CN113978854A

CN113978854A - Electric jar intelligence cartoning device

Info

Publication number: CN113978854A
Application number: CN202111239133.0A
Authority: CN
Inventors: 赵相宾; 刘春平; 范其明; 刘艺柱; 孙鹏; 张甘雨; 买家豪
Original assignee: Tianjin Sino German University of Applied Sciences
Current assignee: Tianjin Sino German University of Applied Sciences
Priority date: 2021-10-25
Filing date: 2021-10-25
Publication date: 2022-01-28

Abstract

The utility model provides an electricity jar intelligence cartoning device includes: operation platform, packing carton storage area, finished product buffer memory district, subsides mark mechanism, conveying mechanism and transfer robot. The packing box storage area is used for storing the upper cover and the box bottom of the packing box in pairs; the finished product cache region is used for storing finished products; the labeling mechanism can output a labeling completion signal after the label is pasted on the upper cover; the conveying mechanism is used for conveying the electric cylinder to a position to be packaged and outputting an in-place signal of the electric cylinder; the carrying robot can carry the finished product into the bottom box of the packing box and cover the box bottom cover filled with the finished product. This electric jar intelligence cartoning device can accomplish the automatic dress box of intelligent electric jar and the automatic sticking of label on the box, has realized the automatic dress box of intelligence of electric jar, accomplishes all handling processes automatically according to the indicating signal of labeller structure and haulage equipment by the transfer robot, can use manpower sparingly material resources, and this electric jar intelligence cartoning device can effectively improve the production efficiency of electric jar, practices thrift manufacturing cost.

Description

Electric jar intelligence cartoning device

Technical Field

The utility model relates to an automatic packing technical field especially relates to an electricity jar intelligence cartoning device.

Background

The electric cylinder is a modularized product which integrates a servo motor and a lead screw, converts the rotary motion of the servo motor into linear motion, and simultaneously converts the best advantages of the servo motor, namely accurate rotating speed control, accurate revolution control and accurate torque control into accurate speed control, accurate position control and accurate thrust control, thereby realizing a brand new revolutionary product of a high-precision linear motion series. The electric cylinder can realize high strength, high speed, high precision positioning, stable movement and low noise. Therefore, the electric cylinder can be widely applied to the paper making industry, the chemical industry, the automobile industry, the electronic industry, the mechanical automation industry, the welding industry and the like.

However, as a brand-new product, the production and packaging process of the electric cylinder has not been intelligently automated, and the packaging production of the electric cylinder still needs manual intervention and manual operation. Therefore, the production efficiency of the electric cylinder in the existing mode is low, a large amount of manpower and material resources are wasted, and the production cost is high.

Disclosure of Invention

Technical problem to be solved

The utility model provides an electricity jar intelligence cartoning device to at least solve the problem that exists among the above-mentioned prior art.

(II) technical scheme

In order to reach above-mentioned purpose, this disclosure provides an electric jar intelligence cartoning device, includes:

an operating platform;

the packaging box storage area is arranged at the first edge of the operating platform and is used for storing the upper cover and the box bottom of the packaging box in pairs;

the finished product cache region is arranged at the second edge of the operating platform and used for storing finished products, and the finished products are packaging boxes which are provided with electric cylinders and are adhered with marks;

the labeling mechanism is arranged on the third edge of the operating platform; the labeling mechanism is used for printing the mark and can paste the printed mark on the upper cover of the packaging box; the labeling mechanism can output a labeling completion signal after the mark is pasted on the upper cover;

the conveying mechanism is arranged at the fourth edge of the operating platform and is used for conveying the electric cylinder to a position to be packaged and outputting an electric cylinder in-place signal;

a transfer robot capable of transferring the finished product into a bottom box of the packing box and covering the box bottom containing the finished product with the upper cover; the conveying robot is respectively electrically connected with the labeling mechanism and the conveying mechanism, the conveying robot is arranged in an area defined by the finished product cache area, the packing box storage area, the labeling mechanism and the conveying mechanism, and the conveying robot is used for conveying the packing box, the electric cylinder and the finished product according to the electric cylinder in-place signal and the labeling completion signal.

In some embodiments of the present disclosure, the package storage area includes:

a first storage area for storing the upper cover;

and the second storage area is arranged adjacent to the first storage area and is used for storing the bottom box.

In some embodiments of the present disclosure, the labeling apparatus comprises:

the packaging box conveying device is used for conveying the semi-finished product to a position to be printed; wherein the semi-finished product is a packaging box which is provided with an electric cylinder and is not adhered with a mark;

a printer for printing the mark;

and the labeling machine is used for receiving the mark and pasting the mark on the upper cover of the semi-finished product.

