CN114815760A - Safe production tracking and processing system and method - Google Patents
Safe production tracking and processing system and method Download PDFInfo
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- CN114815760A CN114815760A CN202210735749.5A CN202210735749A CN114815760A CN 114815760 A CN114815760 A CN 114815760A CN 202210735749 A CN202210735749 A CN 202210735749A CN 114815760 A CN114815760 A CN 114815760A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to the technical field of production tracking and disposal, and particularly relates to a safe production tracking and disposal system and a safe production tracking and disposal method.
Description
Technical Field
The invention belongs to the technical field of production tracking and disposal, and particularly relates to a system and a method for safe production tracking and disposal.
Background
In a production field, production management commanders need to deal with various temporary situations which may occur at any time. The upper computer may transmit equipment monitoring alarm such as belt deviation alarm or production data alarm such as coal over-low or over-high alarm; a post driver can report hidden trouble problems found on site at any time, such as running, falling, dripping and leaking problems found on site; the management system may send an alarm that the spare part stock is too low or an alarm that the maintenance task is out of date; video systems may raise dangerous out-of-bounds alarms, and the like. The production manager director may access these field issues through several platforms. After analysis and scheduling, tasks are issued in different modes (interphone, telephone, platform, etc.) to deal with the problems respectively.
For the treatment results of different types of problems, some problems are easy to track and record, and some problems and hidden dangers are not easy to track and record.
Disclosure of Invention
The invention aims to provide a system and a method for tracking and disposing of safe production, which are used for conveniently processing and tracking problems generated by production and preventing technical problems.
In order to achieve the purpose, the invention relates to a safe production tracking disposal system, which comprises the following specific technical scheme:
the utility model provides a processing system is tracked in production safety, includes DTCC intelligence selection platform, digital camera, inverter cabinet, production centralized control automation PLC, dispatch communication network and equipment state detecting system, DTCC intelligence selection platform and digital camera, inverter cabinet, production centralized control automation PLC, dispatch communication network, equipment state detecting system establish the communication, inverter cabinet and digital camera, production centralized control automation PLC, equipment state detecting system are electric to be connected.
Further, the DTCC intelligent selection platform comprises a data center, a time service system, a UPS, a disk array, a firewall, an operation terminal and a workflow engine, wherein the UPS is electrically connected with the data center, the time service system, the disk array, the firewall, the operation terminal and the workflow engine, the operation terminal is communicated with the data center, the time service system, the UPS, the disk array, the firewall and the workflow engine, the operation terminal is communicated with a digital camera, a frequency conversion cabinet, a production centralized control automation PLC, a scheduling communication network and an equipment state detection system, and the operation terminal is communicated with the inspection robot.
Further, the time service system and the scheduling communication network establish communication.
Further, a video interface DV-suite, a communication interface, a DATA interface DATA-suite and a wireless gateway interface are arranged on the operation terminal, the operation terminal is communicated with the 4G/5G gateway, the video interface DV-suite is communicated with the digital camera, the communication interface is communicated with the frequency conversion cabinet, the DATA interface DATA-suite is communicated with the production centralized control automation PLC, the 4G/5G gateway is communicated with the scheduling communication network, and the wireless gateway interface is communicated with the equipment state detection system.
Further, the equipment state detection system comprises a temperature detection module, a vibration detection module, a position detection module and a processor, wherein the temperature detection module, the vibration detection module, the position detection module and the processor are communicated, and the processor is communicated with the operation terminal.
Further, the dispatching communication network comprises a telephone or an interphone.
And further, the system also comprises an inspection information transmitting system, and the inspection information transmitting system is communicated with the operation terminal.
