CN113976750A

CN113976750A - Aluminum foil wiring heating equipment and use method thereof

Info

Publication number: CN113976750A
Application number: CN202111185928.8A
Authority: CN
Inventors: 张泳; 宋玮
Original assignee: Suzhou Ld Robot Co ltd
Current assignee: Suzhou Ld Robot Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-01-28
Anticipated expiration: 2041-10-12
Also published as: CN113976750B

Abstract

The invention discloses aluminum foil wiring heating equipment and a using method thereof, wherein the aluminum foil wiring heating equipment comprises a rack, a carrier assembly positioned on the rack and a hot-pressing assembly moving along the width direction of the rack; the carrier assembly comprises a bottom plate, a cushion block, an upper module and a carrying platform which are sequentially arranged from bottom to top, the bottom plate is positioned on the rack, an insert block is arranged on the upper module, a wiring groove is formed between the insert block and the carrying platform, and a wiring bulge is arranged below the wiring groove; the hot pressing assembly comprises a mounting frame, a driving cylinder and a hot pressing plate, the driving cylinder is located on the mounting frame, the hot pressing plate is located at the piston rod end of the driving cylinder, the mounting frame is an L-shaped structural body, and the hot pressing plate presses the carrying platform downwards. According to the invention, under the matching action of the rack, the carrier assembly and the hot-pressing assembly, the hot-pressing operation of the aluminum foil wiring is realized, the hot-pressing effect is good, manual operation is not required, the manpower consumption is reduced, and the hot-pressing efficiency is improved.

Description

Aluminum foil wiring heating equipment and use method thereof

Technical Field

The invention belongs to the technical field of heater wiring heating, and particularly relates to aluminum foil wiring heating equipment and a using method thereof.

Background

The heater is an electric device which utilizes electric energy to achieve a heating effect, has the characteristics of small volume and high heating power, and is widely applied, the aluminum foil heater is very common in daily life due to good heat conduction effect, the aluminum foil heater needs to be wired in the production and processing process, and a heating wire is hot-pressed on the aluminum foil after wiring, so that the heating wire is combined with the aluminum foil to form the aluminum foil heater.

Disclosure of Invention

The invention overcomes the defects of the prior art and provides aluminum foil wiring heating equipment and a using method thereof so as to solve the problems in the prior art.

In order to achieve the purpose, the invention adopts the technical scheme that: an aluminum foil wiring heating device comprises a rack, a carrier assembly positioned on the rack and a hot pressing assembly moving along the width direction of the rack; wherein:

the carrier assembly comprises a bottom plate, a cushion block, an upper module and a carrying platform which are sequentially arranged from bottom to top, the bottom plate is positioned on a rack, an insert is arranged on the upper module, a wiring groove is formed between the insert and the carrying platform, a wiring bulge is arranged below the wiring groove, the horizontal plane of the wiring bulge is lower than the horizontal plane of the insert, the wiring groove corresponds to a material cavity, the wiring bulge supports a wiring harness and is integrally formed with the upper module, the contour of the wiring bulge is consistent with that of the wiring groove, the carrying platform is provided with the material cavity, an aluminum foil is arranged in the material cavity, a gap is reserved between the carrying platform and the upper module, two sides of the carrying platform are connected with the bottom plate through a reset spring, and after the carrying platform descends, the aluminum foil in the material cavity is contacted with the wiring harness positioned in the wiring groove;

the hot pressing assembly comprises a mounting frame, a driving cylinder and a hot pressing plate, the driving cylinder is located on the mounting frame, the hot pressing plate is located at the piston rod end of the driving cylinder, the mounting frame is an L-shaped structural body, and the hot pressing plate presses the carrying platform downwards.

Preferably, a mechanical arm is arranged on the rack, and a pay-off assembly is arranged at the driving end of the mechanical arm.

