CN113990143A - Maintenance training method and system for aircraft engine - Google Patents
Maintenance training method and system for aircraft engine Download PDFInfo
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- CN113990143A CN113990143A CN202111449058.0A CN202111449058A CN113990143A CN 113990143 A CN113990143 A CN 113990143A CN 202111449058 A CN202111449058 A CN 202111449058A CN 113990143 A CN113990143 A CN 113990143A
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- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
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Abstract
The invention discloses an aeroengine maintenance training method and system, which can be characterized by controllable operation, sustainable use, easy-to-damage parts capable of being replaced at any time, low teaching cost, high teaching efficiency, saving teaching practice investment, high training interest and the like, wherein the system comprises: the system comprises an aircraft engine simulation model, a detection system and a monitoring system; the aircraft engine simulation model is used for carrying a real part or a simulation part of a real aircraft engine; the aircraft engine simulation model comprises a plurality of controllable components, and any controllable component comprises a plurality of assembly points; the detection system comprises a plurality of sensors respectively arranged on a plurality of disassembly and assembly points of any controllable component and is used for detecting and acquiring operation information of a student performing maintenance operation on any controllable component in each step in real time; the monitoring system is connected with the detection system and used for judging whether each step of maintenance operation of any controllable component by the student is correct or not according to the operation information, and counting and outputting the maintenance training scores of the student.
Description
Technical Field
The invention relates to the technical field of aviation teaching model design, in particular to a maintenance training method and system for an aero-engine.
Background
Inspection and maintenance of civil aircrafts play a key role in maintaining safety, punctuality rate and the like of the aircrafts, and an aircraft engine is particularly important in guaranteeing operation as a heart of an aircraft.
The disassembly, assembly and maintenance of the aero-engine are one of important practice courses of aviation colleges and universities and are also necessary skills of maintenance personnel of the aero-engine. In the teaching process of civil aviation aircraft maintenance, the student is required to have clear understanding on the whole working principle and structural components of the engine, and the disassembly, the assembly and the maintenance can be skillfully and accurately carried out.
However, according to investigation, in a daily teaching and training course, in order to reduce the cost, most schools adopt a common equipment rack as a practical training teaching aid, the appearance and the detachable components of the practical training teaching aid are far from those of a real engine, and the practical training effect is poor; even though some colleges and universities adopt retired civil aviation airplanes and engines as training aids, the retired civil aviation airplanes and the retired civil aviation engines cannot be repaired after being damaged due to the fact that the retired civil aviation airplanes and the engines are expensive in price, so that students cannot operate the retired civil aviation airplanes and the retired civil aviation engines in the training teaching process, and the retired civil aviation airplanes and the engines cannot move, so that the significance of the training teaching is lost. Teachers and students cannot train continuously on a large scale in the using process, the dismounting and mounting processes of engine parts cannot be monitored in the training process, and whether the dismounting and mounting processes of the students are correct or not cannot be judged accurately in real time.
In summary, in the practical training teaching process of civil aircraft engine maintenance at the present stage, the maintenance training method of the aeroengine needs to be further improved and perfected, and meanwhile, a teaching model capable of replacing a real retired civil aircraft engine is urgently needed, the model can meet the requirement of sustainable use, and the real-time monitoring of the disassembly and assembly process can be achieved.
Disclosure of Invention
Based on the above, the invention aims to solve the problems of poor practical training effect or high cost in the existing practical training teaching process of civil aircraft engine maintenance, and provides the method and the system for aeroengine maintenance training with the characteristics of better practical training effect, low cost and the like.
In a first aspect, an embodiment of the present invention provides an aircraft engine maintenance training system, including:
the aircraft engine simulation model is used for carrying a real part or a simulation part of a real aircraft engine; the aircraft engine simulation model comprises a plurality of controllable components, and any controllable component comprises a plurality of disassembly points;
the detection system comprises a plurality of sensors respectively arranged on a plurality of dismounting points of any controllable component and is used for detecting and acquiring operation information of a student performing maintenance operation on any controllable component in each step in real time;
and the monitoring system is connected with the detection system and used for judging whether each step of maintenance operation of the trainee on any controllable component is correct or not according to the operation information, and counting and outputting the maintenance training score of the trainee.