Further, it inputs system including characters input module, audio frequency input sensor and signal transmission ware to patrol and examine information, characters input module, audio frequency input sensor and signal transmission ware carry out the communication, signal transmission ware and operation terminal establish communication
Further, a tracing method suitable for a safety production tracing disposal system comprises the following steps:
the method comprises the following steps: the digital camera collects images, the equipment state detection system collects equipment state data, the production centralized control automatic PLC detects the collection throughput, and the patrol personnel patrols and uploads information;
step two: the collected image, throughput, information and equipment state data are stored in the disk array;
step three: comparing the images and data stored in the disk array with standard data of a data center;
step four: sending the image, throughput, information and equipment state data which do not meet the standard to an operation terminal for processing, and then displaying and alarming on the operation terminal;
step five: the operation terminal sends the problem to corresponding responsible personnel through a dispatching communication network, and meanwhile, the time service system records the time of sending the problem and stores the problem in the disk array, and the storage position is the problem storage position;
step six: after receiving the problem, the responsible person feeds back a receiving confirmation signal to the operation terminal through the scheduling communication network, which indicates that the responsible person has processed the problem, and simultaneously the time service system records the time for feeding back the receiving signal and the position record of the problem in the disk array;
step seven: after the problem is sent for a specified time, when no one receives signal feedback, the time service system sends information and stores the position record of the problem in the disk array, then the operation terminal sends a signal to the superior of the responsible person through a scheduling communication network, the position record of the problem in the disk array is recorded through the time service system, and the superior of the responsible person does not send feedback to the superior until the sent problem signal is received by the other person;
step eight: when a responsible person deals with a problem, the operation terminal drives the inspection robot to the position of the problem, the specific situation is known by the operation terminal and the responsible person, the power supply situation of the frequency conversion cabinet is controlled according to the actual situation, and the production environment can be detected by driving the inspection robot;
step nine: after the problem is solved, the responsible personnel send out a problem solving signal to the operation terminal through the dispatching communication network, and the time service system receives the time sent out by the problem and records the position of the problem in the disk array.
Further, the images collected by the digital camera in the first step are flotation tailing image recognition, rough running image recognition, belt deviation image recognition, screening machine material flow image recognition, face identity image recognition, disconnecting link position image recognition and belt coal quantity image recognition, the state of the equipment collecting system has real-time temperature, vibration amplitude and running position of the equipment, the production centralized control automatic PLC detects and collects throughput of energy required by production, and inspection personnel inspect and upload characters, pictures, voices and videos.
The invention has the advantages that:
the invention collects data through a digital camera, an equipment state detection system, a production centralized control automatic PLC and a patrol inspector, then stores the data in a disk array according to different categories, processes the data through a terminal and compares the data with the data in a database to find out the data which does not meet the standard, then sends out an alarm to prompt the problem, and then sends the position of the problem to a responsible person through a scheduling communication network for solving the problem, and the responsible person feeds back the operation terminal after the problem is solved.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1, a handling system is tracked in safety production, which includes a DTCC intelligent selection platform, a digital camera, a frequency conversion cabinet, a production centralized control automation PLC, a scheduling communication network, and an equipment state detection system, wherein the DTCC intelligent selection platform establishes communication with the digital camera, the frequency conversion cabinet, the production centralized control automation PLC, the scheduling communication network, and the equipment state detection system, and the frequency conversion cabinet is electrically connected with the digital camera, the production centralized control automation PLC, and the equipment state detection system.
As shown in fig. 1, the DTCC intelligent selection platform comprises a data center, a time service system, a UPS, a disk array, a firewall, an operation terminal and a workflow engine, wherein the UPS is electrically connected with the data center, the time service system, the disk array, the firewall, the operation terminal and the workflow engine, the operation terminal and the data center, the time service system, the UPS, the disk array, the firewall and the workflow engine establish communication, the operation terminal respectively establishes communication with a digital camera, a frequency conversion cabinet, a production centralized control automation PLC, a scheduling communication network and an equipment state detection system, the operation terminal and an inspection robot establish communication, the operation terminal processes and compares acquired data and makes judgment and alarm, then performs three-D modeling on the data to facilitate information interaction, and the time service system records data transmission time.
As shown in fig. 1, the time service system establishes communication with the dispatch communication network, and the time service system records the time when the dispatch communication network sends and receives information.
