CN102508487B - Efficient detection device for motor control modules - Google Patents
Efficient detection device for motor control modules Download PDFInfo
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- CN102508487B CN102508487B CN 201110356147 CN201110356147A CN102508487B CN 102508487 B CN102508487 B CN 102508487B CN 201110356147 CN201110356147 CN 201110356147 CN 201110356147 A CN201110356147 A CN 201110356147A CN 102508487 B CN102508487 B CN 102508487B
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Abstract
The invention discloses an efficient detection device for motor control modules, which comprises a test computer, a test board and terminal test stands; the test computer is connected with the test board through an RS485 bus; the test board is connected with the terminal test stands through test cables; platforms used for placing the motor control modules and probes used for being communicated with motor control module detection signals are arranged on the terminal test stands; each test stand includes a casing, as well as a power supply, a test plate and an alternating voltage detector arranged in the casing. The motor control modules have simple structures and are tested conveniently, one device is enough to detect XHM1 main and auxiliary modules at the same time, all types of motor control module products of the XHM1 series are included, the work efficiency is remarkably improved, the reliability of results is ensured, and the device has good practical applicability and can generate better economic benefits and social benefits.
Description
Technical field
The present invention relates to a kind of checkout equipment in the motor automation field, be specifically related to a kind of efficient detection equipment of motor control module.
Background technology
Motor control module is a kind of electric equipment products that act on control and protective switching device, is used for complete control is carried out the integrated centralization control and management of control module and linear quadratic control unit, simplified design, convenient use.In addition, motor control module has also that security is good, reliability is high, electromagnetic compatibility, volume are little, easy for installation, attractive in appearance, energy-conservation, save the advantage such as material, in realizing system automation and network management, be widely used, efficiently solve the problems such as the equipment such as all kinds of water pumps, blower fan, air-conditioning use in the covil construction security, reliability, economy.
In batch production process; because more than the 100 kind of drawing control technology that motor control module is used in conjunction with national standard atlas 01D303-2 ~ 3 and CPSC secondary drawing; XHM serial motors control module has more than ten tens of kinds of models of kind; in the practical operation test; if employing manual operation; require a great deal of time and carry out wiring; and the drawing of install setting carries out one by one parameter and arranges just and can carry out operation detection; when detecting; only have manually the test signal point is carried out switching manipulation; could detect the work normal or fault whether of the running status of motor control module; this mode; work efficiency and production efficiency are low, artificial detection misoperation also may occur and cause the failure rate of product to rise.Therefore, need to develop a kind of efficient motor control module checkout equipment, guarantee the high efficiency that motor control module detects, the production purpose of mass and simplification.Chinese patent literature CN201853132U is the immediate prior art of the present invention.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the purpose of this invention is to provide a kind of efficient detection equipment of motor control module, efficient to realize, in batches and high-quality detection motor control module.
Technical scheme: in order to realize the foregoing invention purpose, the technical solution used in the present invention is as follows:
A kind of efficient detection equipment of motor control module is made of test computer, test board and terminal testing jig; Described test computer is connected by the RS485 bus with test board; Described test board is connected with the terminal testing jig by test cable; Be provided with for the platform of placing motor control module with for the probe of connecting the motor control module detection signal at the terminal testing jig; Described test board comprises housing and is located at housing interior power supply, test board and alternating voltage detecting device; Test board links to each other with terminal on the housing with power supply, PORT COM, alternating voltage detecting device respectively; Power supply links to each other with power interface on the housing; The alternating voltage detecting device links to each other with terminal on the housing.
Be provided with the control disposable plates at described test board, described control disposable plates links to each other with a plurality of relays, a plurality of optocoupler detecting device respectively.
Described test cable comprises test cable I and test cable II, and two types on 48 line cables and 36 line cables are arranged.48 line cables, one end is DB50 model connector, and wherein the 1-48 pin is connected 49-50 pin short circuit with the 1-48 probe of terminal testing jig I respectively; 36 line cables, one end is DB37 model connector, and wherein the 1-36 stitch is connected with the 1-36 probe of terminal testing jig II respectively.
