CN115520594A - A cooling fan assembly line - Google Patents

A cooling fan assembly line Download PDF

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CN115520594A
CN115520594A CN202211199281.9A CN202211199281A CN115520594A CN 115520594 A CN115520594 A CN 115520594A CN 202211199281 A CN202211199281 A CN 202211199281A CN 115520594 A CN115520594 A CN 115520594A
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assembly
stator
bearing
wear
pressing
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CN115520594B (en
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高青山
夏常胜
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Dongguan Dingli Automation Technology Co Ltd
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Dongguan Dingli Automation Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/18—Label feeding from strips, e.g. from rolls
    • B65C9/1865—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/26—Devices for applying labels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明涉及散热风扇组装领域,具体涉及一种一种散热风扇组装流水线,包括依次沿运输装置运输方向排布的上料装置、垫圈及耐磨片组装装置、轴承组装装置、铜管组装装置、定子组装装置;上料装置包括料盘上料组件、第一检测组件;垫圈及耐磨片组装装置包括垫圈及耐磨片上料组件、垫圈及耐磨片组装组件;轴承组装装置包括轴承装料组件、轴承压合组件;铜管组装装置包括铜管上料组件、预压合组件、铜管压合组件和第二检测组件;定子组装装置包括定子转运组件、第三检测组件、定子压合组件和第四检测组件。本发明实现散热风扇的全自动化流水线组装,减少人力成本,同时散热风扇组装精度高,不合格产品产出量少,散热风扇的质量一致性好。

Figure 202211199281

The invention relates to the field of cooling fan assembly, in particular to a cooling fan assembly line, which includes a feeding device, a gasket and wear-resistant plate assembly device, a bearing assembly device, a copper tube assembly device, The stator assembly device; the feeding device includes a tray feeding assembly and the first detection assembly; the gasket and wear-resistant sheet assembly device includes a gasket and wear-resistant sheet feeding assembly, and the gasket and wear-resistant sheet assembly assembly; the bearing assembly device includes bearing loading assembly, bearing pressing assembly; copper tube assembly device includes copper tube feeding assembly, pre-pressing assembly, copper tube pressing assembly and second detection assembly; stator assembly device includes stator transfer assembly, third detection assembly, stator pressing assembly components and a fourth detection component. The invention realizes the fully automatic assembly line assembly of the cooling fan, reduces labor costs, and at the same time has high assembly precision of the cooling fan, less output of unqualified products, and good quality consistency of the cooling fan.

Figure 202211199281

Description

一种散热风扇组装流水线A cooling fan assembly line

技术领域technical field

本发明涉及散热风扇组装领域,具体涉及一种散热风扇组装流水线。The invention relates to the field of cooling fan assembly, in particular to a cooling fan assembly line.

背景技术Background technique

散热风扇广泛运用于计算机、通讯产品、光电产品、消费电子产品、汽车电子设备、交换器,医疗设备,加热器,冷气机、变频器、柜员机、汽车冷柜、焊接机、电磁炉、音响设备、环保设备、制冷设备等传统或现代仪器设备上,用于维持电子产品的效能及寿命,散热风扇实为不可或缺的重要角色。Cooling fans are widely used in computers, communication products, optoelectronic products, consumer electronics, automotive electronic equipment, switches, medical equipment, heaters, air conditioners, frequency converters, teller machines, car freezers, welding machines, induction cookers, audio equipment, environmental protection Cooling fans play an indispensable role in maintaining the performance and lifespan of electronic products in traditional or modern equipment such as equipment and refrigeration equipment.

散热风扇的整个生产流程是多个组装线的集合体,多个集合体之间的再组装形成一个完成的整体,在散热风扇的整个组装线的集合体中,散热风扇底座的运输和检测是一个不可少的组装线,散热风扇底座质量的好坏直接影响着整个散热风扇的质量,从而间接影响了电子产品的运行效率和电子产品的寿命;在轴芯的尾端通常会设置耐磨片与轴芯相接触,起到制成轴芯的作用;垫圈安装在风扇叶片的底部,用于调整风扇叶片间隙,并可以起到一定的减振以及防滑的作用;轴承的主要功能是支撑机械旋转体,降底风扇运动过程中的摩擦系数并保证其回转精度,保证风扇的正常运转;铜管将垫圈覆盖后用于保护和固定锁紧垫圈,提高垫圈的使用寿命;定子作为散热风扇的重要组成部分,定子由机座、定子铁芯、线圈以及固定这些部分的其他结构件组成。机座是用来固定铁芯的,对于悬式发电机,机座用来承受转动部分的全部重量;铁芯是发电机磁路的一部分;线圈则形成发电机的电路。The entire production process of cooling fans is a collection of multiple assembly lines, and the reassembly between multiple assemblies forms a complete whole. In the collection of the entire assembly line of cooling fans, the transportation and testing of cooling fan bases are An indispensable assembly line, the quality of the cooling fan base directly affects the quality of the entire cooling fan, which indirectly affects the operating efficiency and life of electronic products; wear-resistant sheets are usually installed at the end of the shaft core It is in contact with the shaft core and plays the role of making the shaft core; the washer is installed at the bottom of the fan blades to adjust the gap between the fan blades, and can play a certain role in vibration reduction and anti-skid; the main function of the bearing is to support the machine The rotating body reduces the friction coefficient during the movement of the bottom fan and ensures its rotation accuracy to ensure the normal operation of the fan; the copper tube covers the washer and is used to protect and fix the locking washer to improve the service life of the washer; the stator is used as the cooling fan An important part, the stator is composed of a machine base, a stator core, a coil and other structural parts that fix these parts. The frame is used to fix the iron core. For the suspended generator, the frame is used to bear the full weight of the rotating part; the iron core is a part of the magnetic circuit of the generator; the coil forms the circuit of the generator.

现有技术中的散热风扇组装通常采用流水线的方式,人工或使用机械设备将对风扇底座的各个零部件进行组装,目前人工对轴承的加工效率较低,而使用流水线加工,风扇底座零部件的安装精确度不高,造成产品质量不一致,影响散热风扇的最终质量,产生的不合格的产品数量较多,且不能自动对不合格产品进行检测和回收,故上述问题需要进行解决。The assembly of cooling fans in the prior art usually adopts an assembly line, and the various parts of the fan base are assembled manually or using mechanical equipment. The installation accuracy is not high, resulting in inconsistent product quality, affecting the final quality of cooling fans, resulting in a large number of unqualified products, and the unqualified products cannot be automatically detected and recycled, so the above problems need to be solved.

发明内容Contents of the invention

为了解决上述背景技术中的技术问题,本发明提供一种散热风扇组装流水线,实现散热风扇的全自动化流水线组装,减少人力成本,同时散热风扇组装精度高,不合格产品产出量少,散热风扇的质量一致性好。In order to solve the technical problems in the above-mentioned background technology, the present invention provides a cooling fan assembly line, which realizes the fully automatic assembly line of cooling fans, reduces labor costs, and at the same time has high assembly precision of cooling fans and less output of unqualified products. The quality consistency is good.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种散热风扇组装流水线,包括机架、用于风扇底座流水线加工的运输装置,还包括依次沿运输装置运输方向排布的上料装置、垫圈及耐磨片组装装置、轴承组装装置、铜管组装装置、定子组装装置;A heat dissipation fan assembly line, including a frame, a transport device for fan base assembly line processing, and a feeding device, a gasket and a wear-resistant plate assembly device, a bearing assembly device, and a copper tube that are sequentially arranged along the transport direction of the transport device Assembly device, stator assembly device;

上料装置包括料盘上料组件、用于自料盘上料组件搬运风扇底座至运输装置的底座转运组件、朝向运输装置用于对风扇底座进行质检的第一检测组件;The feeding device includes a tray loading assembly, a base transfer assembly for transferring the fan base from the tray loading assembly to the transport device, and a first detection assembly for quality inspection of the fan base facing the transport device;

垫圈及耐磨片组装装置包括垫圈及耐磨片上料组件、移动于垫圈及耐磨片上料组件和运输装置之间的垫圈及耐磨片组装组件;The washer and wear-resistant sheet assembly device includes a washer and wear-resistant sheet feeding assembly, a washer and wear-resistant sheet assembly assembly that moves between the washer and wear-resistant sheet feeding assembly and the transportation device;

轴承组装装置包括轴承装料组件、移动于轴承装料组件和运输装置之间用于搬运和压合轴承的轴承压合组件,轴承压合组件包括用于轴承压合导向的导向部;The bearing assembly device includes a bearing loading assembly, a bearing pressing assembly that moves between the bearing loading assembly and the transport device for handling and pressing the bearing, and the bearing pressing assembly includes a guide for bearing pressing and guiding;

铜管组装装置包括沿运输装置依次分布的铜管上料组件、与铜管上料组件配合对铜管合风扇底座进行预压合的预压合组件、铜管压合组件和用于检测铜管压合高度的第二检测组件;The copper tube assembly device includes a copper tube feeding assembly distributed along the transport device, a pre-pressing assembly that cooperates with the copper tube feeding assembly to pre-press the copper tube and the fan base, a copper tube pressing The second detection component of the pipe pressing height;

定子组装装置包括定子转运组件、朝向定子转运组件用于检测定子安装位置和角度的第三检测组件、沿运输装置运输方向架设在运输装置上方的定子压合组件和用于检测定子压合高度的第四检测组件。The stator assembly device includes a stator transfer assembly, a third detection assembly facing the stator transfer assembly for detecting the stator installation position and angle, a stator pressing assembly erected above the transportation device along the transportation direction of the transportation device, and a stator pressing assembly for detecting the stator pressing height. The fourth detection component.

进一步的,料盘上料组件包括升降于机架内部和机架顶部之间的料盘上料部、料盘回流部,底座转运组件包括设于机架上方的第一吸附部、设于机架顶部并驱动第一吸附部调整位置和高度的第一驱动件,第一吸附部移动于料盘上料部和运输装置之间。Further, the tray loading assembly includes a tray loading part and a tray return part that are lifted between the inside of the frame and the top of the frame, and the base transfer assembly includes a first adsorption part arranged above the frame, a The top of the rack and drives the first driving member to adjust the position and height of the first adsorption part, and the first adsorption part moves between the tray loading part and the transportation device.

进一步的,垫圈及耐磨片上料组件包括耐磨片及垫圈装料部、朝向耐磨片及垫圈装料部的若干第二上料相机;垫圈及耐磨片组装组件包括耐磨片吸附部、垫圈吸附部和调整耐磨片吸附部和垫圈吸附部位置和高度的第二驱动件和朝向运输装置的第一定位相机,耐磨片吸附部和垫圈吸附部移动于耐磨片及垫圈装料部和运输装置之间,第一定位相机和第二上料相机与第二驱动件通讯连接。Further, the washer and wear-resistant sheet feeding assembly includes a wear-resistant sheet and washer loading part, a number of second feeding cameras facing the wear-resistant sheet and washer loading part; the washer and wear-resistant sheet assembly assembly includes a wear-resistant sheet adsorption part , the washer adsorption part and the second driving part to adjust the position and height of the wear-resistant sheet adsorption part and the washer adsorption part and the first positioning camera facing the transport device, the wear-resistant sheet adsorption part and the washer adsorption part move on the wear-resistant sheet and the washer Between the material section and the transport device, the first positioning camera and the second loading camera are connected in communication with the second driving member.