As shown in fig. 1, the operation terminal is provided with a video interface DV-suite, a communication interface, a DATA interface DATA-suite and a wireless gateway interface, the operation terminal establishes communication with the 4G/5G gateway, the video interface DV-suite establishes communication with the digital camera, the communication interface establishes communication with the frequency conversion cabinet, the DATA interface DATA-suite establishes communication with the production centralized control automation PLC, the 4G/5G gateway establishes communication with the scheduling communication network, the wireless gateway interface establishes communication with the equipment state detection system, and the digital camera, the production centralized control automation PLC and the equipment state detection system transmit acquired information to the operation terminal.
As shown in fig. 1, the device state detection system includes a temperature detection module, a vibration detection module, a position detection module, and a processor, where the temperature detection module, the vibration detection module, the position detection module, and the processor communicate with each other, the processor establishes communication with the operation terminal, and the temperature detection module, the vibration detection module, and the position detection module detect the temperature, the position, and the amplitude of the device.
As shown in fig. 1, the dispatch communication network includes a telephone or an intercom.
As shown in fig. 1, the system further includes an inspection information input system, and the inspection information input system establishes communication with the operation terminal.
Wherein, as shown in fig. 1, it includes that character input module, audio frequency input sensor and signal transmission ware to patrol and examine information incoming system, character input module, audio frequency input sensor and signal transmission ware carry out the communication, signal transmission ware and operation terminal establish the communication, and character input module, audio frequency input sensor patrol and examine the problem that personnel found to operation terminal transmission.
The tracking method suitable for the safety production tracking disposal system comprises the following steps:
the method comprises the following steps: the digital camera collects images, the equipment state detection system collects equipment state data, the production centralized control automatic PLC detects the collection throughput, and the patrol personnel patrols and uploads information;
step two: the collected image, throughput, information and equipment state data are stored in the disk array;
step three: comparing the images and data stored in the disk array with standard data of a data center;
step four: sending the image, throughput, information and equipment state data which do not meet the standard to an operation terminal for processing, and then displaying and alarming on the operation terminal;
step five: the operation terminal sends the problem to corresponding responsible personnel through a dispatching communication network, and meanwhile, the time service system records the time of sending the problem and stores the problem in the disk array, and the storage position is the problem storage position;
step six: after receiving the problem, the responsible person feeds back a receiving confirmation signal to the operation terminal through the scheduling communication network, which indicates that the responsible person has processed the problem, and simultaneously the time service system records the time for feeding back the receiving signal and the position record of the problem in the disk array;
step seven: after the problem is sent for a specified time, when no one receives signal feedback, the time service system sends information and stores the position record of the problem in the disk array, then the operation terminal sends a signal to the superior of the responsible person through a scheduling communication network, the position record of the problem in the disk array is recorded through the time service system, and the superior of the responsible person does not send feedback to the superior until the sent problem signal is received by the other person;
step eight: when a responsible person deals with a problem, the operation terminal can drive the inspection robot to the position of the problem, the specific situation can be known through the operation terminal and the responsible person, then the power supply situation of the frequency conversion cabinet is controlled according to the actual situation, and the production environment can be detected by driving the inspection robot;
step nine: after the problem is solved, the responsible personnel send out a problem solving signal to the operation terminal through the dispatching communication network, and the time service system receives the time sent out by the problem and records the position of the problem in the disk array.
The method comprises a first step of collecting images by a digital camera, a second step of collecting images by a digital camera, and a third step of collecting images by a digital camera, wherein the first step comprises flotation tailing image recognition, rough running image recognition, belt deviation image recognition, screen machine material flow image recognition, face identity image recognition, disconnecting link position image recognition and belt coal quantity image recognition, the state of equipment state detection system collecting equipment comprises real-time temperature, vibration amplitude and operation position of the equipment, the production centralized control automatic PLC detects and collects throughput of energy required by production, and patrol personnel patrol and upload characters, pictures, voices and videos.
