CN112578759A - Multi-terminal data acquisition method and device based on MES system - Google Patents
Multi-terminal data acquisition method and device based on MES system Download PDFInfo
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- CN112578759A CN112578759A CN202011589594.6A CN202011589594A CN112578759A CN 112578759 A CN112578759 A CN 112578759A CN 202011589594 A CN202011589594 A CN 202011589594A CN 112578759 A CN112578759 A CN 112578759A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a multi-terminal data acquisition method and a device based on an MES (manufacturing execution system). A data acquisition module is used for acquiring personnel information, equipment information, quality inspection information, material information and process information and comprises an identification module, a quality inspection result input module, an inventory material information module, a product part mark reading module and a process flow acquisition module; the monitoring device is provided with a plurality of groups of monitoring modules for monitoring personnel, product components and equipment; the display device is used for displaying the monitoring content of the monitoring device; the data acquisition module and the display device are connected with the microprocessor, the data acquisition module transmits information to the microprocessor, the microprocessor sends the information to the control system, the control system controls the display device to display the information, and the monitoring device is connected with the background management center and sends the monitoring information to the background management center to be stored.
Description
Technical Field
The invention relates to the technical field of digital information, in particular to a multi-terminal data acquisition method and device based on an MES system.
Background
The MES system is a production informatization management system facing to a workshop execution layer of a manufacturing enterprise. The MES can provide management modules for enterprises, such as manufacturing data management, planning scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool and tool management, purchasing management, cost management, project bulletin board management, production process control, bottom layer data integration analysis, upper layer data integration decomposition and the like, and create a solid, reliable, comprehensive and feasible manufacturing cooperative management platform for the enterprises. However, in the prior art, because of the existence of the matching production between factories or the existence of branch factories between products, the MES system transmission is caused to have the region crossing or the system crossing, which brings inconvenience to the system acquisition, and in addition, if the network breaking and power off occur in the data transmission, the data loss is caused, and the MES system acquisition is greatly influenced, so that the data acquisition mode for the MES in the prior art can not meet the requirements of people more and more, and is not beneficial to the wide popularization.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a multi-terminal data acquisition method and a multi-terminal data acquisition device based on an MES system, and solves the technical problems.
The technical problem solved by the invention can be realized by adopting the following technical scheme:
a multi-terminal data acquisition device based on an MES system comprises a data acquisition module, a monitoring device, a display device, a plan management module, a microprocessor, a control system and a background management center;
the data acquisition module consists of various function monitoring modules and is used for acquiring personnel information, equipment information, quality inspection information, material information and process information, and comprises an identification module, a quality inspection result input module, a stock material information module, a product part mark reading module and a process flow acquisition module;
the monitoring device is provided with a plurality of groups of monitoring modules and is used for monitoring personnel, product components and equipment;
the display device comprises a display used for displaying the monitoring content of the monitoring device;
the plan management module is used for producing a production plan and is connected with the microprocessor, and production information acquired by the microprocessor data acquisition module is compared with the plan management module;
the system comprises a background management center, a data base, a data acquisition module, a display device, a microprocessor, a control system and a monitoring device, wherein the data base is arranged in the background management center and used for storing all original data of the data acquisition device and coordinating the work of all devices, the data acquisition module and the display device are connected with the microprocessor, the data acquisition module transmits information to the microprocessor, the microprocessor transmits the information to the control system, the control system controls the display device to display the information, and the monitoring device is connected with the background management center and transmits the monitoring information to the background management center to be.
The identification is typeeed the device and is used for the user to type in the information of production part through the sign of device identification production part is typeeed in the discernment and type in the device login and through the discernment, identification module includes that fingerprint identification device is used for personnel to log in and production device identification means is used for discerning the identification serial number of production device and production part identification means is used for discerning the identification serial number of production part.
The monitoring device comprises a camera which is used for monitoring the behaviors of personnel, the operation of equipment, the movement of product parts, the process treatment and the field environment of a factory.