进一步的,轴承组装装置还包括第一加工位、移动于第一加工位和运输装置之间的第一转运组件,轴承压合组件包括轴承夹持部、轴承压合部和调整轴承夹持部及轴承压合部位置和高度的第三驱动件;导向部包括导向丝杆模组、与导向丝杆模组滑动连接的导向滑台模组、升降于导向滑台模组的轴承限位板和安装在轴承限位板底部的导向柱;第一加工位上开设有导向孔,导向柱升降在导向孔内,轴承限位板上开设有第一通孔;轴承夹持部移动于轴承装料组件和第一加工位之间,轴承压合部与第一通孔同轴。Further, the bearing assembly device also includes a first processing station, a first transfer assembly moving between the first processing station and the transportation device, and the bearing pressing assembly includes a bearing clamping part, a bearing pressing part and an adjustment bearing clamping part and the third driving member for the position and height of the bearing pressing part; the guide part includes a guide screw module, a guide slide module slidingly connected with the guide screw module, and a bearing limit plate that lifts up and down on the guide slide module And the guide column installed at the bottom of the bearing limit plate; the first processing position is provided with a guide hole, the guide column rises and falls in the guide hole, and the bearing limit plate is provided with a first through hole; the bearing clamping part moves on the bearing assembly Between the material assembly and the first processing station, the bearing pressing part is coaxial with the first through hole.

进一步的,铜管上料组件包括铜管夹持部和调整铜管夹持部高度和位置的第三驱动件;运输装置包括转台组件,转台组件包括若干第二加工位、放置在第二加工位上的载板和开设在第二加工位上的第二通孔;预压合组件包括位于通孔下方的升降轴,升降轴、载板和铜管夹持部同轴。Further, the copper tube feeding assembly includes a copper tube clamping part and a third driver for adjusting the height and position of the copper tube clamping part; the transport device includes a turntable assembly, and the turntable assembly includes several second processing positions, placed The carrier plate on the position and the second through hole opened on the second processing position; the pre-pressing assembly includes a lifting shaft located below the through hole, and the lifting shaft, the carrier plate and the copper pipe clamping part are coaxial.

进一步的,第二检测组件包括竖直移动的高度检测滑台模组和与高度检测滑台模组滑动连接的量仪,量仪的接触式传感器朝向第二加工位。Further, the second detection component includes a height detection slide module that moves vertically and a gauge that is slidably connected with the height detection slide module, and the touch sensor of the gauge faces the second processing position.

进一步的,定子组装装置还包括定子上料组件和定子夹持组件,定子夹持组件包括定子夹持部和调整定子夹持部高度和位置自定子上料组件向定子转运组件上料的第四驱动件;定子转运组件包括用于调整定子安装位置电动平移台、安装在电动平移台上用于调整定子安装角度的电动旋转台、用于将定子向定子压合组件转运的定子转运模组,电动平移台与定子转运组件滑动连接。Further, the stator assembly device also includes a stator feeding assembly and a stator clamping assembly, the stator clamping assembly includes a stator clamping part and a first step for adjusting the height and position of the stator clamping part from the stator feeding assembly to the stator transfer assembly. Four driving parts; the stator transfer assembly includes an electric translation platform for adjusting the installation position of the stator, an electric rotary table installed on the electric translation platform for adjusting the installation angle of the stator, and a stator transfer module for transferring the stator to the stator pressing assembly , the electric translation platform is slidingly connected with the stator transfer assembly.

进一步的,还包括沿运输装置设置并排布在定子组装装置后的贴标装置,贴标装置包括取标组件、移动于运输装置和取标组件之间的转运贴标组件、朝向取标组件用于检测标签角度的第五检测组件,转运贴标组件包括标签吸取部以及与标签吸取部旋转连接的旋转电机,第五检测组件与旋转电机通讯连接。Further, it also includes a labeling device arranged along the transportation device and arranged behind the stator assembly device, the labeling device includes a labeling assembly, a transshipment labeling assembly moving between the transportation device and the labeling assembly, and a labeling assembly for facing the labeling assembly. For the fifth detection component for detecting the angle of the label, the transfer labeling component includes a label suction part and a rotating motor connected in rotation with the label suction part, and the fifth detection component is communicatively connected with the rotation motor.

进一步的,转运贴标组件还包括标签转运丝杆模组、与标签转运丝杆模组滑动连接的标签转运滑台模组、与标签转运滑台模组升降连接的旋转气缸、L型固定板,L型固定板的侧端与旋转气缸旋转连接,旋转电机与L型固定板的底端固定连接。Further, the transfer labeling component also includes a label transfer screw module, a label transfer slide module slidingly connected with the label transfer screw module, a rotary cylinder connected with the label transfer slide module, and an L-shaped fixed plate , the side end of the L-shaped fixed plate is rotatably connected with the rotary cylinder, and the rotary motor is fixedly connected with the bottom end of the L-shaped fixed plate.

进一步的,第一检测组件、第三检测组件、第四检测组件和第五检测组件均为CCD相机。Further, the first detection component, the third detection component, the fourth detection component and the fifth detection component are all CCD cameras.

相对于现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明的一种散热风扇组装流水线,风扇底座自上料装置上料至运输装置上,风扇底座依次运输到垫圈及耐磨片组装装置、轴承组装装置、铜管组装装置、定子组装装置和贴标装置上进行相应的加工,从而实现散热风扇的全自动化流水线组装,减少人力成本,提高了加工效率;(1) A cooling fan assembly line of the present invention, the fan base is loaded from the feeding device to the transport device, and the fan base is sequentially transported to the gasket and wear plate assembly device, the bearing assembly device, the copper tube assembly device, and the stator assembly Corresponding processing is carried out on the device and labeling device, so as to realize the fully automatic assembly line assembly of the cooling fan, reduce labor costs and improve processing efficiency;

(2)本发明的一种散热风扇组装流水线,第一检测组件对风扇底座上料进行质检及不合格产品回收、第二检测组件对铜管组装后的铜管压合高度进行检测及对不合格的风扇底座进行回收,第四检测组件对风扇底座上定子组装后的定子压合高度进行检测及对不合格的风扇底座进行回收,从而减小了废品量产出,提高了风扇底座的总加工质量;(2) In the cooling fan assembly line of the present invention, the first detection component performs quality inspection on the feeding of the fan base and the recovery of unqualified products, and the second detection component detects the pressing height of the copper tubes after the copper tubes are assembled and checks them. Unqualified fan bases are recycled, and the fourth detection component detects the stator pressing height after the stator is assembled on the fan base and recycles unqualified fan bases, thereby reducing the amount of waste products and improving the fan base. total processing quality;

(3)轴承压合组件的导向部在轴承压合时提供轴承压合导向,使轴承沿着导向部压合至风扇底座、预压合组件通过对铜管进行预压合,防止铜管倾斜安装或安装不实、第三检测组件检测定子的角度并通讯定子转运组件对定子的安装位置和角度进行调整,保证定子每次的安装位置和角度相同,提高散热风扇底座加工的一致性,提高了散热风扇组的零部件组装精度。(3) The guide part of the bearing pressing assembly provides the bearing pressing guide during the bearing pressing, so that the bearing is pressed to the fan base along the guiding part, and the pre-pressing assembly pre-presses the copper tube to prevent the copper tube from tilting Installation or installation is not true, the third detection component detects the angle of the stator and communicates with the stator transfer component to adjust the installation position and angle of the stator to ensure that the installation position and angle of the stator are the same every time, improve the consistency of the processing of the cooling fan base, and improve The assembly accuracy of the components of the cooling fan group is improved.

附图说明Description of drawings

为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明一种散热风扇组装流水线的总构成图;Fig. 1 is the general structure drawing of a kind of cooling fan assembly line of the present invention;

图2为本发明一种散热风扇组装流水线的上料装置的结构示意图(一);Fig. 2 is a schematic structural view (1) of a feeding device of a cooling fan assembly line of the present invention;

图3为本发明一种散热风扇组装流水线的上料装置的结构示意图(二);Fig. 3 is a structural schematic diagram (2) of a feeding device of a cooling fan assembly line of the present invention;

图4为本发明一种散热风扇组装流水线的垫圈及耐磨片组装装置的结构示意图(一);Fig. 4 is a structural schematic diagram (1) of a washer and a wear-resistant plate assembly device of a heat dissipation fan assembly line of the present invention;

图5为本发明一种散热风扇组装流水线的垫圈及耐磨片组装装置的结构示意图(二);Fig. 5 is a structural schematic diagram (2) of a washer and a wear-resistant plate assembly device of a heat dissipation fan assembly line of the present invention;

图6为本发明一种散热风扇组装流水线的轴承组装装置的结构示意图(一);Fig. 6 is a structural schematic diagram (1) of a bearing assembly device of a cooling fan assembly line according to the present invention;

图7为本发明一种散热风扇组装流水线的轴承组装装置的结构示意图(二);Fig. 7 is a structural schematic diagram (2) of a bearing assembly device of a cooling fan assembly line according to the present invention;

图8为本发明一种散热风扇组装流水线的铜管组装装置的结构示意图(一);8 is a structural schematic view (1) of a copper tube assembly device of a heat dissipation fan assembly line of the present invention;

图9为本发明一种散热风扇组装流水线的铜管组装装置的结构示意图(二);Fig. 9 is a structural schematic diagram (2) of a copper tube assembly device of a cooling fan assembly line according to the present invention;

图10为本发明一种散热风扇组装流水线的定子组装装置的结构示意图(一);Fig. 10 is a structural schematic diagram (1) of a stator assembly device of a cooling fan assembly line according to the present invention;

图11为本发明一种散热风扇组装流水线的定子组装装置的结构示意图(二);Fig. 11 is a structural schematic diagram (2) of a stator assembly device of a cooling fan assembly line according to the present invention;

图12为本发明一种散热风扇组装流水线的贴标装置的结构示意图(一);Fig. 12 is a structural schematic diagram (1) of a labeling device of a cooling fan assembly line according to the present invention;

图13为本发明一种散热风扇组装流水线的贴标装置的结构示意图(二);Fig. 13 is a structural schematic diagram (2) of a labeling device of a cooling fan assembly line according to the present invention;

其中,100、运输装置;110、机架;120、运输丝杆模组;121、第一运输丝杆模组;122、第二运输丝杆模组;123、第三运输丝杆模组;124、第四运输丝杆模组;125、第五运输丝杆模组;126、第六运输丝杆模组;131、清洁组件;132、上料回收部;133、第一点油组件;134、第一搬运部;135、第二搬运部;136、第二点油组件;137、点油检测组件;138、第二回收部;139、第三搬运部;1310、第三回收部;1311、底座吸取部;140、转台组件;141、第二加工位;142、载板;143、第二通孔;Among them, 100, transportation device; 110, frame; 120, transportation screw module; 121, first transportation screw module; 122, second transportation screw module; 123, third transportation screw module; 124. The fourth transportation screw module; 125. The fifth transportation screw module; 126. The sixth transportation screw module; 131. Cleaning components; 134. The first transport unit; 135. The second transport unit; 136. The second oil spot assembly; 137. The oil spot detection unit; 138. The second recovery unit; 139. The third transport unit; 1310. The third recovery unit; 1311, the suction part of the base; 140, the turntable assembly; 141, the second processing position; 142, the carrier plate; 143, the second through hole;

200、上料装置;210、料盘上料组件;211、料盘上料部;2111、第一支撑架;2112、伸缩气缸;2113、第一传送带;2114、转接板;212、料盘回流部;220、底座转运组件;221、第一吸附部;222、上料驱动件;2221、第二支撑架;2222、X轴上料丝杆模组;2223、X轴上料导轨;2224、Y轴上料丝杆模组;2225、Z轴上料滑台模组;2226、料盘吸附部;223、Y轴相机模组;224、第一上料相机;230、第一检测组件;240、第一料盘升降部;250、第二料盘升降部;200, feeding device; 210, tray feeding assembly; 211, tray loading part; 2111, first support frame; 2112, telescopic cylinder; 2113, first conveyor belt; 2114, adapter plate; 212, tray 220. Base transfer assembly; 221. First adsorption unit; 222. Feeding driver; 2221. Second support frame; 2222. X-axis feeding screw module; 2223. X-axis feeding guide rail; 2224 , Y-axis feeding screw module; 2225, Z-axis feeding slide module; 2226, tray adsorption part; 223, Y-axis camera module; 224, first feeding camera; 230, first detection component ; 240, the first tray lifting part; 250, the second tray lifting part;