In the embodiment of the invention, the aircraft engine simulation model can be used for replacing an retired civil aircraft engine as a latest teaching aid for practical training teaching, compared with a real aircraft engine, the aircraft engine simulation model 110 is lower in cost, and if a dismounting point on a controllable component of the aircraft engine simulation model is damaged due to frequent dismounting training, the dismounting point can be replaced at any time and used continuously, the continuous development of the practical training teaching is facilitated, and the teaching cost of the practical training can be reduced.
In the embodiment of the invention, the maintenance process of the aeroengine maintenance training system can be the same as or similar to the real maintenance process of the aeroengine in height, the projects of field identification of the aeroengine, cognition of an engine structure, identification of various engine system components, disassembly and assembly of the engine components, daily maintenance of the engine and the like can be developed in the teaching process, and the basic skill training related to civil aviation maintenance can be completed on an aeroengine simulation model, so that the learning and use of practical training teaching can be really realized, and the enthusiasm of a student in practical training can be promoted.
In the embodiment of the invention, the monitoring system can realize real-time detection and information feedback in the teaching practice process, can save teaching time and greatly improve teaching efficiency, can also count the operation training condition of each step of a student and judge whether the operation training condition is correct or not, and can output the counted operation score of the student.
Optionally, the monitoring system includes an information input module, a state monitoring module, a control module and an information output module; the information input module, the state monitoring module and the information output module are respectively connected with the control module;
the information input module is used for one or more of input, change, deletion and selection of related information; the related information comprises the number information and password information of the trainee, the identification information and operation sequence information of any controllable component, and related functions, wherein the related functions comprise component disassembly, component assembly, state monitoring and score statistics;
the control module is used for controlling the work of the state monitoring module and the information output module according to the information acquired by the information input module;
the state monitoring module is used for monitoring the states of the plurality of controllable components under the control of the control module when the control module determines that the information acquired by the information input module is the information for selecting state monitoring;
the information output module is used for displaying corresponding interface information under the control of the control module, and the interface information comprises information input page information, score output page information, function selection page information and fault point position display page information.
Optionally, the control module includes an ARM industrial control chip;
the information output module includes: a display screen and a voice output device; the display screen and the voice output equipment are respectively connected with the ARM industrial control chip.
Optionally, a plurality of said controllable components comprises: the fuel/oil heat exchanger, fuel filter cap, left side fuel nozzle, right side fuel nozzle, fan blade, back fairing cone, N2 speed sensor, tail cone, HPTACC control valve, air/oil heat exchanger, high pressure rotor input cap and fuel flow sensor.
Optionally, the aircraft engine simulation model further includes a fan case, the fan case is provided with an engine electrical circuit, and the engine electrical circuit is connected with the control module.
Optionally, the aircraft engine simulation model further comprises a plurality of uncontrollable components for component disassembly and assembly training and a fuse training device for providing real operation training of the fuse;
a plurality of said uncontrollable components comprising: the device comprises a hoisting point assembly, a starter mounting disc assembly, an IDG mounting disc, an ignition electric nozzle assembly, a hole detection plug assembly, a cable assembly, a PMA control box and an ignition exciter; the lifting point assembly comprises a front lifting point assembly and a rear lifting point assembly;
the fuse training device comprises a fastener fuse and a pipeline fuse of the aircraft engine simulation model.
Compared with the prior art, the aeroengine maintenance training system provided by the embodiment of the invention can support various training items such as use training of various British tools, fuse training, standard line construction training, component disassembly and assembly training and the like, and has the characteristics of controllable operation, sustainable use, easy-to-damage component replacement at any time, low teaching cost, high teaching efficiency, teaching practice investment saving, high training interestingness and the like.
In a second aspect, an embodiment of the present invention provides an aircraft engine maintenance training method, including:
setting a coding and an operating sequence of a plurality of controllable components of the aircraft engine model; the aircraft engine simulation model is used for carrying a real part or a simulation part of a real aircraft engine;
based on the codes and the operation sequence of the controllable components, the operation information of each step of maintenance operation of any controllable component performed by a student is detected and acquired in real time through a plurality of sensors respectively arranged on a plurality of disassembling points of any controllable component in a detection system; the plurality of sensors are respectively arranged on the plurality of controllable components;
and judging whether each step of maintenance operation of the trainee on any controllable component is correct or not according to the operation information through a monitoring system connected with the detection system, and counting and outputting the score of the maintenance operation of the trainee.