In some embodiments of the present disclosure, the transfer robot includes:

and the intelligent camera is used for detecting whether the electric cylinder at the position to be packaged is qualified or not, outputting a good product signal if the electric cylinder is qualified, and outputting a defective product signal if the electric cylinder is not qualified.

In some embodiments of the present disclosure, the bottom case of the packing box comprises:

at least one electric cylinder positioning groove is a semicircular groove with an opening at the upper end, the diameter of the electric cylinder positioning groove is the same as that of the end part of the electric cylinder, and the electric cylinder positioning groove is used for enabling the electric cylinder to be connected in the semicircular groove in an abutting mode and fixing the electric cylinder in the packaging box in an overlapping mode.

In some embodiments of the present disclosure, the off-the-shelf cache region comprises:

and the finished product detection sensor is arranged in the finished product cache region and can detect that the finished product cache region stores the finished product, and then a finished product in-place signal is output.

In some embodiments of the present disclosure, the electric cylinder intelligent boxing apparatus further comprises

First AGV dolly, with finished product detection sensor electricity is connected, first AGV dolly can pass through the finished product is in place the signal transportation of putting the finished product, wherein, the transportation the finished product by transfer robot carries to on the first AGV dolly.

the counting sensor is arranged on the packaging box storage area and used for detecting the number of the packaging boxes, and when the number of the packaging boxes is smaller than the preset number, the packaging box supply signals are output.

In some embodiments of this disclosure, this electric jar intelligence cartoning device still includes:

the second AGV trolley is electrically connected with the counting sensor respectively and can transport the upper cover and the bottom box for supply according to the packing box supply signal; wherein the transfer robot transfers the upper cover and the cassette bottom transported by the second AGV to the first storage area and the second storage area, respectively.

In some embodiments of the present disclosure, the conveying mechanism comprises:

the first conveying track is arranged in parallel with the fourth edge of the operating platform;

the second conveying track is arranged in parallel with the first conveying track, and the conveying direction of the second conveying track is opposite to that of the first conveying track;

the first end of the steering mechanism is connected with the first end of the first conveying rail, and the second end of the steering mechanism is connected with the first end of the second conveying rail; the first end of the first conveying track and the first end of the second conveying track are located on the same side of the conveying mechanism.

(III) advantageous effects

According to the technical scheme, the intelligent electric cylinder boxing device at least has one or part of the following beneficial effects:

the electric jar intelligence cartoning device in this disclosure can accomplish the automatic dress of intelligence electric jar and the automatic pasting of label on the box, has realized the automatic dress of intelligence of electric jar. The electric cylinder intelligent boxing device is used for completing electric cylinder boxing without manual intervention, all the carrying processes are automatically completed by the carrying robot according to the indicating signals of the labeling mechanism and the conveying equipment, manpower and material resources can be saved, the production efficiency of the electric cylinder can be effectively improved, and the production cost is saved.

Drawings

FIG. 1 is a schematic structural diagram of an electric cylinder intelligent boxing device in the embodiment of the present disclosure;

fig. 2 is a schematic structural view of a labeling apparatus in an embodiment of the present disclosure;

fig. 3 is a schematic structural view of a transfer robot in an embodiment of the present disclosure;

FIG. 4 is an exploded view of the package in an embodiment of the present disclosure;

FIG. 5 is a schematic illustration of a first AGV cart in an embodiment of the present disclosure;

fig. 6 is a schematic structural diagram of a conveying mechanism in an embodiment of the disclosure.

[ description of main reference numerals in the drawings ] of the embodiments of the present disclosure

1-an operation platform;

2-a finished product cache region;

3-finished product detection sensor;

4-a conveying mechanism;

5-a transfer robot;

6-a package box storage area;

7-a first storage area;

8-a second storage area;

9-a package box conveying device;

10-a printer;

11-a labeling machine;

12-a smart camera;

13-transfer robot body;

14-pneumatic suction cup;

15-bottom box;

16-electric cylinder positioning groove;

17-upper cover;

18-a first conveying track;

19-a second conveying track;

20-a steering mechanism;

21-a first AGV cart;

22-a counting sensor;

23-finished product detection sensor.

