CN114013144A - 一种智能发光示警电子织物系统及其制备方法 - Google Patents
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Abstract
本发明公开了一种智能发光示警电子织物系统,其技术方案要点是:包括发光织物、力感应织物以及便携电源,所述发光织物包括第一内衬层、第一防护层、柔性导电织物层、电致发光层、透明电极层以及透明保护层,所述第一内衬层连接在所述第一防护层的下表面上,所述第一防护层的上表面上设置有阻燃层,所述阻燃层的上方设置有绝缘层,所述柔性导电织物层安装在所述绝缘层的上表面上,该智能发光示警电子织物系统将发光织物与力感应织物结合起来,实现了对受力的光响应显示示警;该智能发光示警电子织物系统通过增加第一内衬层、第一防护层提高了电子织物的舒适性、安全性。
Description
技术领域
本发明涉及纺织技术领域,具体涉及一种智能发光示警电子织物系统及其制备方法。
背景技术
随着纺织科技的发展和人们生活水平的提高,纺织品逐步向功能化和智能化方向发展。特别是智能电子纺织品融合了纺织技术、电子技术、计算机技术多学科的技术,使纺织品具有对外界感知和反应的功能,正越来越受到重视,智能电子纺织品被认为是纺织工业的发展的一个方向。
如授权公告号为CN112813558A的中国专利,其公开了一种具有显示功能的电子织物及其制备方法,包括经向电致显示纤维和纬向透明导电纤维;经向电致显示纤维由内到外依次包括柔性导电纤维、电致显示活性层、树脂保护层;制备方法包括:在柔性导电纤维表面负载显示活性材料,得到电致显示纤维;在电致显示纤维外部浸涂透明绝缘封装层;以多根绝缘的电致显示纤维为经线,以透明导电纤维为纬线,以平织的方式进行编织得到具有显示功能的电子织物;通过控制电路的设计,实现织物在特定模式下的矩阵显示。
上述的这种电子织物具有较好的耐折弯性的优点;但是上述的这种电子织物旧存在着一些缺点,如:舒适性较差,不具备力感应功能。
发明内容
本发明的目的在于提供一种智能发光示警电子织物系统及其制备方法,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种智能发光示警电子织物系统,包括发光织物、力感应织物以及便携电源,所述发光织物包括第一内衬层、第一防护层、柔性导电织物层、电致发光层、透明电极层以及透明保护层,所述第一内衬层连接在所述第一防护层的下表面上,所述第一防护层的上表面上设置有阻燃层,所述阻燃层的上方设置有绝缘层,所述柔性导电织物层安装在所述绝缘层的上表面上,所述电致发光层安装在所述柔性导电织物层的上表面上,所述透明电极层安装在所述电致发光层的上表面上,所述透明保护层安装在透明电极层的上表面上;
所述力感应织物包括第二内衬层、第二防护层、柔性压敏材料层以及保护层,所述第二内衬层连接在所述第二防护层的下表面上,所述第二防护层的上表面上设置有阻燃层,所述阻燃层的上方设置有绝缘层,所述柔性压敏材料层安装在所述绝缘层的上表面上,所述保护层安装在所述柔性压敏材料层的上表面上。
优选的,所述便携电源用于提供交流电源,所述力感应织物通过压阻效应控制电路连通,所述发光织物用于发光示警。
优选的,所述便携电源、所述力感应织物、所述发光织物通过导线串联连接。
优选的,所述第一内衬层由若干个纯棉纤维经线和若干个纯棉纤维纬线交错编织而成。
优选的,所述第一防护层中的阻燃层由若干个阻燃间位芳纶经线和若干个阻燃芳纶IIIA纬线交错编织而成。
优选的,所述柔性导电织物层为Electrolycra导电织物。
优选的,所述电致发光层为无机电致发光粉与水性聚氨酯混合物涂层。
优选的,所述透明保护层为酚醛树脂层、聚酯树脂层、聚酰胺树脂层和环氧树脂层其中的一种。
一种智能发光示警电子织物系统的制备方法,具体包括以下步骤:
步骤一:制备电致发光层,将无机电致发光粉与水性聚氨酯按一定比例混合均匀并成膜,获得电致发光层;
步骤二:制备发光织物,将第一内衬层、第一防护层、柔性导电织物层、电致发光层、透明电极层以及透明保护层以粘合或缝纫的方式逐层组装,获得发光织物;
步骤三:制备力感应织物,将第二内衬层、第二防护层、柔性压敏材料层以及保护层以粘合或缝纫的方式逐层组装,获得力感应织物;
步骤四:制备智能发光示警电子织物系统,将电发光织物、力感应织物以及便携电源通过导线串联连接,形成智能发光示警电子织物系统。
优选的,所述发光织物、所述力感应织物以粘合或缝纫的方式集成到服装上,所述力感应织物以圆环条带状安装于服装腰部上方或肘部,所述发光织物安装于后背、胸前或肩部。
