CN114005667B - Manufacturing system and process of high-power inductor - Google Patents
Manufacturing system and process of high-power inductor Download PDFInfo
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- CN114005667B CN114005667B CN202111655669.0A CN202111655669A CN114005667B CN 114005667 B CN114005667 B CN 114005667B CN 202111655669 A CN202111655669 A CN 202111655669A CN 114005667 B CN114005667 B CN 114005667B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0669—Solder baths with dipping means
Abstract
The invention discloses a manufacturing system and a manufacturing process of a high-power inductor, which comprises a base and a data management module, wherein the data management module comprises a data detection module and a data processing module, the data detection module is used for detecting real-time data information of a device in the running process of the device and transmitting the detected data information into the data processing module, the data processing module is used for analyzing and processing the received data information and controlling the device according to the processing result, a storage box is fixedly arranged at the top of the base, liquid tin is stored in the storage box, a heating mechanism is arranged in the storage box, a mechanical arm is fixedly arranged at the left side of the top of the storage box, the interior of the mechanical arm is connected with the storage box in a penetrating way, and the tail end of the mechanical arm can freely rotate and move along the bottom of the mechanical arm, the invention has the characteristics of saving resources and improving the quality of the produced inductor.
Description
Technical Field
The invention relates to the technical field of production and processing of inductors, in particular to a manufacturing system and a manufacturing process of a high-power inductor.
Background
In the production process of the existing manufacturing system and process of the high-power inductor, when tin adhered to the surface of the inductor is less under the output standard current during tin adhering processing of the inductor, the quantity of tin adhering required by the inductor is less, certain resource waste can be generated without adjustment, when the quantity of tin adhering required by the inductor is more, the quality of the inductor can be poor due to the fact that adjustment is not performed, meanwhile, in the production process of the existing manufacturing system and process of the high-power inductor, the larger the temperature change is during tin adhering processing of the inductor, the more the quantity of tin adhering required by the inductor is, and therefore, the manufacturing system and process of the high-power inductor, which can save resources and improve the quality of the produced inductor, are necessary to design.
Disclosure of Invention
The present invention is directed to a system and a process for manufacturing a high power inductor, so as to solve the problems of the background art mentioned above.
In order to solve the technical problems, the invention provides the following technical scheme: a manufacturing system of a high-power inductor comprises a base and a data management module, wherein the data management module comprises a data detection module and a data processing module, the data detection module is used for detecting real-time data information of the device in the operation process of the device and transmitting the detected data information into the data processing module, and the data processing module is used for analyzing and processing the received data information and controlling the device through a processing result.
According to the technical scheme, the top fixed mounting of base has the bin, liquid tin is stored in the inside of bin, heating mechanism has been seted up to the inside of bin, the top left side fixed mounting of bin has the arm, the inside and the bin through connection of arm, the bottom free rotation and the removal of arm can be followed to the end of arm, the arm extracts the inside liquid tin of bin in the course of working of inductance to outwards paint through the end of arm.
According to the technical scheme, a supporting plate is fixedly arranged on the right side of the top of the storage box, clamping plates are connected to the left side and the right side of the top of the supporting plate in a bearing mode and used for clamping inductors, a conveying belt is arranged on one side of the top of the storage box and used for conveying the processed inductors, the supporting plate is in through connection with the storage box, liquid collected by the supporting plate can flow into the storage box after being heated by a heating mechanism, a clamping mechanism is arranged on the outer side of the conveying belt and used for clamping the inductors and placing the inductors on the top of the clamping plate, the processed inductors are placed on the top of the conveying belt and conveyed by the conveying belt, a plurality of groups of driving motors are arranged inside the supporting plate, and the output ends of the driving motors are in transmission connection with the clamping plates, the clamping mechanism and the conveying belt respectively, the utility model discloses a device, including splint, drive motor, current conduction mechanism, current detection mechanism, temperature detection mechanism, drive motor is used for driving splint, fixture and conveyer belt and moves, processes the inductance, current conduction mechanism has been seted up to the inside of splint, current conduction mechanism is used for transmitting electricity to the inductance of splint centre gripping, current detection mechanism has been seted up to the inside of splint, current detection mechanism is used for detecting the electric current that the inductance conducts, temperature detection mechanism has been seted up in the outside of backup pad, temperature detection mechanism is used for detecting the temperature of device operation in-process.