The production centralized control automatic PLC detects the throughput of energy required by the collected production, and then compares the throughput with the use amount in the standard production to ensure the production safety.
The working principle is as follows:
during production, a digital camera collects images of flotation tailing identification, rough running identification, belt deviation identification, screen material flow identification, face identification, knife switch position identification and belt coal quantity identification, the images are stored in a disk array through an operation terminal, an equipment state detection system collects the real-time temperature, vibration amplitude and operation position of equipment in the state of the equipment, the images are stored in the disk array through the operation terminal, a production centralized control automatic PLC detects and collects the energy throughput passing through the production centralized control automatic PLC, the energy throughput is stored in the disk array through the operation terminal, when an inspector inspects the data, the data are recorded through a character recording module and an audio recording sensor in a system, the characters, the pictures, the voice and the videos are recorded through a signal transmitter and are sent to the operation terminal to be stored in the disk array, and in the process of storing the data, the operation terminal carries out three-D modeling on data, then the operation terminal is expressed in a digital form to facilitate comparison and observation, the operation terminal compares the data stored in the disk array with the data in the database, then the data with problems are marked, the data with the problems are secondarily expanded on the three-D modeling, the expansion content has problem issuing time, the time for receiving the problems by personnel, and the time and the personnel do not receive task records on time after the problem processing is finished. The operation terminal sends tasks to responsible personnel through a telephone or an interphone in a dispatching communication network, the time service system records sending time when sending the tasks, then the tasks are stored in the disk array through the operation terminal, then information is shown in problem sending time of expanded contents, after the responsible personnel receive the tasks, the time service system feeds back to the operation terminal through the dispatching communication network, then the time service system records task receiving time, then data is shown in the time when the personnel receive the problems, after the problems are solved, the personnel feed back to the operation terminal through the communication network, the time service system records problem completing time, then the data is shown in the time after the problem processing is completed, the time required by the task sending and problem solving from the problem finding to the problem sending can be tracked and recorded, then the number of the responsible personnel can be dispatched according to the problems, and the problems can be solved rapidly, nobody feeds back the information that the task has received a period of time after the problem task is issued, the time service system will send a signal to operation terminal, let operation terminal send the task limit number for the supervisor of responsible personnel, then to responsible personnel on time not receive the task record and carry out the record, can go to solve the problem in the shortest time like this and can also record the safety problem that causes because of responsible personnel's the careless job, operation terminal can control patrolling and examining robot to the problem position when the problem is handled, can carry out technical interchange with responsible personnel, also can detect the environment of production through driving patrolling and examining robot, control the converter cabinet according to the condition of going on of things and avoid the production of major accident. The occurrence frequency of the problems can be counted through the operation terminal, the time of the next problem occurrence is predicted certainly, then the inspection task is issued to responsible personnel in advance through the operation terminal, and early warning of the problems is achieved. The energy consumption is recorded through the production centralized control automatic PLC, when the energy consumption is abnormally increased, the production centralized control automatic PLC sends an energy consumption abnormity early warning to the operation terminal, the temperature detection module, the vibration detection module and the position detection module of the equipment state online monitoring system detect the conditions of starting, stopping, running, equipment temperature and vibration, and when the conditions are changed slightly, the early warning is sent to the operation terminal.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The utility model provides a processing system is tracked in production safety, its characterized in that, includes DTCC intelligent selection platform, digital camera, frequency conversion cabinet, production centralized control automation PLC, dispatch communication network and equipment state detecting system, DTCC intelligent selection platform establishes the communication with digital camera, frequency conversion cabinet, production centralized control automation PLC, dispatch communication network, equipment state detecting system respectively, frequency conversion cabinet and digital camera, production centralized control automation PLC, equipment state detecting system are electric to be connected.
2. The system of claim 1, wherein the DTCC smart selection platform comprises a data center, a time service system, a UPS, a disk array, a firewall, an operation terminal and a workflow engine, wherein the UPS is electrically connected with the data center, the time service system, the disk array, the firewall, the operation terminal and the workflow engine, the operation terminal is in communication with the data center, the time service system, the UPS, the disk array, the firewall and the workflow engine, the operation terminal is in communication with a digital camera, a frequency conversion cabinet, a production centralized control automation PLC, a scheduling communication network and an equipment state detection system, and the operation terminal is in communication with an inspection robot.