When the data collected by the data collection module received by the microprocessor accords with the set condition, the microprocessor sends the information which accords with the condition to the control system, the control system controls the display device to display the data and display the collected data as normal data, when the data collected by the data collection module received by the microprocessor does not accord with the set condition, the microprocessor sends the information which does not accord with the condition to the control system, the control system controls the display device to display the data and display the collected data as abnormal data, and controls the alarm device to give an alarm, the microprocessor sends the abnormal information to the background management center, and the background management center gives an abnormal alarm.
A multi-terminal data acquisition method based on an MES system comprises the following acquisition steps:
step 1: the identification module of the data acquisition module is used for identifying personnel, the identification module is connected with equipment, the identification module sends identified personnel information to the microprocessor, when the identification result of the personnel received by the microprocessor is unqualified personnel information, the microprocessor sends the unqualified personnel information to the control system, and the control system controls the alarm device to give an alarm;
step 2: the quality inspection result input module inputs quality inspector information, quality inspection batch numbers and quality inspection results, the quality inspection result input module sends the input information to the microprocessor, the microprocessor sends the information results to the display device and the background management center, the display device displays the quality inspection information, and the background management center sends an abnormal alarm when the quality inspection results are abnormal;
and step 3: the inventory material information acquisition module detects inventory material information and sends the inventory material information to the microprocessor;
and 4, step 4: the system comprises a product part mark reading module, a process flow acquisition module, a microprocessor, a display device, a background management center and a warning device, wherein the process flow acquisition module acquires product parts and process flows of the product parts, sends acquired information to the microprocessor, compares the process flows of the product parts by the microprocessor, sends a comparison result to the display device for information display, and sends the comparison result to the background management center;
and 5: the monitoring device monitors the movement of personnel and product parts, the process treatment and the operation of equipment, and sends monitoring results to the background management center for checking and storing.
The microprocessor compares the production information collected by the data collection module with the plan management module to judge the accuracy of the real-time production information.
The data acquisition module still includes temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module for gather temperature, humidity, dust concentration and CO concentration, temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module send the data message of gathering for microprocessor, judge by microprocessor whether normal numerical value, when microprocessor received data message is abnormal numerical value, microprocessor sends abnormal information for control system, sends the police dispatch newspaper by control system control alarm device.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through arranging the data acquisition module and the monitoring device, the acquisition module acquires personnel information, equipment information, quality inspection information, material information and process information, and the monitoring device comprises a camera and is used for monitoring the behaviors of personnel, the operation of equipment, the movement of product parts, process treatment and the field environment of a factory, and monitoring and controlling the production process efficiently and comprehensively, so that the production efficiency and quality are improved, and the practicability is very strong;
2. according to the invention, the temperature acquisition module, the humidity acquisition module, the dust concentration acquisition module and the CO concentration acquisition module are arranged for acquiring the temperature, the humidity, the dust concentration and the CO concentration, so that the field environment is effectively controlled, and the safe production is ensured.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the present invention, unless otherwise explicitly specified or limited, the terms "connected," "connecting," and the like are to be construed broadly, either mechanically or electrically; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1:
as shown in fig. 1, a multi-terminal data acquisition device based on an MES system includes a data acquisition module, a monitoring device, a display device, a plan management module, a microprocessor, a control system, and a background management center;
the data acquisition module consists of various function monitoring modules and is used for acquiring personnel information, equipment information, quality inspection information, material information and process information, and comprises an identification module, a quality inspection result input module, a stock material information module, a product part mark reading module and a process flow acquisition module;
the monitoring device is provided with a plurality of groups of monitoring modules and is used for monitoring personnel, product components and equipment;
the display device comprises a display used for displaying the monitoring content of the monitoring device;
the plan management module is used for producing a production plan and is connected with the microprocessor, and production information acquired by the microprocessor data acquisition module is compared with the plan management module;
the system comprises a background management center, a data base, a data acquisition module, a display device, a microprocessor, a control system and a monitoring device, wherein the data base is arranged in the background management center and used for storing all original data of the data acquisition device and coordinating the work of all devices, the data acquisition module and the display device are connected with the microprocessor, the data acquisition module transmits information to the microprocessor, the microprocessor transmits the information to the control system, the control system controls the display device to display the information, and the monitoring device is connected with the background management center and transmits the monitoring information to the background management center to be.