Preferably, the unwrapping wire subassembly includes the mounting panel, is located unwrapping wire motor on the mounting panel and being located unwrapping wire motor's drive roller, be provided with fixed guide block and removal guide block on the mounting panel, fixed guide block with it is located same straight line to remove the guide block, fixed guide block terminal with it all is equipped with the guide slot to remove the guide block end, works as fixed guide block with remove the guide block and contact the back, two guide slots form the guide hole.

Preferably, the fixed guide block and the movable guide block are both provided with cambered surfaces, and the driving roller corresponds to the cambered surfaces of the fixed guide block.

Preferably, be provided with adjusting part on the mounting panel, adjusting part includes adjust cylinder and is located the regulating block of adjust cylinder piston rod end, it is located to remove the guide block on the regulating block.

Preferably, the adjusting block is provided with a guide wheel, and the guide wheel corresponds to the arc surface of the movable guide block.

Preferably, a driving module is arranged on the rack, and the mounting frame moves along the length direction of the driving module.

Preferably, be provided with in the frame and receive the line subassembly, receive the line subassembly including receiving the line motor, being located receive the line pinch roller of line motor pivot end and carry out the support pinch roller that supports to the pencil, support the pinch roller with it leaves the line clearance to receive between the line pinch roller.

The invention also discloses a using method of the aluminum foil wiring heating equipment, which comprises the following steps:

s1, discharging: the manipulator drives the paying-off assembly to move right above the carrier assembly, the manipulator drives the paying-off assembly to distribute the wire harness into the wiring groove along the wiring direction of the wiring groove according to a set movement program, and then the aluminum foil to be hot-pressed is placed in the material cavity;

s2, transferring: under the action of the driving module, the hot-pressing assembly moves to a position right above the carrying platform;

s3, preheating: a driving cylinder of the hot-pressing assembly drives a hot-pressing plate to be close to a carrying platform and preheat the aluminum foil in the material cavity, the distance between the hot-pressing plate and the carrying platform is 2-5 mm, the preheating time is 30-50 s, and the preheating temperature is 100 ℃;

s4, heating: the driving cylinder continues to drive the hot pressing plate to move downwards, the hot pressing plate is contacted with the carrying platform and then presses the carrying platform downwards, after the hot pressing plate is pressed to the lowest position, the hot pressing plate heats the aluminum foil, the aluminum foil and the wire harness are molded, and the hot pressing operation of the aluminum foil is completed;

s5, taking materials: and the driving cylinder drives the hot pressing plate to move upwards, the carrying platform resets under the action of the reset spring, and the aluminum foil is taken down from the material cavity.

Preferably, in step S4, the heating temperature of the hot press plate for heating the aluminum foil is 200 ℃ and the heating time is 30 to 50 seconds.

The invention solves the defects in the background technology, and has the following beneficial effects:

(1) according to the invention, under the matching action of the rack, the carrier assembly and the hot-pressing assembly, the hot-pressing operation of the aluminum foil wiring is realized, the hot-pressing effect is good, manual operation is not needed, the manpower consumption is reduced, and the hot-pressing efficiency is improved;

(2) due to the existence of the paying-off assembly, the wire harness can be quickly paid off, and the wire harness is quickly distributed into the wiring groove of the carrying platform by matching with the mechanical arm, so that the processing efficiency is improved;

(3) the existence of adjusting part can be adjusted fixed guide block and the distance that removes between the guide block, and then adjusts the guide hole aperture that two guide slots formed, makes the unwrapping wire subassembly be applicable to the unwrapping wire operation of multiple specification pencil.

