CN113976750B

CN113976750B - Aluminum foil wiring heating equipment and use method thereof

Info

Publication number: CN113976750B
Application number: CN202111185928.8A
Authority: CN
Inventors: 张泳; 宋玮
Original assignee: Suzhou Ld Robot Co ltd
Current assignee: Suzhou Ld Robot Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2023-08-29
Anticipated expiration: 2041-10-12
Also published as: CN113976750A

Abstract

The invention discloses aluminum foil wiring heating equipment and a using method thereof, wherein the aluminum foil wiring heating equipment comprises a frame, a carrier assembly positioned on the frame and a hot pressing assembly moving along the width direction of the frame; the carrier assembly comprises a bottom plate, a cushion block, an upper module and a carrier platform which are sequentially arranged from bottom to top, wherein the bottom plate is positioned on the frame, an insert is arranged on the upper module, a wiring groove is formed between the insert and the carrier platform, and a wiring protrusion is arranged below the wiring groove; the hot pressing assembly comprises a mounting frame, a driving cylinder arranged on the mounting frame and a hot pressing plate arranged at the piston rod end of the driving cylinder, wherein the mounting frame is an L-shaped structure body, and the hot pressing plate is used for pressing down the carrying platform. According to the aluminum foil wiring hot-pressing device, hot-pressing operation on aluminum foil wiring is achieved under the cooperation of the frame, the carrier assembly and the hot-pressing assembly, the hot-pressing effect is good, manual operation is not needed, the consumption of manpower is reduced, and the hot-pressing efficiency is improved.

Description

Aluminum foil wiring heating equipment and use method thereof

Technical Field

The invention belongs to the technical field of heater wiring heating, and particularly relates to aluminum foil wiring heating equipment and a using method thereof.

Background

The heater is an electric device which utilizes electric energy to achieve heating effect, has the characteristics of small volume and high heating power, is widely applied, is quite common in daily life due to good heat conduction effect, and is required to be subjected to wiring operation in the production and processing process, and the heating wire is hot-pressed on the aluminum foil after wiring, so that the heating wire is combined with the aluminum foil to form the aluminum foil heater.

Disclosure of Invention

The invention overcomes the defects of the prior art, and provides aluminum foil wiring heating equipment and a using method thereof, so as to solve the problems in the prior art.

In order to achieve the above purpose, the invention adopts the following technical scheme: an aluminum foil wiring heating device comprises a frame, a carrier assembly positioned on the frame and a hot pressing assembly moving along the width direction of the frame; wherein:

the carrier assembly comprises a bottom plate, a cushion block, an upper module and a carrying platform which are sequentially arranged from bottom to top, wherein the bottom plate is positioned on a rack, an insert is arranged on the upper module, a wiring groove is formed between the insert and the carrying platform, wiring protrusions are arranged below the wiring groove, the horizontal plane where the wiring protrusions are arranged is lower than the horizontal plane where the insert is arranged, the wiring groove corresponds to the position of a material cavity, the wiring protrusions support a wire harness and are integrally formed with the upper module, the wiring protrusions are consistent with the outline of the wiring groove, the carrying platform is provided with the material cavity, aluminum foils are arranged in the material cavity, a gap is reserved between the carrying platform and the upper module, two sides of the carrying platform are connected with the bottom plate through reset springs, and after the carrying platform descends, the aluminum foils positioned in the material cavity are contacted with the wire harness positioned in the wiring groove;

the hot pressing assembly comprises a mounting frame, a driving cylinder arranged on the mounting frame and a hot pressing plate arranged at the piston rod end of the driving cylinder, wherein the mounting frame is an L-shaped structure body, and the hot pressing plate is used for pressing down the carrying platform.

Preferably, a manipulator is arranged on the rack, and a paying-off assembly is arranged at the driving end of the manipulator.

Preferably, the paying-off assembly comprises a mounting plate, a paying-off motor arranged on the mounting plate and a driving roller arranged on the paying-off motor, wherein a fixed guide block and a movable guide block are arranged on the mounting plate, the fixed guide block and the movable guide block are positioned on the same straight line, guide grooves are formed at the tail end of the fixed guide block and the tail end of the movable guide block, and after the fixed guide block is contacted with the movable guide block, two guide grooves form guide holes.

Preferably, the fixed guide block and the movable guide block are both provided with cambered surfaces, and the driving roller corresponds to the cambered surface of the fixed guide block.

Preferably, the mounting plate is provided with an adjusting assembly, the adjusting assembly comprises an adjusting cylinder and an adjusting block positioned at the piston rod end of the adjusting cylinder, and the moving guide block is positioned on the adjusting block.