According to the technical scheme, the data detection module comprises a weight detection unit, a current detection unit and a temperature detection unit, the weight detection unit is located inside the supporting plate and used for detecting the weight of tin borne by the supporting plate, the current detection unit is located inside the current detection mechanism and used for detecting the current conducted by the inductor, and the temperature detection unit is located inside the temperature detection mechanism and used for detecting the temperature of the device in the operation process.
According to the technical scheme, the data processing module is including the screening module, the screening module electricity is connected with the calculation module, the calculation module electricity is connected with the audit module, the audit module electricity is connected with control module, the screening module is used for separating the received data information and screening the data information, so that the data information corresponds to each other, and the screening result is transmitted into the calculation module, the calculation module is used for calculating the received data information and transmitting the calculation result into the audit module, the audit module is used for comparing and judging the received data information and transmitting the audit result into the control module, the control module is electrically connected with the output motor and the mechanical arm and is used for controlling the output motor and the mechanical arm through the received data information and processing the inductance.
According to the technical scheme, the steps of wetting the inductor in the processing process are as follows:
a, a control module drives a clamping plate to clamp an inductor, meanwhile, a mechanical arm is driven to paint liquid tin with a standard amount on the inductor, the liquid tin is solidified on the outer surface of the inductor to finish primary tin dipping, and a data detection module detects the amount of the liquid tin;
b, outputting standard current to the inductor by the current conduction mechanism, enabling the adhered tin to be molten due to the temperature generated in the power transmission process, dripping the molten tin on the top of the supporting plate, heating the molten tin by the heating mechanism, melting the molten tin into liquid, flowing into the storage tank, and detecting the magnitude of the current output by the current conduction mechanism and the amount of the tin dripping on the top of the supporting plate by the data detection module;
step C, the current conduction mechanism improves the output current of the inductor until the quantity of the tin received by the top of the supporting plate, which is detected by the data detection module, is equal to the quantity of the tin smeared on the mechanical arm, and the data detection module detects the current output by the current conduction mechanism and the temperature change in the machining process;
d, the data detection module transmits the detected data information to the screening module, the screening module screens the received data information to enable the data information to correspond to each other, and the screening result is transmitted to the calculation module;
e, the calculation module calculates the received data information and transmits the calculation result to the auditing module;
and F, comparing and judging the received data information by the auditing module, and controlling the device by the data processing module through an auditing result.
According to the technical scheme, in the step D, the auditing module records the amount of the liquid tin to be smeared as
The amount of tin dropped on the top of the support plate when a standard current was output to the inductor is described as
And calculating the quantity of tin adhered to the surface of the inductor at the moment by a calculation module
The specific calculation formula is as follows:
=
-
the current outputted by the current conducting mechanism at this time is described as
The current conducting mechanism is coupled to the inductorWhen the output current is increased, the current output from the current conducting mechanism is described as
The temperatures during the operation of the apparatus are respectively described as
、
、……、
And calculating the corresponding average value by a calculating module
The corresponding maximum value is described as
The corresponding minimum value is described as
When the inductor is electrified when outputting standard current, the generated temperature can lead to the liquefaction of partial tin adsorbed on the surface of the inductor, and a certain amount of tin still adheres to the surface of the inductor, when the tin quantity is used for tin dipping of the inductor, the tin dipping quantity required by the inductor is less when the adhered tin is less, certain resource waste is generated without adjustment, when the amount of tin adhered is large, the quantity of tin adhered to the inductor is large, the quality of the inductor is poor due to no adjustment, therefore, the amount of tin adhered to the inductor can not be accurately determined by the amount of tin adhered to the inductor, and the larger the temperature change is, the larger the amount of tin adhered to the inductor is, and the tin adhered to the surface of the inductor can be completely liquefied by increasing a certain current, and the tin adhering amount required by the inductor can be preliminarily calculated through the change of the current, the tin amount and the temperature in the process.
