CN113957612A - 一种高韧性沙发无纺内衬面料及其制备方法 - Google Patents
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Abstract
本发明涉及无纺布技术领域,尤其是一种高韧性沙发无纺内衬面料,其特征在于,包括以下重量份原料:聚丙烯60‑80份、弹性体20‑30份、竹炭5‑8份、抗氧化剂3‑5份、杀菌剂2‑4份、抗静电剂2‑5份、树脂1‑3份、马尼拉麻纤维3‑5份、防虫剂1‑3份,本发明通过添加在原料中杀菌剂以及防虫剂来起到抗菌防虫的效果,从而确保无纺内衬面料使用寿命,通过添加的竹炭具有强度高,定型稳定性好的有点,从而可以提高面料的耐用性,同时添加的竹炭还具有吸附、抗菌等功能特性,添加的马尼拉麻纤维作为原材料,不仅具有高强度、高耐磨性,同时具有高韧性,能够大大提高该无纺内衬面料的韧性,本发明工艺简单,能够降低制造成本。
Description
技术领域
本发明涉及无纺布技术领域,尤其涉及一种高韧性沙发无纺内衬面料及其制备方法。
背景技术
无纺布是一种非织造布,它是直接利用高聚物切片、短纤维或长丝将纤维通过气流或机械成网,然后经过水刺,针刺,或热轧加固,最后经过后整理形成的无编织的布料。具有柔软、透气和平面结构的新型纤维制品,优点是不产生纤维屑,强韧、耐用、丝般柔软,也是增强材料的一种,具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点。
无纺布也应用在沙发领域,作为内村面料填充在沙发的内部,但是现有的无纺内衬面料的韧性较为一般,在实际使用过程中,极易受到外力而导致破损。
发明内容
本发明的目的是为了解决现有技术中存在韧性较为一般等缺点,而提出的一种高韧性沙发无纺内衬面料及其制备方法。
为了实现上述目的,本发明采用了如下技术方案:
设计一种高韧性沙发无纺内衬面料,其特征在于,包括以下重量份原料:聚丙烯60-80份、弹性体20-30份、竹炭5-8份、抗氧化剂3-5份、杀菌剂2-4份、抗静电剂2-5份、树脂1-3份、马尼拉麻纤维3-5份、防虫剂1-3份。
优选的,所述弹性层包括以下重量份的原料:聚醚型聚氨酯45-50份以及分散剂1-3份。
优选的,所述杀菌剂纳米锌或纳米银中的一种。
优选的,所述抗氧化剂为戊四醇脂、亚磷酸酯或硫代二丙酸酯类抗氧剂中一种或多种。
优选的,所述防虫剂为薰衣草、穿心莲以及薄荷提取液中的一种或多种。
上述一种高韧性沙发无纺内衬面料的制备方法,包括如下步骤:
S1、按组分称取聚丙烯、弹性体、竹炭、杀菌剂、抗静电剂、树脂、以及防虫剂进行混合搅拌得到混合料;
S2、将上述混合料通过螺杆挤压机中熔融挤压,得到熔融浆料;
S3、在上述熔融浆料内加入马尼拉麻纤维以及抗氧化剂进行二次搅拌后,通过纺丝箱喷丝、冷却、牵伸制得纤维网;
S4、将上述纤维网热轧机热轧后,进行切边、收卷以及打包制得成品。
优选的,所述S3中冷却时间为3-4小时。
优选的,所述S4中热轧机的压力为50-80N,温度为100-130摄氏度。
本发明提出的一种高韧性沙发无纺内衬面料及其制备方法,有益效果在于:本发明通过添加在原料中杀菌剂以及防虫剂来起到抗菌防虫的效果,从而确保无纺内衬面料使用寿命,通过添加的竹炭具有强度高,定型稳定性好的有点,从而可以提高面料的耐用性,同时添加的竹炭还具有吸附、抗菌等功能特性,添加的马尼拉麻纤维作为原材料,不仅具有高强度、高耐磨性,同时具有高韧性,能够大大提高该无纺内衬面料的韧性,本发明工艺简单,能够降低制造成本。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
实施例一
一种高韧性沙发无纺内衬面料,包括以下重量份原料:聚丙烯60份、弹性体20份、竹炭5份、抗氧化剂3份、杀菌剂2份、抗静电剂2份、树脂1份、马尼拉麻纤维3份、防虫剂1份。
弹性层包括以下重量份的原料:聚醚型聚氨酯45-50份以及分散剂1份。
杀菌剂纳米锌或纳米银中的一种。
抗氧化剂为戊四醇脂、亚磷酸酯或硫代二丙酸酯类抗氧剂中一种或多种。
防虫剂为薰衣草、穿心莲以及薄荷提取液中的一种或多种。
上述一种高韧性沙发无纺内衬面料的制备方法,包括如下步骤:
S1、按组分称取聚丙烯、弹性体、竹炭、杀菌剂、抗静电剂、树脂、以及防虫剂进行混合搅拌得到混合料;