Preferably, the adjusting block is provided with a guide wheel, and the guide wheel corresponds to the cambered surface position of the movable guide block.

Preferably, the rack is provided with a driving module, and the mounting frame moves along the length direction of the driving module.

Preferably, a wire winding assembly is arranged on the frame, the wire winding assembly comprises a wire winding motor, a wire winding pressing wheel positioned at the rotating shaft end of the wire winding motor and a supporting pressing wheel for supporting the wire bundle, and a wire passing gap is reserved between the supporting pressing wheel and the wire winding pressing wheel.

The invention also discloses a use method of the aluminum foil wiring heating equipment, which comprises the following steps:

s1, discharging: the mechanical arm drives the paying-off assembly to move to the position right above the carrier assembly, and drives the paying-off assembly to wire the wire harness into the wire slot along the wiring trend of the wire slot according to a set movement program, and then the aluminum foil to be hot-pressed is placed in the material cavity;

s2, material transferring: under the action of the driving module, the hot pressing assembly moves to the position right above the carrying platform;

s3, preheating: the driving cylinder of the hot pressing assembly drives the hot pressing plate to be close to the carrying platform, the aluminum foil in the material cavity is preheated, the distance between the hot pressing plate and the carrying platform is 2-5 mm, the preheating time is 30-50 s, and the preheating temperature is 100 ℃;

s4, heating: the driving cylinder continuously drives the hot pressing plate to move downwards, the hot pressing plate is contacted with the carrying platform and then presses the carrying platform downwards, after the carrying platform is pressed downwards to the lowest position, the hot pressing plate heats the aluminum foil, the aluminum foil and the wire harness are molded, and the hot pressing operation on the aluminum foil is completed;

s5, material taking: the driving cylinder drives the hot pressing plate to move upwards, the carrying platform resets under the action of the reset spring, and the aluminum foil is taken down from the material cavity.

Preferably, in step S4, the heating temperature of the aluminum foil by the hot pressing plate is 200 ℃ and the heating time is 30S-50S.

The invention solves the defects existing in the background technology, and has the following beneficial effects:

(1) According to the aluminum foil wiring hot-pressing device, hot-pressing operation on aluminum foil wiring is realized under the cooperation of the frame, the carrier assembly and the hot-pressing assembly, the hot-pressing effect is good, manual operation is not needed, the consumption of manpower is reduced, and the hot-pressing efficiency is improved;

(2) The wire harness can be quickly paid out by the wire harness paying-off assembly, and the wire harness is quickly laid into the wiring groove of the carrier by the aid of the manipulator, so that machining efficiency is improved;

(3) The adjusting component can adjust the distance between the fixed guide block and the movable guide block, and then adjust the aperture of the guide hole formed by the two guide grooves, so that the paying-off component is suitable for paying-off operation of wire harnesses with various specifications.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to those skilled in the art that other drawings can be obtained according to these drawings without inventive effort.

FIG. 1 is a schematic view of the overall structure of a preferred embodiment of the present invention;

FIG. 2 is a schematic view of a partial structure of a preferred embodiment of the present invention;

FIG. 3 is a schematic view of a carrier assembly according to a preferred embodiment of the present invention;

FIG. 4 is an exploded view of a carrier assembly according to a preferred embodiment of the present invention;

FIG. 5 is a schematic view of a pay-off assembly and an adjustment assembly according to a preferred embodiment of the present invention;

FIG. 6 is a schematic structural view of a wire takeup assembly according to a preferred embodiment of the present invention;

FIG. 7 is a flow chart of a preferred embodiment of the present invention;

in the figure: 1. a frame; 2. a carrier assembly; 21. a bottom plate; 22. a cushion block; 23. an upper module; 231. wiring bumps; 24. a carrier; 3. a hot pressing assembly; 31. a mounting frame; 32. a driving cylinder; 33. a hot pressing plate; 4. an insert; 5. wiring grooves; 6. a material cavity; 7. a return spring; 8. a manipulator; 9. paying-off assembly; 91. a mounting plate; 92. paying-off motor; 93. a driving roller; 10. fixing the guide block; 11. a moving guide block; 12. a guide groove; 13. a cambered surface; 14. an adjustment assembly; 141. adjusting a cylinder; 142. an adjusting block; 15. a guide wheel; 16. a driving module; 17. a wire winding assembly; 171. a wire winding motor; 172. a wire-collecting pinch roller; 173. and supporting the pinch roller.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1 and 2, an aluminum foil wiring heating apparatus includes a frame 1, a carrier assembly 2 provided on the frame 1, and a heat pressing assembly 3 moving in a width direction of the frame 1.

