism is used for taking down and bearing the workpiece on the material storage rack; the lifting adjusting mechanism is used for adjusting the center heights of workpieces with different specifications; the clamping roller feeding mechanism is used for driving the workpiece to be axially conveyed to the servo feeding device.
3. The coupling cutting and peeling flexible processing unit according to claim 1, wherein: the servo feeding device comprises a door type bracket; a material blocking and positioning device for positioning the front end of the workpiece is arranged below the door type support; the top of gate-type support is equipped with unsteady hydraulic chuck and hydraulic drive manipulator, unsteady hydraulic chuck with the axial reciprocating motion of work piece can be followed to the hydraulic drive manipulator to carry the work piece of required length to pipe cutting machine.
4. The coupling cutting and peeling flexible processing unit according to claim 1, wherein: the pipe cutting machine comprises a cutting mechanism and a main clamping mechanism, the main clamping mechanism is arranged close to the cutting mechanism, and a workpiece can penetrate through the middle parts of the cutting mechanism and the main clamping mechanism; the cutting mechanism comprises a main shaft for a workpiece to pass through, a cutter disc arranged on the outer peripheral side of the main shaft, a cutting cutter piece and a cutting driving piece; the number of the cutting knife pieces is 2, and the cutting knife pieces are arranged in the cutter disc in an anti-parallel mode; the cutting driving piece is used for driving the cutting knife piece to rotate and move in the radial direction so as to achieve surrounding cutting of the steel pipe.
5. The coupling cutting and peeling flexible processing unit according to claim 2, wherein: the turnover mechanism comprises a plurality of turnover supports which are distributed at intervals; a first linkage shaft is rotatably connected among the plurality of overturning supports; each overturning support is provided with an overturning plate through a connecting rod mechanism; a material containing groove is formed in the middle of the turnover plate in a concave mode, a material taking part and a blocking part are respectively formed at the two ends of the turnover plate in a convex mode, and the material taking part can stretch into one side, far away from the turnover mechanism, of a workpiece; the lower side of part of the turnover plate is hinged with a turnover oil cylinder for driving the turnover plate to move up and down;
the connecting rod mechanism comprises a first connecting rod and a second connecting rod which are parallel up and down, one end of the first connecting rod is hinged to the overturning support, the other end of the first connecting rod is hinged to the lower side of the overturning plate, one end of the second connecting rod is fixedly connected to the first linkage shaft, and the other end of the second connecting rod is hinged to the upper side of the overturning plate; when the piston rod of the turnover oil cylinder extends out, all the turnover plates can drive the first linkage shaft to rotate through the second connecting rod so as to drive all the turnover plates to ascend synchronously, and the material taking part drives the workpiece to be separated from the material storage rack and roll into the material accommodating groove.
6. The coupling cutting and peeling flexible processing unit according to claim 2, wherein: the clamping roller feeding mechanism comprises a feeding support, and a feeding wheel support frame is arranged on the feeding support; the two feeding wheel supporting arms are arranged on the feeding wheel supporting frame, and the two feeding wheel supporting arms are connected through a feeding oil cylinder, so that the distance between the two feeding wheel supporting arms is adjustable; each feeding wheel supporting arm is provided with a feeding wheel, and at least one feeding wheel is connected with a feeding motor for driving the feeding wheel to rotate in a transmission manner.
7. The coupling cutting and peeling flexible processing unit according to claim 3, wherein: the top of the portal support is provided with a reset oil cylinder, the reset oil cylinder is arranged along the conveying direction of the workpiece, the tail end of a piston rod of the reset oil cylinder is connected with a trolley a, and the floating hydraulic chuck is arranged at the bottom of the trolley a;
the top of the trolley a is provided with a servo feeding oil cylinder along the axial direction of the workpiece, and the servo feeding oil cylinder is arranged against the conveying direction of the workpiece; the tail end of a piston rod of the servo feeding oil cylinder is connected with a trolley b; the trolley a and the trolley b are both connected with the door type support in a sliding mode; the hydraulic drive mechanical arms are 2 and are symmetrically distributed at the bottom of the trolley b.
8. The coupling cutting and peeling flexible processing unit according to claim 2, wherein: the lifting adjusting mechanism comprises a plurality of material wheels, and each material wheel is connected to one side, far away from the turnover plate, of the turnover support through a material wheel seat; the bottom of each material wheel seat is provided with a sliding column, the overturning support is provided with a sliding seat matched with the sliding column, and the sliding column can slide up and down in the sliding seat; a wedge block with an inclined top surface is arranged below the sliding column, and the sliding column is connected with the top surface of the wedge block in a sliding manner; the wedge blocks are connected through a second linkage shaft, and the second linkage shaft is used for driving the wedge blocks to synchronously move; and the second linkage shaft is connected with an adjusting oil cylinder, and when a piston rod of the adjusting oil cylinder stretches, the wedge block can synchronously move along the axial direction of the workpiece, so that the sliding column drives the material wheel to adjust the height.
9. The coupling cutting and peeling flexible processing unit according to claim 4, wherein: the cutting driving part comprises a driving oil cylinder, a main transmission mechanism and a feeding transmission mechanism for driving the cutting knife piece;
the feeding transmission mechanism comprises a ball screw, and the ball screw is rotationally connected to a piston rod of the driving oil cylinder; the ball screw is connected with a nut, the outer peripheral side of the nut is fixedly connected with a synchronous gear a, a first gear is meshed with the synchronous gear a, and the main transmission mechanism is used for driving the first gear to rotate; the ball screw is also provided with a synchronous gear b, and a second gear is meshed with the synchronous gear b; the first gear and the second gear are both arranged on the outer peripheral side of the main shaft;
a shaft sleeve is further rotatably sleeved on the outer peripheral side of the main shaft, the first gear is fixedly connected with the shaft sleeve, the second gear is rotatably connected with the shaft sleeve, and one end, close to the cutter disc, of the shaft sleeve is fixedly connected with the cutter disc, so that the first gear can drive the cutter disc to rotate through the shaft sleeve;
two third gears are symmetrically meshed with the second gear, the third gears are connected with fourth gears through rotating shafts, the rotating shafts vertically penetrate through and are rotatably connected to the cutter head, so that the fourth gears are located on the inner side of the cutter head, fifth gears are vertically meshed with each fourth gear, and a feed screw is fixedly connected to each fifth gear; the cutting knife piece is connected to the feed screw rod in a threaded mode.
10. The coupling cutting and peeling flexible processing unit according to claim 4, wherein: the main clamping mechanism comprises a clamping faceplate, a clamping driving piece for driving the clamping faceplate to rotate, and a plurality of clamping assemblies and clamping assemblies which are arranged in the clamping faceplate and are arranged in a one-to-one correspondence manner; the clamping assembly is arranged close to the outer periphery of the clamping faceplate, and the clamping assembly is arranged close to the inner periphery of the clamping faceplate;
the clamping assembly comprises a plurality of loosening blocks, an arc-shaped movable convex block is arranged on one side, close to the clamping assembly, of each loosening block, the movable convex blocks are obliquely arranged, the circle center of the arc-shaped structure to which the movable convex blocks belong is eccentrically arranged with the circle center of the clamping disc, and the loosening blocks are provided with a free end and a clamping end;
the clamping assembly comprises a plurality of clamping bodies and clamping body fixing seats, each clamping body is movably arranged in the clamping body fixing seat, and the clamping body fixing seats are fixedly arranged and do not rotate along with the clamping chuck; the side surface of the card body is provided with a movable groove matched with the movable lug; the movable convex block is arranged in the movable groove in a sliding mode, so that when the clamping face plate drives the clamping assembly to rotate, the clamping body can be switched between the free end and the clamping end of the loosening block in a sliding mode, and when the clamping body moves to the clamping end of the movable convex block relatively, the clamping assembly can clamp a workpiece.
CN202210025516.6A 2022-01-11 2022-01-11 Coupling cuts off, flexible processing unit of skinning Active CN114083305B (en)

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CN115847112A (en) * 2023-01-30 2023-03-28 烟台星辉劳斯堡液压机械有限公司 Binding type four-stage telescopic oil cylinder combined machining equipment
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CN209666598U (en) * 2018-12-27 2019-11-22 上海江奥数控机床有限公司 A kind of dedicated marking device of petroleum oil casing collar production
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CN108655751A (en) * 2018-04-20 2018-10-16 河南永益同丰智能科技有限公司 Intelligent single steel bar sawing mantle fiber polishing production line
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CN116810407B (en) * 2023-08-30 2023-11-17 太原科技大学 Long-size metal coil pipe coping finishing production system

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Patentee before: SHANDONG DE HUA NO.1 MACHINE TOOL NC EQUIPMENT CO.,LTD.