According to the technical scheme, in the step E, a calculation formula of the liquid tin coating amount required to be adjusted by the mechanical arm is as follows:
wherein the content of the first and second substances,
the quantity of liquid tin required to be adjusted for the mechanical arm is increased by the quantity of liquid tin required to be adjusted for the mechanical arm, the quantity of tin dropping on the top of the supporting plate is increased by the quantity of tin output by the current conduction mechanism when standard current is output by the inductor, the quantity of liquid tin required to be adjusted for the mechanical arm can be calculated by the temperature in the running process of the device, the quantity of liquid tin required to be adjusted for the mechanical arm is increased by the calculated quantity of liquid tin required for the inductor, the quantity of liquid tin required to be applied to the inductor is increased when the tin adhered to the inductor is more, the quantity of liquid tin applied to the inductor is decreased when the tin adhered to the inductor is less, certain resource waste caused by the fact that more tin is applied to the inductor is avoided, resources are saved, meanwhile, the phenomenon that the quality of the produced inductor is poor due to the fact that less tin is applied to the inductor can be avoided, and the quality of the produced inductor is improved.
According to the above technical scheme, in the step F, the specific steps are as follows:
step F1, the auditing module compares the smearing quantity of the liquid tin which is required to be adjusted by the mechanical arm;
step F2, the auditing module judges the comparison result;
step F3, the audit module transmits the judgment result to the control module, the control module drives the clamping plate to loosen the clamping of the inductor, simultaneously drives the clamping mechanism to place the inductor on the top of the conveyor belt, drives the conveyor belt to transport the inductor, so that an operator can subsequently recover the unqualified inductor, and returns to the step A to process the next inductor;
step F4, the auditing module transmits the judgment result to the control module, and the control module adjusts the smearing quantity of the liquid tin of the mechanical arm according to the received data information and paints the inductor;
step F5, after the smearing operation is finished, the control module drives the clamping mechanism to clamp the inductor, the clamping plate is driven to loosen the clamping of the inductor, and meanwhile the clamping mechanism is driven to place the inductor on the top of the conveyor belt to convey the inductor;
f6, circulating the steps A to F, and processing the inductor;
therefore, unqualified inductors can be sorted by the steps, invalid processing of the unqualified inductors is avoided, and the processing efficiency of the inductors is improved.
According to the above technical solution, the specific determination process in step F2 is:
when in use
At the moment, the coating amount of the liquid tin required to be adjusted by the mechanical arm is within a certain range and can be adjusted, the step F3 is skipped, and the step F4 is carried out to adjust the coating amount of the mechanical arm;
when in use
At this time, the coating amount of the liquid tin required to be adjusted by the mechanical arm changes greatly, the inductor is a defective product, and the step F3 is performed, so that the inductor does not need to be subjected to subsequent processing.
Compared with the prior art, the invention has the following beneficial effects: in the using process of the inductor, the coating amount of the liquid tin required by the inductor is calculated, so that the coating amount of the liquid tin on the inductor can be increased when the tin adhered to the inductor is more and reduced when the tin adhered to the inductor is less when the standard current passes through the inductor, further certain resource waste caused by coating more tin on the inductor is avoided, resources are saved, meanwhile, the problem that the quality of the produced inductor is poor due to coating less tin on the inductor is avoided, the quality of the produced inductor is improved, meanwhile, the unqualified inductor can be sorted, the invalid processing of the unqualified inductor is avoided, and further the processing efficiency of the inductor is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the module connection structure of the present invention;
in the figure: 1. a base; 2. a storage tank; 3. a mechanical arm; 4. a support plate; 5. and (4) clamping the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: a manufacturing system of a high-power inductor comprises a base 1 and a data management module, wherein the data management module comprises a data detection module and a data processing module, the data detection module is used for detecting real-time data information of the device in the operation process of the device and transmitting the detected data information into the data processing module, and the data processing module is used for analyzing and processing the received data information and controlling the device according to a processing result;
the automatic induction soldering machine is characterized in that a storage box 2 is fixedly mounted at the top of the base 1, liquid tin is stored in the storage box 2, a heating mechanism is arranged in the storage box 2, a mechanical arm 3 is fixedly mounted on the left side of the top of the storage box 2, the interior of the mechanical arm 3 is in through connection with the storage box 2, the tail end of the mechanical arm 3 can freely rotate and move along the bottom of the mechanical arm, and the mechanical arm 3 extracts the liquid tin in the storage box 2 in the inductance processing process and coats the liquid tin outwards through the tail end of the mechanical arm 3;