与现有技术相比,本发明的有益效果是:
1、该智能发光示警电子织物系统将发光织物与力感应织物结合起来,实现了对受力的光响应显示示警;
2、该智能发光示警电子织物系统通过增加第一内衬层、第一防护层提高了电子织物的舒适性、安全性;
3、该智能发光示警电子织物系统通过透明保护层、保护层提高了电子织物的使用寿命。
附图说明
图1为本发明中发光织物的结构示意图;
图2为本发明中力感应织物的结构示意图;
图3为本发明中便携电源的结构示意图;
图4为本发明中智能发光示警电子织物系统的结构示意图;
图5为本发明中智能发光示警电子织物系统的制备流程图。
图中:1、第一内衬层;2、第一防护层;3、柔性导电织物层;4、电致发光层;5、透明电极层;6、透明保护层;7、第二内衬层;8、第二防护层;9、柔性压敏材料层;10、保护层;11、电池安装处;12、电线接口;13、指示灯;14、电源控制按钮;15、电线。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种智能发光示警电子织物系统,包括发光织物、力感应织物以及便携电源,发光织物包括第一内衬层1、第一防护层2、柔性导电织物层3、电致发光层4、透明电极层5以及透明保护层6,第一内衬层1连接在第一防护层2的下表面上,其中第一内衬层1由若干个纯棉纤维经线和若干个纯棉纤维纬线交错编织而成,第一防护层2中的阻燃层由若干个阻燃间位芳纶经线和若干个阻燃芳纶IIIA纬线交错编织而成,第一防护层2的上表面上设置有阻燃层,阻燃层的上方设置有绝缘层,柔性导电织物层3安装在绝缘层的上表面上,其中柔性导电织物层3为Electrolycra导电织物,电致发光层4安装在柔性导电织物层3的上表面上,其中电致发光层4为无机电致发光粉与水性聚氨酯混合物涂层,透明电极层5安装在电致发光层4的上表面上,透明保护层6安装在透明电极层5的上表面上,其中透明保护层6为酚醛树脂层;
力感应织物包括第二内衬层7、第二防护层8、柔性压敏材料层9以及保护层10,第二内衬层7连接在第二防护层8的下表面上,第二防护层8的上表面上设置有阻燃层,阻燃层的上方设置有绝缘层,柔性压敏材料层9安装在绝缘层的上表面上,保护层10安装在柔性压敏材料层9的上表面上。
以上便携电源、力感应织物、发光织物通过导线串联连接,便携电源用于提供交流电源,力感应织物通过压阻效应控制电路连通,发光织物用于发光示警。
一种智能发光示警电子织物系统的制备方法,具体包括以下步骤:
步骤一:制备电致发光层,将无机电致发光粉与水性聚氨酯按一定比例混合均匀并成膜,获得电致发光层;
步骤二:制备发光织物,将第一内衬层1、第一防护层2、柔性导电织物层3、电致发光层4、透明电极层5以及透明保护层6以粘合的方式逐层组装,获得发光织物;
步骤三:制备力感应织物,将第二内衬层7、第二防护层8、柔性压敏材料层9以及保护层10以粘合的方式逐层组装,获得力感应织物;
步骤四:制备智能发光示警电子织物系统,将电发光织物、力感应织物以及便携电源通过导线串联连接,形成智能发光示警电子织物系统。
使用时将发光织物、力感应织物以粘合的方式集成到服装上,力感应织物以圆环条带状安装于服装腰部上方,发光织物安装于后背和胸前,以图4所示连接方法与便携电源经导线串联连接,当人摔倒,上肢任一角度触地,力感应织物因压阻效应电阻减小,背部和胸前发光织物发光示警。
实施例2
与实施例1不同之处在于,透明保护层6为聚酯树脂层;第一内衬层1、第一防护层2、柔性导电织物层3、电致发光层4、透明电极层5以及透明保护层6以缝纫的方式逐层组装,获得发光织物;制备力感应织物,将第二内衬层7、第二防护层8、柔性压敏材料层9以及保护层10以缝纫的方式逐层组装,获得力感应织物;
使用时将发光织物安装于服装后背处,将力感应织物安装于服装肘部,以图4所示连接方法与便携电源经导线串联连接,当人摔倒,肘部触地,力感应织物因压阻效应电阻减小,背部发光织物发光示警。
实施例3
与实施例1不同之处在于,透明保护层6为聚酰胺树脂层;
使用时将发光织物安装于服装后背处,将力感应织物安装于服装将发光织物安装于服装腰部上方,以图4所示连接方法与便携电源经导线串联连接,当人摔倒,上肢任一角度触地,力感应织物因压阻效应电阻减小,背部发光织物发光示警。
实施例4
与实施例1不同之处在于,透明保护层6为环氧树脂层;第一内衬层1、第一防护层2、柔性导电织物层3、电致发光层4、透明电极层5以及透明保护层6以缝纫的方式逐层组装,获得发光织物;制备力感应织物,将第二内衬层7、第二防护层8、柔性压敏材料层9以及保护层10以缝纫的方式逐层组装,获得力感应织物;
