CN113984119A - Bottled water detecting system - Google Patents
Bottled water detecting system Download PDFInfo
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- CN113984119A CN113984119A CN202111244048.3A CN202111244048A CN113984119A CN 113984119 A CN113984119 A CN 113984119A CN 202111244048 A CN202111244048 A CN 202111244048A CN 113984119 A CN113984119 A CN 113984119A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The utility model relates to a bottled water detecting system relates to the technical field of bottled water filling, including monitoring module and host system, monitoring module be used for detecting whether there is defective article, if there is defective article then send flaw signal to host system, host system sends one-level alarm signal to upper reaches process and managers department after receiving the flaw signal that monitoring module sent. This application has the manager of being convenient for and upstream process learns bottled water that the filling was accomplished and appears the advantage of defective product.
Description
Technical Field
The application relates to the technical field of bottled water filling, especially, relate to a bottled water detecting system.
Background
Bottled water is drinking water packaged in bottles for personal use and retail sale. The water used may come from any location, including spring water, well water, pure water, tap water, or even untreated or contaminated water.
After accomplishing bottled water filling, need detect bottled water to there is impurity in avoiding bottled water. The existing detection mode is lamp inspection, and the lamp inspection is carried out through a lamp inspection machine so as to reject bottled water containing impurities in the bottle. However, in the related production process, the defective products are usually recorded by the staff, and the staff notifies the upstream process and the manager, but the upstream process and the manager cannot know the defective products in time due to the fact that the upstream process and the manager cannot notify the defective products in time.
Disclosure of Invention
To the not enough of prior art existence, one of the purpose of this application provides a bottled water detecting system, and it has the bottled water advantage that defective products appear that the managers of being convenient for and upper reaches process learn the filling and accomplish.
The above object of the present application is achieved by the following technical solutions:
a bottled water detection system comprises a monitoring module and a main control module, wherein the monitoring module is used for detecting whether defective products exist or not, if the defective products exist, a defect signal is sent to the main control module, and after the main control module receives the defect signal sent by the monitoring module, a primary alarm signal is sent to an upstream process and a manager.
Through adopting above-mentioned technical scheme, detecting module promptly after detecting defective product appearing, send the flaw signal to host system, host system sends one-level alarm signal to upstream process and managers after receiving the flaw signal, receives one-level alarm signal after upstream process and managers, can learn to have appeared the flaw product in the machine department of lamp inspection, and the managers of being convenient for and upstream process in time inspect and adjust production.
The present application may be further configured in a preferred example to: the system comprises a monitoring module, a defect product list is arranged in the monitoring module, a time stamp of the received defect signal is sent to the defect product list after the main control module receives the defect signal sent by the monitoring module, the counting module reads the time stamp in the defect product time list, if the number of the time stamps in unit time is larger than a preset value, a counting signal is sent to the main control module, and after the main control module receives the counting signal, a secondary warning signal is sent to an upstream process and a manager.
Through adopting above-mentioned technical scheme, in the in-service use, when more defective products appear in short time, explain that the process of upper reaches has the trouble, consequently second grade alarm signal sends to upper reaches process department and managers department, and the operating personnel of upper reaches process department detects and maintains the process that is responsible for after receiving second grade alarm signal, and managers also can learn that the process has the trouble simultaneously, is convenient for adjust the production plan.
The present application may be further configured in a preferred example to: the main control module comprises a reading unit, a signal sending unit and a signal receiving unit for receiving signals, the database comprises a manager contact list and an upstream procedure on-duty person contact list, the signal receiving module receives the statistical signals and then sends the reading signals to the reading unit, the reading unit receives the reading signals and then reads the manager contact information in the manager contact list and the upstream procedure on-duty person contact list and sends the manager contact information and the upstream procedure on-duty person contact information to the signal sending unit, and the signal sending unit sends a secondary alarm signal according to the manager contact information and the upstream procedure on-duty person contact information.
By adopting the technical scheme, namely, when the intelligent alarm system is used, the fault can be more quickly notified to the manager and the attendant by acquiring the contact way of the manager and the contact way of the upstream attendant.
