CN106782019A - A kind of 3-car dumper behaviour inspection comprehensive training device - Google Patents
A kind of 3-car dumper behaviour inspection comprehensive training device Download PDFInfo
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- CN106782019A CN106782019A CN201710071420.2A CN201710071420A CN106782019A CN 106782019 A CN106782019 A CN 106782019A CN 201710071420 A CN201710071420 A CN 201710071420A CN 106782019 A CN106782019 A CN 106782019A
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- car dumper
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- 238000012549 training Methods 0.000 title claims abstract description 34
- 238000007689 inspection Methods 0.000 title abstract description 10
- 238000012800 visualization Methods 0.000 claims abstract description 18
- 230000009471 action Effects 0.000 claims abstract description 5
- 238000004364 calculation method Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 2
- 230000008439 repair process Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000007726 management method Methods 0.000 description 14
- 230000006399 behavior Effects 0.000 description 8
- 230000006870 function Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- 238000002474 experimental method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000013024 troubleshooting Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010705 motor oil Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
- 230000001755 vocal effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention discloses a kind of 3-car dumper behaviour inspection comprehensive training device, including：For being operated for user, and driver operation signal is sent to the driver operation unit of electrical appliance；For being electrically connected for user, driver operation signal control electrical action is received, and driver operation signal is sent respectively to the electrical appliance of three-dimensional visualization unit, manipulation appraisal management unit；For receiving driver operation signal, three-dimensional simultaneously shows the three-dimensional visualization unit that 3-car dumper is acted；For receiving driver operation signal, failure setting is carried out, fault-signal is sent to electrical appliance, and the manipulation appraisal management unit being estimated is operated to user.The present invention can carry out the real training of tippler driver operation and electrical repair, and possess the function of automatic scoring examination, and with behaviour's inspection unification, actual situation linkage has strong operability in fact, examines the advantage of efficiency high.
Description
Technical field
The present invention relates to instructional device field, and in particular to a kind of 3-car dumper behaviour inspection comprehensive training device.
Background technology
3-car dumper is a kind of heavy mechanical equipment of dumping truck bulk cargo, is widely used in the big port of freight volume
The industrial department such as mouth and metallurgy, coal, thermoelectricity.Tippler complex process, automatization level is high, and logical interlock is more, building ring
Border is poor, and the level of skill requirement to driver and attendant is high, and the height of tippler driver operation level directly affects tippler
Production efficiency, tippler once breaks down or unusual service condition, if attendant can not handle well in time, it will influence it is whole
Individual company working's rhythm, causes economic loss.The teaching, training teacher of existing harbour machinery and tippler can only be by books, unreal
The carrying out of the traditional approach such as lamp piece, testing stand teaching equipment is imparted knowledge to students, it is impossible to reach the level of skill of enterprise requirements, and student enters enterprise
After industry, mode is trained an apprentice by doing and illustrating after practice a period of time often through master worker, could independently working.
Current enterprise and vocational school generally use PLC, electrical engineering circuit principle tests platform teaching equipment, are only capable of realizing circuit
The teaching of general principle aspect, function is more single, lack of targeted.Currently also there are teaching training apparatus, such as utility model is special
Sharp 201520044843.1 loading machine Electrical Apparatus Experiment instruments used for education, including：Practical traning platform, loading machine electrical connection diagram instrument board and event
Barrier sets switching system, and practical traning platform has：Power-supply system；Starting system；Instrument and control system, instrument and control system has
Instrument board, oil temperature sensor loop, cooling-water temperature sensor loop, engine oil pressure pickup loop and baroceptor loop, instrument
There is oil temperature gauge, water-thermometer, oil pressure gauge and air gauge, power-supply system is sequentially connected oil meter and oil temperature inductor on disk, from
And constitute oil temperature sensor loop；Power-supply system is sequentially connected water-thermometer and water temperature inductor, so as to constitute cooling-water temperature sensor return
Road；Power-supply system is sequentially connected oil pressure gauge and engine oil pressure pickup, so as to constitute engine oil pressure pickup loop.Pass through
The actual training device carries out engineering machinery electrical equipment course theory teaching and practical teaching by can making scholar in the classroom, solves work
Journey mechanical major electric appliance teaching laboratory apparatus is in short supply, and Students ' Learning understands difficult, the problem such as normal teaching is difficult to carry out.It is and for example real
Actual training device, including control operation platform are automated with new patent 201420407785.X harbour machineries, control operation platform includes
Controller, DC power supplier, AC power control function module and control flow, controller are powered by DC power supplier, control
Several are provided with system screen is used to hang the body of experiment module, and control flow both sides are provided with several AC Power supply sockets, exchange
Power outlet is connected with AC power control function module；Controller is connected with experiment module.Harbour machinery automation is real
Training apparatus can be simulated real training to each function of harbour machinery, and student can be by this actual training device comprehensively clearly to port
Mouth mechanical automation is understood and is operated.Above patent proposes the electric real training dress of loading machine Electrical Apparatus Experiment instruments used for education
Put, student can be made to improve electric practice ability to a certain extent, but be the absence of PLC, DCS, industrial network etc. is true electrically
The indispensable element of system, can not realize automatic scoring in terms of failure setting and examination, and examination efficiency is low, still cannot
Meet the training requirement of Finishing of Machinery in Large-Scale Port reclaimer electrical repair work, and can not carry out the driver behavior training of driver.