Optionally, the detecting and acquiring, in real time, operation information of each step of maintenance operation performed on any one of the controllable components by the trainee through a plurality of sensors of the detecting system based on the codes and the operation sequence of the plurality of controllable components includes:
acquiring the number information and password information of the student;
acquiring identification information of the controllable component needing to be subjected to maintenance training, and determining the selected controllable component based on the identification information;
acquiring an operation sequence which corresponds to the selected controllable component and needs to be maintained and trained;
and detecting and acquiring operation information of each step of maintenance operation of the selected controllable component by the student in real time through a plurality of sensors corresponding to the selected controllable component.
Optionally, judging whether each step of maintenance operation performed on any one of the controllable components by the trainee is correct according to the operation information, and counting and outputting the score of the maintenance operation of the trainee, including:
judging whether the current maintenance operation performed by any one controllable component is correct or not according to the operation information;
if the current maintenance operation is determined to be incorrect, outputting first prompt information, wherein the first prompt information is used for prompting that the current maintenance operation step is wrong and needs to be operated again; or if the current maintenance operation is determined to be correct, outputting second prompt information, and judging whether the current maintenance operation is the last maintenance operation or not; the second prompt information is used for prompting that the current maintenance operation step is correct;
if the current maintenance operation is determined not to be the last maintenance operation, entering the next maintenance operation; or if the current maintenance operation is determined to be the last maintenance operation, counting and outputting the score of the maintenance operation of the student.
Optionally, the number of students who support simultaneous online in the training process of the aircraft engine simulation model is 2.
Advantageous technical effects of the second aspect can be seen in the advantageous technical effects of the first aspect described above.
For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of an aircraft engine maintenance training system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an architecture of another aircraft engine maintenance training system provided in an embodiment of the invention;
FIG. 3 is a front view of an aircraft engine simulation model according to an embodiment of the present invention;
FIG. 4 is a rear view of an aircraft engine simulation model according to an embodiment of the present invention;
FIG. 5 is a right side view of an aircraft engine simulation model according to an embodiment of the present invention;
FIG. 6 is a schematic flow chart of a method for training maintenance of an aircraft engine according to an embodiment of the present invention;
fig. 7 is a schematic diagram of a process for executing step S12 according to an embodiment of the present invention;
fig. 8 is a schematic diagram of a process for executing step S13 according to an embodiment of the present invention.
Detailed Description
The terms of orientation of up, down, left, right, front, back, top, bottom, and the like, referred to or may be referred to in this specification, are defined relative to their configuration, and are relative concepts. Therefore, it may be changed according to different positions and different use states. Therefore, these and other directional terms should not be construed as limiting terms.
The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of implementations consistent with certain aspects of the present disclosure.
The terminology used in the present disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used in this disclosure, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
The shapes and sizes of the various elements in the drawings are not to be considered true scale, but are merely illustrative of the implementations described in the exemplary embodiments below.
Example one
The embodiment one provides an aircraft engine maintenance training system 100. As shown in fig. 1, the aircraft engine maintenance training system 100 may include: an aircraft engine simulation model 110, a detection system 120, and a monitoring system 130. Wherein the detection system 120 may be connected to the monitoring system 130.
Alternatively, the aircraft engine simulation model 110 may be used to carry physical or simulated components of a real aircraft engine.
For example, the aircraft engine simulation model 110 may be a physical part or a simulation part of an aircraft engine of CFM56 series, taking an example of a real aircraft engine of CFM56 series. For example, the external dimensions of the aircraft engine simulation model 110 are the same as or highly similar to the external dimensions of the CFM56 series aircraft engines, and the materials, dimensions, and connection relationships of the components of the aircraft engine simulation model 110 are the same as or highly similar to the materials, dimensions, and connection relationships of the components of the aircraft engine simulation model 110.
For example, the apparent dimensions of the aircraft engine simulation model 110 may be set to: 4 meters (length) by 2.10 meters (width) by 2.30 meters (height); the total weight is 1000 kg; the input power supply is set as 220V alternating current power supply. The connection components of the aircraft engine simulation model 110 may be english fasteners. For example, all the connecting bolts and nuts on the body part of the aircraft engine simulation model 110 may be the same as the original english connecting bolts and nuts of the CFM56 series aircraft engine, and the same as the connecting mode of the CFM56 series aircraft engine, so that a trainee can master the practical training skills for disassembling and assembling and maintaining the aircraft engine in the teaching process.
Specifically, the aircraft engine simulation model 110 includes a plurality of controllable components 111. Wherein any one of the controllable elements 111 may comprise a plurality of attachment points thereon.