300、垫圈及耐磨片组装装置;310、垫圈及耐磨片上料组件;311、耐磨片及垫圈装料部;3111、耐磨片震动盘;3112、垫圈震动盘;3113、缓存料盒;3114、直震;3115、离子风棒;3116、耐磨片料盒;3117、垫圈料盒;3118、备用料盒;312、第二上料相机;320、垫圈及耐磨片组装组件;321、耐磨片吸附部;322、垫圈吸附部;323、第一驱动件;3231、第三支撑架;3232、第一Y轴丝杆模组;3233、第一X轴丝杆模组;3234、第一固定座;3235、耐磨片滑台模组;3236、垫片滑台模组;3237、备用滑台模组;324、第一定位相机;325、耐磨片及垫圈加工位;326、备用吸附部;300. Washer and wear-resistant sheet assembly device; 310. Washer and wear-resistant sheet feeding assembly; 311. Wear-resistant sheet and gasket loading part; 3111. Wear-resistant sheet vibration plate; 3112. Washer vibration plate; 3113. Buffer material box ; 3114, direct shock; 3115, ion wind rod; 3116, wear-resistant sheet material box; 3117, gasket material box; 3118, spare material box; 312, second feeding camera; 321, wear-resistant sheet adsorption part; 322, washer adsorption part; 323, first driving member; 3231, third support frame; 3232, first Y-axis screw module; 3233, first X-axis screw module; 3234, the first fixed seat; 3235, the wear-resistant sheet sliding table module; 3236, the gasket sliding table module; 3237, the spare sliding table module; 324, the first positioning camera; 325, the wear-resistant sheet and the gasket processing position ; 326, spare adsorption part;

400、轴承组装装置;410、轴承装料组件;420、轴承压合组件;421、导向部;4211、导向丝杆模组;4212、导向滑台模组;4213、轴承限位板;4214、导向柱;422、轴承夹持部;423、轴承压合部;424、第二驱动件;4241、第四支撑架;4242、第二Y轴丝杆模组;4243、第二X轴丝杆模组;4244、第二Z轴滑台模组;4245、第二固定座;430、第一加工位;431、导向孔;440、第一转运组件;400. Bearing assembly device; 410. Bearing loading assembly; 420. Bearing pressing assembly; 421. Guide part; 4211. Guide screw module; 4212. Guide slide module; 4213. Bearing limit plate; 4214. Guide column; 422, bearing clamping part; 423, bearing pressing part; 424, second driving part; 4241, fourth support frame; 4242, second Y-axis screw module; 4243, second X-axis screw Module; 4244, second Z-axis slide module; 4245, second fixing seat; 430, first processing position; 431, guide hole; 440, first transfer assembly;

500、铜管组装装置;510、铜管上料组件;511、铜管夹持部;512、第三驱动件;5121、第五支撑架;5122、第三X轴丝杆模组;5123、第二X轴导轨;5124、第三Y轴丝杆模组;5125、第三Z轴滑台模组;513、第二定位相机;520、预压合组件;521、预压合轴;522、凸轮轴承随动器;523、斜面滑块;524、水平气缸;530、铜管压合组件;531、压合部;532、压床;533、压头;540、第二检测组件;541、高度检测滑台模组;542、量仪;500. Copper tube assembly device; 510. Copper tube feeding assembly; 511. Copper tube clamping part; 512. The third driving member; 5121. The fifth support frame; 5122. The third X-axis screw module; 5123. The second X-axis guide rail; 5124, the third Y-axis screw module; 5125, the third Z-axis slide module; 513, the second positioning camera; 520, the pre-press assembly; 521, the pre-press shaft; 522 , Cam bearing follower; 523, Inclined slider; 524, Horizontal cylinder; 530, Copper pipe pressing assembly; 531, Pressing part; , height detection sliding table module; 542, measuring instrument;

600、定子组装装置;610、定子转运组件;611、电动平移台;612、电动旋转台;613、定子转运模组;620、第三检测组件;630、定子压合组件;631、第三加工位;632、定子压合部;633、电缸;640、第四检测组件;650、定子上料组件;660、定子夹持组件;661、定子夹持部;662、第四驱动件;6621、第六支撑架;6622、第四Y轴丝杆模组;6623、第四X轴丝杆模组;6624、第四Z轴滑台模组;600. Stator assembly device; 610. Stator transfer assembly; 611. Electric translation table; 612. Electric rotation table; 613. Stator transfer module; 620. Third detection component; 630. Stator pressing assembly; 631. Third processing position; 632, stator pressing part; 633, electric cylinder; 640, fourth detection component; 650, stator feeding component; 660, stator clamping component; 661, stator clamping part; 662, fourth driving part; 6621 , the sixth support frame; 6622, the fourth Y-axis screw module; 6623, the fourth X-axis screw module; 6624, the fourth Z-axis slide module;

700、贴标装置;710、取标组件;711、标签飞达;712、标签剥离位;720、转运贴标组件;721、标签吸取部;722、旋转电机;723、标签转运丝杆模组;724、标签转运滑台模组;725、旋转气缸;726、L型固定板;730、第五检测组件。700. Labeling device; 710. Label taking component; 711. Label feeder; 712. Label peeling position; 720. Transfer labeling component; 721. Label suction part; 722. Rotating motor; 723. Label transfer screw module ; 724, the label transfer slide module; 725, the rotary cylinder; 726, the L-shaped fixed plate; 730, the fifth detection component.

具体实施方式detailed description

下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

结合附图1至附图13及具体实施例详细论述本发明;为方便理解,设运输装置100运输方向为X轴方向,垂直运输装置100运输方向为Y轴方向,竖直方向为Z轴方向:The present invention is discussed in detail in conjunction with accompanying drawing 1 to accompanying drawing 13 and specific embodiment; For convenience of understanding, suppose the transporting direction of transporting device 100 is the X-axis direction, the transporting direction of vertical transporting device 100 is the Y-axis direction, and the vertical direction is the Z-axis direction :

如图1至图13所示的一种散热风扇组装流水线,包括机架110、用于风扇底座流水线加工的运输装置100,还包括依次沿运输装置100运输方向排布的上料装置200、垫圈及耐磨片组装装置300、轴承组装装置400、铜管组装装置500、定子组装装置600;上料装置200包括用于将风扇底座转运至运输装置100的料盘上料组件210、用于自料盘上料组件210搬运风扇底座至运输装置100的底座转运组件220、朝向运输装置100用于对风扇底座进行质检的第一检测组件230;垫圈及耐磨片组装装置300包括垫圈及耐磨片上料组件310、移动于垫圈及耐磨片上料组件310和运输装置100之间的垫圈及耐磨片组装组件320;轴承组装装置400包括轴承装料组件410、移动于轴承装料组件410和运输装置100之间用于搬运和压合轴承的轴承压合组件420;铜管组装装置500包括沿运输装置100依次分布的铜管上料组件510、与铜管上料组件510配合对铜管合风扇底座进行预压合的预压合组件520、铜管压合组件530和用于检测铜管压合高度的第二检测组件540;定子组装装置600包括定子转运组件610、朝向定子转运组件610用于检测定子安装位置和角度的第三检测组件620、沿运输装置100运输方向架设在运输装置100上方的定子压合组件630和用于检测定子压合高度的第四检测组件640;其中,风扇底座自上料装置200上料至运输装置100上,风扇底座依次运输到垫圈及耐磨片组装装置300、轴承组装装置400、铜管组装装置500、定子组装装置600和贴标装置700上进行相应的加工,从而实现散热风扇的全自动化流水线组装,减少人力成本,提高了加工效率;同时第一检测组件230对风扇底座上料进行质检及不合格产品回收、第二检测组件540对铜管组装后的铜管压合高度进行检测及对不合格的风扇底座进行回收,第四检测组件640对风扇底座上定子组装后的定子压合高度进行检测及对不合格的风扇底座进行回收,从而减小了废品量产出,提高了风扇底座的总加工质量;轴承压合组件420的导向部421在轴承压合时提供轴承压合导向,使轴承沿着导向部421压合至风扇底座,预压合组件520通过对铜管进行预压合,防止铜管倾斜安装或安装不实、第三检测组件620检测定子的角度并通讯定子转运组件610对定子的安装位置和角度进行调整,保证定子每次的安装位置和角度相同,提高散热风扇底座加工的一致性,提高了散热风扇组的零部件组装精度。A heat dissipation fan assembly line as shown in Figures 1 to 13 includes a frame 110, a transport device 100 for fan base assembly line processing, and a feeding device 200 arranged sequentially along the transport direction of the transport device 100, and gaskets And wear-resistant sheet assembly device 300, bearing assembly device 400, copper tube assembly device 500, stator assembly device 600; feeding device 200 includes a tray feeding assembly 210 for transferring the fan base to the transport device 100, for self- The tray loading assembly 210 transports the fan base to the base transfer assembly 220 of the transportation device 100, and faces the first detection assembly 230 of the transportation device 100 for quality inspection of the fan base; the gasket and wear-resistant plate assembly device 300 includes gaskets and wear-resistant sheets. Grinding sheet feeding assembly 310, gasket and wear sheet assembly assembly 320 moving between the washer and wear sheet feeding assembly 310 and the transportation device 100; bearing assembly device 400 includes bearing loading assembly 410, moving on bearing loading assembly 410 Bearing press-fit assembly 420 for handling and press-fit bearings between the transport device 100; the copper tube assembly device 500 includes copper tube feeding components 510 distributed sequentially along the transport device 100, and copper tube feeding components 510 matched to the copper tube The pre-pressing component 520 for pre-pressing the tube and the fan base, the copper tube pressing component 530 and the second detection component 540 for detecting the pressing height of the copper tube; the stator assembly device 600 includes a stator transfer component 610, which is transferred The assembly 610 is used to detect the third detection assembly 620 of the stator installation position and angle, the stator pressing assembly 630 erected above the transportation device 100 along the transportation direction of the transportation device 100, and the fourth detection assembly 640 used to detect the stator pressing height; Among them, the fan base is loaded from the feeding device 200 to the transport device 100, and the fan base is sequentially transported to the washer and wear plate assembly device 300, the bearing assembly device 400, the copper tube assembly device 500, the stator assembly device 600 and the labeling device Corresponding processing is carried out on the 700, so as to realize the fully automatic assembly line assembly of the cooling fan, reduce labor costs, and improve processing efficiency; at the same time, the first detection component 230 performs quality inspection on the fan base and recycles unqualified products, and the second detection component 230 540 detects the pressing height of the copper tube after the copper tube is assembled and recovers the unqualified fan base, and the fourth detection component 640 detects the stator pressing height after the stator is assembled on the fan base and checks the unqualified fan base Recycling, thereby reducing the output of waste products and improving the overall processing quality of the fan base; the guide part 421 of the bearing pressing assembly 420 provides a bearing pressing guide when the bearing is pressing, so that the bearing is pressed along the guide part 421 To the fan base, the pre-compression component 520 pre-compresses the copper tube to prevent the copper tube from being installed obliquely or improperly installed. The third detection component 620 detects the angle of the stator and communicates the installation position and angle of the stator transfer component 610 to the stator. Make adjustments to ensure that the installation position and angle of the stator are the same every time, and improve the processing efficiency of the cooling fan base Consistency improves the component assembly accuracy of the cooling fan group.