top right side fixed mounting of bin 2 has backup pad 4, the top left and right sides bearing of backup pad 4 is connected with splint 5, splint 5 are used for carrying out the centre gripping to the inductance, the conveyer belt has been seted up to top one side of bin 2, the conveyer belt is used for carrying the inductance of accomplishing the processing, backup pad 4 and bin 2 through connection, the inside that the liquid that backup pad 4 collected can flow in bin 2 after heating through heating mechanism, fixture has been seted up in the outside of conveyer belt, fixture is used for pressing from both sides the inductance and gets, place it in the top of splint 5, and place the inductance of accomplishing the processing in the top of conveyer belt, transport the inductance through the conveyer belt, a plurality of groups driving motor have been seted up to the inside of backup pad 4, a plurality of groups driving motor's output respectively with splint 5, fixture and conveyer belt transmission are connected, driving motor is used for driving splint 5, splint 5, The clamping mechanism and the conveyor belt move to process the inductor, a current conduction mechanism is arranged inside the clamping plate 5 and used for transmitting power to the inductor clamped by the clamping plate 5, a current detection mechanism is arranged inside the clamping plate 5 and used for detecting the current conducted by the inductor, and a temperature detection mechanism is arranged on the outer side of the supporting plate 4 and used for detecting the temperature of the device in the operation process;
the data detection module comprises a weight detection unit, a current detection unit and a temperature detection unit, wherein the weight detection unit is positioned inside the supporting plate 4 and used for detecting the weight of tin borne by the supporting plate 4, the current detection unit is positioned inside the current detection mechanism and used for detecting the current conducted by the inductor, and the temperature detection unit is positioned inside the temperature detection mechanism and used for detecting the temperature of the device in the operation process;
the data processing module comprises a screening module, the screening module is electrically connected with a computing module, the computing module is electrically connected with an auditing module, the auditing module is electrically connected with a control module, the screening module is used for screening the received data information to enable the data information to correspond to each other and transmitting screening results into the computing module, the computing module is used for computing the received data information and transmitting computing results into the auditing module, the auditing module is used for comparing and judging the received data information and transmitting auditing results into the control module, and the control module is electrically connected with the output motor and the mechanical arm 3 and is used for controlling the output motor and the mechanical arm 3 through the received data information and processing the inductance;
the steps of tin dipping of the inductor in the processing process are as follows:
step A, a control module drives a clamping plate 5 to clamp the inductor, meanwhile, a mechanical arm 3 is driven to paint liquid tin with a standard amount on the inductor, the liquid tin is solidified on the outer surface of the inductor to finish primary tin dipping, and a data detection module detects the amount of the liquid tin;
step B, the current conduction mechanism outputs standard current to the inductor, the adhered tin is melted due to the temperature generated in the power transmission process, drips on the top of the supporting plate 4, is heated by the heating mechanism and then is melted into liquid, and flows into the storage tank 2, and the data detection module detects the current output by the current conduction mechanism and the amount of the tin dripping on the top of the supporting plate 4;
step C, the current conduction mechanism improves the output current of the inductor until the quantity of the tin received by the top of the supporting plate 4 detected by the data detection module is equal to the quantity of the tin smeared on the mechanical arm 3, and the data detection module detects the current output by the current conduction mechanism and the temperature change in the machining process;
d, the data detection module transmits the detected data information to the screening module, the screening module screens the received data information to enable the data information to correspond to each other, and the screening result is transmitted to the calculation module;
e, the calculation module calculates the received data information and transmits the calculation result to the auditing module;
step F, the audit module compares and judges the received data information, and the data processing module controls the device according to the audit result;
in step D, the auditing module records the amount of the liquid tin to be smeared as
When the standard current is output to the inductor, the current dropsThe amount of tin on top of the support plate 4 is reported as
And calculating the quantity of tin adhered to the surface of the inductor at the moment by a calculation module
The specific calculation formula is as follows:
=
-
the current outputted by the current conducting mechanism at this time is described as
When the current conduction means increases the current outputted from the inductor, the current outputted from the current conduction means is described as