The present application may be further configured in a preferred example to: the system also comprises an on-duty terminal and a management terminal, wherein both the on-duty terminal and the management terminal can receive the primary alarm signal or the secondary alarm signal sent by the main control module.
Through adopting above-mentioned technical scheme, when using, managers are equipped with management terminal, and the person on duty of each process is equipped with the terminal on duty, and in production process, when defective products appear promptly, managers pass through management terminal, and the person on duty passes through the terminal on duty, can be quick learn the existence of trouble, and then makes corresponding counter-measure.
The present application may be further configured in a preferred example to: the on-duty terminal have a plurality ofly and with whole process one-to-one, the on-duty terminal including overhaul module and operation module, the on-duty terminal receive one-level alarm signal or second grade alarm signal after, operating personnel examines the process that this on-duty terminal corresponds, if this section process is not trouble, operating personnel operates the operation module, the operation module send operation signal to host system, if this section process has trouble, operating personnel operates the overhaul module, sends maintenance signal to host system, host system receive after the maintenance signal send stop signal to on-duty terminal and management terminal.
By adopting the technical scheme, when a certain process has a fault, the operator on duty of the corresponding process sends a maintenance signal to the main control module through the terminal on duty, the main control module sends a stop signal to the terminal on duty and the management terminal after receiving the maintenance signal, and after the operator on duty held by the operator on duty receives the stop signal, the operator on duty of each process controls equipment of each process to stop, and meanwhile, the manager can know that the production line is in a shutdown state.
The present application may be further configured in a preferred example to: when the fault of the process section with the fault is solved, an operator operates the operation module of the on-duty terminal, the on-duty terminal sends an operation signal to the main control module, and if the maintenance signals received by the main control module are changed into the operation signals, the main control module sends a starting signal to the on-duty terminal and the management terminal.
By adopting the technical scheme, in use, after the maintenance signals received by the main control module are changed into the operation signals, the main control module sends the starting signals to the on-duty terminal and the management terminal, and after the on-duty terminal held by the on-duty personnel receives the starting signals, the on-duty personnel in each process control the equipment in each process to start, and meanwhile, the management personnel can also know that the production line is in the working state.
The present application may be further configured in a preferred example to: the management terminal comprises a reminding module, and the reminding module sends out a reminder after the management terminal receives the secondary alarm signal.
By adopting the technical scheme, in use, after the management terminal receives the secondary alarm signal, the number of defective products in unit time is over the preset value, and the reminding module sends out a reminding, so that a manager can timely handle the problem.
The present application may be further configured in a preferred example to: the management terminal further comprises a storage module and a hiding module, and the management terminal hides after receiving the primary alarm signal and stores the primary alarm signal into the storage module.
By adopting the technical scheme, when the primary alarm signal appears, whether the defective product is a single example or not can not be judged, and the importance degree is not high, so that the management terminal does not prompt, and only the primary alarm signal is stored in the storage module, so that the frequency of the management terminal holder being disturbed is reduced.
The present application may be further configured in a preferred example to: the management terminal also comprises an inquiry module which is used for inquiring the primary alarm signal in the storage module.
By adopting the technical scheme, in use, a holder of the management terminal can inquire the primary alarm signal in the storage module through the inquiry module, so that the probability of defective products generated within a period of time can be known.
Drawings
Fig. 1 is a schematic diagram of the present application.
Reference numerals: 1. a monitoring module; 2. a main control module; 3. a terminal on duty; 4. a statistical module; 5. a database; 6. and managing the terminal.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Referring to fig. 1, a bottled water detection system disclosed in the present application includes a monitoring module 1, a main control module 2, a database 5, a statistics module 4, a duty terminal 3, and a management terminal 6. In this embodiment, the main control module 2 may adopt a CPU or a PLC. The number of the management terminals 6 is at least one, and both the management terminal 6 and the duty terminal 3 can be intelligent terminals with display screens, such as smart phones. The on-duty terminal 3 is a plurality of, and with each process one-to-one on the production line of production bottled water. Each terminal 3 on duty has a corresponding number, such as terminal one on duty, terminal two on duty, and so on. In actual production, the number of the duty terminal 3 and each process are bound, for example, the duty terminal one is bound with the filling process, and the duty terminal two is bound with the bottle disinfection process. It should be noted that one on-duty terminal 3 may be bound to a plurality of processes.