The content of the invention
The purpose of the present invention is directed to the deficiency of prior art presence, there is provided a kind of tippler behaviour inspection comprehensive training device,
The real training of tippler driver operation and electrical repair work can be carried out, and possess the function of automatic scoring examination.
The technical scheme is that：A kind of 3-car dumper behaviour inspection comprehensive training device, including：
For being operated for user, and driver operation signal is sent to the driver operation unit of electrical appliance；
For being electrically connected for user, driver operation signal control electrical action is received, and driver operation signal is distinguished
It is sent to three-dimensional visualization unit, the electrical appliance of manipulation appraisal management unit；
For receiving driver operation signal, three-dimensional simultaneously shows the three-dimensional visualization unit that 3-car dumper is acted；
For receiving driver operation signal, failure setting is carried out, fault-signal is sent to electrical appliance, and user is grasped
The manipulation appraisal management unit that work is estimated；
The driver operation unit, visualization, manipulation appraisal management unit are electrically connected with electrical appliance respectively.
Further, the driver operation unit includes seat and operating desk.
Further, electrical appliance includes：Breaker, PLC, frequency converter, threephase asynchronous, brake, connect
Tentaculum, relay, cable.
Further, electrical appliance also includes regulator cubicle and show stand；The breaker, PLC, frequency converter, contact
Device, relay are arranged in regulator cubicle, and the threephase asynchronous, brake are arranged on showing stand.
Further, three-dimensional visualization unit includes：Visual calculation machine.
Further, visualization also includes：Projecting apparatus；The projecting apparatus and Visual calculation mechatronics.
Further, manipulation appraisal management unit includes：Manipulation computer and failure set circuit board.
Further, computer installation appraisal management software is manipulated.
The beneficial effects of the invention are as follows：The real training of tippler driver operation and electrical repair can be carried out, and possess automatic
Score the function of examining, and with behaviour's inspection unification, actual situation linkage has strong operability in fact, the advantage of examination efficiency high.
（1）Behaviour's inspection unification：The Multifunctional comprehensive practical training device of driver operation and electric troubleshooting, meet school imparted knowledge to students,
Enterprise carries out Skill Competition, mechanism and carries out the requirement of Technique Authentication, allows the training on operation of major port handling facilities, identification examination to remove
Enter the classroom and classroom, changing harbour main body work post practical operation skill examination can only be in the situation at handling scene.
（2）Actual situation links：Three-dimensional picture can be realized linking with real equipment, emulated using three-dimensional and electrically set
Equipment composition, operation process, unusual service condition of the mode true tippler of comprehensive realistic simulation that standby actual situation is combined etc..
（3）Have strong operability in fact：Driver need to be according to true 3-car dumper operational procedure, the requirement operation training of safety code；
Electric fault entirely from the common true tippler failure in scene, by the device electric fault, driver operation real training, can be practical
Improve the integration capability of student.
（4）Examination efficiency high：The faulty automatic setting of institute, without manual intervention, appraisal management full process automatization is very big
Improve examination efficiency.