Drawings

In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

FIG. 1 is a schematic overall structure of a preferred embodiment of the present invention;

FIG. 2 is a partial schematic structural view of a preferred embodiment of the present invention;

FIG. 3 is a schematic view of a carrier assembly according to a preferred embodiment of the present invention;

FIG. 4 is an exploded view of a carrier assembly in accordance with a preferred embodiment of the present invention;

FIG. 5 is a schematic view of the preferred embodiment of the pay-off assembly and the adjustment assembly of the present invention;

FIG. 6 is a schematic structural view of a wire takeup assembly in accordance with a preferred embodiment of the present invention;

FIG. 7 is a flow chart of a preferred embodiment of the present invention;

in the figure: 1. a frame; 2. a carrier assembly; 21. a base plate; 22. cushion blocks; 23. an upper module; 231. a wiring bump; 24. a stage; 3. a hot pressing assembly; 31. a mounting frame; 32. a driving cylinder; 33. hot pressing plate; 4. an insert; 5. wiring grooves; 6. a material cavity; 7. a return spring; 8. a manipulator; 9. a pay-off assembly; 91. mounting a plate; 92. paying off a motor; 93. a drive roller; 10. fixing a guide block; 11. moving the guide block; 12. a guide groove; 13. a cambered surface; 14. an adjustment assembly; 141. an adjusting cylinder; 142. an adjusting block; 15. a guide wheel; 16. a driving module; 17. a wire take-up assembly; 171. a take-up motor; 172. taking up the wire pressing wheel; 173. supporting the pinch roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, an aluminum foil wiring heating apparatus includes a frame 1, a carrier assembly 2 disposed on the frame 1, and a hot pressing assembly 3 moving along a width direction of the frame 1.

Referring to fig. 3 and 4, the carrier assembly 2 includes a bottom plate 21, a spacer 22, an upper module 23, and a carrier 24, which are sequentially disposed from bottom to top, the bottom plate 21 is disposed on the frame 1, an insert 4 is disposed on the upper module 23, a wiring groove 5 is formed between the insert 4 and the carrier 24, a wiring protrusion 231 is disposed below the wiring groove 5, the horizontal plane of the wiring protrusion 231 is lower than the horizontal plane of the insert 4, the wiring groove 5 corresponds to the material cavity 6, the wiring protrusion 231 supports the wire harness and is integrally formed with the upper module 23, the wiring protrusion 231 has a contour identical to that of the wiring groove 5, the carrier 24 is provided with the material cavity 6, the material cavity 6 is filled with aluminum foil, a gap is left between the carrier 24 and the upper module 23, two sides of the carrier 24 are connected to the bottom plate 21 through a return spring 7, after the wire harness is disposed in the wiring groove 5, the wiring protrusion 231 effectively supports the wire harness, and the outer side surface of the insert 4 and the inner side surface of the carrier 24 limit the wire harness, after the wiring harness arrangement is finished, a gap reserved between the carrier 24 and the upper module 23 can facilitate the movement of the carrier 24, after the carrier 24 descends, the aluminum foil located in the material cavity 6 is in contact with the wiring harness located in the wiring groove 5, so that the subsequent hot-pressing operation can be smoothly carried out, and due to the existence of the return spring 7, after the hot-pressing operation is finished, the automatic return of the carrier 24 is realized, and the taking of the aluminum foil is facilitated.

As shown in fig. 2, the hot pressing assembly 3 includes a mounting frame 31, a driving cylinder 32 located on the mounting frame 31, and a hot pressing plate 33 located at a piston rod end of the driving cylinder 32, the mounting frame 31 is an L-shaped structure, the hot pressing plate 33 presses the stage 24 downward, the frame 1 is provided with the driving module 16, the mounting frame 31 moves along a length direction of the driving module 16, after wiring of the wire harness is completed, the hot pressing plate 33 moves to a position right above the stage 24 under the action of the driving module 16 of the hot pressing assembly 3, the driving cylinder 32 drives the hot pressing plate 33 to be close to the stage 24 to preheat the aluminum foil, after preheating for 30s, the driving cylinder 32 drives the hot pressing plate 33 to move, the hot pressing plate 33 presses the stage 24 after contacting the stage 24, after pressing to a position, the hot pressing plate 33 performs a hot pressing operation on the aluminum foil, the aluminum foil and the wire harness are molded, and the hot pressing operation on the aluminum foil is completed, because the mounting frame 31 is an L-shaped structure, after the hot pressing assembly 3 moves to a predetermined position, the carrier assembly 2 is just positioned at the vacant position of the mounting frame 31, and then hot pressing operation is performed, so that the space required by operation is greatly saved.