As shown in fig. 3 and 4, the carrier assembly 2 includes a bottom plate 21, a cushion block 22, an upper module 23 and a carrier 24 which are sequentially arranged from bottom to top, the bottom plate 21 is located on the frame 1, the upper module 23 is provided with an insert 4, a wiring groove 5 is formed between the insert 4 and the carrier 24, a wiring protrusion 231 is arranged below the wiring groove 5, the horizontal plane of the wiring protrusion 231 is lower than the horizontal plane of the insert 4, the wiring groove 5 corresponds to the position of the material cavity 6, the wiring protrusion 231 supports a wire harness and is integrally formed with the upper module 23, the wiring protrusion 231 is consistent with the outline of the wiring groove 5, the material cavity 6 is arranged on the carrier 24, aluminum foil is filled in the material cavity 6, a gap is reserved between the carrier 24 and the upper module 23, two sides of the carrier 24 are connected with the bottom plate 21 through a reset spring 7, after the wire harness is distributed into the wiring groove 5, the wiring protrusion 231 effectively supports the wire harness, and after the outer side surface of the insert 4 and the inner side surface of the carrier 24 jointly limit the wire harness, the gap between the carrier 24 and the upper module 23 can be convenient for the movement of the carrier 24, the wire harness 24 and the carrier 24, the aluminum foil can be conveniently reset in the automatic contact with the carrier cavity 6, and the aluminum foil is conveniently reset and the carrier 24 is located in the material cavity 6 after the automatic reset operation, and the aluminum foil is reset operation is finished, and the aluminum foil is conveniently reset after the reset operation is performed, and the carrier is in the reset operation and after the reset operation is performed.

As shown in fig. 2, the hot pressing assembly 3 includes a mounting frame 31, a driving cylinder 32 located on the mounting frame 31, and a hot pressing plate 33 located at a piston rod end of the driving cylinder 32, the mounting frame 31 is an L-shaped structure, the hot pressing plate 33 presses down the carrier 24, the driving module 16 is disposed on the frame 1, the mounting frame 31 moves along a length direction of the driving module 16, after wiring of the wire harness is completed, the hot pressing assembly 3 moves right above the carrier 24 under the action of the driving module 16, the driving cylinder 32 drives the hot pressing plate 33 to approach the carrier 24 to preheat the aluminum foil, after the preheating is performed for 30s, the driving cylinder 32 drives the hot pressing plate 33 to move, the hot pressing plate 33 presses down the carrier 24 after contacting with the carrier 24, after pressing down to a lowest position, the hot pressing plate 33 performs hot pressing operation on the aluminum foil, the aluminum foil and the wire harness form, and the hot pressing operation on the aluminum foil is completed, because the mounting frame 31 is an L-shaped structure, therefore when the hot pressing assembly 3 moves to a set position, the carrier assembly 2 is located at the position of the mounting frame 31, and then performs the operation again, the required operation space is greatly saved.

As shown in fig. 2 and 5, a manipulator 8 is arranged on the frame 1, a wire releasing assembly 9 is arranged at the driving end of the manipulator 8, the wire releasing assembly 9 comprises a mounting plate 91, a wire releasing motor 92 arranged on the mounting plate 91 and a driving roller 93 arranged on the wire releasing motor 92, a fixed guide block 10 and a movable guide block 11 are arranged on the mounting plate 91, the fixed guide block 10 and the movable guide block 11 are positioned on the same straight line, guide grooves 12 are formed at the tail end of the fixed guide block 10 and the tail end of the movable guide block 11, after the fixed guide block 10 is contacted with the movable guide block 11, guide holes are formed in the two guide grooves 12, cambered surfaces 13 are formed on the fixed guide block 10 and the movable guide block 11, the driving roller 93 corresponds to the cambered surfaces 13 of the fixed guide block 10, a gap exists between the driving roller 93 and the cambered surfaces 13 of the fixed guide block 10, the wire harness passes through the gap, the wire releasing motor 92 drives the driving roller 93 to rotate, the driving roller 93 drives the wire harness to move in the rotating process, discharging of the wire harness is realized, the guide holes formed by the two guide grooves Kong Duixian are used as discharging beams, the discharging guide holes Kong Duixian, the wire harness can be rapidly released, and the wire harness can be matched with the manipulator 8, the wire harness can be rapidly distributed into the wiring groove 5 of the wiring groove of the wiring platform 24, and the processing efficiency is improved.