具体的,如图2、图3所示,料盘上料组件210包括升降于机架110内部和机架110顶部之间的料盘上料部211、料盘回流部212,底座转运组件220包括设于机架110上方的第一吸附部221、设于机架110顶部并驱动第一吸附部221调整位置和高度的上料驱动件222,第一吸附部221移动于料盘上料部211和运输装置100之间;其中,料盘上料组件210用于将载有风扇底座的料盘转运至机架顶部以及将空的料盘转运回收至上料装置200外,料盘上料部211和料盘回流部212均包括安装在机架110底板上的第一支撑架2111、安装在第一支撑架2111上的伸缩气缸2112、安装在第一支撑架2111顶部第一传送带2113和与第一传送带2113同水平面的转接板2114,料盘上料组件210还包括第一料盘升降部240和第二料盘升降部250,第一料盘升降部240和第二料盘升降部250分别带动料盘上料部211和料盘回流部212升降;第一传送带2113水平放置,第一传送带2113与转接板2114位于同一高度,伸缩气缸2112的伸缩端与转接板2114底部铰接;其中,转接板2114为料盘放置和回收的载体,料盘回流部212的第一传送带2113和料盘上料部211的第一传送带2113运动方向相反;当向装置输送料盘时,外部AVG机器人将料盘放置在转接板2114后,料盘在转接板2114的后端与第一传送带2113接触,因第一传送带2113和料盘底部的接触,第一传送带2113带动料盘向第一料盘升降部240方向运动;当装置向外部输送空的料盘时,第二料盘升降部250将机架110顶部的空的料盘运输到料盘回流部212上,料盘与料盘回流部212的第一传送带2113接触后,第一传送带2113带动料盘向料盘回流部212的转接板2114运输,当料盘运输至转接板2114时,对应的伸缩气缸2112收缩,将转接板2114向外翻转,料盘沿着转接板2114向外滑落到机架110外设置的料盘回收位上;通过料盘上料部211和料盘回流部212实现料盘的自动化上下料,减少人力成本。Specifically, as shown in FIG. 2 and FIG. 3 , the tray loading assembly 210 includes a tray loading part 211 , a tray return part 212 , and a base transfer assembly 220 that are lifted between the inside of the frame 110 and the top of the frame 110 . It includes the first adsorption part 221 arranged above the frame 110, the loading drive part 222 arranged on the top of the frame 110 and driving the first adsorption part 221 to adjust the position and height, and the first adsorption part 221 moves to the tray loading part 211 and the transportation device 100; wherein, the tray loading assembly 210 is used to transfer the tray carrying the fan base to the top of the frame and transfer and recycle the empty tray to the outside of the feeding device 200, the tray loading part 211 and the tray return part 212 all include the first support frame 2111 installed on the bottom plate of the frame 110, the telescopic cylinder 2112 installed on the first support frame 2111, the first conveyor belt 2113 installed on the top of the first support frame 2111 and the The adapter plate 2114 on the same level as the first conveyor belt 2113, the tray loading assembly 210 also includes a first tray lifter 240 and a second tray lifter 250, the first tray lifter 240 and the second tray lifter 250 respectively drive the tray loading part 211 and the tray return part 212 up and down; the first conveyor belt 2113 is placed horizontally, the first conveyor belt 2113 and the adapter plate 2114 are at the same height, and the telescopic end of the telescopic cylinder 2112 is hinged to the bottom of the adapter plate 2114 Wherein, the adapter plate 2114 is the carrier for placing and reclaiming the tray, and the first conveyor belt 2113 of the tray return part 212 and the first conveyor belt 2113 of the tray loading portion 211 move in opposite directions; when the tray is transported to the device, After the external AVG robot places the tray on the adapter plate 2114, the tray is in contact with the first conveyor belt 2113 at the rear end of the adapter plate 2114. Due to the contact between the first conveyor belt 2113 and the bottom of the tray, the first conveyor belt 2113 drives the tray Move towards the direction of the first tray lifter 240; when the device transports an empty tray to the outside, the second tray lifter 250 transports the empty tray at the top of the frame 110 to the tray return section 212, and the tray After being in contact with the first conveyor belt 2113 of the tray return part 212, the first conveyor belt 2113 drives the tray to be transported to the adapter plate 2114 of the tray return section 212. When the tray is transported to the adapter plate 2114, the corresponding telescopic cylinder 2112 shrink, turn the adapter plate 2114 outward, and the tray slides outward along the adapter plate 2114 to the tray recovery position set outside the frame 110; Automatic loading and unloading of trays, reducing labor costs.

具体的,其中上料驱动件222包括第二支撑架2221、X轴上料丝杆模组2222以及X轴上料导轨2223、第二支撑架2221架设在X轴上料丝杆模组2222和X轴上料导轨2223之间并与X轴上料丝杆模组2222和X轴上料导轨2223滑动连接的Y轴上料丝杆模组2224、滑动连接在Y轴上料丝杆模组2224的Z轴上料滑台模组2225,第一吸附部221与Z轴上料滑台模组2225升降连接,第二支撑架2221底部还设有移动于第一料盘升降部240和第二料盘升降部250的料盘吸附部2226,第二支撑架2221顶部还设有Y轴相机模组223和滑动连接在Y轴相机模组223的第一上料相机224,第一上料相机224竖直朝向第一料盘升降部240方向;运输装置100包括运输丝杆模组120,其中,运输丝杆模组120包括设置在上料装置200一侧的第一运输丝杆模组121,第一吸附部221在上料驱动件222的驱动下,将第一料盘升降部240的风扇底座上料至第一运输丝杆模组121上进行转运;当料盘中的风扇底座均转运完毕后,料盘吸附部2226将第一料盘升降部240上的空料盘吸取,X轴上料丝杆模组2222向第二料盘升降部250运动,料盘吸附部2226释放料盘至第二料盘升降部250,第二料盘升降部250将空的料盘转运至料盘回流部212进行料盘下料。Specifically, wherein the feeding drive member 222 includes a second support frame 2221, an X-axis feeding screw module 2222 and an X-axis feeding guide rail 2223, and the second support frame 2221 is erected on the X-axis feeding screw module 2222 and Between the X-axis feeding guide rails 2223 and the Y-axis feeding screw module 2224 slidingly connected with the X-axis feeding screw module 2222 and the X-axis feeding guide rail 2223, slidingly connected to the Y-axis feeding screw module The Z-axis feeding slide module 2225 of 2224, the first adsorption part 221 is connected with the Z-axis feeding slide module 2225, and the bottom of the second support frame 2221 is also equipped with a moving part 240 and a second tray lifting part 240. The tray adsorption part 2226 of the second tray lifter 250, the top of the second support frame 2221 is also provided with a Y-axis camera module 223 and a first loading camera 224 slidingly connected to the Y-axis camera module 223, the first loading The camera 224 is vertically facing the direction of the first tray lifting part 240; the transportation device 100 includes a transportation screw module 120, wherein the transportation screw module 120 includes a first transportation screw module arranged on one side of the feeding device 200 121, the first adsorption part 221 is driven by the feeding drive part 222, and the fan base of the first tray lifting part 240 is loaded onto the first transport screw module 121 for transfer; when the fan base in the tray After the transfer is completed, the tray adsorption part 2226 absorbs the empty tray on the first tray lifting part 240, the X-axis feeding screw module 2222 moves to the second tray lifting part 250, and the tray adsorption part 2226 releases it. The tray reaches the second tray lifting part 250, and the second tray lifting part 250 transfers the empty tray to the tray return part 212 for tray unloading.

其中,第一上料相机224用于对料盘中的风扇底座进行定位,根据风扇底座的位置,控制X轴上料丝杆模组2222、Y轴上料丝杆模组2224和Z轴上料滑台模组2225运转,从而引导第一吸附部221移动至风扇底座的位置进行吸取;从而实现风扇底座转运过程中的精准定位,提高了上料的精度。Wherein, the first feeding camera 224 is used for positioning the fan base in the tray, and controls the X-axis feeding screw module 2222, the Y-axis feeding screw module 2224 and the Z-axis feeding screw module 2222 according to the position of the fan base. The material slide module 2225 operates, thereby guiding the first adsorption part 221 to move to the position of the fan base for suction; thereby realizing precise positioning during the transfer process of the fan base, and improving the accuracy of feeding.

具体的,第一运输丝杆模组121沿运输方向依次排布有清洁组件131、第一检测组件230、上料回收部132;清洁组件131用于对风扇底座上的污渍进行除尘和清理;第一检测组件230用于检测第一运输丝杆模组121上的风扇底座是否符合质量标准和清洁标准,当第一检测组件230检测风扇底座不符合标准时,第一检测组件230通讯至上料回收部132对不合格的风扇底座进行转运,从而对不合格的风扇底座进行回收,实现自动对不合格的风扇底座的转运处理,使风扇底座的质量一致性好,节省了人工成本。Specifically, the first transport screw module 121 is sequentially arranged with a cleaning component 131, a first detection component 230, and a feeding recovery part 132 along the transport direction; the cleaning component 131 is used to remove dust and clean the stains on the fan base; The first detection component 230 is used to detect whether the fan base on the first transport screw module 121 meets the quality standards and cleanliness standards. When the first detection component 230 detects that the fan base does not meet the standards, the first detection component 230 communicates to the loading recovery The unit 132 transfers the unqualified fan bases, so as to recycle the unqualified fan bases, and automatically transfer the unqualified fan bases, so that the quality of the fan bases is consistent and saves labor costs.

具体的,如图4、图5所示,垫圈及耐磨片上料组件310包括耐磨片及垫圈装料部311、朝向耐磨片及垫圈装料部311的若干第二上料相机312;垫圈及耐磨片组装组件320包括耐磨片吸附部321、垫圈吸附部322和调整耐磨片吸附部321以及垫圈吸附部322位置和高度的第一驱动件323和朝向运输装置100的第一定位相机324,耐磨片吸附部321和垫圈吸附部322移动于耐磨片及垫圈装料部311和运输装置100之间,第一定位相机324和第二上料相机312与第一驱动件323通讯连接。Specifically, as shown in Fig. 4 and Fig. 5, the washer and wear-resistant sheet feeding assembly 310 includes a wear-resistant sheet and washer loading part 311, and several second feeding cameras 312 facing the wear-resistant sheet and washer charging part 311; The gasket and wear-resistant sheet assembly assembly 320 includes a wear-resistant sheet adsorption part 321, a washer adsorption part 322, a first driving member 323 for adjusting the positions and heights of the wear-resistant sheet adsorption part 321 and the washer adsorption part 322, and a first drive member 323 facing the transportation device 100. The positioning camera 324, the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 move between the wear-resistant sheet and the gasket loading part 311 and the transport device 100, the first positioning camera 324 and the second loading camera 312 and the first driving part 323 communication connection.