The identification is typeeed the device and is used for the user to type in the information of production part through the sign of device identification production part is typeeed in the discernment and type in the device login and through the discernment, identification module includes that fingerprint identification device is used for personnel to log in and production device identification means is used for discerning the identification serial number of production device and production part identification means is used for discerning the identification serial number of production part.
The monitoring device comprises a camera which is used for monitoring the behaviors of personnel, the operation of equipment, the movement of product parts, the process treatment and the field environment of a factory.
When the data collected by the data collection module received by the microprocessor accords with the set condition, the microprocessor sends the information which accords with the condition to the control system, the control system controls the display device to display the data and display the collected data as normal data, when the data collected by the data collection module received by the microprocessor does not accord with the set condition, the microprocessor sends the information which does not accord with the condition to the control system, the control system controls the display device to display the data and display the collected data as abnormal data, and controls the alarm device to give an alarm, the microprocessor sends the abnormal information to the background management center, and the background management center gives an abnormal alarm.
A multi-terminal data acquisition method based on an MES system comprises the following acquisition steps:
step 1: the identification module of the data acquisition module is used for identifying personnel, the identification module is connected with equipment, the identification module sends identified personnel information to the microprocessor, when the identification result of the personnel received by the microprocessor is unqualified personnel information, the microprocessor sends the unqualified personnel information to the control system, and the control system controls the alarm device to give an alarm;
step 2: the quality inspection result input module inputs quality inspector information, quality inspection batch numbers and quality inspection results, the quality inspection result input module sends the input information to the microprocessor, the microprocessor sends the information results to the display device and the background management center, the display device displays the quality inspection information, and the background management center sends an abnormal alarm when the quality inspection results are abnormal;
and step 3: the inventory material information acquisition module detects inventory material information and sends the inventory material information to the microprocessor;
and 4, step 4: the system comprises a product part mark reading module, a process flow acquisition module, a microprocessor, a display device, a background management center and a warning device, wherein the process flow acquisition module acquires product parts and process flows of the product parts, sends acquired information to the microprocessor, compares the process flows of the product parts by the microprocessor, sends a comparison result to the display device for information display, and sends the comparison result to the background management center;
and 5: the monitoring device monitors the movement of personnel and product parts, the process treatment and the operation of equipment, and sends monitoring results to the background management center for checking and storing.
The microprocessor compares the production information acquired by the data acquisition module with a plan management module to judge the accuracy of the real-time production information, and the plan management module interacts with the EPR system to acquire and generate the production plan.
The data acquisition module still includes temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module for gather temperature, humidity, dust concentration and CO concentration, temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module send the data message of gathering for microprocessor, judge by microprocessor whether normal numerical value, when microprocessor received data message is abnormal numerical value, microprocessor sends abnormal information for control system, sends the police dispatch newspaper by control system control alarm device, sets up to the sensing device alarm and sends the police dispatch newspaper.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a multi-terminal data acquisition device based on MES system which characterized in that: the system comprises a data acquisition module, a monitoring device, a display device, a plan management module, a microprocessor, a control system and a background management center;
the data acquisition module consists of various function monitoring modules and is used for acquiring personnel information, equipment information, quality inspection information, material information and process information, and comprises an identification module, a quality inspection result input module, a stock material information module, a product part mark reading module and a process flow acquisition module;
the monitoring device is provided with a plurality of groups of monitoring modules and is used for monitoring personnel, product components and equipment;
the display device comprises a display used for displaying the monitoring content of the monitoring device;
the plan management module is used for producing a production plan and is connected with the microprocessor, and production information acquired by the microprocessor data acquisition module is compared with the plan management module;
the system comprises a background management center, a data base, a data acquisition module, a display device, a microprocessor, a control system and a monitoring device, wherein the data base is arranged in the background management center and used for storing all original data of the data acquisition device and coordinating the work of all devices, the data acquisition module and the display device are connected with the microprocessor, the data acquisition module transmits information to the microprocessor, the microprocessor transmits the information to the control system, the control system controls the display device to display the information, and the monitoring device is connected with the background management center and transmits the monitoring information to the background management center to be.