Further, be provided with adjusting part 14 on the mounting panel 91, adjusting part 14 includes adjusting cylinder 141 and is located adjusting block 142 of adjusting cylinder 141 piston rod end, and the removal guide block 11 is located adjusting block 142, is provided with guide pulley 15 on the adjusting block 142, and guide pulley 15 corresponds with the cambered surface 13 position of removal guide block 11, and adjusting part 14's existence can adjust the distance between fixed guide block 10 and the removal guide block 11, and then adjusts the guide hole aperture that two guide slots 12 formed, makes unwrapping wire subassembly 9 be applicable to the unwrapping wire operation of multiple specification pencil.

As shown in fig. 1 and 6, a wire winding assembly 17 is arranged on the frame 1, the wire winding assembly 17 comprises a wire winding motor 171, a wire winding pressing wheel 172 positioned at the rotating shaft end of the wire winding motor 171, and a supporting pressing wheel 173 for supporting the wire harness, a gap is reserved between the supporting pressing wheel 173 and the wire winding pressing wheel 172, after the aluminum foil is subjected to hot pressing, the wire harness is required to be wound, the wire harness is positioned in the gap, and the wire winding motor 171 drives the wire harness to move in the rotating process of the wire winding pressing wheel 172, so that the wire harness is retracted.

As shown in fig. 7, a method for using the aluminum foil wiring heating apparatus includes the steps of:

s1, discharging: the mechanical arm 8 drives the paying-off assembly 9 to move to the position right above the carrier assembly 2, the mechanical arm 8 drives the paying-off assembly 9 to lay a wire harness into the wire harness groove 5 along the wiring trend of the wire harness groove 5 according to a set movement program, then an aluminum foil to be hot-pressed is placed in the material cavity 6, the aluminum foil covers the whole surface of the wire harness, and at the moment, a space exists between the aluminum foil and the wire harness;

s2, material transferring: under the action of the driving module 16, the hot pressing assembly 3 moves to the position right above the carrying platform 24, and the hot pressing plate 33 of the hot pressing assembly 3 corresponds to the carrying platform 24 in position so as to facilitate the subsequent hot pressing operation to be smoothly carried out;

s3, preheating: the driving cylinder 32 of the hot pressing assembly 3 drives the hot pressing plate 33 to be close to the carrying platform 24 to preheat the aluminum foil in the material cavity 6, the distance between the hot pressing plate 33 and the carrying platform 24 is 2mm in the preheating process, the preheating time is 30s, the preheating temperature is 100 ℃, the surface of the aluminum foil can be initially softened by preheating, and the aluminum foil can be conveniently and smoothly molded in the subsequent hot pressing operation;

s4, heating: the driving cylinder 32 continues to drive the hot pressing plate 33 to move downwards, the hot pressing plate 33 is contacted with the carrying platform 24 and then presses the carrying platform 24 downwards, after the carrying platform is pressed to the lowest position, the aluminum foil is contacted with the wire harness, the hot pressing plate 33 heats the aluminum foil, the aluminum foil and the wire harness are molded, and the hot pressing operation on the aluminum foil is completed;

s5, material taking: the driving cylinder 32 drives the hot pressing plate 33 to move upwards, the carrying platform 24 is reset under the action of the reset spring 7, and the aluminum foil is taken down from the material cavity 6.

Specifically, in step S4, the heating temperature of the aluminum foil by the hot press plate 33 is 200 ℃, and the heating time is 30S.

In summary, the invention realizes the hot pressing operation of aluminum foil wiring under the cooperation of the frame 1, the carrier component 2 and the hot pressing component 3, has good hot pressing effect, does not need manual operation, reduces the consumption of manpower and improves the hot pressing efficiency.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims

1. The aluminum foil wiring heating equipment is characterized by comprising a frame, a carrier assembly positioned on the frame and a hot pressing assembly moving along the width direction of the frame; wherein:

2. The aluminum foil wiring heating apparatus as in claim 1, wherein a manipulator is provided on the frame, and a payout assembly is provided on a drive end of the manipulator.

3. The aluminum foil wiring heating apparatus of claim 1, wherein the frame is provided with a drive module, and the mounting frame moves along a length direction of the drive module.

4. The aluminum foil wiring heating device according to claim 1, wherein a wire winding assembly is arranged on the frame and comprises a wire winding motor, a wire winding pressing wheel positioned at a rotating shaft end of the wire winding motor and a supporting pressing wheel for supporting a wire bundle, and a wire passing gap is reserved between the supporting pressing wheel and the wire winding pressing wheel.

5. A method of using an aluminum foil wiring heating apparatus as in any one of claims 1-4, comprising the steps of:

6. The method of using an aluminum foil wiring heating apparatus as in claim 5, wherein in step S4, the heating temperature of the heated platen to heat the aluminum foil is 200 ℃ and the heating time is 30S to 50S.