其中,运输丝杆模组120还包括设置在耐磨片及垫圈组装装置一侧的第二运输丝杆模组122以及第一点油组件133,第一点油组件133位于耐磨片及垫圈加工位325的前段,用于对风扇底座进行点油,减小耐磨片安装后的运转摩擦力;耐磨片及垫圈装料部311包括耐磨片震动盘3111、垫圈震动盘3112、若干与耐磨片震动盘3111、垫圈震动盘3112对应设置的缓存料盒3113、若干与耐磨片震动盘3111、垫圈震动盘3112对应传动连接的直震3114和安装在缓存料盒3113上的离子风棒3115,缓存料盒3113的出料口朝向耐磨片震动盘3111或垫圈震动盘3112,缓存料盒3113安装在直震3114上;缓存料盒3113包括耐磨片料盒3116、垫圈料盒3117和备用料盒3118,还包括与备用料盒3118对应设置的备用震动盘,备用料盒3118用于承装备用的垫圈,人工将耐磨片、垫圈分别放入缓存料盒3113,通过直震3114将耐磨片和垫圈分别放入耐磨片震动盘3111和垫圈震动盘3112,然后耐磨片震动盘3111和垫圈震动盘3112分别将耐磨片和垫圈震散;第二上料相机312与第一驱动件323通讯连接;第二上料相机312用于检测震散后的耐磨片和垫圈的位置,通过第二上料相机312对耐磨片震动盘3111、垫圈震动盘3112和备用震动盘进行拍照,确定耐磨片、垫圈的排布,获取耐磨片和垫圈的平面坐标并将平面坐标通讯至第一驱动件323,第一驱动件323根据平面坐标驱动耐磨片吸附部321和垫圈吸附部322向待取耐磨片和垫圈的上方运动,并驱动耐磨片吸附部321和垫圈吸附部322下降分别吸取耐磨片和垫圈,从而实现耐磨片和垫圈的精确上料,提高了耐磨片和垫圈的夹取效率;离子风棒3115安装在耐磨片震动盘3111、垫圈震动盘3112和备用震动盘的上方,离子风棒3115的出风口可以度调整,离子风棒3115用于消除震动过程中产生的静电。Wherein, the transportation screw module 120 also includes the second transportation screw module 122 and the first oil point assembly 133 arranged on one side of the wear plate and the washer assembly device, and the first oil point assembly 133 is located on the wear plate and the washer. The front part of the processing position 325 is used to oil the fan base to reduce the running friction after the wear-resistant sheet is installed; The cache material box 3113 corresponding to the wear-resistant plate vibration plate 3111 and the gasket vibration plate 3112, the direct shock 3114 corresponding to the transmission connection of the wear-resistant plate vibration plate 3111 and the washer vibration plate 3112, and the ions installed on the buffer material box 3113 The wind rod 3115, the discharge port of the buffer material box 3113 faces the wear-resistant sheet vibration plate 3111 or the gasket vibration plate 3112, and the buffer material box 3113 is installed on the direct vibration 3114; the buffer material box 3113 includes the wear-resistant sheet material box 3116, the gasket material The box 3117 and the spare material box 3118 also include a spare vibrating plate corresponding to the spare material box 3118. The spare material box 3118 is used to bear the gaskets for the equipment. The wear-resistant sheets and the gaskets are manually put into the buffer material box 3113. The direct vibration 3114 puts the wear-resistant sheet and the washer into the wear-resistant sheet vibrating plate 3111 and the washer vibrating plate 3112 respectively, and then the wear-resistant sheet vibrating plate 3111 and the washer vibrating plate 3112 respectively shake the wear-resistant sheet and the washer; the second loading The camera 312 communicates with the first driver 323; the second feeding camera 312 is used to detect the position of the wear-resistant sheet and the washer after shaking, and the wear-resistant sheet vibrating plate 3111 and the washer vibrating plate are vibrated by the second feeding camera 312 3112 and the spare vibrating plate take pictures, determine the arrangement of wear-resistant sheets and gaskets, obtain the plane coordinates of wear-resistant sheets and gaskets, and communicate the plane coordinates to the first driving part 323, and the first driving part 323 drives the wear-resistant parts according to the plane coordinates The sheet adsorption part 321 and the washer adsorption part 322 move to the top of the wear-resistant sheet and the washer to be taken, and drive the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 to respectively absorb the wear-resistant sheet and the washer, thereby realizing the wear-resistant sheet and the washer. The precise feeding improves the clamping efficiency of the wear-resistant sheet and the washer; the ion wind rod 3115 is installed above the wear-resistant sheet vibrating plate 3111, the washer vibrating plate 3112 and the spare vibrating plate, and the air outlet of the ion air bar 3115 can be Adjustment, the ion wind rod 3115 is used to eliminate the static electricity generated during the vibration.

具体的,垫圈及耐磨片组装组件320还包括位于第二运输丝杆模组122一侧的耐磨片及垫圈加工位325,运输丝杆模组120还包括移动于耐磨片及垫圈加工位325和第二运输丝杆模组122之间的第一搬运部134,第一搬运部134用于将第二运输丝杆模组122未加工的风扇底座搬运至耐磨片及垫圈加工位325以及将耐磨片及垫圈加工位325加工后的风扇底座搬运至第二运输丝杆模组122;第一驱动件323包括第三支撑架3231、安装在第三支撑架3231上的第一Y轴丝杆模组3232、与第一Y轴丝杆模组3232滑动连接的第一X轴丝杆模组3233、与第一X轴丝杆模组3233滑动连接的第一固定座3234、竖直安装在第一固定座3234上的耐磨片滑台模组3235和垫片滑台模组3236,耐磨片吸附部321和垫圈吸附部322分别与耐磨片滑台模组3235和垫片滑台模组3236升降连接;还包括备用吸附部326,备用吸附部326用于在垫圈吸附部322无法运作时替代垫圈吸附部322使用,备用滑台模组安装在第一固定座3234上,备用吸附部326安装在备用滑台模组上,备用吸附部326在备用滑台模组上升降,备用吸附部326与垫圈吸附部322结构相同,在此不再赘述;当需要吸取耐磨片和垫圈时,第一Y轴丝杆模组3232驱动第一X轴丝杆模组3233移动至耐磨片及垫圈装料部311上方,第一X轴丝杆模组3233上的耐磨片滑台模组3235和垫片滑台模组3236随着对第一固定座3234的移动在沿X轴方向移动,耐磨片吸附部321和垫圈吸附部322下降并分别吸附耐磨片和垫圈;在耐磨片和垫圈吸附后,耐磨片吸附部321和垫圈吸附部322上升,第一Y轴丝杆模组3232驱动第一X轴丝杆模组3233移动至耐磨片及垫圈加工位325上方,耐磨片吸附部321和垫圈吸附部322依次将耐磨片和垫圈安装在风扇底座上。Specifically, the washer and wear-resistant plate assembly assembly 320 also includes a wear-resistant plate and washer processing position 325 located on one side of the second transport screw module 122. The first transport part 134 between the position 325 and the second transport screw module 122, the first transport part 134 is used to transport the unprocessed fan base of the second transport screw module 122 to the wear-resistant plate and gasket processing position 325 and transport the fan base processed by wear-resistant sheet and gasket processing position 325 to the second transport screw module 122; The Y-axis screw module 3232, the first X-axis screw module 3233 slidably connected to the first Y-axis screw module 3232, the first fixing base 3234 slidably connected to the first X-axis screw module 3233, The wear-resistant sheet slide module 3235 and the spacer slide module 3236 vertically installed on the first fixed seat 3234, the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 are respectively connected with the wear-resistant sheet slide module 3235 and the pad slide module 3236. Gasket slider module 3236 lift connection; also includes a spare adsorption part 326, the backup adsorption part 326 is used to replace the gasket adsorption part 322 when the gasket adsorption part 322 cannot operate, and the backup slider module is installed on the first fixed seat 3234 Above, the spare absorbing part 326 is installed on the spare slide module, and the spare absorbing part 326 moves up and down on the spare slide module. When grinding discs and gaskets, the first Y-axis screw module 3232 drives the first X-axis screw module 3233 to move to the top of the wear-resistant sheet and gasket loading part 311, and the wear-resistant parts on the first X-axis screw module 3233 The grinding slide table module 3235 and the shim slide table module 3236 move along the X-axis direction with the movement of the first fixed seat 3234, and the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 descend and respectively absorb the wear-resistant sheet and the washer; after the wear-resistant sheet and the washer are adsorbed, the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 rise, and the first Y-axis screw module 3232 drives the first X-axis screw module 3233 to move to the wear-resistant sheet and the washer. Above the gasket processing position 325 , the wear-resistant sheet adsorption part 321 and the gasket adsorption part 322 sequentially install the wear-resistant sheet and the gasket on the fan base.

具体的,第一定位相机324安装在第三支撑架3231顶部并朝向耐磨片及垫圈加工位325,第一定位相机324用于检测风扇底座上耐磨片和垫圈需要安装的位置,并将位置信息通讯至第一驱动件323,第一驱动件323分别驱动耐磨片吸附部321和垫圈吸附部322将耐磨片和垫圈精确安装在风扇底座的对应位置,从而实现将耐磨片和垫圈精确安装在风扇底座的对应位置,提高了产品的一致性,便于后续程序对产品的进一步加工。Specifically, the first positioning camera 324 is installed on the top of the third support frame 3231 and faces the wear-resistant sheet and the gasket processing position 325. The first positioning camera 324 is used to detect the position where the wear-resistant sheet and the gasket on the fan base need to be installed, and The position information is communicated to the first driving member 323, and the first driving member 323 respectively drives the wear-resistant sheet adsorption part 321 and the washer adsorption part 322 to accurately install the wear-resistant sheet and the washer on the corresponding position of the fan base, thereby realizing the wear-resistant sheet and the gasket. The gasket is precisely installed at the corresponding position of the fan base, which improves the consistency of the product and facilitates the further processing of the product in subsequent procedures.

具体的,如图6、图7所示轴承组装装置400还包括第一加工位430、移动于第一加工位430和运输装置100之间的第一转运组件440,轴承压合组件420包括导向部421、轴承夹持部422、轴承压合部423和调整轴承夹持部422及轴承压合部423位置和高度的第二驱动件424;导向部421包括导向丝杆模组4211、与导向丝杆模组4211滑动连接的导向滑台模组4212、升降于导向滑台模组4212的轴承限位板4213和安装在轴承限位板4213底部的导向柱4214;第一加工位430上开设有导向孔431,导向柱4214升降在导向孔431内,轴承限位板4213上开设有第一通孔;轴承夹持部422移动于轴承装料组件410和第一加工位430之间,轴承压合部423与第一通孔同轴。Specifically, as shown in Figures 6 and 7, the bearing assembly device 400 also includes a first processing station 430, a first transfer assembly 440 that moves between the first processing station 430 and the transportation device 100, and the bearing pressing assembly 420 includes a guide part 421, bearing clamping part 422, bearing pressing part 423 and the second driver 424 for adjusting the position and height of bearing clamping part 422 and bearing pressing part 423; guide part 421 includes guide screw module 4211, and guide The guide slide module 4212 that is slidably connected with the screw module 4211, the bearing limit plate 4213 that lifts up and down on the guide slide module 4212, and the guide post 4214 installed at the bottom of the bearing limit plate 4213; There is a guide hole 431, and the guide column 4214 is raised and lowered in the guide hole 431, and the first through hole is opened on the bearing limit plate 4213; the bearing clamping part 422 moves between the bearing charging assembly 410 and the first processing position 430, and the bearing The pressing portion 423 is coaxial with the first through hole.