2. The MES system-based multi-terminal data collection system according to claim 1, wherein: the identification is typeeed the device and is used for the user to type in the information of production part through the sign of device identification production part is typeeed in the discernment and type in the device login and through the discernment, identification module includes that fingerprint identification device is used for personnel to log in and production device identification means is used for discerning the identification serial number of production device and production part identification means is used for discerning the identification serial number of production part.
3. The MES system-based multi-terminal data collection system according to claim 1, wherein: the monitoring device comprises a camera which is used for monitoring the behaviors of personnel, the operation of equipment, the movement of product parts, the process treatment and the field environment of a factory.
4. The MES system-based multi-terminal data collection system according to claim 1, wherein: when the data collected by the data collection module received by the microprocessor accords with the set condition, the microprocessor sends the information which accords with the condition to the control system, the control system controls the display device to display the data and display the collected data as normal data, when the data collected by the data collection module received by the microprocessor does not accord with the set condition, the microprocessor sends the information which does not accord with the condition to the control system, the control system controls the display device to display the data and display the collected data as abnormal data, and controls the alarm device to give an alarm, the microprocessor sends the abnormal information to the background management center, and the background management center gives an abnormal alarm.
5. A multi-terminal data acquisition method based on an MES system is characterized in that: the method comprises the following collection steps:
step 1: the identification module of the data acquisition module is used for identifying personnel, the identification module is connected with equipment, the identification module sends identified personnel information to the microprocessor, when the identification result of the personnel received by the microprocessor is unqualified personnel information, the microprocessor sends the unqualified personnel information to the control system, and the control system controls the alarm device to give an alarm;
step 2: the quality inspection result input module inputs quality inspector information, quality inspection batch numbers and quality inspection results, the quality inspection result input module sends the input information to the microprocessor, the microprocessor sends the information results to the display device and the background management center, the display device displays the quality inspection information, and the background management center sends an abnormal alarm when the quality inspection results are abnormal;
and step 3: the inventory material information acquisition module detects inventory material information and sends the inventory material information to the microprocessor;
and 4, step 4: the system comprises a product part mark reading module, a process flow acquisition module, a microprocessor, a display device, a background management center and a warning device, wherein the process flow acquisition module acquires product parts and process flows of the product parts, sends acquired information to the microprocessor, compares the process flows of the product parts by the microprocessor, sends a comparison result to the display device for information display, and sends the comparison result to the background management center;
and 5: the monitoring device monitors the movement of personnel and product parts, the process treatment and the operation of equipment, and sends monitoring results to the background management center for checking and storing.
6. The MES-system-based multi-terminal data collection method according to claim 5, wherein: the microprocessor compares the production information collected by the data collection module with the plan management module to judge the accuracy of the real-time production information.
7. The MES-system-based multi-terminal data collection method according to claim 5, wherein: the data acquisition module still includes temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module for gather temperature, humidity, dust concentration and CO concentration, temperature acquisition module, humidity acquisition module, dust concentration acquisition module, CO concentration acquisition module send the data message of gathering for microprocessor, judge by microprocessor whether normal numerical value, when microprocessor received data message is abnormal numerical value, microprocessor sends abnormal information for control system, sends the police dispatch newspaper by control system control alarm device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011589594.6A CN112578759A (en) | 2020-12-29 | 2020-12-29 | Multi-terminal data acquisition method and device based on MES system |
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| CN202011589594.6A CN112578759A (en) | 2020-12-29 | 2020-12-29 | Multi-terminal data acquisition method and device based on MES system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560368A (en) * | 2021-07-29 | 2021-10-29 | 鄂尔多斯市勤惠汽车部件制造有限公司 | Data acquisition method and system for automobile plate stamping process |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560368A (en) * | 2021-07-29 | 2021-10-29 | 鄂尔多斯市勤惠汽车部件制造有限公司 | Data acquisition method and system for automobile plate stamping process |
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