The monitoring module 1 is installed at the lamp inspection machine, and when the lamp inspection machine inspects unqualified products, the monitoring module is provided with a machine (such as a mechanical arm) for clamping or moving the objects, so that the unqualified products are transferred from the lamp inspection machine. The monitoring module 1 may adopt a displacement sensor or an infrared sensor for monitoring the movement of the defective product holding manipulator. Namely, when the monitoring module 1 monitors that the manipulator moves, the defective product is shown. The monitoring module 1 sends a flaw signal to the main control module 2, and after receiving the flaw signal, the main control module 2 sends a primary alarm signal to the management terminal 6 and the duty terminal 3 at each process position at the upstream of the lamp inspection machine according to the number of the duty terminal 3. For example, the first on-duty terminal to the first on-duty terminal X correspond to each process upstream of the lamp inspection machine, and the main control module 2 sends a first-level alarm signal to the first on-duty terminal X.
Including flaw product table in the database 5, main control module 2 is after receiving the flaw signal, in writing in the flaw product table with the timestamp of receiving the flaw signal, statistics module 4 reads the timestamp in the flaw product table, if the quantity of timestamp is greater than the default in the unit interval, then send statistics signal to main control module 2, after main control module 2 received statistics signal, send second grade warning signal to management terminal 6 department and be located the terminal on duty 3 department of each process department of lamp inspection machine upper reaches.
The on-duty terminal 3 comprises a maintenance module and an operation module, and after the on-duty terminal 3 receives the first-level alarm signal, each process carries with the operator of the on-duty terminal 3 to perform corresponding operation according to actual conditions. Such as maintenance servicing the machine. And operating the maintenance module and the operation module of the on-duty terminal 3 according to the maintenance and repair result. After the duty terminal 3 receives the secondary alarm signal, the operator carrying the duty terminal 3 needs to maintain and repair the machine in each process. And operating the maintenance module and the operation module of the on-duty terminal 3 according to the maintenance and repair result. If the process has no fault, the operator operates the operation module on the on-duty terminal 3 corresponding to the process, the operation module sends an operation signal to the main control module 2, if the process has a fault, the operator operates the maintenance module on the on-duty terminal 3 corresponding to the process, the maintenance signal is sent to the main control module 2, and after receiving the maintenance signal sent by any one on-duty terminal 3, the main control module 2 sends a stop signal to all the on-duty terminals 3 and the management terminal 6. When the terminal 3 on duty receives the stop signal, the operator operates to stop the machine of the process corresponding to the terminal 3 on duty.
The main control module 2 is arranged in a main control room, a display screen is arranged in the main control room and used for displaying relevant information of the main control module 2, the main control module 2 further comprises a reading unit and a confirming unit, the database 5 comprises a manager contact list and an upstream procedure on-duty contact list, when the main control module 2 does not receive signals (operation signals or maintenance signals) sent by one or more on-duty terminals 3 within a period of time after sending a secondary alarm signal, such as within three minutes or five minutes, the reading unit reads the contact way of the on-duty personnel corresponding to the corresponding on-duty terminals 3 in the upstream procedure on-duty contact list and displays the contact way on the display screen in the main control room, and the on-duty personnel of a dispatcher in the main control room contact. The reading unit displays the contact information on a display screen in the main control room and sends a confirmation signal to the confirmation unit, the confirmation unit sends confirmation contact information to the display screen in the main control room, the scheduling personnel confirms the confirmation unit through input equipment (such as a mouse) after contacting with corresponding duty personnel, the confirmation unit receives the operation of the input equipment and comprises a countdown unit which counts down, and after the countdown receives the signal, if the main control module 2 still does not receive the signal sent by the corresponding duty terminal 3, the reading unit reads the contact information of the management personnel in the management personnel contact list and displays the contact information on the display screen in the main control room, and the scheduling personnel and the management personnel contact.