其中,运输丝杆模组120包括设置在轴承组装装置400一侧的第三运输丝杆模组123,第一转运组件440用于将未加工的风扇底座自第三运输丝杆模组123搬运至第一加工位430以及将加工后的风扇底座自第一加工位430搬运至第三运输丝杆模组123;第二驱动件424包括第四支撑架4241、安装在第四支撑架4241上的第二Y轴丝杆模组4242、与第二Y轴丝杆模组4242滑动连接的第二X轴丝杆模组4243、滑动连接在第二X轴丝杆模组4243的第二Z轴滑台模组4244、升降在第二Z轴滑台模组4244上的第二固定座4245,轴承夹持部422和轴承压合部423安装在第二固定座4245底部;第一转运组件440将未加工的风扇底座转运至第一加工位430,当需要夹持和转运轴承时,第二Y轴丝杆模组4242驱动第二X轴丝杆模组4243向轴承装料组件410方向移动,第二X轴丝杆模组4243移动,第二固定座4245下的轴承夹持部422将夹取间隙的轴承进行夹取,轴承夹取后Y轴电机驱动第二X轴丝杆模组4243向轴承压合部423移动,轴承夹持部422将轴承转运至第一加工位430的风扇底座对应的轴承压合位置的正上方,并将轴承安装至导向部421;导向滑台模组4212驱动导向滑台模组4212向第一加工位430方向移动,当导向块的第一导向柱4214位于第一加工位430的导向孔431正上方时,轴承限位板4213和安装在轴承限位板4213底部的导向柱4214下降,导向柱4214插入导向孔431中,第一通孔套接在风扇底座的垫圈上;轴承夹持部422将轴承放置在轴承限位件上,轴承、第一通孔和风扇底座的垫圈同轴,此时轴承压合部423下降,将轴承压合至垫圈内,而后第一转运组件440将加工后的风扇底座搬运至第三运输丝杆模组123;导向部421在压合过程中起到导向作用,从而提高轴承压合的精确性,提高产品的一致性。Wherein, the transport screw module 120 includes a third transport screw module 123 arranged on one side of the bearing assembly device 400, and the first transfer assembly 440 is used to transport the unprocessed fan base from the third transport screw module 123 To the first processing position 430 and transport the processed fan base from the first processing position 430 to the third transport screw module 123; the second driving member 424 includes a fourth support frame 4241, installed on the fourth support frame 4241 The second Y-axis screw module 4242, the second X-axis screw module 4243 that is slidably connected to the second Y-axis screw module 4242, the second Z that is slidably connected to the second X-axis screw module 4243 The shaft slide module 4244, the second fixed seat 4245 that is lifted and lowered on the second Z-axis slide module 4244, the bearing clamping part 422 and the bearing pressing part 423 are installed at the bottom of the second fixed seat 4245; the first transfer assembly 440 transfers the unprocessed fan base to the first processing position 430, when the bearing needs to be clamped and transferred, the second Y-axis screw module 4242 drives the second X-axis screw module 4243 to the direction of the bearing loading assembly 410 Move, the second X-axis screw module 4243 moves, the bearing clamping part 422 under the second fixed seat 4245 clamps the bearing in the clamping gap, and after the bearing is clamped, the Y-axis motor drives the second X-axis screw module The group 4243 moves to the bearing pressing part 423, and the bearing clamping part 422 transfers the bearing to the position directly above the bearing pressing position corresponding to the fan base of the first processing position 430, and installs the bearing to the guide part 421; The group 4212 drives the guide slide module 4212 to move towards the first processing position 430. When the first guide column 4214 of the guide block is located directly above the guide hole 431 of the first processing position 430, the bearing limit plate 4213 and the bearing are installed The guide post 4214 at the bottom of the limiting plate 4213 descends, the guide post 4214 is inserted into the guide hole 431, and the first through hole is sleeved on the washer of the fan base; the bearing clamping part 422 places the bearing on the bearing stopper, and the bearing, The first through hole is coaxial with the washer of the fan base. At this time, the bearing pressing part 423 descends to press the bearing into the washer, and then the first transfer assembly 440 transports the processed fan base to the third transport screw module 123 ; the guide part 421 plays a guiding role in the pressing process, thereby improving the accuracy of the bearing pressing and improving the consistency of the product.

具体的,如图8、图9所示铜管上料组件510包括铜管夹持部511和调整铜管夹持部511高度和位置的第三驱动件512;运输装置100包括转台组件140,转台组件140包括若干第二加工位141、放置在第二加工位141上的载板142和开设在第二加工位141上的第二通孔143;预压合组件520包括位于通孔下方的升降轴,升降轴、载板142和铜管夹持部511同轴;其中,运输丝杆模组120包括设置在铜管组装装置500的一侧的第四运输丝杆模组124以及移动于第四运输丝杆模组124和转台组件140之间的第二搬运部135;优选的,第二加工位141设置为四个,四个第二加工位141分别对应第二搬运部135、铜管上料组件510、铜管压合组件530和第二检测组件540。Specifically, as shown in FIG. 8 and FIG. 9, the copper tube feeding assembly 510 includes a copper tube clamping part 511 and a third drive member 512 that adjusts the height and position of the copper tube clamping part 511; the transportation device 100 includes a turntable assembly 140, The turntable assembly 140 includes several second processing positions 141, a carrier plate 142 placed on the second processing position 141 and a second through hole 143 opened on the second processing position 141; the pre-press assembly 520 includes a The lifting shaft, the lifting shaft, the carrier plate 142 and the copper pipe clamping part 511 are coaxial; wherein, the transport screw module 120 includes the fourth transport screw module 124 arranged on one side of the copper tube assembly device 500 and moves on The second conveying part 135 between the fourth transport screw module 124 and the turntable assembly 140; preferably, the second processing position 141 is set to four, and the four second processing positions 141 correspond to the second conveying part 135, copper Tube feeding component 510 , copper tube pressing component 530 and second detection component 540 .

其中,第三驱动件512包括第三X轴丝杆模组5122和第二X轴导轨5123、架设在第二X轴导轨5123和第三X轴丝杆模组5122之间并与第二X轴导轨5123和第三X轴丝杆模组5122滑动连接的第五支撑架5121、安装在第五支撑架5121上垂直于第二X轴导轨5123设置的第三Y轴丝杆模组5124、与第三Y轴丝杆模组5124滑动连接的第三Z轴滑台模组5125,铜管夹持部511与第三Z轴滑台模组5125在竖直方向上滑动连接;第五支撑架5121移动于铜管上料组件510和第二加工位141之间,第三Z轴滑台模组5125用于带动铜管夹持部511升降,实现铜管夹持部511位置高度可调;铜管夹持部511自铜管上料组件510夹取铜管后沿着第三Z轴滑台模组5125上升,而后铜管夹持部511通过位置调整至第二加工位141上方,第三Z轴滑台模组5125驱动铜管夹持部511下降,铜管夹持部511将铜管安放至风扇底座的对应位置,从而实现铜管的安放;优选的,铜管取料组件上方还安装有第二定位相机513,第二定位相机513与第三X轴丝杆模组5122和第三Y轴丝杆模组5124通讯连接。Wherein, the third driving member 512 includes a third X-axis screw module 5122 and a second X-axis guide rail 5123, and is erected between the second X-axis guide rail 5123 and the third X-axis screw module 5122 and connected to the second X-axis guide rail 5123. The fifth support frame 5121 that is slidingly connected to the axis guide rail 5123 and the third X-axis screw module 5122, the third Y-axis screw module 5124 installed on the fifth support frame 5121 perpendicular to the second X-axis guide rail 5123, The third Z-axis sliding table module 5125 slidably connected with the third Y-axis screw module 5124, the copper tube clamping part 511 is slidably connected with the third Z-axis sliding table module 5125 in the vertical direction; the fifth support The frame 5121 moves between the copper tube feeding assembly 510 and the second processing position 141, and the third Z-axis slide module 5125 is used to drive the copper tube clamping part 511 up and down, so that the position and height of the copper tube clamping part 511 can be adjusted The copper tube clamping part 511 clamps the copper tube from the copper tube feeding assembly 510 and then rises along the third Z-axis slide module 5125, and then the copper tube clamping part 511 is adjusted to the top of the second processing position 141 by position adjustment, The third Z-axis slide module 5125 drives the copper tube clamping part 511 to descend, and the copper tube clamping part 511 places the copper tube to the corresponding position of the fan base, thereby realizing the placement of the copper tube; preferably, the copper tube retrieving assembly A second positioning camera 513 is installed above, and the second positioning camera 513 communicates with the third X-axis screw module 5122 and the third Y-axis screw module 5124 .

预压合组件520包括可升降的预压合轴521,预压合轴521位于第二加工位141下方,第二加工位141中心位置设有第二通孔143,预压合轴521与第二通孔143同轴,第二通孔143上放置有用于承载风扇底板的载板142,预压合轴521穿过第二通孔143与铜管夹持部511同轴;预压合组件520还包括设置在预压合轴521底部的凸轮轴承随动器522、与凸轮轴承随动器522滚动连接的斜面滑块523、与斜面滑块523伸缩连接的水平气缸524;当铜管夹持部511将铜管夹取至铜管加工位上方后,水平气缸524伸展,凸轮轴承随动器522沿斜面滑块523向上滚动,带动预压合轴521上升,预压合轴521上升穿过第二通孔143将载板142顶起,载板142离开原位置上升,同时铜管夹持部511将铜管套接在风扇底座的轴承上,铜管夹持部511向下对风扇底座提供一个下压的力,预压合轴521对风扇底座提供一个向上的力,两个相对的力对风扇底座和铜管进行预压合处理,使铜管和风扇底座的轴承之间贴合,当风扇底座和铜管预压合不到位时,微调铜管夹持部511至风扇底座和铜管成功预压合,保证铜管竖直安装在风扇底座的铜管安装位上,避免出现铜管斜向安装等安装不到位的情况,提高后续压合操作的铜管压合效果,以及提高铜管的组装精度;优选的,铜管压合组件530包括用于压合轴承的压床532和位于第二加工位141底部的可升降的压合部531,其中压合部531和预压合组件520结构相同,在此不再赘述,压床532驱动压床532的压头533下压,压合部531上升将载板142顶起并与压头533配合将铜管压合进风扇底座中,压合部531保证压合时受力不在转台组件140上,保证转台转台旋转时的稳定性。The pre-pressing assembly 520 includes a liftable pre-pressing shaft 521, the pre-pressing shaft 521 is located below the second processing position 141, the center of the second processing position 141 is provided with a second through hole 143, and the pre-pressing shaft 521 is connected to the second processing position 141. The two through holes 143 are coaxial, and the carrier plate 142 for carrying the fan bottom plate is placed on the second through hole 143. The pre-pressing shaft 521 passes through the second through hole 143 and is coaxial with the copper pipe clamping part 511; the pre-pressing assembly 520 also includes a cam bearing follower 522 arranged at the bottom of the pre-pressing shaft 521, an inclined-plane slider 523 rollingly connected with the cam bearing follower 522, and a horizontal cylinder 524 telescopically connected with the inclined-plane slider 523; After the holding part 511 clamps the copper tube to the top of the copper tube processing position, the horizontal cylinder 524 is extended, and the cam bearing follower 522 rolls upward along the inclined plane slider 523, driving the pre-pressing shaft 521 to rise, and the pre-pressing shaft 521 goes up and passes through The carrier plate 142 is lifted up through the second through hole 143, and the carrier plate 142 leaves the original position and rises. At the same time, the copper tube clamping part 511 sleeves the copper tube on the bearing of the fan base, and the copper tube clamping part 511 faces the fan downward. The base provides a downward force, and the pre-pressing shaft 521 provides an upward force on the fan base, and the two opposite forces pre-press the fan base and the copper pipe, so that the copper pipe and the bearing of the fan base are in close contact with each other. When the fan base and the copper tube are not pre-pressed in place, fine-tune the copper tube clamping part 511 until the fan base and the copper tube are successfully pre-pressed to ensure that the copper tube is installed vertically on the copper tube installation position of the fan base to avoid If the oblique installation of copper tubes and other installations are not in place, improve the copper tube pressing effect of the subsequent pressing operation, and improve the assembly accuracy of the copper tubes; The bed 532 and the liftable pressing part 531 located at the bottom of the second processing station 141, wherein the pressing part 531 and the pre-pressing assembly 520 have the same structure, and will not be repeated here, the pressing head 533 of the pressing bed 532 is driven by the pressing bed 532 Press down, the pressing part 531 rises to lift the carrier plate 142 and cooperate with the pressure head 533 to press the copper tube into the fan base. The pressing part 531 ensures that the force is not on the turntable assembly 140 during pressing, and the turntable turntable is guaranteed to rotate time stability.