In particular implementations, the plurality of controllable components 111 may include, but are not limited to: the fuel/oil heat exchanger 9, the fuel filter cover 7, the left fuel nozzle 3, the right fuel nozzle 10, the fan blade 19, the rear rectifier cone 1, the N2 speed sensor 5, the tail cone 4, the HPTACC control valve 11, the air/oil heat exchanger 8, the high-pressure rotor input cover 6 and the fuel flow sensor 2.
Alternatively, the detection system 120 may include a plurality of sensors respectively disposed at a plurality of attachment points of any of the controllable elements 111, i.e., one attachment point may correspond to one or more sensors. The detection system 120 may detect and acquire operation information of a trainee performing each maintenance operation on any of the controllable elements 111 in real time through a plurality of sensors provided at a plurality of detachable points of any of the controllable elements 111. The maintenance operation may be an operation of removing or installing any of the points of removal of any of the controllable components 111.
In a specific implementation process, the detection system 120 can achieve real-time detection and information feedback in a practical teaching process through a plurality of sensors on a plurality of dismounting points of any controllable component 111, so that the maintenance operation of a student can be monitored in real time, the student can conveniently carry out dismounting training on corresponding components strictly according to the requirements of a maintenance manual, and the training effect can be greatly improved.
For example, the switch inside the sensor may be formed by a conductive contact pin and a conductive contact plate. When the outside uses tools such as spanner to operate the dismouting point that is equipped with this sensor, if external operating force or distance reach triggering condition, then can trigger the contact of the inside electrically conductive contact pilotage of sensor and electrically conductive touch panel, produce corresponding switch signal of telecommunication, at this moment, can explain that the dismouting point that is equipped with this sensor is dismantled or is installed. In particular, the sensor may be one of a normally closed sensor (e.g., a nut pull out sensor), a normally open sensor (e.g., a screw in sensor), and a proximity sensor. In a specific implementation process, the sensors of corresponding types can be arranged on the dismounting points according to the structural characteristics of the dismounting points, so that the accuracy of sensor detection can be improved. For example, a normally closed sensor may be provided at a point of attachment/detachment of the fuel/oil heat exchanger 9; a normally open sensor may be provided at the point of disassembly of the air/oil heat exchanger 8; a proximity sensor may be provided at the point of detachment of the fan blade 19. Alternatively, the sensor may be a pressure sensor, and when the external user operates the detachable point provided with the sensor using a tool such as a wrench, if the pressure value detected by the sensor satisfies a corresponding condition, it may be determined that the detachable point provided with the sensor is detached or attached.
Alternatively, the monitoring system 130 may be configured to determine whether each maintenance operation performed by the trainee on any one of the controllable components 111 is correct according to the operation information, and count and output the result of the maintenance training of the trainee. That is, the monitoring system 130 may output the maintenance training result while determining whether the maintenance operation of the trainee is correct according to the received sensor detection data.
For example, the input power of the monitoring system 130 may be set to 12V dc power.
In a specific implementation process, in a scene of multi-machine monitoring, the monitoring system 130 may allow N detection systems 120 (corresponding to N aircraft engine simulation models 110) to be networked, may support N trainees to disassemble and assemble the same component, and simultaneously monitors and records the disassembling and assembling processes, so as to realize a skill competition between the trainees, increase the interest of learning and training, and contribute to improving the enthusiasm of the trainees in actual operation and training, where N is an integer greater than or equal to 2 and less than or equal to 6. In the single-machine monitoring scenario, the monitoring system 130 is networked with the detection system 120, so that the dismounting operation of 2 students can be monitored simultaneously, and whether the dismounting operation is performed according to the correct dismounting order specified by the maintenance manual can be monitored.
The aircraft engine maintenance training system 100 provided in the first embodiment may have the following features:
(1) the aeroengine simulation model 110 of this embodiment one can be used for replacing retired civil aviation engine as the newest teaching aid of real standard teaching, compare in real aeroengine, aeroengine simulation model 110's cost is lower, and the dismouting point on aeroengine simulation model 110's the controllable part 111 if damage owing to often carry out the dismouting training, can accomplish to change at any time, continuous use, be favorable to the continuation of real standard teaching developing, can reduce the teaching cost of real operation training.