Referring to fig. 2 and 5, a mechanical arm 8 is disposed on a frame 1, a wire releasing assembly 9 is disposed at a driving end of the mechanical arm 8, the wire releasing assembly 9 includes a mounting plate 91, a wire releasing motor 92 disposed on the mounting plate 91, and a driving roller 93 disposed on the wire releasing motor 92, a fixed guide 10 and a movable guide 11 are disposed on the mounting plate 91, the fixed guide 10 and the movable guide 11 are disposed on the same straight line, guide grooves 12 are disposed at ends of the fixed guide 10 and the movable guide 11, when the fixed guide 10 contacts the movable guide 11, the two guide grooves 12 form guide holes, arc surfaces 13 are disposed on the fixed guide 10 and the movable guide 11, the driving roller 93 corresponds to the arc surfaces 13 of the fixed guide 10, a gap exists between the driving roller 93 and the arc surfaces 13 of the fixed guide 10, the wire passes through the gap, the driving roller 93 is driven by the wire releasing motor 92 to rotate, the driving roller 93 drives the wire harness to move during the rotation process, realize the ejection of compact of pencil, and the guide hole that two guide slots 12 formed then carries out ejection of compact direction as the discharge hole to the pencil, and the existence of unwrapping wire subassembly 9 can carry out quick unwrapping wire to the pencil, and cooperation manipulator 8 is laid the pencil fast into in wiring groove 5 of microscope carrier 24, improves machining efficiency.

Further, the mounting plate 91 is provided with an adjusting assembly 14, the adjusting assembly 14 includes an adjusting cylinder 141 and an adjusting block 142 located at a piston rod end of the adjusting cylinder 141, the movable guide block 11 is located on the adjusting block 142, the adjusting block 142 is provided with a guide wheel 15, the guide wheel 15 corresponds to the cambered surface 13 of the movable guide block 11, the adjusting assembly 14 can adjust the distance between the fixed guide block 10 and the movable guide block 11, and further adjust the hole diameter of the guide hole formed by the two guide grooves 12, so that the paying-off assembly 9 is suitable for paying-off operation of wire harnesses with various specifications.

Referring to fig. 1 and 6, a wire take-up assembly 17 is arranged on the frame 1, the wire take-up assembly 17 includes a wire take-up motor 171, a wire take-up pressure roller 172 located at a rotation shaft end of the wire take-up motor 171, and a support pressure roller 173 supporting a wire harness, a wire pass gap is left between the support pressure roller 173 and the wire take-up pressure roller 172, after hot pressing of an aluminum foil is completed, the wire harness needs to be taken up, the wire harness is located in the wire pass gap, and the wire take-up motor 171 drives the wire take-up pressure roller 172 to rotate, so that the wire harness is driven to move, and the wire harness is taken back.

As shown in fig. 7, a method for using an aluminum foil wiring heating apparatus includes the following steps:

s1, discharging: the mechanical arm 8 drives the paying-off assembly 9 to move to a position right above the carrier assembly 2, the mechanical arm 8 drives the paying-off assembly 9 to distribute the wire harnesses into the wiring groove 5 along the wiring direction of the wiring groove 5 according to a set movement program, then an aluminum foil to be hot-pressed is placed in the material cavity 6, the aluminum foil covers the wire harnesses comprehensively, and a space exists between the aluminum foil and the wire harnesses;

s2, transferring: under the action of the driving module 16, the hot pressing assembly 3 moves to a position right above the carrier 24, and the hot pressing plate 33 of the hot pressing assembly 3 corresponds to the carrier 24, so that the subsequent hot pressing operation can be smoothly performed;