3. The system according to claim 2, wherein the timing system is in communication with a dispatch communication network.
4. The system according to claim 3, wherein a video interface DV-suite, a communication interface, a DATA interface DATA-suite and a wireless gateway interface are arranged on the operation terminal, the operation terminal is communicated with the 4G/5G gateway, the video interface DV-suite is communicated with the digital camera, the communication interface is communicated with the frequency conversion cabinet, the DATA interface DATA-suite is communicated with the production centralized control automation PLC, the 4G/5G gateway is communicated with a scheduling communication network, and the wireless gateway interface is communicated with the equipment state detection system.
5. The system of claim 4, wherein the device status detection system comprises a temperature detection module, a vibration detection module, a position detection module and a processor, the temperature detection module, the vibration detection module, the position detection module and the processor are in communication, and the processor and the operation terminal are in communication.
6. The system of claim 4, wherein the dispatch communications network comprises a telephone or a walkie-talkie.
7. The system according to claim 5, further comprising a patrol inspection information introduction system, wherein the patrol inspection information introduction system establishes communication with the operation terminal.
8. The system of claim 7, wherein the inspection information introduction system comprises a text entry module, an audio entry sensor and a signal transmitter, the text entry module, the audio entry sensor and the signal transmitter are in communication, and the signal transmitter is in communication with the operation terminal.
9. A trace disposal method using the secure production trace disposal system according to any one of claims 1 to 8, comprising the steps of:
the method comprises the following steps: the digital camera collects images, the equipment state detection system collects equipment state data, the production centralized control automatic PLC detects the collection throughput, and the patrol personnel patrols and uploads information;
step two: the collected image, throughput, information and equipment state data are stored in the disk array;
step three: comparing the images and data stored in the disk array with standard data of a data center;
step four: sending the image, throughput, information and equipment state data which do not meet the standard to an operation terminal for processing, and then displaying and alarming on the operation terminal;
step five: the operation terminal sends the problem to corresponding responsible personnel through a dispatching communication network, and meanwhile, the time service system records the time of sending the problem and stores the problem in the disk array, and the storage position is the problem storage position;
step six: after receiving the problem, the responsible person feeds back a receiving confirmation signal to the operation terminal through the scheduling communication network, which indicates that the responsible person has processed the problem, and simultaneously the time service system records the time for feeding back the receiving signal and the position record of the problem in the disk array;
step seven: after the problem is sent for a specified time, when no one receives signal feedback, the time service system sends information and stores the position record of the problem in the disk array, then the operation terminal sends a signal to the superior of the responsible person through a scheduling communication network, the position record of the problem in the disk array is recorded through the time service system, and the superior of the responsible person does not send feedback to the superior until the sent problem signal is received by the other person;
step eight: when a responsible person deals with a problem, the operation terminal drives the inspection robot to the position of the problem, the specific situation is known by the operation terminal and the responsible person, the power supply situation of the frequency conversion cabinet is controlled according to the actual situation, and the production environment can be detected by driving the inspection robot;
step nine: after the problem is solved, the responsible personnel send out a problem solving signal to the operation terminal through the dispatching communication network, and the time service system receives the time sent out by the problem and records the position of the problem in the disk array.
10. The tracking and disposing method of the safety production tracking and disposing system according to claim 9, wherein in the first step, the images collected by the digital camera are flotation tailing image recognition, rough run image recognition, belt deviation image recognition, screening material flow image recognition, face identity image recognition, disconnecting link position image recognition and belt coal amount image recognition, the state of the equipment collecting system has real-time temperature, vibration amplitude and running position of the equipment, the production centralized control automatic PLC detects the throughput of energy required by production, and the patrol personnel patrols and uploads characters, pictures, voice and videos.
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