(2) The maintenance process performed by the aeroengine maintenance training system 100 according to the first embodiment may be the same as or highly similar to the real maintenance process of an aeroengine, and the field identification of the aeroengine, the recognition of the engine structure, the identification of each engine system component, the disassembly and assembly of the engine components, the daily maintenance of the engine, and other items may be performed in the teaching process, and the basic skill training related to the maintenance of civil aviation aircraft services may be completed on the aeroengine simulation model 110, so that the teaching training is actually realized and used, and the enthusiasm of the trainee in actual operation is facilitated.
(3) The monitored control system 130 of this embodiment one can realize real-time detection and information feedback in teaching practice process, can practice thrift the teaching time, can increase substantially teaching efficiency, can also be in the operation training condition of statistics student's each step, judge whether it is correct simultaneously, can export the student's that makes statistics of operation score, through the interest that increases the maintenance training, arouse student's interest and enthusiasm, can also realize real-time detection and information feedback in the teaching training practice process, thereby can practice thrift the teaching time and improve teaching efficiency.
An aircraft engine maintenance training system 100 provided in accordance with one embodiment of the present invention will now be described in detail with reference to fig. 1-5.
Optionally, as shown in conjunction with fig. 1-5, the monitoring system 130 may include an information input module 131, a status monitoring module 132, a control module 133, and an information output module 134. The information input module 131, the status monitoring module 132, and the information output module 134 may be respectively connected to the control module 133.
Optionally, as shown in fig. 1-5, the information input module 131 may be used for one or more of input, modification, deletion, and selection of related information. Specifically, the related information may include, but is not limited to: student number information and password information, identification information and operation order information of any one of the controllable sections 111, and related functions. The related functions may include, but are not limited to: component disassembly, component assembly, state monitoring and result statistics. Wherein the identification information of any one of the controllable parts 111 may be number information.
For example, in order to standardize and count the effect of student operation training, the power of the monitoring system 130 may be turned on, and the operation of component disassembly, assembly and maintenance performed by the student may be monitored. In the process, the student can input his own scholar number information and password information through the information input module 131, and then select a corresponding function, for example, select component disassembly, and finally, the student can select the component to be disassembled and the operation sequence thereof through the identification information and the operation sequence information of the controllable component 111, so that the subsequent monitoring system 130 can monitor the component disassembly training performed by the student, and count and feed back the training result of the student.
Illustratively, an administrator of the monitoring system 130 can, but is not limited to, alter or delete the identification information and operational sequence information of any of the controllable components 111 via the information input module 131.
It should be noted that, if the aircraft engine simulation model 110 is used for teaching, for example, when unidirectional course teaching such as fuse and english tool usage is directly performed on the aircraft engine simulation model 110, the monitoring system 130 is not needed, and at this time, the power supply of the monitoring system 130 may be disconnected.
Alternatively, as shown in fig. 1 to 5, the control module 133 may be configured to control operations of the status monitoring module 132 and the information output module 134 according to the information acquired by the information input module 131.
Alternatively, as shown in fig. 1 to 5, the status monitoring module 132 may be configured to monitor the statuses of the plurality of controllable components 111 under the control of the control module 133 when the control module 133 determines that the information acquired by the information input module 131 is the information for selecting status monitoring.
For example, when the trainee/administrator selects to monitor the states of the plurality of controllable components 111 through the information input module 131, the control module 133 may control the state monitoring module 132 to monitor the states of the plurality of controllable components 111.
Alternatively, as shown in fig. 1 to 5, the information output module 134 may be configured to display corresponding interface information under the control of the control module 133. Specifically, the interface information may include, but is not limited to: information input page information, score output page information, function selection page information and fault point position display page information.
For example, when the trainee opens the monitoring platform provided by the monitoring system 130, the control module 133 may control the information output module 134 to display the information input page information, and at this time, the trainee may input his/her own number information and password information based on the information input page information through the information input module 131 to log in the monitoring platform. After the trainee successfully logs in the monitoring platform, the control module 133 may control the information output module 134 to display the function selection page information, and at this time, the trainee may select the status monitoring function based on the function selection page information through the information input module 131. When the control module 133 detects and confirms that the student selects the status monitoring function, the status monitoring module 132 may monitor the statuses of the plurality of controllable components 111, for example, the status of the controllable components 111 is monitored by the sensors on the controllable components 111, and at this time, if the control module 133 confirms that a fault point (the controllable component 111 or the detachable point) exists based on the detection data fed back by the sensors on the controllable components 111, the control information output module 134 may be controlled to display the fault point location display page information, so that the student can conveniently confirm the location of the fault point. Alternatively, when the trainee selects the score counting function based on the function selection page information through the information input module 131, the information output module 134 may be controlled to display the score output page information, so that the trainee can confirm his training score.