S2、将上述混合料通过螺杆挤压机中熔融挤压,得到熔融浆料;
S3、在上述熔融浆料内加入马尼拉麻纤维以及抗氧化剂进行二次搅拌后,通过纺丝箱喷丝、冷却、牵伸制得纤维网,其中冷却时间为3-4小时。
S4、将上述纤维网热轧机热轧后,进行切边、收卷以及打包制得成品,其中热轧机的压力为50N,温度为100摄氏度。
实施例二
一种高韧性沙发无纺内衬面料,包括以下重量份原料:聚丙烯70份、弹性体25份、竹炭6.5份、抗氧化剂4份、杀菌剂3份、抗静电剂3.5份、树脂2份、马尼拉麻纤维4份、防虫剂2份。
弹性层包括以下重量份的原料:聚醚型聚氨酯47.5份以及分散剂2份。
杀菌剂纳米锌或纳米银中的一种。
抗氧化剂为戊四醇脂、亚磷酸酯或硫代二丙酸酯类抗氧剂中一种或多种。
防虫剂为薰衣草、穿心莲以及薄荷提取液中的一种或多种。
上述一种高韧性沙发无纺内衬面料的制备方法,包括如下步骤:
S1、按组分称取聚丙烯、弹性体、竹炭、杀菌剂、抗静电剂、树脂、以及防虫剂进行混合搅拌得到混合料;
S2、将上述混合料通过螺杆挤压机中熔融挤压,得到熔融浆料;
S3、在上述熔融浆料内加入马尼拉麻纤维以及抗氧化剂进行二次搅拌后,通过纺丝箱喷丝、冷却、牵伸制得纤维网,其中冷却时间为3-4小时。
S4、将上述纤维网热轧机热轧后,进行切边、收卷以及打包制得成品,其中热轧机的压力为65N,温度为115摄氏度。
实施例三
一种高韧性沙发无纺内衬面料,包括以下重量份原料:聚丙烯80份、弹性体30份、竹炭8份、抗氧化剂5份、杀菌剂4份、抗静电剂5份、树脂3份、马尼拉麻纤维5份、防虫剂3份。
弹性层包括以下重量份的原料:聚醚型聚氨酯50份以及分散剂3份。
杀菌剂纳米锌或纳米银中的一种。
抗氧化剂为戊四醇脂、亚磷酸酯或硫代二丙酸酯类抗氧剂中一种或多种。
防虫剂为薰衣草、穿心莲以及薄荷提取液中的一种或多种。
上述一种高韧性沙发无纺内衬面料的制备方法,包括如下步骤:
S1、按组分称取聚丙烯、弹性体、竹炭、杀菌剂、抗静电剂、树脂、以及防虫剂进行混合搅拌得到混合料;
S2、将上述混合料通过螺杆挤压机中熔融挤压,得到熔融浆料;
S3、在上述熔融浆料内加入马尼拉麻纤维以及抗氧化剂进行二次搅拌后,通过纺丝箱喷丝、冷却、牵伸制得纤维网,其中冷却时间为3-4小时。
S4、将上述纤维网热轧机热轧后,进行切边、收卷以及打包制得成品,其中热轧机的压力为80N,温度为130摄氏度。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (8)
1.一种高韧性沙发无纺内衬面料,其特征在于,包括以下重量份原料:聚丙烯60-80份、弹性体20-30份、竹炭5-8份、抗氧化剂3-5份、杀菌剂2-4份、抗静电剂2-5份、树脂1-3份、马尼拉麻纤维3-5份、防虫剂1-3份。
2.根据权利要求1所述的一种高韧性沙发无纺内衬面料,其特征在于:所述弹性层包括以下重量份的原料:聚醚型聚氨酯45-50份以及分散剂1-3份。
3.根据权利要求1所述的一种高韧性沙发无纺内衬面料,其特征在于:所述杀菌剂纳米锌或纳米银中的一种。
4.根据权利要求1所述的一种高韧性沙发无纺内衬面料,其特征在于:所述抗氧化剂为戊四醇脂、亚磷酸酯或硫代二丙酸酯类抗氧剂中一种或多种。
5.根据权利要求1所述的一种高韧性沙发无纺内衬面料,其特征在于:所述防虫剂为薰衣草、穿心莲以及薄荷提取液中的一种或多种。
6.根据权利要求1所述的一种高韧性沙发无纺内衬面料的制备方法,其特征在于,包括如下步骤:
S1、按组分称取聚丙烯、弹性体、竹炭、杀菌剂、抗静电剂、树脂、以及防虫剂进行混合搅拌得到混合料;
S2、将上述混合料通过螺杆挤压机中熔融挤压,得到熔融浆料;
S3、在上述熔融浆料内加入马尼拉麻纤维以及抗氧化剂进行二次搅拌后,通过纺丝箱喷丝、冷却、牵伸制得纤维网;
S4、将上述纤维网热轧机热轧后,进行切边、收卷以及打包制得成品。
7.根据权利要求6所述的一种高韧性沙发无纺内衬面料及其制备方法,其特征在于:所述S3中冷却时间为3-4小时。
8.根据权利要求6所述的一种高韧性沙发无纺内衬面料及其制备方法,其特征在于:所述S4中热轧机的压力为50-80N,温度为100-130摄氏度。
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