使用时将发光织物安装于服装肩部,将力感应织物安装于服装将发光织物安装于服装肘部,以图4所示连接方法与便携电源经导线串联连接,当人摔倒,肘部触地,力感应织物因压阻效应电阻减小,背部发光织物发光示警。
本发明的工作原理及使用流程:
本发明通过便携电源提供交流电源,力感应织物通过压阻效应控制电路连通,发光织物发光示警。通过内衬层提高电子织物的透湿、透气、柔软以及抗菌等性能,通过设有的防护层避免电流对穿戴者身体健康的伤害,通过柔性导电织物层3、透明电极层5为电致发光层4提供交流电场,通过电致发光层4发光,通过透明保护层6保护发光织物;通过柔性压敏材料实现压阻效应,通过保护层10保护力感应织物;便携电源包括电池安装处11、电线15接口12、指示灯13以及电源控制按钮14。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (10)
1.一种智能发光示警电子织物系统,其特征在于:包括发光织物、力感应织物以及便携电源,所述发光织物包括第一内衬层(1)、第一防护层(2)、柔性导电织物层(3)、电致发光层(4)、透明电极层(5)以及透明保护层(6),所述第一内衬层(1)连接在所述第一防护层(2)的下表面上,所述第一防护层(2)的上表面上设置有阻燃层,所述阻燃层的上方设置有绝缘层,所述柔性导电织物层(3)安装在所述绝缘层的上表面上,所述电致发光层(4)安装在所述柔性导电织物层(3)的上表面上,所述透明电极层(5)安装在所述电致发光层(4)的上表面上,所述透明保护层(6)安装在透明电极层(5)的上表面上;
所述力感应织物包括第二内衬层(7)、第二防护层(8)、柔性压敏材料层(9)以及保护层(10),所述第二内衬层(7)连接在所述第二防护层(8)的下表面上,所述第二防护层(8)的上表面上设置有阻燃层,所述阻燃层的上方设置有绝缘层,所述柔性压敏材料层(9)安装在所述绝缘层的上表面上,所述保护层(10)安装在所述柔性压敏材料层(9)的上表面上。
2.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述便携电源用于提供交流电源,所述力感应织物通过压阻效应控制电路连通,所述发光织物用于发光示警。
3.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述便携电源、所述力感应织物、所述发光织物通过导线串联连接。
4.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述第一内衬层(1)由若干个纯棉纤维经线和若干个纯棉纤维纬线交错编织而成。
5.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述第一防护层(2)中的阻燃层由若干个阻燃间位芳纶经线和若干个阻燃芳纶IIIA纬线交错编织而成。
6.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述柔性导电织物层(3)为Electrolycra导电织物。
7.根据权利要求1所述的一种智能发光示警电子织物系统,其特征在于:所述电致发光层(4)为无机电致发光粉与水性聚氨酯混合物涂层。
8.根据权利要求1所述的一种智能发光示警电子织物系统的制备方法,其特征在于:所述透明保护层(6)为酚醛树脂层、聚酯树脂层、聚酰胺树脂层和环氧树脂层其中的一种。
9.一种智能发光示警电子织物系统的制备方法,其特征在于:具体包括以下步骤:
步骤一:制备电致发光层,将无机电致发光粉与水性聚氨酯按一定比例混合均匀并成膜,获得电致发光层;
步骤二:制备发光织物,将第一内衬层(1)、第一防护层(2)、柔性导电织物层(3)、电致发光层(4)、透明电极层(5)以及透明保护层(6)以粘合或缝纫的方式逐层组装,获得发光织物;
步骤三:制备力感应织物,将第二内衬层(7)、第二防护层(8)、柔性压敏材料层(9)以及保护层(10)以粘合或缝纫的方式逐层组装,获得力感应织物;
步骤四:制备智能发光示警电子织物系统,将电发光织物、力感应织物以及便携电源通过导线串联连接,形成智能发光示警电子织物系统。
10.根据权利要求9所述的一种智能发光示警电子织物系统的制备方法,其特征在于:所述发光织物、所述力感应织物以粘合或缝纫的方式集成到服装上,所述力感应织物以圆环条带状安装于服装腰部上方或肘部,所述发光织物安装于后背、胸前或肩部。
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