Alternatively, as shown in connection with fig. 1-5, the control module 133 may comprise an ARM industrial control chip. The information output module 134 may include: a display screen and a voice output device. Wherein, display screen and speech output equipment can be connected with ARM industrial control chip respectively. Corresponding interface information can be displayed through the display screen, prompt voice can be output through the voice output device, a student can be convenient to concentrate on maintenance operation, and maintenance operation or maintenance operation stopping can be carried out according to the prompt voice.
In a specific implementation process, the display screen and the voice output device may be integrally arranged or may be independently arranged, which is not limited in this embodiment.
In a specific implementation process, when the information input module 131 and the information output module 134 are integrated together, the display screen may be a touch display screen, which may display corresponding interface information, and may support one or more of input, change, deletion, and selection of related information.
Alternatively, as shown in connection with FIGS. 1-5, the aircraft engine simulation model 110 may also include a fan case 20. The fan case 20 may be provided with an engine electrical circuit, and the engine electrical circuit may be connected to the control module 133, so as to provide a standard circuit construction practice training, thereby supporting a trainee to perform a standard circuit construction training based on a national skill competition.
Alternatively, as shown in connection with FIGS. 1-5, the aircraft engine simulation model 110 may also include a plurality of uncontrollable components for component disassembly training. Specifically, the plurality of uncontrollable components may include, but are not limited to: a hanging point assembly, a starter mounting plate assembly 21, an IDG mounting plate 22, an ignition nozzle assembly 17, a bore probe head assembly 18, a cable assembly 13, a PMA control box 12 and an ignition exciter 14. Wherein the lifting point assembly may comprise a front lifting point assembly 15 and a rear lifting point assembly 16.
Optionally, the aircraft engine simulation model 110 may further include a fuse training device for providing real operation training of the fuse. The fuse training device may include, among other things, the fastener fuses and the line fuses of the aircraft engine simulation model 110.
To facilitate understanding of the technical solution of the first embodiment, the following description will take an example of the disassembly and assembly training of the fuel flow sensor by using the aircraft engine maintenance training system 100.
For example, the assembly and disassembly training process for the fuel flow sensor using the aircraft engine maintenance training system 100 may include the following:
firstly, the power supply of the aircraft engine simulation model 110 is switched on, the monitoring system 130 is simultaneously switched on, a fuel flow sensor is prepared, and the following steps are carried out after the fuel flow sensor is prepared, wherein the number of the fuel flow sensor is 1:
disassembling:
the first step is as follows: the monitoring system 130 will voice prompt "part No. 1 is operating correctly" when the electrical plug is disconnected from the fuel flow sensor.
The second step is that: the left 4 anchor bolts are removed (no disassembly sequence required, every time a bolt is removed, the monitoring system 130 will voice prompt "part No. 1 operates correctly").
The third step: the right 4 anchor bolts are removed (no disassembly sequence required, every time a bolt is removed, the monitoring system 130 will voice prompt "part No. 1 operates correctly").
The fourth step: the monitoring system 130 outputs a voice prompt: "part No. 1 operation is complete, you congratulations".
The installation step:
the first step is as follows: install 4 fixing bolts on the left side oil pipe flange (no installation order requirement, every time install a bolt, monitoring system 130 would voice prompt "part No. 1 operates correctly").
The second step is that: install 4 fixing bolts on the right side oil pipe flange (no installation order requirement, every time install a bolt, monitoring system 130 will voice prompt "No. 1 part operates correctly").
The third step: when the electrical plug is installed, the monitoring system 130 prompts the user that the operation of the No. 1 component is correct through voice.
The fourth step: the monitoring system 130 outputs a voice prompt: "part No. 1 operation is complete, you congratulations".
While the above steps are performed, the monitoring system 130 monitors whether the dismounting process is correct, and when the operation of each step is correct, the system completes the operation of each step, the monitoring system 130 prompts by voice: "part No. 1 operates correctly," until all operations are completed, the monitoring system 130 prompts with voice: "part No. 1 operation completed, congratulation of you"; when one of the steps is wrong, the monitoring system 130 prompts by voice: "part No. 1 operates erroneously, stops operating". The monitoring system 130 may output statistics of operation results of all the trainees after monitoring the operation process of each trainee, so that the teacher can know the actual operation level of each trainee and give reasonable evaluation.