具体的,第二检测组件540包括竖直移动的高度检测滑台模组541和与高度检测滑台模组541滑动连接的量仪542,量仪542的接触式传感器朝向第二加工位141;第二检测组件540用于检测铜管压合后的高度,其中量仪542的接触式传感器数量为两个,接触式传感器垂直于铜管的直径,其中一只接触式传感器测量风扇底座所处载板142的高度,另一只接触式传感器测量铜管顶部的高度,从而得出铜管与风扇底座底面之间的相对高度;运输装置100还包括架设在第四运输丝杆模组124位于转台组件140后端依次设置的第二点油组件136、点油检测组件137、第二回收部138,第二回收部138和第二检测组件540和点油检测组件137通讯连接,第二回收部138用于对铜管压合高度不合格及点油不合格的产品进行转运回收处理。Specifically, the second detection assembly 540 includes a vertically movable height detection slide module 541 and a gauge 542 slidingly connected with the height detection slide module 541, and the contact sensor of the gauge 542 faces the second processing position 141; The second detection component 540 is used to detect the height of the copper pipe after pressing, wherein the quantity of the contact sensor of the gauge 542 is two, the contact sensor is perpendicular to the diameter of the copper pipe, and one of the contact sensors measures the position of the fan base. The height of the carrier plate 142, another contact sensor measures the height of the top of the copper pipe, thereby obtaining the relative height between the copper pipe and the bottom surface of the fan base; The second oil spot assembly 136, the spot oil detection assembly 137, the second recovery part 138 arranged in sequence at the rear end of the turntable assembly 140, the second recovery part 138, the second detection component 540 and the point oil detection component 137 are connected in communication, and the second recovery Part 138 is used to transfer and recycle the products with unqualified copper pipe pressing height and unqualified spot oil.

具体的,如图10、图11所示定子组装装置600还包括定子上料组件650和定子夹持组件660,定子夹持组件660包括定子夹持部661和调整定子夹持部661高度和位置自定子上料组件650向定子转运组件610上料的第四驱动件662;定子转运组件610包括用于调整定子安装位置电动平移台611、安装在电动平移台611上用于调整定子安装角度的电动旋转台612、用于将定子向定子压合组件630转运的定子转运模组613,电动平移台611与定子转运组件610滑动连接。Specifically, as shown in Fig. 10 and Fig. 11 , the stator assembly device 600 also includes a stator feeding assembly 650 and a stator clamping assembly 660, and the stator clamping assembly 660 includes a stator clamping part 661 and an adjustment of the height and position of the stator clamping part 661 The fourth drive member 662 for loading materials from the stator feeding assembly 650 to the stator transfer assembly 610; the stator transfer assembly 610 includes an electric translation platform 611 for adjusting the stator installation position, and is installed on the electric translation platform 611 for adjusting the stator installation angle The electric rotary table 612, the stator transfer module 613 for transferring the stator to the stator pressing assembly 630, the electric translation table 611 is slidably connected with the stator transfer assembly 610.

其中,定子压合组件630包括第三加工位631,运输丝杆模组120包括设置在定子组装装置600一侧的第五运输丝杆模组125、移动于第三加工位631和第五运输丝杆模组125的第三搬运部139;第四驱动件662包括第六支撑架6621、第四X轴丝杆模组6623、与第四X轴丝杆模组6623滑动连接的第四Y轴丝杆模组6622、与第四Y轴丝杆模组6622滑动连接的第四Z轴滑台模组6624,定子夹持部661与第四Z轴滑台模组6624升降连接;第四X轴丝杆模组6623和第四Y轴丝杆模组6622用于调整定子夹持部661的在X、Y轴平面上的位置,定子夹持部661自定子上料组件650上夹取定子,在夹取定子后,第四Y轴丝杆模组6622带动第四Z轴滑台模组6624上的定子夹持部661向定子输送部转运,从而完成定子取料程序;定子夹取部将定子释放至电动旋转台612上,定子转运模组613驱动电动平移台611和电动旋转台612向定子压合组件630转运,第三检测组件620对定子的安装位置和角度进行检测,并通讯至电动位移台和电动旋转台612将定子调整到适合的位置和角度,当角度调整完毕后,定子转运模组613继续向压合组件输送定子;优选的,定子压合组件630包括定子压合部632和驱动定子压合部632升降的电缸633,第三搬运部139将第五运输丝杆模组125上未加工的风扇底座转运至第三加工位631,定子压合部632对定子夹取,同时定子转运模组613远离第三加工位631为定子压合部632压合提供升降空间,定子压合部632下降并将定子压合至风扇底座中;第四检测组件640用于检测定子的压合高度,运输装置100包括设置在第五运输丝杆模组125一侧的第三回收部1310,第三回收部1310位于第三搬运部139的后段,当第四检测组件640检测到定子压合高度不符合质量标准后,第四检测组件640通讯至第三搬运部139对不合格的风扇底座进行转运回收处理。Wherein, the stator pressing assembly 630 includes a third processing position 631, and the conveying screw module 120 includes a fifth conveying screw module 125 arranged on one side of the stator assembly device 600, which moves to the third processing position 631 and the fifth conveying The third conveying part 139 of the screw module 125; the fourth driving member 662 includes a sixth support frame 6621, a fourth X-axis screw module 6623, and a fourth Y that is slidably connected with the fourth X-axis screw module 6623. The shaft screw module 6622, the fourth Z-axis slide module 6624 slidingly connected with the fourth Y-axis screw module 6622, the stator clamping part 661 is connected with the fourth Z-axis slide module 6624 for lifting; the fourth The X-axis screw module 6623 and the fourth Y-axis screw module 6622 are used to adjust the position of the stator clamping part 661 on the X and Y-axis planes, and the stator clamping part 661 is clamped from the stator feeding assembly 650 Take the stator, after clamping the stator, the fourth Y-axis screw module 6622 drives the stator clamping part 661 on the fourth Z-axis slide module 6624 to transfer to the stator conveying part, thereby completing the stator retrieving procedure; The fetching part releases the stator to the electric rotary table 612, the stator transfer module 613 drives the electric translation table 611 and the electric rotary table 612 to transfer to the stator pressing assembly 630, and the third detection assembly 620 detects the installation position and angle of the stator, And communicate to the electric translation stage and the electric rotary table 612 to adjust the stator to a suitable position and angle. After the angle adjustment is completed, the stator transfer module 613 continues to deliver the stator to the pressing assembly; preferably, the stator pressing assembly 630 includes a stator The pressing part 632 and the electric cylinder 633 that drives the stator pressing part 632 up and down, the third transport part 139 transfers the unprocessed fan base on the fifth transport screw module 125 to the third processing position 631, the stator pressing part 632 The stator is clamped, and the stator transfer module 613 is away from the third processing position 631 to provide a lifting space for the stator pressing part 632 to be pressed, and the stator pressing part 632 is lowered and the stator is pressed into the fan base; the fourth detection component 640 For detecting the pressing height of the stator, the transportation device 100 includes a third recovery part 1310 arranged on one side of the fifth transportation screw module 125. The third recovery part 1310 is located at the rear section of the third conveying part 139. When the fourth After the detection component 640 detects that the stator pressing height does not meet the quality standard, the fourth detection component 640 communicates to the third transport part 139 to transfer and recycle the unqualified fan base.

具体的,如图12、图13所示贴标装置700包括取标组件710、移动于运输装置100和取标组件710之间的转运贴标组件720、朝向取标组件710用于检测标签角度的第五检测组件730,转运贴标组件720包括标签吸取部721以及与标签吸取部721旋转连接的旋转电机722,第五检测组件730与旋转电机722通讯连接。Specifically, as shown in Figure 12 and Figure 13, the labeling device 700 includes a labeling assembly 710, a transfer labeling assembly 720 that moves between the transport device 100 and the labeling assembly 710, and is used to detect the label angle toward the labeling assembly 710. The fifth detection component 730 , the transfer labeling component 720 includes a label suction part 721 and a rotating motor 722 rotatably connected to the label suction part 721 , and the fifth detection component 730 is communicatively connected with the rotating motor 722 .

具体的,转运贴标组件720还包括标签转运丝杆模组723、与标签转运丝杆模组723滑动连接的标签转运滑台模组724、与标签转运滑台模组724升降连接的旋转气缸725、L型固定板726,L型固定板726的侧端与旋转气缸725旋转连接,旋转电机722与L型固定板726的底端固定连接。Specifically, the transfer labeling assembly 720 also includes a label transfer screw module 723, a label transfer slide module 724 slidingly connected to the label transfer screw module 723, and a rotary cylinder connected to the label transfer slide module 724 for lifting 725, the L-shaped fixed plate 726, the side end of the L-shaped fixed plate 726 is rotatably connected with the rotary cylinder 725, and the rotary motor 722 is fixedly connected with the bottom end of the L-shaped fixed plate 726.

其中,运输丝杆模组120包括设置在贴标装置700一侧的第六运输丝杆模组126和滑动连接在第六运输丝杆模组126的底座吸取部1311,底座吸取部1311自第五运输丝杆模组125上吸取风扇底座并向转运贴标组件720转运,第六运输丝杆模组126沿X轴设置;取标组件710包括标签飞达、位于标签飞达底部的标签剥离位,第五检测组件730朝向标签剥离位对标签进行定位和角度记录,并根据设定的标签角度与第五检测组件730记录的角度计算角度偏移量,第五检测组件730将角度偏移量通讯至旋转电机722,旋转电机722根据角度偏移量进行旋转,从而保证标签贴在风扇的角度具有一致性;标签转运滑台模组724用于调整标签吸取部721在Z轴上的位置,标签转运丝杆模组723用于将标签吸取部721向底座吸取部1311转运,标签转运丝杆模组723沿Y轴设置;当标签吸取部721吸取标签后,标签转运模组驱动标签吸取部721向底座吸取部1311转运,同时旋转气缸725带动L型固定板726沿X轴旋转180度,使标签的粘贴部和风扇底座的底部相对,旋转电机722调整标签吸取部721的角度,当标签吸取部721将标签转运至底座吸取部1311下方后,标签吸取部721下降,将风扇底座的底部和标签贴合,完成贴标程序,底座吸取部1311继续沿运输装置100的运输方向输送至下一加工位进行加工。Wherein, the transport screw module 120 includes the sixth transport screw module 126 arranged on one side of the labeling device 700 and the base suction part 1311 slidably connected to the sixth transport screw module 126, the base suction part 1311 starts from the sixth transport screw module 126. The fifth transport screw module 125 absorbs the fan base and transfers it to the transfer labeling assembly 720, and the sixth transport screw module 126 is arranged along the X axis; the label taking assembly 710 includes a label feeder, a label stripper located at the bottom of the label feeder Position, the fifth detection component 730 locates the label and records the angle towards the label peeling position, and calculates the angle offset according to the set label angle and the angle recorded by the fifth detection component 730, and the fifth detection component 730 offsets the angle The amount is communicated to the rotating motor 722, and the rotating motor 722 rotates according to the angular offset, so as to ensure the consistency of the angle at which the label is attached to the fan; the label transfer slide module 724 is used to adjust the position of the label suction part 721 on the Z axis , the label transfer screw module 723 is used to transfer the label suction part 721 to the base suction part 1311, and the label transfer screw module 723 is arranged along the Y axis; when the label suction part 721 sucks the label, the label transfer module drives the label suction The part 721 is transferred to the base suction part 1311. At the same time, the rotating cylinder 725 drives the L-shaped fixed plate 726 to rotate 180 degrees along the X axis, so that the sticking part of the label is opposite to the bottom of the fan base. The rotating motor 722 adjusts the angle of the label suction part 721. After the label suction part 721 transfers the label to the bottom of the base suction part 1311, the label suction part 721 descends, attaches the bottom of the fan base to the label, and completes the labeling process, and the base suction part 1311 continues to transport along the transportation direction of the transportation device 100 The next processing position is processed.