The temperatures during the operation of the apparatus are respectively described as
、
、……、
And calculating the corresponding average value by a calculating module
The corresponding maximum value is described as
The corresponding minimum value is described as
When the inductor is electrified when outputting standard current, the generated temperature can lead to the liquefaction of partial tin adsorbed on the surface of the inductor, and a certain amount of tin still adheres to the surface of the inductor, when the tin quantity is used for tin dipping of the inductor, the tin dipping quantity required by the inductor is less when the adhered tin is less, certain resource waste is generated without adjustment, when the amount of tin adhered is large, the quantity of tin adhered to the inductor is large, the quality of the inductor is poor due to no adjustment, therefore, the amount of tin adhered to the inductor can not be accurately determined by the amount of tin adhered to the inductor, and the larger the temperature change is, the larger the amount of tin adhered to the inductor is, the tin adhered to the surface of the inductor can be completely liquefied by increasing a certain current, and the tin adhering amount required by the inductor can be preliminarily calculated through the change of the current, the tin amount and the temperature in the process;
in the step E, the calculation formula of the liquid tin coating amount to be adjusted by the mechanical arm 3 is as follows:
wherein the content of the first and second substances,
the amount of liquid tin required to be adjusted for the mechanical arm 3 is increased by the amount of liquid tin required to be adjusted, the amount of tin dropped on the top of the supporting plate 4 when standard current is output by the inductor, the current output by the current conducting mechanism and the amount of liquid tin required to be adjusted for the mechanical arm 3 can be calculated by the temperature in the running process of the device, the amount of liquid tin required to be adjusted for the inductor is calculated, the amount of liquid tin required to be adjusted for the inductor can be increased when the standard current passes through the inductor, the amount of liquid tin required to be applied to the inductor is increased when the tin adhered to the inductor is more, the amount of liquid tin applied to the inductor is reduced when the tin adhered to the inductor is less, and therefore more tin is prevented from being applied to the inductor to cause certain resource waste, resources are saved, and meanwhile, the liquid tin required to be adjusted for the inductor can be applied to the inductor to cause certain resource waste, and the resources are savedThe quality of the produced inductor is poor due to the fact that less tin is coated on the inductor, and the quality of the produced inductor is improved;
in the step F, the specific steps are as follows:
step F1, the auditing module compares the smearing quantity of the liquid tin which is required to be adjusted by the mechanical arm 3;
step F2, the auditing module judges the comparison result;
step F3, the audit module transmits the judgment result to the control module, the control module drives the clamping plate 5 to loosen the clamping of the inductor, meanwhile, the clamping mechanism is driven to place the inductor on the top of the conveyor belt, the conveyor belt is driven to transport the inductor, so that an operator can conveniently recover the unqualified inductor in the following step, and the next inductor is processed in the step A;
step F4, the auditing module transmits the judgment result to the control module, and the control module adjusts the smearing quantity of the liquid tin of the mechanical arm 3 according to the received data information and paints the inductor;
step F5, after the smearing operation is finished, the control module drives the clamping mechanism to clamp the inductor, the clamping plate 5 is driven to loosen the clamping of the inductor, and meanwhile the clamping mechanism is driven to place the inductor on the top of the conveyor belt to convey the inductor;
f6, circulating the steps A to F, and processing the inductor;
therefore, unqualified inductors can be sorted by the steps, so that the unqualified inductors are prevented from being processed inefficiently, and the processing efficiency of the inductors is improved;
the specific judgment process in step F2 is:
when in use
At this time, the smearing amount of the liquid tin required to be adjusted by the mechanical arm 3 is within a certain range, the step F3 is skipped, and the step F4 is performed to adjust the smearing amount of the mechanical arm 3;
when in use
At this time, the amount of liquid tin applied to the mechanical arm 3 to be adjusted changes greatly, and the inductor is a defective product, and the process proceeds to step F3, where the inductor does not need to be processed subsequently.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A manufacturing system of a high-power inductor comprises a base (1) and a data management module, and is characterized in that: the data management module comprises a data detection module and a data processing module, the data detection module is used for detecting real-time data information of the device in the running process of the device and transmitting the detected data information into the data processing module, and the data processing module is used for analyzing and processing the received data information and controlling the device according to the processing result;