The database 5 also comprises an inspection table, and after the master control terminal receives the inspection signal, the master control terminal writes the inspection signal and the number of the duty terminal 3 which sends the inspection signal into the inspection table.
After the fault of the process section with the fault is solved, an operator operates the operation module of the on-duty terminal 3, the on-duty terminal 3 sends an operation signal to the main control module 2, and if the maintenance signals received by the main control module 2 are all changed into the operation signals, the main control module 2 sends a starting signal to the on-duty terminal 3 and the management terminal 6.
That is, after the main control module 2 sends the stop signal, after the main control module 2 receives the operation signal sent by the on-duty terminal 3, the number of the on-duty terminal 3 in the maintenance table is read, the number of the on-duty terminal 3 which sends the operation signal this time is compared with the number of the on-duty terminal 3 in the maintenance table, and if the number of the on-duty terminal 3 which sends the operation signal this time is located in the maintenance table, the maintenance signal corresponding to the number of the on-duty terminal 3 in the maintenance table is modified into the operation signal. The main control module 2 retrieves the maintenance signals in the maintenance table after modifying the maintenance signals corresponding to the number of the on-duty terminal 3 in the maintenance table into operation signals, and if the maintenance signals are not retrieved, the main control module 2 sends starting signals to all the on-duty terminals 3 and the management terminals 6. And after receiving the starting signal, the operator carrying the on-duty terminal 3 starts the equipment of the corresponding process.
The database 5 further comprises a fault table, the counting module 4 inquires the number of the on-duty terminal 3 in the maintenance table, counts the number of times of the number of the on-duty terminal 3, and writes the number and the number of times of the number of the on-duty terminal 3 into the fault table. The terminal 3 on duty further comprises an input module, and when the process equipment corresponding to the terminal 3 on duty fails, an operator carrying the terminal 3 on duty can operate the input module of the terminal 3 on duty to input a failure reason and upload the failure reason to a failure list. The cause of the fault includes the number of the corresponding terminal on duty.
The management terminal 6 further comprises a display screen, an inquiry module, a reminding module, a storage module and a hiding module, wherein after the management terminal 6 receives the primary alarm signal, the hiding module hides the primary alarm signal and stores the primary alarm signal into the storage module. And after the management terminal 6 receives the secondary alarm signal, the reminding module sends out a reminder. The personnel equipped with the management terminal 6 can be used for inquiring the primary alarm signal in the storage module through the inquiry module. That is, in use, a person equipped with the management terminal 6 can look at the primary alarm signal in the storage module to know the number of defective products generated in a certain time. After the operation period is finished, for example, the last day of each week, the last day of each month, and the last day of each quarter, the query module of the management terminal 6 queries the data in the fault table in the operation period, and displays the data on the display screen of the management terminal 6, so that the manager can conveniently upgrade and maintain the process with high fault rate.
In another embodiment, the main control module 2 further includes a signal sending unit and a signal receiving unit for receiving signals, the signal receiving unit sends a reading signal to the reading unit after receiving the statistical signal, the reading unit reads the contact way of the manager in the manager contact list and the contact way of the upstream operator on duty in the upstream procedure operator contact list after receiving the reading signal, and sends the contact way of the manager and the contact way of the upstream operator on duty to the signal sending unit, and the signal sending unit sends the secondary alarm signal according to the contact way of the manager and the contact way of the upstream operator on duty. For example, the notification of the secondary alarm signal is performed by a short message.
The implementation principle of the embodiment is as follows: when using promptly, monitor defective products through monitoring module 1, when the occasional defective product appears, send the warning to upstream process and managers, when appearing a large amount of defective products in the unit interval, the master control unit sends the warning to upstream process and managers to make the personnel on duty of upstream process overhaul process equipment, and inform managers, the managers of being convenient for in time know the process situation.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. A bottled water detecting system, its characterized in that: the monitoring system comprises a monitoring module (1) and a main control module (2), wherein the monitoring module (1) is used for detecting whether defective products exist or not, if the defective products exist, a defect signal is sent to the main control module (2), and after the main control module (2) receives the defect signal sent by the monitoring module (1), a primary alarm signal is sent to an upstream process and a manager.
