CN114030128A - A clout remove device for toothbrush injection molding machine - Google Patents
A clout remove device for toothbrush injection molding machine Download PDFInfo
- Publication number
- CN114030128A CN114030128A CN202111318160.7A CN202111318160A CN114030128A CN 114030128 A CN114030128 A CN 114030128A CN 202111318160 A CN202111318160 A CN 202111318160A CN 114030128 A CN114030128 A CN 114030128A
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- injection molding
- molding machine
- excess material
- clamping
- toothbrush
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 230000009471 action Effects 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009795 derivation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/42—Brushes
- B29L2031/425—Toothbrush
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a residual material taking-out device for a toothbrush injection molding machine, which comprises a residual material taking-out mechanism and a residual material conveying mechanism, wherein the residual material conveying mechanism is arranged on the residual material taking-out mechanism; the excess material taking-out mechanism is arranged on one side of the injection molding machine, and the excess material conveying mechanism is arranged at the bottom end of the excess material taking-out mechanism; the excess material taking-out mechanism comprises a clamping part and an expansion part, the clamping part is arranged at one end of the expansion part, and the clamping part is matched with the excess material in the injection molding machine in height; the clamping part comprises two oppositely arranged clamping bodies, the two clamping bodies are movably arranged at one end of the telescopic part, and the two clamping bodies are connected with the cylinder. The clamping part firstly clamps the excess materials in the injection molding machine, then the clamping part resets to the top end of the excess material conveying mechanism under the action of the telescopic part, and the air cylinder drives the two clamping bodies of the clamping part to be separated, so that the excess materials fall from a gap between the two clamping bodies, the excess materials are automatically taken out and conveyed, the automation degree is high, time and labor are saved, and the economic benefit of an enterprise is greatly improved.
Description
Technical Field
The invention relates to toothbrush production equipment, in particular to a residual material taking-out device for a toothbrush injection molding machine.
Background
Toothbrushes are essential for our lives, and dentists recommend that toothbrushes be replaced once in 3 months for our teeth health. Therefore, the toothbrush is a daily article with high replacement frequency. The market demand of the toothbrush is huge, and manufacturers of toothbrushes also realize automatic production in order to reduce cost. However, after the existing toothbrush injection molding machine completes injection molding of the toothbrush handle, the injection molded excess materials need to be taken out manually, time and labor are wasted, and certain potential safety hazards exist when workers take out the excess materials.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, the invention provides a residual material taking-out device for a toothbrush injection molding machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: a remainder take-out device for a toothbrush injection molding machine comprises a remainder take-out mechanism and a remainder conveying mechanism;
the excess material taking-out mechanism is arranged on one side of the injection molding machine, and the excess material conveying mechanism is arranged at the bottom end of the excess material taking-out mechanism;
the excess material taking-out mechanism comprises a clamping part and an expansion part, the clamping part is arranged at one end of the expansion part, and the clamping part is matched with the excess material in the injection molding machine in height;
the clamping part comprises two oppositely arranged clamping bodies, the two clamping bodies are movably arranged at one end of the telescopic part and connected with the cylinder, and the two clamping bodies are close to or separated from each other under the action of the cylinder.
In one embodiment of the invention, the excess material conveying mechanism comprises a conveying belt and a protection plate, the conveying belt is arranged at the bottom end of the excess material taking-out mechanism in a matching mode, and the protection plate is arranged on each of two sides of the conveying belt.
In one embodiment of the invention, the bottom ends of the two guard plates are respectively connected with two side edges of the conveying belt, and the top ends of the two guard plates are respectively arranged obliquely towards one side far away from the conveying belt.
In one embodiment of the invention, cavities are respectively arranged on one side surface of each of the two oppositely arranged clamp bodies, each cavity is correspondingly provided with an outgoing plate through an outgoing rod, and the outgoing rods are driven by cylinders.
In one embodiment of the invention, a guide surface is arranged between the top end of the clamp body and the side surface provided with the cavity, and the guide surface is an inclined surface which is inclined from the top end of the clamp body to the side surface provided with the cavity from high to low.
In one embodiment of the invention, the top end of one of the two clamp bodies is also provided with a cutting blade.