the inductor processing device is characterized in that a storage box (2) is fixedly mounted at the top of the base (1), liquid tin is stored in the storage box (2), a heating mechanism is arranged in the storage box (2), a mechanical arm (3) is fixedly mounted on the left side of the top of the storage box (2), the interior of the mechanical arm (3) is in through connection with the storage box (2), the tail end of the mechanical arm (3) can freely rotate and move along the bottom of the mechanical arm, and the mechanical arm (3) extracts the liquid tin in the storage box (2) in the inductor processing process and coats the liquid tin outwards through the tail end of the mechanical arm (3);
the inductor winding device is characterized in that a supporting plate (4) is fixedly mounted on the right side of the top of the storage box (2), the left side and the right side of the top of the supporting plate (4) are connected with clamping plates (5) through bearings, the clamping plates (5) are used for clamping inductors, a conveying belt is arranged on one side of the top of the storage box (2), the conveying belt is used for conveying the processed inductors, the supporting plate (4) is in through connection with the storage box (2), liquid collected by the supporting plate (4) can flow into the storage box (2) after being heated by a heating mechanism, a clamping mechanism is arranged on the outer side of the conveying belt and used for clamping the inductors, the inductors are placed on the top of the clamping plates (5), the processed inductors are placed on the top of the conveying belt, the inductors are conveyed through the conveying belt, and a plurality of groups of driving motors are arranged inside the supporting plate (4), the output ends of a plurality of groups of driving motors are respectively in transmission connection with the clamping plate (5), the clamping mechanism and the conveyor belt, the driving motors are used for driving the clamping plate (5), the clamping mechanism and the conveyor belt to move and process an inductor, a current conduction mechanism is arranged inside the clamping plate (5) and used for transmitting electricity to the inductor clamped by the clamping plate (5), a current detection mechanism is arranged inside the clamping plate (5) and used for detecting the current conducted by the inductor, a temperature detection mechanism is arranged on the outer side of the supporting plate (4) and used for detecting the temperature of the device in the operation process;
the data detection module comprises a weight detection unit, a current detection unit and a temperature detection unit, wherein the weight detection unit is positioned inside the supporting plate (4) and is used for detecting the weight of tin borne by the supporting plate (4), the current detection unit is positioned inside the current detection mechanism and is used for detecting the current conducted by the inductor, and the temperature detection unit is positioned inside the temperature detection mechanism and is used for detecting the temperature of the device in the operation process;
the data processing module is including the screening module, the screening module electricity is connected with calculation module, calculation module electricity is connected with the audit module, the audit module electricity is connected with control module, the screening module is used for dividing the sieve to the data information that receives, makes it correspond each other to divide the sieve result and spread into calculation module into, calculation module is used for calculating the data information that receives, and spreads into the audit module with the calculation result, the audit module is used for comparing the judgement to the data information that receives to spread into control module with the audit result, control module and output motor and arm (3) electricity are connected for control output motor and arm (3) through the data information that receives, process the inductance.
2. The manufacturing process of the high power inductor manufacturing system according to claim 1, wherein the manufacturing process comprises: the steps of tin dipping of the inductor in the processing process are as follows:
a, a control module drives a clamping plate (5) to clamp an inductor, meanwhile, a mechanical arm (3) is driven to paint liquid tin with a standard amount on the inductor, the liquid tin is solidified on the outer surface of the inductor to finish primary tin dipping, and a data detection module detects the amount of the liquid tin;
step B, the current conduction mechanism outputs standard current to the inductor, the adhered tin is melted due to the temperature generated in the power transmission process, drips on the top of the support plate (4), is heated by the heating mechanism and then is melted into liquid, and flows into the storage tank (2), and the data detection module detects the magnitude of the current output by the current conduction mechanism and the amount of the tin dripping on the top of the support plate (4);
step C, the current conduction mechanism improves the output current of the inductor until the quantity of the tin received by the top of the supporting plate (4) detected by the data detection module is equal to the quantity of the tin smeared on the mechanical arm (3), and the data detection module detects the current output by the current conduction mechanism and the temperature change in the machining process;
d, the data detection module transmits the detected data information to the screening module, the screening module screens the received data information to enable the data information to correspond to each other, and the screening result is transmitted to the calculation module;
e, the calculation module calculates the received data information and transmits the calculation result to the auditing module;
and F, comparing and judging the received data information by the auditing module, and controlling the device by the data processing module through an auditing result.