It should be noted that the trainee must strictly follow the requirements of the service manual to perform the disassembly and assembly training, so as to obtain the voice prompt of "correct operation" of the monitoring system 130, and perform the next operation.
As can be seen from the above description, the aircraft engine maintenance training system 100 provided in this embodiment can support various training items such as use training, fuse training, standard circuit construction training, component disassembly and assembly training of various english-system tools, and can have the characteristics of controllable operation, sustainable use, easy-to-damage component replacement at any time, low teaching cost, high teaching efficiency, teaching practice investment saving, high training interestingness, and the like.
Example two
Based on the same inventive concept as that of the first embodiment, the second embodiment provides an aeroengine maintenance training method, and the method can be applied to the aeroengine maintenance training system provided by the first embodiment. As shown in connection with fig. 1-6, the method may comprise the steps of:
s11, setting the coding and operation sequence of the plurality of controllable components 111 of the aircraft engine model.
Alternatively, the aircraft engine simulation model 110 may be used to carry physical or simulated components of a real aircraft engine.
S12, based on the codes and operation sequence of the controllable components 111, the operation information of each maintenance operation performed by the trainee on any controllable component 111 is detected and acquired in real time by the plurality of sensors respectively provided at the plurality of dismounting points of any controllable component 111 in the detection system 120.
Optionally, as shown in fig. 1 to 7, in the process of implementing step S12 specifically, the following steps may be performed:
and S21, acquiring the student number information and the password information.
S22, identification information of the controllable component 111 that needs to be subjected to the maintenance training is acquired, and the selected controllable component 111 is determined based on the identification information.
And S23, acquiring the operation sequence corresponding to the selected controllable component 111 and needing maintenance training.
S24, the operation information of each maintenance operation performed by the trainee on the selected controllable component 111 is detected and acquired in real time by the plurality of sensors corresponding to the selected controllable component 111.
S13, the monitoring system 130 connected to the detection system 120 judges whether the maintenance work performed by the trainee for each controllable component 111 is correct or not based on the operation information, and counts and outputs the result of the maintenance work by the trainee.
Optionally, as shown in fig. 1 to 8, in the process of implementing step S13 specifically, the following steps may be performed:
s31, determining whether the current maintenance operation performed by any of the controllable components 111 is correct or not based on the operation information. If the current step of the maintenance operation is determined to be incorrect, the step S32 is executed, otherwise, the step S33 is executed.
And S32, outputting first prompt information, wherein the first prompt information is used for prompting that the current maintenance operation step is wrong and needs to be operated again.
S33, outputting second prompt information and judging whether the current maintenance operation is the last maintenance operation or not; the second prompt message is used for prompting that the current maintenance operation step is correct. If it is determined that the current repair operation is not the last repair operation, step S34 is performed, otherwise, S35 is performed.
And S34, entering the next maintenance operation, and returning to the step S31.
And S35, counting and outputting the results of the repair operation of the trainees.
In a specific implementation process, the number of students who are supported by the monitoring system 130 to be online at the same time in the training process of the aircraft engine simulation model 110 is 2.
The aeroengine maintenance training method provided by the second embodiment is provided based on the same inventive concept as the aeroengine maintenance training system 100 provided by the first embodiment, and through the above detailed description of the aeroengine maintenance training system 100, a person skilled in the art can clearly understand the implementation process of the aeroengine maintenance training method provided by the second embodiment, so for the brevity of the description, no further description is provided here.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. An aircraft engine maintenance training system, comprising:
the aircraft engine simulation model is used for carrying a real part or a simulation part of a real aircraft engine; the aircraft engine simulation model comprises a plurality of controllable components, and any controllable component comprises a plurality of disassembly points;
the detection system comprises a plurality of sensors respectively arranged on a plurality of dismounting points of any controllable component and is used for detecting and acquiring operation information of a student performing maintenance operation on any controllable component in each step in real time;
and the monitoring system is connected with the detection system and used for judging whether each step of maintenance operation of the trainee on any controllable component is correct or not according to the operation information, and counting and outputting the maintenance training score of the trainee.