In one embodiment of the invention, the telescopic part comprises a cylinder and a piston rod, one end of the piston rod is provided with the clamping part, and the other end of the piston rod is arranged in the cylinder.
In one embodiment of the invention, the cutting knife is in accordance with the height of the blanking in the injection molding machine.
In one embodiment of the invention, the extension of the lead-out plate is greater than 1/3 of the gap between the two clamp bodies after separation.
In one embodiment of the invention, the telescopic part is arranged on the base through a support rod, the base is provided with a guide rail for the support rod to move back and forth, and the support rod is a height-adjustable support rod.
The invention has the beneficial effects that: the clamping part firstly clamps the excess materials in the injection molding machine, then the clamping part resets to the top end of the excess material conveying mechanism under the action of the telescopic part, and the air cylinder drives the two clamping bodies of the clamping part to be separated, so that the excess materials fall from a gap between the two clamping bodies, the excess materials are automatically taken out and conveyed, the automation degree is high, the safety threat of workers caused by manual material taking is avoided, time and labor are saved, and the economic benefit of enterprises is greatly improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the slug withdrawal mechanism of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is a schematic view of the structure of the cutting blade on the clip body;
FIG. 5 is a schematic view of the connection structure of the guard plate and the conveyor belt;
in the figure: 100. a remainder take-out mechanism; 101. a gripping section; 1011. a clip body; 1012. a cavity; 1013. a lead-out rod; 1014. a lead-out plate; 1015. a guide surface; 1016. cutting the slices; 102. a telescopic part; 1021. a cylinder; 1022. a piston rod; 103. a support bar; 104. a base; 105. a guide rail; 1016a, a connecting end; 1016b. free end; 200. a remainder conveying mechanism; 201. a conveyor belt; 202. a guard plate; 300. and (5) an injection molding machine.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
As shown in fig. 1 to 5, a surplus material take-out device for a toothbrush injection molding machine comprises a surplus material take-out mechanism 100 and a surplus material conveying mechanism 200; the excess material taking-out mechanism 100 is arranged on one side of the injection molding machine 300, and the excess material conveying mechanism 200 is arranged at the bottom end of the excess material taking-out mechanism 100; excess materials after injection molding in the injection molding machine are taken out through an excess material taking-out mechanism 100, and then are conveyed out for recycling through an excess material conveying mechanism 200;
the excess material taking-out mechanism comprises a clamping part 101 and a telescopic part 102, wherein the clamping part 101 is arranged at one end of the telescopic part 102, and the clamping part 101 is matched with the height of excess material in the injection molding machine 300;
the clamping part 101 comprises two oppositely arranged clamping bodies 1011, the two clamping bodies 1011 are movably arranged at one end of the telescopic part 102, the two clamping bodies 1011 are connected with a cylinder, and the two clamping bodies 101 are close to or separated from each other under the action of the cylinder.
After the injection molding machine performs injection molding on the toothbrush, the injection molded excess material is clamped by the clamping part and taken out. Specifically, the clamping part 101 goes deep into the excess material position corresponding to the injection molding machine under the drive of the telescopic part 102, the two clamps are in a separated state under the action of the cylinder, so that the excess material is controlled between the two clamps, then the two clamps are driven to be close to each other through the cylinder, the excess material is clamped by the two clamps, the clamping part is controlled by the telescopic part to retreat and retract to reset, the excess material and the toothbrush are separated, the excess material after the toothbrush is injected is taken out, the clamping part after the excess material is taken out retracts to the top end of the excess material conveying mechanism, under the drive action of the cylinder, the two clamps are separated from each other, the excess material between the two clamps naturally drops onto the excess material conveying mechanism under the action of gravity, and the recovery of the excess material is realized.
According to the excess material taking-out device, the excess material of the toothbrush injection molding machine is automatically taken out through the matching of the clamping part and the telescopic part, and compared with a mode of manually taking out the excess material, the excess material taking-out device is high in automation degree, high in safety and high in production efficiency, and the economic benefit of an enterprise is greatly improved.