3. The manufacturing process of the high power inductor in the manufacturing system of claim 2, wherein: in the step D, the auditing module records the amount of the liquid tin as xFirst stageThe amount of tin dropped on the top of the support plate (4) when a standard current is output to the inductor is denoted as xFall offAnd calculating the quantity of tin adhered to the surface of the inductor at the moment as x by a calculation moduleMeasuringThe specific calculation formula is as follows: x is the number ofMeasuring＝xFirst stage-xFall offThe current output from the current conducting mechanism at this time is denoted as IMeasuringWhen the current conduction means increases the current outputted from the inductor, the current outputted from the current conduction means is represented as ImaxThe temperatures during the operation of the apparatus are respectively described as Q1、Q2、……、QnAnd calculating the corresponding average value by a calculating module
The corresponding maximum value is denoted as QmaxThe corresponding minimum value is denoted as QminWhen standard current is output, the inductor is electrified, the generated temperature can cause partial tin adsorbed on the surface of the inductor to be liquefied, a certain amount of tin still adheres to the surface of the inductor, and when the inductor is stained with the amount of tin, the adhered tin is adheredThe quantity of tin sticky required by the inductor is less when tin is less, certain resource waste can be generated when the tin sticky is not adjusted, the quantity of tin sticky required by the inductor is more when the tin sticky is more, the quality of the inductor is poor when the tin sticky is not adjusted, therefore, the quantity of tin sticky required by the inductor can not be accurately determined only through the quantity of tin sticky adhered by the inductor, meanwhile, the quantity of tin sticky required by the inductor is more when the temperature change is larger, a certain current is increased, the tin sticky on the surface of the inductor can be completely liquefied, and the quantity of tin sticky required by the inductor can be preliminarily calculated through the change of the current, the quantity of tin and the temperature in the process.
4. The manufacturing process of the high power inductor manufacturing system according to claim 3, wherein the manufacturing process comprises: in the step E, a calculation formula of the liquid tin coating amount required to be adjusted by the mechanical arm (3) is as follows:
wherein x isBecomeThe smearing amount of the liquid tin required to be adjusted for the mechanical arm (3) can be calculated by the smearing amount of the liquid tin and the current output by the current conducting mechanism, the smearing amount of the liquid tin required to be adjusted for the mechanical arm (3) can be calculated by the amount of the tin dropping on the top of the supporting plate (4), the current output by the current conducting mechanism and the temperature in the running process of the device when the standard current is output, the smearing amount of the liquid tin required to be adjusted for the mechanical arm (3) can be increased when the standard current is passed through and the tin adhered to the inductor is more, and the smearing amount of the liquid tin to the inductor is reduced when the tin adhered to the inductor is less.
5. The manufacturing process of the high power inductor manufacturing system according to claim 4, wherein the manufacturing process comprises: in the step F, the specific steps are as follows:
step F1, the auditing module compares the smearing quantity of the liquid tin which is required to be adjusted by the mechanical arm (3);
step F2, the auditing module judges the comparison result;
step F3, the audit module transmits the judgment result to the control module, the control module drives the clamping plate (5) to loosen the clamping of the inductor, meanwhile, the clamping mechanism is driven to place the inductor on the top of the conveyor belt, the conveyor belt is driven to transport the inductor, so that an operator can conveniently recover the unqualified inductor in the following step, and the next inductor is processed in the step A;
step F4, the auditing module transmits the judgment result to the control module, and the control module adjusts the smearing quantity of the liquid tin of the mechanical arm (3) according to the received data information and smears the inductor;
step F5, after the smearing operation is finished, the control module drives the clamping mechanism to clamp the inductor, the clamping plate (5) is driven to loosen the clamping of the inductor, and meanwhile the clamping mechanism is driven to place the inductor on the top of the conveyor belt to convey the inductor;
f6, circulating the steps A to F, and processing the inductor;
therefore, unqualified inductors can be sorted by the steps, invalid processing of the unqualified inductors is avoided, and the processing efficiency of the inductors is improved.
6. The manufacturing process of the high power inductor manufacturing system according to claim 5, wherein the manufacturing process comprises: the specific judgment process in step F2 is:
when in use
At the moment, the smearing amount of the liquid tin required to be adjusted by the mechanical arm (3) is within a certain range, the liquid tin can be adjusted, the step F3 is skipped, the step F4 is carried out, and the smearing amount of the mechanical arm (3) is adjusted;
when in use
At the moment, the smearing quantity of the liquid tin required to be adjusted by the mechanical arm (3) changes relativelyIf the inductance is large, the inductor is a defective product and the process proceeds to step F3, and the inductor does not need to be processed.
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