2. The system of claim 1, wherein the monitoring system comprises an information input module, a status monitoring module, a control module, and an information output module; the information input module, the state monitoring module and the information output module are respectively connected with the control module;
the information input module is used for one or more of input, change, deletion and selection of related information; the related information comprises the number information and password information of the trainee, the identification information and operation sequence information of any controllable component, and related functions, wherein the related functions comprise component disassembly, component assembly, state monitoring and score statistics;
the control module is used for controlling the work of the state monitoring module and the information output module according to the information acquired by the information input module;
the state monitoring module is used for monitoring the states of the plurality of controllable components under the control of the control module when the control module determines that the information acquired by the information input module is the information for selecting state monitoring;
the information output module is used for displaying corresponding interface information under the control of the control module, and the interface information comprises information input page information, score output page information, function selection page information and fault point position display page information.
3. The system of claim 2, wherein the control module comprises an ARM industrial control chip;
the information output module includes: a display screen and a voice output device; the display screen and the voice output equipment are respectively connected with the ARM industrial control chip.
4. The system of claim 1, wherein a plurality of the controllable components comprise: the fuel/oil heat exchanger, fuel filter cap, left side fuel nozzle, right side fuel nozzle, fan blade, back fairing cone, N2 speed sensor, tail cone, HPTACC control valve, air/oil heat exchanger, high pressure rotor input cap and fuel flow sensor.
5. The system of any one of claims 1-4, wherein the aircraft engine simulation model further comprises a fan case having engine electrical wiring attached thereto, the engine electrical wiring being connected to the control module.
6. The system according to any one of claims 1 to 4, wherein the aircraft engine simulation model further comprises a plurality of uncontrollable components for component disassembly training and a fuse training device for providing fuse real operation training;
a plurality of said uncontrollable components comprising: the device comprises a hoisting point assembly, a starter mounting disc assembly, an IDG mounting disc, an ignition electric nozzle assembly, a hole detection plug assembly, a cable assembly, a PMA control box and an ignition exciter; the lifting point assembly comprises a front lifting point assembly and a rear lifting point assembly;
the fuse training device comprises a fastener fuse and a pipeline fuse of the aircraft engine simulation model.
7. An aircraft engine maintenance training method, comprising:
setting a coding and an operating sequence of a plurality of controllable components of the aircraft engine model; the aircraft engine simulation model is used for carrying a real part or a simulation part of a real aircraft engine;
based on the codes and the operation sequence of the controllable components, the operation information of each step of maintenance operation of any controllable component performed by a student is detected and acquired in real time through a plurality of sensors respectively arranged on a plurality of disassembling points of any controllable component in a detection system; the plurality of sensors are respectively arranged on the plurality of controllable components;
and judging whether each step of maintenance operation of the trainee on any controllable component is correct or not according to the operation information through a monitoring system connected with the detection system, and counting and outputting the score of the maintenance operation of the trainee.
8. The method of claim 7, wherein the step of detecting and acquiring operation information of each maintenance operation performed by a trainee on any one of the controllable components in real time through a plurality of sensors of a detection system based on the codes and operation sequences of a plurality of the controllable components comprises:
acquiring the number information and password information of the student;
acquiring identification information of the controllable component needing to be subjected to maintenance training, and determining the selected controllable component based on the identification information;
acquiring an operation sequence which corresponds to the selected controllable component and needs to be maintained and trained;
and detecting and acquiring operation information of each step of maintenance operation of the selected controllable component by the student in real time through a plurality of sensors corresponding to the selected controllable component.
9. The method of claim 7, wherein determining whether each maintenance operation performed by the trainee on any one of the controllable components is correct according to the operation information, and counting and outputting the result of the maintenance operation of the trainee comprises:
judging whether the current maintenance operation performed by any one controllable component is correct or not according to the operation information;
if the current maintenance operation is determined to be incorrect, outputting first prompt information, wherein the first prompt information is used for prompting that the current maintenance operation step is wrong and needs to be operated again; or if the current maintenance operation is determined to be correct, outputting second prompt information, and judging whether the current maintenance operation is the last maintenance operation or not; the second prompt information is used for prompting that the current maintenance operation step is correct;
if the current maintenance operation is determined not to be the last maintenance operation, entering the next maintenance operation; or if the current maintenance operation is determined to be the last maintenance operation, counting and outputting the score of the maintenance operation of the student.
10. The method according to any one of claims 7 to 9, wherein the monitoring system supports 2 trainees who are online at the same time in the training process of the aircraft engine simulation model.
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