Described terminal testing jig comprises base, platform, probe, contact plate, expansion link, fixed mount and pillar; Described pillar is located at a side of base, and platform is located on the base; Fixed mount is located at the top of pillar, and connection expansion link on fixed mount is provided with contact plate in the bottom of expansion link; Described probe is located at the bottom of contact plate, and links to each other with signal wire.Be provided with handle for the adjustable telescopic rod lifting at described fixed mount.Described probe is the spring probe of retractable.
Beneficial effect: compare with existing manual detection method, the outstanding advantages that the efficient detection equipment of motor control module of the present invention has comprises: simple in structure, convenient test, a set of equipment just can detect primary module and the supplementary module of XHM1 simultaneously, has included the motor control module product of all models of XHM1 series, significantly improved work efficiency, guarantee simultaneously the reliability of testing result, have good practicality, can produce preferably economic benefit and social benefit.
Description of drawings
Fig. 1 is the structural representation of motor control module;
Fig. 2 is the structural representation of test board;
Fig. 3 is the structural representation of test board;
Fig. 4 is terminal testing jig structural representation.
Embodiment
The present invention is described further below in conjunction with accompanying drawing.
Shown in Fig. 1,2,3 and 4, the efficient detection equipment of motor control module is comprised of a test computer, the sub-testing jig of two yous and a test board; Test computer connects by RS485 bus test platform, and test board is connected with the terminal testing jig by test cable, and the terminal testing jig links to each other with test computer by RS232.The steering order that test computer is finished this pick-up unit sends, the work that state shows, state (fault) information is preserved; The terminal testing jig be used for to realize that the primary module of motor control module XHM1 series is connected with the reliable of test board with supplementary module, and the output signal of primary module and supplementary module is connected to test board, and test board outputed signal to primary module and supplementary module.Be provided with for the platform 2 of placing motor control module with for the probe 3 of connecting the motor control module detection signal at the terminal testing jig.During test, compress probe 3 on the terminal testing jigs on XHM1 series primary module and supplementary module by handle 10, make probe respectively with primary module, supplementary module close contact, primary module is connected with test computer by test cable.
As shown in Figure 1, test cable is divided into two kinds of test cable I and test cable II, and test board is according to the model of XHM1 serial motors control module to be detected, is connected with test cable II with terminal testing jig I by the connecting test cable I to be connected with terminal testing jig II.Test cable I is 48 line cables, and 48 line cables, one end is DB50 model connector, and wherein the 1-48 pin is connected 49-50 pin short circuit with the 1-48 probe of terminal testing jig I respectively.Test cable II is 36 line cables, and 36 line cables, one end is DB37 model connector, and wherein the 1-36 stitch is connected with the 1-36 probe of testing jig II respectively.Take XHM1-11 as example, 48 line cables, 1 interface schema is as shown in table 1.
Table 1 48 line cables 1 interface schema
| Terminal number | Characteristic | Terminal number | Characteristic |
| 1 | Power supply input L | 25 | ? |
| 2 | Power supply input N | 26 | ? |
| 3 | The output of CPS1 power supply | 27 | ? |
| 4 | The output of CPS1 power supply | 28 | ? |
| 5 | Power of electromagnetic valve output | 29 | ? |
| 6 | Power of electromagnetic valve output | 30 | ? |
| 7 | ? | 31 | The liquid level signal input |
| 8 | ? | 32 | The liquid level signal input |
| 9 | The fire resisting damper input | 33 | The liquid level signal input |
| 10 | The fire resisting damper input | 34 | The liquid level signal input |
| 11 | The passive input of fire-fighting | 35 | The input of building control signal |
| 12 | The passive input of fire-fighting | 36 | The input of building control signal |
| 13 | The passive input of fire-fighting | 37 | ? |
| 14 | The active input of fire-fighting | 38 | ? |
| 15 | The active input of fire-fighting | 39 | CPS1 moves indication |
| 16 | ? | 40 | CPS1 moves indication |
| 17 | Fault output | 41 | CPS1 short circuit indication |
| 18 | Fault output | 42 | CPS1 short circuit indication |
| 19 | ? | 43 | The CPS1 indicating fault |
| 20 | ? | 44 | The CPS1 indicating fault |
| 21 | ? | 45 | Emergent control signal input |
| 22 | ? | 46 | Emergent control signal input |
| 23 | ? | 47 | The input of control switch signal |
| 24 | ? | 48 | The input of control switch signal |
As shown in Figure 2, test board comprises housing and is located at housing interior power supply, test board and alternating voltage detecting device; Test board links to each other with terminal on the housing with power supply, PORT COM, alternating voltage detecting device respectively; Power supply links to each other with power interface on the housing; The alternating voltage detecting device links to each other with terminal on the housing.As shown in Figure 3, be provided with the control disposable plates at test board, described control disposable plates links to each other with a plurality of relays, a plurality of optocoupler detecting device respectively.Power supply changes into the required DC voltage 7V of test board, 12V and 24V etc. with the 220V civil power, and wherein 7V is as the operating voltage of digital circuit, and 12V is as optocoupler, relay required voltage, and 24V is as the detection voltage of active fire-fighting; Whether the 220V that the alternating voltage detecting device detects primary module exports, if output is arranged, and the relay adhesive in the alternating voltage detecting device, otherwise remain open; Realized simulation 24V output in the test board, the break-make of line is simulated in simulation 12V output, detects the on off operating mode of relay, detects the on off operating mode of line, gives the various functions such as test primary module power supply.