2. The bottled water detecting system according to claim 1, wherein: still include database (5) and statistics module (4), database (5) in include the flaw product table, host system (2) receive behind the flaw signal that monitoring module (1) sent, will receive in the timestamp transmission of flaw signal is to the flaw product table, statistics module (4) read the timestamp in the flaw product time table, if the quantity of timestamp is greater than the default in the unit interval, then send statistics signal to host system (2), host system (2) after receiving statistics signal, send second grade warning signal to upper reaches process and managers department.
3. The bottled water detecting system according to claim 2, wherein: the main control module (2) comprises a reading unit, a signal sending unit and a signal receiving unit for receiving signals, the database (5) comprises a manager contact list and an upstream procedure on-duty person contact list, the signal receiving module sends reading signals to the reading unit after receiving the statistical signals, the reading unit reads the manager contact information in the manager contact list and the upstream procedure on-duty person contact list after receiving the reading signals, sends the manager contact information and the upstream procedure on-duty person contact information to the signal sending unit, and the signal sending unit sends secondary alarm signals according to the manager contact information and the upstream procedure on-duty person contact information.
4. The bottled water detecting system according to claim 1 or 2, wherein: the intelligent alarm system is characterized by further comprising a duty terminal (3) and a management terminal (6), wherein both the duty terminal (3) and the management terminal (6) can receive the primary alarm signal or the secondary alarm signal sent by the main control module (2).
5. The bottled water detecting system according to claim 4, wherein: terminal on duty (3) have a plurality ofly and with whole process one-to-one, terminal on duty (3) including overhauing module and operation module, terminal on duty (3) receive one-level alarm signal or second grade alarm signal after, operating personnel inspects the process that this terminal on duty (3) correspond, if this section process is not trouble, operating personnel operates the operation module, the operation module send running signal to host system (2), if this section process has the trouble, operating personnel operates the maintenance module, sends maintenance signal to host system (2), host system (2) receive behind the maintenance signal and send stop signal to terminal on duty (3) and management terminal (6).
6. The bottled water detecting system according to claim 5, wherein: when the fault of the process section with the fault is solved, an operator operates the operation module of the on-duty terminal (3), the on-duty terminal (3) sends an operation signal to the main control module (2), and if the maintenance signals received by the main control module (2) are all changed into the operation signal, the main control module (2) sends a starting signal to the on-duty terminal (3) and the management terminal (6).
7. The bottled water detecting system according to claim 4, wherein: the management terminal (6) comprises a reminding module, and the reminding module sends out a reminder after the management terminal (6) receives the secondary alarm signal.
8. The bottled water detecting system according to claim 7, wherein: the management terminal (6) further comprises a storage module and a hiding module, wherein the management terminal (6) hides after receiving the primary alarm signal and stores the primary alarm signal into the storage module.
9. The bottled water detecting system according to claim 8, wherein: the management terminal (6) further comprises an inquiry module, and the inquiry module is used for inquiring the primary alarm signal in the storage module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111244048.3A CN113984119A (en) | 2021-10-26 | 2021-10-26 | Bottled water detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111244048.3A CN113984119A (en) | 2021-10-26 | 2021-10-26 | Bottled water detecting system |
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| Publication Number | Publication Date |
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| CN113984119A true CN113984119A (en) | 2022-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111244048.3A Pending CN113984119A (en) | 2021-10-26 | 2021-10-26 | Bottled water detecting system |
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| CN (1) | CN113984119A (en) |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201049856Y (en) * | 2007-06-19 | 2008-04-23 | 宛东湖 | Elevator fault monitoring and rescuing system capable of automatic alarming |
| CN102156447A (en) * | 2010-12-03 | 2011-08-17 | 中冶南方工程技术有限公司 | Basic automation-based plant-level equipment management and alarming system and method |
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Application publication date: 20220128 |