The excess material conveying mechanism comprises a conveying belt 201 and a protection plate 202, wherein the conveying belt 201 is arranged at the bottom end of the excess material taking-out mechanism 100 in a matching mode, and the protection plate 202 is arranged on two sides of the conveying belt 201 respectively. The arrangement of the guard plate prevents the excess materials from falling off from the conveying belt in the conveying process, so that the conveying stability of the excess materials is ensured; two backplate 202 bottom is connected with conveyer belt 201 both sides limit respectively, two backplate 202 top is respectively to keeping away from conveyer belt 201 lopsidedness setting, and the cross section between two backplates and a conveyer belt is the tubaeform of a big-end-up promptly, and the clout that makes has bigger bearing port when pressing from both sides the portion of getting and dropping, and tubaeform bearing port has certain guide effect, avoids the clout to drop to the conveyer belt outside, has guaranteed the smooth transport of clout.
Press from both sides the portion of getting the clout from the injection molding machine and get back when withdrawing clout conveying mechanism upper portion from the clamp of position department, two clamps are mutual separator under the drive of cylinder for the clout drops to clout conveying mechanism from the gap department between two clamps on, but because the shape or the size diverse of clout, there is the clout to hang on the clamp and can not be smoothly from the condition that the gap department dropped, in order to solve this problem, two all be equipped with cavity 1012 on the relative side that sets up of clamp 1011, all be equipped with the derivation board 1014 through derivation pole 1013 correspondence in the cavity 1012, derivation pole 1013 passes through the cylinder drive. After the two clamps are separated from each other, the guide plates 1014 in the cavities 1012 of the two clamps extend out under the action of the guide rods 1013 to push the excess material hung on the two clamps out to the gap, and then the guide plates 1014 retract, so that the excess material can smoothly separate from the clamps and fall from the gap to the excess material conveying mechanism 200. In this application, the length that the export board 1014 stretches out is greater than 1/3 in two clamp inter-separation back clearances, guarantees the length that stretches out of export board 1014, guarantees that export board 1014 smoothly pushes out the clout to the gap in.
The setting of deflector for the clout is avoided hanging on the clamp by smooth propelling movement to the gap between two clamps in, simple structure, and convenient operation need not to increase structure and part in addition, and degree of automation is high, also need not the clamp and accomplishes other upset action, guarantees clamp stability in use and life.
In order to make the excess material drop smoothly from the clamp body, a guide surface 1015 is arranged between the top end of the clamp body 1011 and the side surface provided with the cavity, the guide surface 1015 is an inclined surface which is inclined from the top end of the clamp body to the side surface provided with the cavity from high to low, so that the excess material drops to a gap between the two clamp bodies along the inclined surface under the action of self weight, and the excess material drops smoothly from the clamp body.
Two one of them clamp top in the clamp 1011 still is equipped with cutting piece 1016, cutting 1016 with the height of unloading is unanimous in the injection molding machine 300, and the cutting piece one end of being connected with one of them clamp is the link 1016a, and the other end is free end 1016b, and is close to the centre gripping clout each other at two clamps after, and the free end 1016b of cutting piece 1016 stretches out to another clamp top, and such mode of setting has guaranteed the width of cutting piece, guarantees the cutting effect of cutting piece to the clout. After the two clamp bodies 1011 are used for clamping the excess materials, the excess materials and the toothbrush are separated through the cutting piece 1016, the excess materials are prevented from being torn and separated from the toothbrush under the action of the clamping part, the integrity and the flatness of a separation port of the toothbrush are guaranteed, and the production quality of the toothbrush is guaranteed.
The telescopic part 102 comprises an air cylinder 1021 and a piston rod 1022, one end of the piston rod 1022 is provided with the clamping part 101, the other end of the piston rod 1022 is arranged in the air cylinder 1021, the piston rod 1022 is driven by the air cylinder to further drive the clamping part 101 to extend into the injection molding machine or reset, the automation degree is high, and the operation is convenient. The telescopic part 102 is arranged on the base 104 through the supporting rod 103, and the base 104 is provided with the guide rail 105 for the supporting rod 103 to move back and forth, so that the position of the clamping part can be controlled through the back and forth movement in the guide rail 105 supported on the base 104, and the clamping part is convenient to adapt to the positions of various injection molding machines; meanwhile, the supporting rod 103 is a height-adjustable supporting rod, and particularly, the height of the supporting rod 103 can be driven by the air cylinder, so that the height control of the clamping part 101 is realized, and the adaptability of the excess material taking-out device is improved.