s3, preheating: a driving cylinder 32 of the hot-pressing assembly 3 drives a hot-pressing plate 33 to be close to the carrying platform 24, so as to preheat the aluminum foil in the material cavity 6, wherein in the preheating process, the distance between the hot-pressing plate 33 and the carrying platform 24 is 2mm, the preheating time is 30s, the preheating temperature is 100 ℃, the preheating can be used for initially softening the surface of the aluminum foil, and the subsequent hot-pressing operation of the aluminum foil can be conveniently and smoothly formed;

s4, heating: the driving cylinder 32 continues to drive the hot pressing plate 33 to move downwards, the hot pressing plate 33 is contacted with the carrying platform 24 and then presses the carrying platform 24 downwards, after the hot pressing plate is pressed to the lowest position, the aluminum foil is contacted with the wire harness, the hot pressing plate 33 heats the aluminum foil, the aluminum foil and the wire harness are molded, and the hot pressing operation on the aluminum foil is completed;

s5, taking materials: the driving cylinder 32 drives the hot pressing plate 33 to move upwards, the carrier 24 is reset under the action of the reset spring 7, and the aluminum foil is taken out of the material cavity 6.

Specifically, in step S4, the heating temperature of the aluminum foil by the hot press plate 33 is 200 ℃, and the heating time is 30S.

In summary, the invention realizes the hot pressing operation of the aluminum foil wiring under the matching action of the frame 1, the carrier component 2 and the hot pressing component 3, has good hot pressing effect, does not need manual operation, reduces the manpower consumption and improves the hot pressing efficiency.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims

1. An aluminum foil wiring heating device is characterized by comprising a rack, a carrier assembly positioned on the rack and a hot pressing assembly moving along the width direction of the rack; wherein:

2. The aluminum foil wiring heating device as claimed in claim 1, wherein a robot is provided on the frame, and a wire releasing assembly is provided at a driving end of the robot.

3. The aluminum foil wiring heating device as claimed in claim 2, wherein the wire-releasing assembly comprises a mounting plate, a wire-releasing motor located on the mounting plate, and a driving roller located on the wire-releasing motor, the mounting plate is provided with a fixed guide block and a movable guide block, the fixed guide block and the movable guide block are located on the same straight line, the ends of the fixed guide block and the movable guide block are provided with guide grooves, and after the fixed guide block and the movable guide block are contacted, the two guide grooves form a guide hole.

4. The aluminum foil wiring heating apparatus as claimed in claim 3, wherein the fixed guide block and the movable guide block are provided with an arc surface, and the driving roller corresponds to the arc surface of the fixed guide block.

5. The aluminum foil wiring heating device as claimed in claim 4, wherein the mounting plate is provided with an adjusting assembly, the adjusting assembly comprises an adjusting cylinder and an adjusting block located at a piston rod end of the adjusting cylinder, and the moving guide block is located on the adjusting block.

6. The aluminum foil wiring heating device as claimed in claim 5, wherein the adjusting block is provided with a guide wheel corresponding to the position of the arc surface of the movable guide block.

7. The aluminum foil wiring heating apparatus as claimed in claim 1, wherein a driving module is disposed on the frame, and the mounting frame moves along a length direction of the driving module.

8. The aluminum foil wiring heating device as claimed in claim 1, wherein a wire take-up assembly is arranged on the frame, the wire take-up assembly comprises a wire take-up motor, a wire take-up pinch roller located at a rotating shaft end of the wire take-up motor, and a support pinch roller supporting a wire harness, and a wire pass gap is reserved between the support pinch roller and the wire take-up pinch roller.

9. A method for using an aluminum foil wiring heating device applied to the aluminum foil wiring heating device as claimed in any one of claims 1 to 8, comprising the steps of:

10. The method as claimed in claim 9, wherein the heating temperature of the hot press plate for heating the aluminum foil is 200 ℃ and the heating time is 30-50S in step S4.