Brief description of the drawings
Fig. 1 is specific embodiment of the invention principle schematic.
Fig. 2 is specific embodiment of the invention arrangement schematic diagram.
In figure, 1 showing stand, 2 manipulation computers, 3 regulator cubicles, 4 seats, 5 operating desks, 6 projection screens, 7 driver operation lists
Unit, 8 three-dimensional visualization units, 9 electrical appliances, 10 manipulation appraisal management units.
Specific embodiment
The present invention will be described in detail below in conjunction with the accompanying drawings and by specific embodiment, and following examples are to the present invention
Explanation, and the invention is not limited in implementation below.
As illustrated in fig. 1 and 2,3-car dumper behaviour's inspection comprehensive training device that the present invention is provided, including：Driver operation unit
7th, electrical appliance 9, three-dimensional visualization unit 8 and manipulation appraisal management unit 10.
Driver operation unit 7 is used to be operated for user, and driver operation signal is sent into electrical appliance 9.
Driver operation unit 7 includes seat 4 and operating desk 5, and user can be operated in operating desk 5.Operating desk 5 can be according to actual three cars
The guidance panel of tippler is configured.
Electrical appliance 9 is used to be electrically connected for user, receives driver operation signal control electrical action, and will
Driver operation signal is sent respectively to three-dimensional visualization unit 8, manipulation appraisal management unit 10.Electrical appliance 9 includes：It is disconnected
Road device, PLC, frequency converter, threephase asynchronous, brake, contactor, relay, cable.Electrical appliance 9 also includes
Regulator cubicle 3 and show stand；Breaker, PLC, frequency converter, contactor, relay are arranged in regulator cubicle 3, three-phase asynchronous electric
Machine, brake are arranged on showing stand 1.User can be according to experiment demand or the actual electrical principle cable connection of 3-car dumper
Each electrical equipment.
Three-dimensional visualization unit 8 is used to receive driver operation signal, and three-dimensional simultaneously shows that 3-car dumper is acted.It is three-dimensional
Visualization 8 includes Visual calculation machine, and projecting apparatus, projecting apparatus and Visual calculation mechatronics also can be set.Also can set
Put projection screen 6.Visual calculation machine sets three-dimensional software, receives driver operation signal, calculates the dynamic of virtual 3-car dumper
Make, and shown by projector to curtain.The scene that three-dimensional visualization unit 8 is capable of virtual emulation includes：Tippler is empty
Plan work outdoor scene, the whole machine of 3-car dumper, positioning car are acted, clip wheel device is acted, acted by sweep, beam of delaying unloading is acted, tippler
Rotate, spray dust suppression etc..
In the present embodiment, can be operated in operating desk 5, operation signal carries out logical operation in PLC, by actual act
Signal output to correspondence electrical equipment（Motor, frequency converter, relay, indicator lamp etc.）, the simultaneous display of three-dimensional visualization unit 8
The action of tippler, user as operating true tippler, can complete the operations training of tippler.
Manipulation appraisal management unit 10 is used to receive driver operation signal, carries out failure setting, and fault-signal is sent to
Electrical appliance 9, and user's operation is estimated.Manipulation appraisal management unit 10 includes that manipulation computer 2 and failure set
Circuits plate, manipulation computer 2 sets appraisal management software.Manipulation computer 2 sets circuit board and sets event automatically by failure
Barrier, collection driver operation signal and electric troubleshooting situation are estimated marking.Tippler electric fault is overturned with true three car
Machine typical case's electric fault formulates exam pool, can voluntarily select exercise question during student's real training from exam pool, also can be by manipulation computer 2 certainly
Dynamic group rolls out topic, and system can automatically set electric fault（Failure is set without manual intervention）, after failure is set, tippler correspondence
Position cannot work, student need to by electrical schematic diagram, HMI monitored pictures, electrician tool, instrument etc. search trouble point, therefore
After barrier point determines to exclude, failure is eliminated automatically, and overturning functional recovery is used.Electric fault troubleshooting procedure and real electric fault dimension
Repair situation identical.