As shown in Figure 4, the terminal testing jig comprises base 1, platform 2, probe 3, contact plate 4, expansion link 5, fixed mount 6 and pillar 7; Pillar 7 is located at a side of base 1, and platform 2 is located on the base 1; Fixed mount 6 is located at the top of pillar 7, and connection expansion link 5 on fixed mount 6, is provided with contact plate 4 in the bottom of expansion link 5; Probe 3 is located at the bottom of contact plate 4, and links to each other with signal wire 8.Probe 3 is preferably the spring probe of retractable.Be provided with handle 10 for adjustable telescopic rod 5 liftings at fixed mount 6.
When the efficient detection equipment of motor control module is worked, at first according to module model to be checked, connecting test cable I and test cable II are to test board, motor control module 9 to be measured is placed on the platform 2 of terminal testing jig, compress the probe 3 on the terminal testing jig, make it reliably to contact with module 9 to be measured.After the test board energising, the testing software of test computer operation self assembling detects motor control module model to be measured, and whether the inquiry test cable connects correctly, if fault is surveyed in the true inspection declaration of malunion, test finishes, and prompting checks that cable connects.
If connect correctly, begin normal testing and both can.Test computer is given the test cabinet by instruction, gives the primary module power supply of motor control module to be measured, primary module get electric after, whether measuring and calculation machine testing primary module correctly powers up, if correct, the test below continuing, otherwise prompting adds electric fault, gives the outage of test primary module, finishes test.
Test computer by instruction to test board, test board simulation 24V output in the test board, simulation 12V output, the break-make of simulation line sends instructions to primary module simultaneously to primary module and supplementary module, detects the state of primary module, if the state of primary module is consistent with input state, detection below continuing, otherwise preserve failure message, the detection below continuing.
Test computer is controlled primary module by instruction, makes it exchange no-output, and this moment, the alternating voltage detecting device should can't detect alternating voltage, otherwise the prompting AC fault, and preserve failure message, the detection below continuing.
Test computer is controlled primary module by instruction, makes its interchange that output be arranged, and this moment, the alternating voltage detecting device should detect alternating voltage, otherwise the prompting AC fault, and preserve failure message, the detection below continuing.
Test computer is controlled primary module by instruction, make it enter mode of operation, open the hummer option of primary module, give the test cabinet by instruction, the simulated failure signal inputs to primary module, and this moment, the primary module hummer should be pointed out fault-signal, and the testing staff is according to sound, the state of hummer is inputed to computing machine, and preserve testing result.
After test finished, to the primary module outage, the testing staff mentioned the spring of terminal testing jig, begins the test of next module.If in the test process, the control switch signal of module to be measured receives mistake, and test computer will show the control switch fault, and test data was preserved in prompting when test finished.Output signal to the terminal testing jig, and behind the state acquisition with the terminal testing jig, show to test computer through processing.
The efficient detection equipment of motor control module of the present invention, simple in structure, convenient test, a set of equipment just can detect primary module and the supplementary module of XHM1 simultaneously, has included the motor control module product of all models of XHM1 series, significantly improved work efficiency, guarantee simultaneously the reliability of testing result, have good practicality, can produce preferably economic benefit and social benefit.