具体的,第一检测组件230、第三检测组件620、第四检测组件640和第五检测组件730均为CCD相机。Specifically, the first detection component 230 , the third detection component 620 , the fourth detection component 640 and the fifth detection component 730 are all CCD cameras.

以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.

Claims (10)

1.一种散热风扇组装流水线,包括机架、用于风扇底座流水线加工的运输装置,其特征在于:还包括依次沿运输装置运输方向排布的上料装置、垫圈及耐磨片组装装置、轴承组装装置、铜管组装装置、定子组装装置;1. A cooling fan assembly line, including a frame, a transport device for fan base assembly line processing, characterized in that: it also includes a feeding device, a gasket and a wear-resistant sheet assembly device arranged sequentially along the transport direction of the transport device, Bearing assembly device, copper tube assembly device, stator assembly device; 所述上料装置包括料盘上料组件、用于自料盘上料组件搬运风扇底座至运输装置的底座转运组件、朝向运输装置用于对风扇底座进行质检的第一检测组件;所述垫圈及耐磨片组装装置包括垫圈及耐磨片上料组件、移动于垫圈及耐磨片上料组件和运输装置之间的垫圈及耐磨片组装组件;The feeding device includes a tray loading assembly, a base transfer assembly for transferring the fan base from the tray loading assembly to the transport device, and a first detection assembly for quality inspection of the fan base facing the transport device; The washer and wear-resistant sheet assembly device includes a washer and wear-resistant sheet feeding assembly, a washer and wear-resistant sheet assembly assembly that moves between the washer and wear-resistant sheet feeding assembly and the transportation device; 所述轴承组装装置包括轴承装料组件、移动于所述轴承装料组件和运输装置之间用于搬运和压合轴承的轴承压合组件,轴承压合组件包括用于轴承压合导向的导向部;The bearing assembly device includes a bearing charging assembly, a bearing pressing assembly that moves between the bearing charging assembly and the transport device for handling and pressing the bearing, and the bearing pressing assembly includes a guide for bearing pressing and guiding department; 所述铜管组装装置包括沿运输装置依次分布的铜管上料组件、与铜管上料组件配合对铜管合风扇底座进行预压合的预压合组件、铜管压合组件和用于检测铜管压合高度的第二检测组件;The copper tube assembling device includes a copper tube feeding assembly sequentially distributed along the transport device, a pre-pressing assembly that cooperates with the copper tube feeding assembly to pre-press the copper tube and the fan base, a copper tube pressing assembly, and a copper tube pressing assembly for The second detection component for detecting the pressing height of the copper pipe; 所述定子组装装置包括定子转运组件、朝向定子转运组件用于检测定子安装位置和角度的第三检测组件、沿运输装置运输方向架设在运输装置上方的定子压合组件和用于检测定子压合高度的第四检测组件。The stator assembly device includes a stator transfer assembly, a third detection assembly facing the stator transfer assembly for detecting the installation position and angle of the stator, a stator pressing assembly erected above the transportation device along the transportation direction of the transportation device, and a stator pressing assembly for detecting the stator pressing assembly. height of the fourth detection component. 2.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:所述料盘上料组件包括升降于机架内部和机架顶部之间的料盘上料部、料盘回流部,所述底座转运组件包括设于机架上方的第一吸附部、设于机架顶部并驱动所述第一吸附部调整位置和高度的第一驱动件,第一吸附部移动于料盘上料部和运输装置之间。2. A cooling fan assembly line according to claim 1, characterized in that: the tray feeding assembly includes a tray feeding part that lifts between the inside of the frame and the top of the frame, and a tray backflow part, the base transfer assembly includes a first absorbing part arranged above the frame, a first driving member arranged on the top of the frame and driving the first absorbing part to adjust its position and height, and the first absorbing part moves on the tray Between the loading section and the transport unit. 3.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:所述垫圈及耐磨片上料组件包括耐磨片及垫圈装料部、朝向耐磨片及垫圈装料部的若干第二上料相机;所述垫圈及耐磨片组装组件包括耐磨片吸附部、垫圈吸附部和调整所述耐磨片吸附部和垫圈吸附部位置和高度的第二驱动件和朝向所述运输装置的第一定位相机,所述耐磨片吸附部和垫圈吸附部移动于耐磨片及垫圈装料部和运输装置之间,所述第一定位相机和第二上料相机与所述第二驱动件通讯连接。3. A cooling fan assembly line according to claim 1, characterized in that: the washer and wear-resistant plate feeding assembly includes a wear-resistant plate and washer charging part, a part facing the wear-resistant plate and washer charging part A number of second feeding cameras; the washer and wear-resistant sheet assembly assembly includes a wear-resistant sheet adsorption part, a washer adsorption part, and a second driving member that adjusts the position and height of the wear-resistant sheet adsorption part and the washer adsorption part; The first positioning camera of the transportation device, the wear-resistant sheet adsorption part and the washer adsorption part move between the wear-resistant sheet and the gasket loading part and the transportation device, the first positioning camera and the second loading camera are connected to the The communication connection of the second driver. 4.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:所述轴承组装装置还包括第一加工位、移动于第一加工位和运输装置之间的第一转运组件,所述轴承压合组件包括轴承夹持部、轴承压合部和调整所述轴承夹持部及轴承压合部位置和高度的第三驱动件;所述导向部包括导向丝杆模组、与所述导向丝杆模组滑动连接的导向滑台模组、升降于导向滑台模组的轴承限位板和安装在轴承限位板底部的导向柱;所述第一加工位上开设有导向孔,所述导向柱升降在导向孔内,所述轴承限位板上开设有第一通孔;所述轴承夹持部移动于轴承装料组件和第一加工位之间,所述轴承压合部与所述第一通孔同轴。4. A cooling fan assembly line according to claim 1, characterized in that: said bearing assembly device further comprises a first processing station, a first transfer assembly moving between the first processing station and the transportation device, The bearing pressing assembly includes a bearing clamping part, a bearing pressing part, and a third driving member for adjusting the position and height of the bearing clamping part and the bearing pressing part; the guide part includes a guide screw module, and The guide slide module that is slidably connected to the guide screw module, the bearing limit plate that lifts up and down on the guide slide module, and the guide column installed at the bottom of the bearing limit plate; the first processing position is provided with a guide hole, the guide column is lifted and lowered in the guide hole, and the first through hole is opened on the bearing limit plate; the bearing clamping part moves between the bearing charging assembly and the first processing position, and the bearing pressure The joint is coaxial with the first through hole. 5.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:所述铜管上料组件包括铜管夹持部和调整铜管夹持部高度和位置的第三驱动件;所述运输装置包括转台组件,所述转台组件包括若干第二加工位、放置在第二加工位上的载板和开设在第二加工位上的第二通孔;所述预压合组件包括位于通孔下方的升降轴,所述升降轴、载板和铜管夹持部同轴。5. A cooling fan assembly line according to claim 1, characterized in that: the copper tube feeding assembly includes a copper tube clamping part and a third driver for adjusting the height and position of the copper tube clamping part; The transportation device includes a turntable assembly, the turntable assembly includes several second processing positions, a carrier plate placed on the second processing position and a second through hole opened on the second processing position; the pre-pressing assembly includes The lifting shaft is located below the through hole, and the lifting shaft, the carrier plate and the copper tube clamping part are coaxial. 6.根据权利要求5中所述的一种散热风扇组装流水线,其特征在于:所述第二检测组件包括竖直移动的高度检测滑台模组和与所述高度检测滑台模组滑动连接的量仪,所述量仪的接触式传感器朝向所述第二加工位。6. A cooling fan assembly line according to claim 5, characterized in that: the second detection component includes a height detection slide module that moves vertically and is slidably connected with the height detection slide module The measuring instrument, the contact sensor of the measuring instrument faces the second processing position. 7.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:所述定子组装装置还包括定子上料组件和定子夹持组件,所述定子夹持组件包括定子夹持部和调整定子夹持部高度和位置自定子上料组件向定子转运组件上料的第四驱动件;所述定子转运组件包括用于调整定子安装位置电动平移台、安装在电动平移台上用于调整定子安装角度的电动旋转台、用于将定子向定子压合组件转运的定子转运模组,所述电动平移台与所述定子转运组件滑动连接。7. A cooling fan assembly line according to claim 1, characterized in that: the stator assembly device further comprises a stator feeding assembly and a stator clamping assembly, and the stator clamping assembly includes a stator clamping part and a Adjust the height and position of the stator clamping part from the stator feeding assembly to the fourth drive member for feeding the stator transfer assembly; the stator transfer assembly includes an electric translation platform for adjusting the stator installation position, installed on the electric translation platform for An electric rotary table for adjusting the installation angle of the stator, a stator transfer module for transferring the stator to the stator pressing assembly, and the electric translation table is slidably connected with the stator transfer assembly. 8.根据权利要求1中所述的一种散热风扇组装流水线,其特征在于:还包括沿运输装置设置并排布在定子组装装置后的贴标装置,所述贴标装置包括取标组件、移动于运输装置和取标组件之间的转运贴标组件、朝向取标组件用于检测标签角度的第五检测组件,所述转运贴标组件包括标签吸取部以及与所述标签吸取部旋转连接的旋转电机,所述第五检测组件与所述旋转电机通讯连接。8. A cooling fan assembly line according to claim 1, characterized in that: it also includes a labeling device arranged along the transport device and behind the stator assembly device, the labeling device includes a labeling assembly, a moving The transfer and labeling assembly between the transport device and the labeling assembly, and the fifth detection assembly for detecting the angle of the label facing the labeling assembly, the transfer labeling assembly includes a label suction part and a rotatable connection with the label suction part A rotating electrical machine, the fifth detection component is connected in communication with the rotating electrical machine. 9.根据权利要求8中所述的一种散热风扇组装流水线,其特征在于:所述转运贴标组件还包括标签转运丝杆模组、与标签转运丝杆模组滑动连接的标签转运滑台模组、与标签转运滑台模组升降连接的旋转气缸、L型固定板,所述L型固定板的侧端与旋转气缸旋转连接,所述旋转电机与L型固定板的底端固定连接。9. A cooling fan assembly line according to claim 8, characterized in that: the transfer and labeling assembly further includes a label transfer screw module and a label transfer slide that is slidably connected to the label transfer screw module The module, the rotary cylinder connected with the label transfer slide module up and down, and the L-shaped fixed plate, the side end of the L-shaped fixed plate is rotatably connected with the rotary cylinder, and the rotating motor is fixedly connected with the bottom end of the L-shaped fixed plate . 10.根据权利要求8中所述的一种散热风扇组装流水线,其特征在于:所述第一检测组件、第三检测组件、第四检测组件和第五检测组件均为CCD相机。10. The cooling fan assembly line according to claim 8, wherein the first detection component, the third detection component, the fourth detection component and the fifth detection component are all CCD cameras.
CN202211199281.9A 2022-09-29 2022-09-29 Radiator fan assembly line Active CN115520594B (en)

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CN120516405A (en) * 2025-07-24 2025-08-22 苏州元脑智能科技有限公司 Fan automatic assembly line

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