Detailed Description

The utility model provides an electricity jar intelligence cartoning device includes: operation platform, packing carton storage area, finished product buffer memory district, subsides mark mechanism, conveying mechanism and transfer robot. The packaging box storage area is arranged at the first edge of the operating platform and used for storing the upper cover and the box bottom of the packaging box in pairs; the finished product cache region is arranged at the second edge of the operating platform and used for storing finished products; the labeling mechanism is arranged on the third edge of the operating platform; the labeling mechanism is used for printing a mark and can paste the printed mark on the upper cover of the packaging box; the labeling mechanism can output a labeling completion signal after the label is pasted on the upper cover; the conveying mechanism is arranged on the fourth edge of the operating platform and used for conveying the electric cylinder to a position to be packaged and outputting an in-place signal of the electric cylinder; the carrying robot can carry the finished product into the bottom box of the packing box and cover the box bottom cover filled with the finished product; and the carrying robot is used for carrying the packaging box, the electric cylinder and the finished product according to the inductor in-place signal and the labeling completion signal.

For the purpose of promoting a better understanding of the objects, aspects and advantages of the present disclosure, reference is made to the following detailed description taken in conjunction with the accompanying drawings. This disclosure may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity, and like reference numerals designate like elements throughout.

Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. It should be understood that the description is illustrative only and is not intended to limit the scope of the present disclosure. In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the disclosure. It may be evident, however, that one or more embodiments may be practiced without these specific details. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. The terms "comprises," "comprising," and the like, as used herein, specify the presence of stated features, steps, operations, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, or components.

All terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art unless otherwise defined. It is noted that the terms used herein should be interpreted as having a meaning that is consistent with the context of this specification and should not be interpreted in an idealized or overly formal sense.

Where a convention analogous to "at least one of A, B and C, etc." is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B and C" would include but not be limited to systems that have a alone, B alone, C alone, a and B together, a and C together, B and C together, and/or A, B, C together, etc.).

The following describes the electric cylinder intelligent boxing device provided by the present disclosure in detail with reference to the accompanying drawings.

Fig. 1 schematically shows a structural schematic diagram of an electric cylinder intelligent boxing device in the embodiment of the present disclosure.

As shown in fig. 1, the present disclosure provides an electric cylinder intelligence cartoning device, includes: the automatic labeling machine comprises an operating platform 1, a packaging box storage area 6, a finished product cache area 2, a labeling mechanism 3, a conveying mechanism 4 and a carrying robot 5.

The package storage area 6 is arranged at a first edge of the operating platform 1 for storing the upper cover 17 and the bottom of the package in pairs. The finished product buffer area 2 is arranged at the second edge of the operating platform 1, the finished product buffer area 2 is used for storing finished products, and the finished products are packaging boxes which are provided with electric cylinders and are adhered with marks. The labeling mechanism 3 is disposed at a third edge of the operation platform 1, and the labeling mechanism 3 is used for printing a mark and can paste the printed mark on the upper cover 17 of the packing box. The labeling mechanism 3 can output a labeling completion signal after the label is attached to the upper cover 17. The conveying mechanism 4 is arranged at the fourth edge of the operating platform 1, and the conveying mechanism 4 is used for conveying the electric cylinder to a position to be packaged and outputting an electric cylinder in-place signal.

The transfer robot 5 can transfer the finished product into the bottom box 15 of the packing box and cover the box bottom with the finished product with the upper cover 17; the carrying robot 5 is respectively electrically connected with the labeling mechanism 3 and the conveying mechanism 4, the carrying robot 5 is arranged in an area enclosed by the finished product cache area 2, the packing box storage area 6, the labeling mechanism 11 and the conveying mechanism 4, and the carrying robot 5 is used for carrying the packing box, the electric cylinder and the finished product according to the electric cylinder in-place signal and the labeling completion signal.

The whole-course carrying work of the electric cylinder boxing is completed by the carrying robot 5, the carrying robot 5 automatically completes all carrying processes according to the indication signals of the labeling mechanism 3 and the transportation equipment, manpower and material resources can be saved, and the production efficiency of the electric cylinder can be effectively improved by the electric cylinder intelligent boxing device.

Above-mentioned electric jar intelligence cartoning device can accomplish the automatic dress box of intelligent electric jar and the automatic pasting of label on the box, has realized the automatic dress box of intelligence of electric jar.

Referring to fig. 1, the packing box storage area 6 in the electric cylinder intelligent packing box apparatus includes: a first memory area 7 and a second memory area 8. A first storage area 7, the first storage area 7 being for storing an upper cover 17. A second storage area 8 is arranged adjacent to the first storage area 7, the second storage area 8 being intended for storing a back box 15.