Claims (5)
1. the efficient detection equipment of a motor control module is characterized in that: be made of test computer, test board and terminal testing jig; Described test computer is connected by the RS485 bus with test board; Described test board is connected with the terminal testing jig by test cable; Be provided with for the platform of placing motor control module with for the probe of connecting the motor control module detection signal at the terminal testing jig; Described test board comprises housing and is located at housing interior power supply, test board and alternating voltage detecting device; Test board links to each other with terminal on the housing with power supply, PORT COM, alternating voltage detecting device respectively; Power supply links to each other with power interface on the housing; The alternating voltage detecting device links to each other with terminal on the housing;
Be provided with the control disposable plates at described test board, described control disposable plates links to each other with a plurality of relays, a plurality of optocoupler detecting device respectively;
Described test cable comprises test cable I and test cable II, and the test cable I is 48 line cables, and the test cable II is 36 line cables.
2. the efficient detection equipment of motor control module according to claim 1, it is characterized in that: 48 line cables, one end is DB50 model connector, wherein the 1-48 pin is connected 49-50 pin short circuit with the 1-48 probe of terminal testing jig I respectively; 36 line cables, one end is DB37 model connector, and wherein the 1-36 stitch is connected with the 1-36 probe of terminal testing jig II respectively.
3. the efficient detection equipment of motor control module according to claim 1, it is characterized in that: described terminal testing jig comprises base (1), platform (2), probe (3), contact plate (4), expansion link (5), fixed mount (6) and pillar (7); Described pillar (7) is located at a side of base (1), and platform (2) is located on the base (1); Fixed mount (6) is located at the top of pillar (7), at the upper connection expansion link (5) of fixed mount (6), is provided with contact plate (4) in the bottom of expansion link (5); Described probe (3) is located at the bottom of contact plate (4), and links to each other with signal wire (8).
4. the efficient detection equipment of motor control module according to claim 3, it is characterized in that: described probe (3) is the spring probe of retractable.
5. the efficient detection equipment of motor control module according to claim 3 is characterized in that: be provided with handle (10) for adjustable telescopic rod (5) lifting at described fixed mount (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110356147 CN102508487B (en) | 2011-11-11 | 2011-11-11 | Efficient detection device for motor control modules |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110356147 CN102508487B (en) | 2011-11-11 | 2011-11-11 | Efficient detection device for motor control modules |
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| Publication Number | Publication Date |
|---|---|
| CN102508487A CN102508487A (en) | 2012-06-20 |
| CN102508487B true CN102508487B (en) | 2013-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110356147 Expired - Fee Related CN102508487B (en) | 2011-11-11 | 2011-11-11 | Efficient detection device for motor control modules |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104181915B (en) * | 2014-08-21 | 2015-09-16 | 杭州宇扬科技股份有限公司 | A kind of testing device for motor controller and method |
| CN106154138B (en) * | 2016-06-20 | 2018-08-17 | 东莞市联洲知识产权运营管理有限公司 | A kind of locating connector applied to integrated circuit detection |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101975924A (en) * | 2010-08-30 | 2011-02-16 | 苏州博实机器人技术有限公司 | Novel motor test platform |
| CN201853132U (en) * | 2010-10-08 | 2011-06-01 | 上海中科深江电动车辆有限公司 | Detection device for control panel of motor controller |
| CN201886129U (en) * | 2010-11-02 | 2011-06-29 | 天津市詹佛斯科技发展有限公司 | High-efficiency smart test bench system for motors |
| CN202548641U (en) * | 2011-11-11 | 2012-11-21 | 扬州新海电气自动化有限公司 | High-efficiency detection device of motor control module |
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2011
- 2011-11-11 CN CN 201110356147 patent/CN102508487B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101975924A (en) * | 2010-08-30 | 2011-02-16 | 苏州博实机器人技术有限公司 | Novel motor test platform |
| CN201853132U (en) * | 2010-10-08 | 2011-06-01 | 上海中科深江电动车辆有限公司 | Detection device for control panel of motor controller |
| CN201886129U (en) * | 2010-11-02 | 2011-06-29 | 天津市詹佛斯科技发展有限公司 | High-efficiency smart test bench system for motors |
| CN202548641U (en) * | 2011-11-11 | 2012-11-21 | 扬州新海电气自动化有限公司 | High-efficiency detection device of motor control module |
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| CN102508487A (en) | 2012-06-20 |
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