Appraisal management software have information of trainee management, item bank management, self-generating test papers, automatic scoring, score management,
The multiple functions such as report printing.Information of trainee management includes：Admission card for entrance examination number（Identification card number）, name, sex, work post, during examination
Between, test subject, achievement etc..Exam pool examines all exercise questions and examination standards of grading comprising electric fault examination and driver operation.
System automatic volume group is set a question when electric troubleshooting is examined, and student need to complete to examine exercise question, scoring system at the appointed time
System is according to appraisal standards automatic scoring.Examination terminates to achieve the result on the spot.Teacher can inquire about student's total marks of the examination and print achievement
It is single.
Driver operation examination is divided into：Routine operation is examined, and operating rate examination and unusual service condition process examination.Student need to be in rule
Exercise question is examined in interior completion of fixing time, and points-scoring system is according to appraisal standards automatic scoring.Examination terminates to achieve the result on the spot.Teacher can be with
Inquiry student's total marks of the examination simultaneously print school report.
Disclosed above is only the preferred embodiment of the present invention, but the present invention is not limited to this, any this area
What technical staff can think does not have creative change, and some improvement made without departing from the principles of the present invention and
Retouching, should all be within the scope of the present invention.
Claims (8)
1. a kind of 3-car dumper behaviour examines comprehensive training device, it is characterised in that including：
For being operated for user, and driver operation signal is sent to the driver operation unit of electrical appliance；
For being electrically connected for user, driver operation signal control electrical action is received, and driver operation signal is distinguished
It is sent to three-dimensional visualization unit, the electrical appliance of manipulation appraisal management unit；
For receiving driver operation signal, three-dimensional simultaneously shows the three-dimensional visualization unit that 3-car dumper is acted；
For receiving driver operation signal, failure setting is carried out, fault-signal is sent to electrical appliance, and user is grasped
The manipulation appraisal management unit that work is estimated；
The driver operation unit, visualization, manipulation appraisal management unit are electrically connected with electrical appliance respectively.
2. 3-car dumper behaviour according to claim 1 examines comprehensive training device, it is characterised in that the driver operation list
Unit includes seat and operating desk.
3. 3-car dumper behaviour according to claim 2 examines comprehensive training device, it is characterised in that electrical appliance bag
Include：Breaker, PLC, frequency converter, threephase asynchronous, brake, contactor, relay, cable.
4. 3-car dumper behaviour according to claim 3 examines comprehensive training device, it is characterised in that electrical appliance is also
Including regulator cubicle and show stand；The breaker, PLC, frequency converter, contactor, relay are arranged in regulator cubicle, the three-phase
Asynchronous motor, brake are arranged on showing stand.
5. the 3-car dumper behaviour according to claim any one of 1-4 examines comprehensive training device, it is characterised in that three-dimensional can
Include depending on changing unit：Visual calculation machine.
6. 3-car dumper behaviour according to claim 5 examines comprehensive training device, it is characterised in that visualization is also wrapped
Include：Projecting apparatus；The projecting apparatus and Visual calculation mechatronics.
7. the 3-car dumper behaviour according to claim any one of 1-4 examines comprehensive training device, it is characterised in that manipulation is examined
Core administrative unit includes：Manipulation computer and failure set circuit board.
8. 3-car dumper behaviour according to claim 7 examines comprehensive training device, it is characterised in that manipulation computer installation
Appraisal management software.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710071420.2A CN106782019A (en) | 2017-02-09 | 2017-02-09 | A kind of 3-car dumper behaviour inspection comprehensive training device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710071420.2A CN106782019A (en) | 2017-02-09 | 2017-02-09 | A kind of 3-car dumper behaviour inspection comprehensive training device |
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| Publication Number | Publication Date |
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| CN106782019A true CN106782019A (en) | 2017-05-31 |
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| CN201710071420.2A Pending CN106782019A (en) | 2017-02-09 | 2017-02-09 | A kind of 3-car dumper behaviour inspection comprehensive training device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114743423A (en) * | 2022-03-28 | 2022-07-12 | 湖南铁道职业技术学院 | Training method based on rail transit vehicle electrical training device |
| CN115273598A (en) * | 2022-09-28 | 2022-11-01 | 合肥中科汇达智慧科技有限公司 | Automatic line fault setting and wiring judgment method |
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Application publication date: 20170531 |
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