As shown in fig. 1, the packing box storage area 6 of the electric cylinder intelligent boxing apparatus further includes: a technical tactile sensor. A counting sensor 22 is provided on the packing box storage area 6, the counting sensor 22 being configured to detect the number of packing boxes and output a packing box supply signal when the number of packing boxes is less than a preset number. The automatic supply of the packaging box can be realized through the arrangement of the counting sensor 22, and the labor cost is greatly saved.

Fig. 2 schematically shows a structural schematic view of a labeling device in an embodiment of the present disclosure.

As shown in fig. 2, the labeling device includes: a package box conveying device 9, a printer 10 and a labeling machine 11. The packing box conveying device 9 is used for conveying a semi-finished product to a position to be printed, wherein the semi-finished product is a packing box which is provided with an electric cylinder and is not pasted with a mark. Because the operation degree of freedom of transfer robot 5 is limited, and the operating space below the labeling device is limited, the semi-finished product can be conveyed to a larger space from a narrow space below the labeling device by arranging the packaging box conveying device 9, the problem that the transfer space of transfer robot 5 is insufficient can be solved, and the transfer efficiency of the robot is improved.

The printer 10 is intended to print labels and the labelling machine 11 is intended to receive the labels and to apply them to the upper cover 17 of the semimanufactured product.

Fig. 3 schematically shows a schematic structural view of a transfer robot in an embodiment of the present disclosure.

As shown in fig. 3, the transfer robot 5 includes: a handling robot body 13, a pneumatic suction cup 14, and a smart camera 12. The intelligent camera 12 is used for detecting whether the electric cylinder at the position to be packaged is qualified or not, outputting a good product signal if the electric cylinder is qualified, and outputting a defective product signal if the electric cylinder is not qualified.

The quality of the electric cylinder can be checked by the arrangement of the intelligent camera 12, so that whether the electric cylinder is qualified or not is detected, and the qualification rate of products is improved.

Further, the transfer robot 5 includes: a pneumatic suction cup 14 and a carrier robot body 13. The pneumatic suction cup 14 is fixedly connected with a tail end flange of the transfer robot body 13. The pneumatic suction cup 14 is connected with the air source, when the air source valve is opened, the pneumatic suction cup 14 can suck the surface of an object to be treated, when the air source valve is closed, the pneumatic suction cup 14 can be loosened to place the object, through the steps, the object is conveyed, and the conveying efficiency is improved.

Fig. 4 schematically illustrates an exploded view of a package in an embodiment of the disclosure.

As shown in fig. 4, the bottom case 15 of the packing box includes: at least one electric cylinder positioning slot 16, for example: set up two electricity jar constant head tanks 16 in this embodiment, this electricity jar constant head tank 16 is upper end open-ended semicircular groove, and the diameter of electricity jar constant head tank 16 is the same with the diameter of electricity jar tip, and electricity jar constant head tank 16 is used for leaning on the electricity jar to connect in semicircular groove to fix in the packing carton with the overlap joint of electricity jar.

The electric cylinder can be placed in the electric cylinder positioning groove 16 in a fixed mode, the electric cylinder is prevented from shaking in the box body in the transportation process, the electric cylinder is protected, and the electric cylinder is prevented from being damaged by collision.

The following is a detailed description of the handling process and principle of the finished product, with reference to fig. 1 and 5.

As shown in fig. 1, the finished cache area 2 includes: a finished product detection sensor 23. The finished product detection sensor 23 is arranged in the finished product cache region 2, and the finished product detection sensor 23 is electrically connected with the control cabinet; the finished product detection sensor 23 can detect that the finished product is stored in the finished product cache region 2, and then output a finished product in-place signal.

FIG. 5 schematically illustrates a first AGV cart in accordance with an embodiment of the present disclosure.

Automated Guided Vehicle, abbreviated AGV, is also commonly referred to as an AGV. The AGV car is a transportation car equipped with an electromagnetic or optical automatic guiding device, capable of traveling along a predetermined guiding path, having safety protection and various transfer functions, and does not require a driver's transportation car in industrial application, and uses a rechargeable battery as its power source. Generally, the traveling route and behavior can be controlled by a computer, or the traveling route is set up by using an electromagnetic track (electromagnetic path-following system), the electromagnetic track is adhered to the floor, and the unmanned transport vehicle moves and acts by means of the information brought by the electromagnetic track.

As shown in fig. 5, this electric cylinder intelligence cartoning device still includes: a first AGV cart 21. This first AGV dolly 21 is connected with finished product detection sensor 23 electricity, and first AGV dolly 21 can be through finished product signal transportation finished product that targets in place, and wherein, the finished product of transportation is transported to first AGV dolly 21 by transfer robot 5 on.