The clamping part firstly clamps the excess materials in the injection molding machine, then the clamping part resets to the top end of the excess material conveying mechanism under the action of the telescopic part, and the air cylinder drives the two clamping bodies of the clamping part to be separated, so that the excess materials fall from a gap between the two clamping bodies, the excess materials are automatically taken out and conveyed, the automation degree is high, the safety threat of workers caused by manual material taking is avoided, time and labor are saved, and the economic benefit of enterprises is greatly improved.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (10)
1. A remainder take-out device for a toothbrush injection molding machine is characterized by comprising a remainder take-out mechanism and a remainder conveying mechanism;
the excess material taking-out mechanism is arranged on one side of the injection molding machine, and the excess material conveying mechanism is arranged at the bottom end of the excess material taking-out mechanism;
the excess material taking-out mechanism comprises a clamping part and an expansion part, the clamping part is arranged at one end of the expansion part, and the clamping part is matched with the excess material in the injection molding machine in height;
the clamping part comprises two oppositely arranged clamping bodies, the two clamping bodies are movably arranged at one end of the telescopic part and connected with the cylinder, and the two clamping bodies are close to or separated from each other under the action of the cylinder.
2. The residue taking-out device for the toothbrush injection molding machine as claimed in claim 1, wherein the residue conveying mechanism comprises a conveying belt and a guard plate, the conveying belt is arranged at the bottom end of the residue taking-out mechanism in a matching manner, and the guard plate is arranged on two sides of the conveying belt respectively.
3. The residue removing device for a toothbrush injection molding machine as claimed in claim 2, wherein the bottom ends of the two guard plates are connected to two sides of the conveyor belt, respectively, and the top ends of the two guard plates are inclined to a side away from the conveyor belt, respectively.
4. The residue removing device for an injection molding machine of claim 1, wherein a cavity is formed on one side surface of each of the two opposite clamps, a guide plate is correspondingly arranged in each cavity through a guide rod, and the guide rods are driven by cylinders.
5. The discard removing device for an injection molding machine according to claim 4, wherein a guide surface is provided between the top end of the clamp body and the side surface provided with the cavity, and the guide surface is an inclined surface inclined from the top end of the clamp body to the side surface provided with the cavity from high to low.
6. The discard removing device for toothbrush injection molding machine as claimed in claim 1, wherein a cutting blade is further provided at a top end of one of the two clamp bodies.
7. The clout removing device for a toothbrush injection molding machine according to claim 1, wherein the expansion part comprises a cylinder and a piston rod, one end of the piston rod is provided with the gripping part, and the other end is provided in the cylinder.
8. The discard removing device for toothbrush injection molding machine as claimed in claim 6, wherein the cutting knife is at the same height as the material fed in the injection molding machine.
9. The discard removing device for toothbrush injection molding machine as claimed in claim 1, wherein the extension length of the guide-out plate is greater than 1/3 of the gap after separation between the two clamp bodies.
10. The clout removing device for an injection molding machine of toothbrush according to claims 1 to 7, wherein the expansion part is provided on a base through a support bar, the base is provided with a guide rail for the support bar to move back and forth, and the support bar is a height adjustable support bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111318160.7A CN114030128B (en) | 2021-11-09 | 2021-11-09 | A clout remove device for toothbrush injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111318160.7A CN114030128B (en) | 2021-11-09 | 2021-11-09 | A clout remove device for toothbrush injection molding machine |
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| Publication Number | Publication Date |
|---|---|
| CN114030128A true CN114030128A (en) | 2022-02-11 |
| CN114030128B CN114030128B (en) | 2024-03-26 |
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| CN202111318160.7A Active CN114030128B (en) | 2021-11-09 | 2021-11-09 | A clout remove device for toothbrush injection molding machine |
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