The transfer process of the first AGV car 21 includes the following operations S1 to S4.

Operation S1: and a finished product detection sensor 23 of the finished product cache region 2 detects the in-place condition of the finished product in real time.

Operation S2: when the transfer robot 5 transfers the finished products to the finished product buffer area 2 and the number of the finished products in the finished product buffer area 2 reaches a preset number, the finished product detection sensor 23 transmits a finished product in-place signal to the first AGV cart 21.

Operation S3: the first AGV trolley 21 moves to the finished product buffer area 2, and the transfer robot 5 transfers the finished products from the finished product buffer area 2 to the first AGV trolley 21,

operation S4: the first AGV cart 21 transports the finished products thereon to the finished product warehouse, completing the transportation.

Fig. 6 discloses schematically the structure of the conveying mechanism in the embodiment of the present disclosure.

This conveying mechanism 4 includes: a first conveying track 18, a second conveying track 19 and a steering mechanism 20. The first conveyor track 18 is arranged parallel to the fourth edge of the worktop 1. The second conveying rail 19 is disposed in parallel with the first conveying rail 18, and the conveying direction of the second conveying rail 19 is opposite to the conveying direction of the first conveying rail 18. A first end of the steering mechanism 20 is connected with a first end of the first conveying track 18, and a second end of the steering mechanism is connected with a first end of the second conveying track 19; the first end of the first conveying track 18 and the first end of the second conveying track 19 are located on the same side of the conveying mechanism 4.

As an optional embodiment of the invention, a second AGV trolley can be arranged on the electric cylinder intelligent boxing device. The second VGA cart has the same structure as the AGV shown in FIG. 5, and is not described in detail herein.

The second VGA trolley is respectively and electrically connected with the counting sensor 22, and the second AGV trolley can transport the upper cover 17 and the bottom box 15 for supply according to the packing box supply signal; wherein the transfer robot 5 transfers the upper cover 17 and the cassette bottom transported by the second AGV to the first storage area 7 and the second storage area 8, respectively.

Can carry out timely supply to upper cover 17 and box bottom through setting up the second VGA dolly, avoid exhausting because of the packing carton and leading to this electric jar intelligence cartoning device to shut down, the supply process of above-mentioned packing carton need not artificial intervention, reduces the risk that manual operation made mistakes.

It should also be noted that directional terms, such as "upper", "lower", "front", "rear", "left", "right", and the like, used in the embodiments are only directions referring to the drawings, and are not intended to limit the scope of the present disclosure. Throughout the drawings, like elements are represented by like or similar reference numerals. In the event of possible confusion for understanding of the present disclosure, conventional structures or configurations will be omitted, and the shapes and sizes of the components in the drawings do not reflect actual sizes and proportions, but merely illustrate the contents of the embodiments of the present disclosure.

Unless otherwise indicated, the numerical parameters set forth in the specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the present disclosure. In particular, all numbers expressing quantities of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term "about". Generally, the expression is meant to encompass variations of ± 10% in some embodiments, 5% in some embodiments, 1% in some embodiments, 0.5% in some embodiments by the specified amount.

The use of ordinal numbers such as "first," "second," "third," etc., in the specification and claims to modify a corresponding element does not by itself connote any ordinal number of the element or any ordering of one element from another or the order of manufacture, and the use of the ordinal numbers is only used to distinguish one element having a certain name from another element having a same name.

In addition, unless steps are specifically described or must occur in sequence, the order of the steps is not limited to that listed above and may be changed or rearranged as desired by the desired design. The embodiments described above may be mixed and matched with each other or with other embodiments based on design and reliability considerations, i.e., technical features in different embodiments may be freely combined to form further embodiments.

The above-mentioned embodiments are intended to illustrate the objects, aspects and advantages of the present disclosure in further detail, and it should be understood that the above-mentioned embodiments are only illustrative of the present disclosure and are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.

Claims

1. An electric jar intelligence cartoning device includes:

an operating platform;

2. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the packaging box storage area comprises:

a first storage area for storing the upper cover;

3. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the labeling apparatus comprises:

a printer for printing the mark;

4. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the transfer robot comprises:

5. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the bottom box of the packaging box comprises:

6. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the finished product buffer area comprises:

7. The electric cylinder intelligent boxing device of claim 6, further comprising

8. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the packaging box storage area comprises:

9. The electric cylinder intelligent boxing apparatus according to claim 8, further comprising:

10. The electric cylinder intelligent boxing apparatus according to claim 1, wherein the conveying mechanism comprises: