CN113951310A - Automatic production processing method for abalone - Google Patents
Automatic production processing method for abalone Download PDFInfo
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- CN113951310A CN113951310A CN202111012599.7A CN202111012599A CN113951310A CN 113951310 A CN113951310 A CN 113951310A CN 202111012599 A CN202111012599 A CN 202111012599A CN 113951310 A CN113951310 A CN 113951310A
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- abalone
- meat
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- shell
- saline water
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/50—Molluscs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention discloses an abalone automatic production processing method, which relates to the technical field of abalone processing, and the key points of the technical scheme comprise the following steps: step 1, soaking and washing with saline water: soaking abalone in a saline water stirring pool, controlling the concentration of saline water in the saline water stirring pool to be 4-8%, and stirring at the speed of 10-20 r/min; step 2, shelling and fine washing: leading the abalone soaked and washed by the saline water into a shelling and washing machine, separating abalone shells and abalone meat and washing the abalone meat at the same time; step 3, slicing processing: blanching abalone meat through a blanching production line, then guiding the abalone meat into a slicing machine for slicing, controlling the temperature of the blanching production line to be 30-40 ℃, and blanching time of the abalone meat to be 8min to obtain abalone slices; step 4, high-pressure cooking: placing the sliced abalone in a pressure cooker, heating for 2-3min, taking out, cooling and packaging. The invention has the effects of improving the abalone processing efficiency, reducing the labor cost and improving the cleaning effect through the saline water stirring pool, the shelling cleaning machine, the slicing machine and the pressure cooker.
Description
Technical Field
The invention relates to the technical field of abalone processing, in particular to an automatic abalone production and treatment method.
Background
Abalone is regarded as the crown of seafood, which is tender and smooth in meat quality and extremely delicious in taste, and is not comparable to other seafood. The abalone has high nutritive value, is rich in protein, a large amount of nutrient elements such as calcium, iron, iodine, vitamin A and the like, and the abalone meat also contains a component called as "abalone", can destroy metabolites essential to cancer cells, and has a certain anticancer effect.
Chinese patent application publication No. CN112931808A discloses a method for processing seasoned abalone, which comprises the following steps: 1) cleaning abalone; 2) boiling the clear soup; 3) pretreating abalone; 4) carrying out perforation treatment; 5) high-pressure pressing; 6) vacuum packaging; 7) and (5) sterilizing.
However, in the abalone washing step of the processing method for the seasoned abalone, fresh and live abalones are required to be selected and put into saline water with the concentration of 1-10% to be soaked for 4-12 hours, parasitic shellfish is carefully knocked off by using a stainless steel pipe, and then black membrane impurities on the surfaces of the abalones and impurities outside shells of the abalones are brushed off by using a brush, so that the problems that the abalone washing is time-consuming, the labor cost is high, and the washing effect is poor are caused and need to be improved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic abalone production and treatment method, which solves the problems of time consumption, high labor cost and poor cleaning effect of abalone cleaning.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic production and processing method of abalone comprises the following steps:
step 1, soaking and washing with saline water: soaking abalone in a saline water stirring pool, controlling the concentration of saline water in the saline water stirring pool to be 4-8%, and stirring at the speed of 10-20 r/min;
step 3, slicing processing: blanching abalone meat through a blanching production line, then guiding the abalone meat into a slicing machine for slicing, controlling the temperature of the blanching production line to be 30-40 ℃, and blanching time of the abalone meat to be 8min to obtain abalone slices;
step 4, high-pressure cooking: placing the sliced abalone in a pressure cooker, heating for 2-3min, taking out, cooling and packaging.
Through adopting above-mentioned technical scheme, this processing method is in order to carry out the autosegregation of abalone shell and abalone meat in the brine mixing pond to the brine soaking washing of abalone, directly leads to the automatic separation of shelling cleaning machine in, and realizes high-efficient washing to abalone meat in the separation of abalone meat and abalone shell to make the abalone meat that obtains after section processing and high-pressure cooking, effectively avoid remaining of impurity, thereby when promoting the treatment effeciency of abalone, reach the purpose that reduces the cost of labor and promote the cleaning performance.
The invention is further configured to: in step 1, the bottom discharge gate in salt solution stirring pond is used for detecting the orientation of abalone to turn over the abalone with abalone shell up and abalone meat down to abalone meat up and abalone shell down.
Through adopting above-mentioned technical scheme, the orientation of abalone is followed abalone shell and state up and abalone meat down and is turned over to abalone meat and state up and abalone shell down to make the abalone when getting into the shucking cleaning machine in order, make the shucking cleaning machine carry out effectual separation to the abalone shell and the abalone meat of abalone, and carry out effectual washing to abalone meat in the separation, so that this abalone automated production processing method solves the abluent problem consuming time of abalone, cost of labor height and cleaning performance difference.
The invention is further configured to: the saline water stirring pool is provided with a stirring inner cavity with an opening at the upper end, and a stirrer is arranged in the stirring inner cavity; the bottom of the brine stirring pool is provided with a conveying unit, and the conveying unit is used for conveying the abalones at a discharge port at the bottom of the brine stirring pool to the upper end of the shelling cleaning machine; the top of conveying unit is provided with the upset unit, the upset unit is used for overturning abalone shell up and abalone meat down to abalone meat up and abalone shell down.
By adopting the technical scheme, in the brine leaching step of the abalones, the abalones and the brine are effectively stirred by the stirrer so as to avoid the influence on the subsequent treatment efficiency of the abalones caused by adhesion of mucus on the surfaces of the abalones; and convey the abalone to the upper end in proper order by the conveying unit to accomplish the adjustment of orientation under the effect of upset unit, so that the cleaning machine of shelling carries out the separation operation of efficient abalone shell and abalone fish meat to the abalone.
The invention is further configured to: the conveying unit comprises an abalone conveying belt and an arc-shaped guide plate positioned at the top end of the abalone conveying belt, the abalone conveying belt is connected with a conveying motor, and the arc-shaped guide plate is used for guiding abalones conveyed by the abalone conveying belt into the shelling and cleaning machine; the outside of abalone conveyer belt is provided with a plurality of equidistant distribution's elastic baffle, the arc deflector is close to the height that the one end of abalone conveyer belt highly is higher than the other end, and be provided with be used for with a plurality of the scraper blade of elastic baffle butt in proper order, the scraper blade with be formed with the clearance that supplies bending deformation's elastic baffle to pass between the abalone conveyer belt.
By adopting the technical scheme, the abalone conveying belt moves under the driving of the conveying motor, and then drives the abalones at the bottom discharge port of the brine mixing tank to move upwards, and in the movement of the abalones, brine on the surface of the abalones flows back to the brine mixing tank under the action of gravity, and then when the abalones move to the topmost end of the abalone conveying belt, the scraper plates on the arc-shaped guide plate are sequentially abutted against the elastic baffles on the abalone conveying belt, and when the abalones on the abalone conveying belt are guided to the arc-shaped guide plate, the elastic baffles form a gap between the scraper plates and the abalone conveying belt; and because the one end height that the arc deflector is close to the abalone conveyer belt is higher than the height of the other end, consequently will make the abalone remove along the one end that the abalone conveyer belt was kept away from to final automatic leading-in the cleaning machine of shelling.
The invention is further configured to: the turnover unit is positioned on the upper side of the arc-shaped guide plate and comprises an image monitor, a turnover rod body and a vertical telescopic motor, and the conveying unit is provided with a vertical groove for the turnover rod to be inserted and move up and down; the image monitor is used for monitoring the orientation of abalone, and works as when the abalone on the arc deflector is in abalone shell state up and abalone meat down, vertical flexible motor drive, and drive the upset stick upwards turns the abalone shell.
By adopting the technical scheme, when the image monitor monitors that the abalone is in a state that the abalone shell faces upwards and the abalone meat faces downwards, the vertical telescopic motor operates and drives the overturning rod to move upwards, so that the overturning rod overturns the abalone shell facing upwards, one side, away from the abalone conveying belt, of the abalone shell is overturned to face the abalone conveying belt in the continuous movement of the abalone, and the abalone is in a state that the abalone shell faces downwards and the abalone meat faces upwards; and when the abalone is in the state that the abalone shell faces downwards and the abalone meat faces upwards, the vertical telescopic motor runs and drives the turnover rod to move upwards so as to avoid blocking the advancing route of the abalone, and the abalone orderly enters the shelling cleaning machine.
The invention is further configured to: the husking cleaning machine comprises a cleaning rack; the cleaning rack is provided with a limiting fixing frame connected with the upper end of the conveying unit, a shelling cleaning unit used for separating abalone shells and abalone meat and cleaning the abalone meat at the same time, and an abalone shell collecting box positioned at the bottom of the cleaning rack; spacing mount is provided with the spacing chamber of the leading-in abalone shell of confession abalone and the spacing mouth of abalone meat, the bottom in the spacing chamber of abalone shell with abalone shell collecting box intercommunication, the spacing mouth of abalone meat with the cleaning unit position that shells matches.
Through adopting above-mentioned technical scheme, when the abalone from last to getting into spacing mount down, the abalone shell moves down at the spacing of the spacing chamber of abalone shell, abalone meat moves down at the spacing of the spacing mouth of abalone meat, and when the abalone moves to the bottom, abalone meat blocks and makes the abalone stay in spacing mount through the bottom of the spacing mouth of abalone meat, and then through the operation of the cleaning unit that shells and abalone meat separation, reach the abluent purpose to abalone meat, make this abalone automated production processing method solve the abluent problem consuming time of abalone, the cost of labor is high and the cleaning performance is poor.
The invention is further configured to: the washing machine frame is provided with a blanching production line and a liquid collecting cavity positioned at the lower end of the blanching production line, and the blanching production line is communicated with the abalone meat limiting port; the slicing machine is connected with one end of the blanching production line, which is far away from the saline water stirring pool; the spacing chamber of abalone shell with the upper end width of the spacing mouth of abalone meat all is greater than corresponding lower extreme width, and the same height the width in the spacing chamber of abalone shell is greater than the width of the spacing mouth of abalone meat.
By adopting the technical scheme, the blanching production line plays a role in automatically blanching the abalones, and the liquid collecting cavity plays a role in collecting liquid; and make the abalone from last to the spacing chamber of abalone shell and the spacing mouthful of abalone meat that gradually reduce down under the guide, stable adjustment and removal to the spacing mouthful of abalone meat the lower extreme to make the washing unit that shells carry out the separation operation of automatic and efficient abalone shell and abalone meat to the abalone, and carry out automatic and efficient clean operation to abalone meat simultaneously.
The invention is further configured to: the shelling and cleaning unit comprises a stripping knife and a cleaning brush body, the upper end of the stripping knife is connected with a swing column, a swing rotating body is arranged in the middle of the swing column, a driving rotating column is fixedly inserted in the swing rotating body, and a driving motor for driving the swing column to do circumferential swing motion by taking the driving rotating column as a shaft is arranged at one end, far away from the swing rotating body, of the driving rotating column; the end, far away from the stripping knife, of the swing column is provided with a driving rotating part, and the driving rotating part is connected with the cleaning brush body and used for driving the cleaning brush body to do circumferential rotation motion.
By adopting the technical scheme, the driving motor drives the driving rotary column to rotate, so that the driving rotary column drives the swing column to do circumferential swing motion by taking the driving rotary column as a shaft, and the peeling knife close to the abalone plays a role in automatically and efficiently separating abalone shells and abalone and fish meat when the driving peeling knife swings; and then drive the operation of rotation piece at the circumference swing in-process of swing post to make the drive rotate the piece and realize that the drive washs the brush body to the clean-surface's of abalone meat purpose, and when wasing the brush body and wasing abalone meat, the effort that the brush body removed is washd towards to abalone meat is applyed to the stripping knife, so that wash the brush body and carry out abundant contact with abalone meat, promote the clean-surface effect of abalone meat.
The invention is further configured to: the driving rotating part comprises a connecting limiting part, vertical straight teeth and a connecting gear, the connecting limiting part is fixedly connected with the swinging column, a connecting transverse groove and a connecting vertical groove are formed in the connecting limiting part, the upper ends of the vertical straight teeth are inserted in the connecting vertical groove and provided with a movable inserting column inserted in the connecting transverse groove, the lower ends of the vertical straight teeth penetrate out of the lower ends of the connecting vertical groove and are meshed with the connecting gear, and the connecting gear is provided with a switching column which is overlapped in axis and is fixedly connected with the cleaning brush body; the cleaning rack is provided with a support frame, and the support frame is provided with a rotating connecting part which is sleeved on the vertical straight teeth and is connected with the connecting gear in a rotating manner.
Through adopting above-mentioned technical scheme, when the swing post is circumferential swing motion, drive vertical straight-tooth and do the vertical elevating movement along vertical direction under the spacing of support frame, and the upper end of vertical straight-tooth inserts the post through the removal and removes and keep and be connected spacing portion's stable connection in connecting the cross slot, and then drive connecting gear in the removal of vertical straight-tooth and do rotation in a circumferential direction, so that rotation in a circumferential direction's connecting gear drives and is synchronous rotation in a circumferential direction motion by the washing brush body that the switching post is connected, with the realization is showing the treatment effeciency and the cleaning performance that promote the abalone and effectively reduce the cost of labor of abalone production processing.
The invention is further configured to: the cleaning rack is provided with an adjusting waist groove, one end of the driving rotary column penetrates through the adjusting waist groove from inside to outside and is connected with the driving motor, the driving rotary column is inserted into the adjusting waist groove, an adjusting spring is arranged on the position, far away from the adjusting spring, of the driving rotary column, and the adjusting waist groove is far away from one side of the stripping knife in an abutting mode.
Through adopting above-mentioned technical scheme, adjust waist groove and regulating spring and provide the removal adjustment space for the stripping knife to match the too big abalone of abalone shell thickness, thereby realize extension stripping knife life's effect.
In conclusion, the invention has the following beneficial effects: the abalone is effectively washed by brine through the brine stirring pool, and then under the action of the conveying unit, the abalone is conveyed to the arc-shaped guide plate from a bottom discharge port of the brine stirring pool, so that the abalone is automatically guided by the arc-shaped guide plate and is adjusted in state by the overturning unit, and then the abalone with downward abalone shell and upward abalone meat enters the limit fixing frame under the guide of the arc-shaped guide plate, at the moment, the abalone shell is matched with the limit cavity of the abalone shell, the abalone meat is matched with the limit port of the abalone meat, so that when the abalone on the abalone moves to the bottom of the limit port of the abalone meat, the driving motor drives the stripping knife and the washing brush body, the stripping knife effectively separates the abalone shell from the fish shell, the washing brush body effectively washes the abalone meat, so that after the washing brush body finishes washing, the stripping knife strips the abalone shell and falls onto the blanching line for blanching treatment, with make abalone meat get into automatic slicing in the slicer in proper order and get into the pressure cooker after blanching and handle the abalone meat to accomplish the thermal treatment after thermal treatment, take out the automated production processing that cooling package can accomplish the abalone, make this abalone automated production processing method solve the abluent problem consuming time of abalone, cost of labor height and cleaning performance difference.
Drawings
FIG. 1 is a schematic structural view of the present embodiment;
FIG. 2 is a schematic sectional view of the present embodiment;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a schematic view of a partial explosion structure of the present embodiment;
fig. 5 is an enlarged schematic view of a portion B of fig. 4.
Description of reference numerals: 1. a saline water stirring tank; 11. a stirring inner cavity; 12. a stirrer; 13. a transfer unit; 131. conveying abalone; 1311. an elastic baffle plate; 1312. a vertical slot; 132. an arc-shaped guide plate; 1321. a squeegee; 1322. a liquid return cavity; 14. a transfer motor; 15. a turning unit; 2. a husking cleaning machine; 21. cleaning the rack; 211. adjusting the waist groove; 22. a shelling cleaning unit; 221. a stripping knife; 222. a swing post; 2221. swinging the swivel; 223. driving the rotary column; 2231. adjusting the spring; 224. a drive motor; 225. connecting the limiting part; 2251. connecting the transverse grooves; 2252. connecting the vertical grooves; 226. vertical straight teeth; 2261. moving the inserted column; 227. a connecting gear; 2271. a transfer column; 228. cleaning the brush body; 23. a limit fixing frame; 231. a spacing cavity of abalone shells; 232. limiting the abalone meat mouth; 24. an abalone shell collecting box; 25. a blanching production line; 26. a liquid collection cavity; 27. a support frame; 271. a rotation connecting part; 3. and (5) slicing the machine.
Detailed Description
In order to make the technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present application, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1, an automated abalone production and processing method comprises the following steps:
step 1, soaking and washing with saline water: soaking the abalone in a saline water stirring pool 1, controlling the saline water concentration in the saline water stirring pool 1 to be 4-8%, and stirring at the speed of 10-20 r/min;
step 3, slicing processing: blanching abalone meat through a blanching production line 25, then guiding the blanched abalone meat into a slicing machine 3 for slicing, controlling the temperature of the blanching production line 25 to be 30-40 ℃, and blanching time of the abalone meat to be 8min to obtain abalone slices;
step 4, high-pressure cooking: placing the sliced abalone in a pressure cooker, heating for 2-3min, taking out, cooling and packaging.
Consequently, produce the processing to the abalone through this processing method, can be in 1 salt solution of salt solution stirring pond to the abalone behind the salt water soaking washing, carry out the autosegregation of abalone shell and abalone meat in direct leading-in cleaning machine 2 that shells, and realize high-efficient washing to abalone meat in the separation of abalone meat and abalone shell, so that the abalone meat that obtains is after section processing and high-pressure cooking, effectively avoid remaining of impurity, thereby in the treatment effeciency of promotion abalone, reach the purpose that reduces the cost of labor and promote the cleaning performance.
As a system for producing and treating abalone, the system comprises a saline stirring pool 1, a shelling and cleaning machine 2, a slicing machine 3 and a pressure cooker which are connected in sequence. As shown in fig. 1, before the abalone enters the shelling and cleaning machine 2 through the brine stirring pool 1, the abalone passing through the bottom discharge port of the brine stirring pool 1 and entering the shelling and cleaning machine 2 needs to be detected in the direction of orientation, and the abalone with the abalone shell upward and abalone meat downward is turned over to abalone meat upward and abalone shell downward. Consequently, from abalone shell up and abalone meat down state by the upset to abalone shell down state back at the orientation of abalone, will make the abalone when getting into the cleaning machine 2 of shelling in order, make the cleaning machine 2 of shelling carry out effectual separation to the abalone shell and the abalone meat of abalone to carry out effectual washing to abalone meat in the separation, so that this abalone automated production processing method solves the abluent problem consuming time of abalone, cost of labor height and cleaning effect are poor.
As shown in fig. 2 and 3, the brine stirring tank 1 is provided with a stirring inner cavity 11 with an opening at the upper end. Abalone and salt solution all lead to in the stirring inner chamber 11 through the upper end opening of stirring inner chamber 11. Meanwhile, a stirrer 12 is provided in the stirring chamber 11. The agitator 12 comprises the agitator motor who fixes in 1 bottoms in salt solution stirring pond and the (mixing) shaft of being connected fixedly with agitator motor to make the (mixing) shaft drive salt solution and abalone in the stirring inner chamber 11 and remove under agitator motor's drive. It should be mentioned that a transfer unit 13 is provided at the bottom of the brine stirring tank 1. The conveying unit 13 is used for conveying the abalones at the bottom discharge port of the brine stirring pool 1 to the husking and cleaning machine 2 from the upper end. Meanwhile, a flipping unit 15 is provided on top of the transfer unit 13. The overturning unit 15 is used for overturning the abalone with the abalone shell facing upwards and the abalone meat facing downwards to the abalone with the abalone meat facing upwards and the abalone shell facing downwards, and then in the salt water washing step of the abalone, the stirrer 12 is used for effectively stirring the abalone and salt water so as to avoid the adhesion of mucus on the surface of the abalone from influencing the subsequent treatment efficiency of the abalone; and convey the abalone to the upper end in proper order by conveying unit 13 to accomplish the adjustment of orientation under the effect of upset unit 15, so that the cleaning machine 2 of shelling carries out the separation operation of efficient abalone shell and abalone fish meat to the abalone.
It is noted that the transfer unit 13 comprises a abalone transfer belt 131 and an arcuate guide plate 132 at the top of the abalone transfer belt 131. The abalone conveyer belt 131 is connected with the conveyer motor 14 to drive the abalone conveyer belt 131 to move and then complete the one-by-one conveying of abalones through the conveyer motor 14. The arc-shaped guide plate 132 is used for guiding the abalones conveyed by the abalone conveying belt 131 into the peeling and washing machine 2. A plurality of elastic baffles 1311 are arranged at equal intervals on the outer side of the abalone conveyer belt 131. The height of the end of the curved guide plate 132 close to the abalone conveyor belt 131 is higher than the height of the other end, so that the abalone conveyed by the abalone conveyor belt 131 moves on the curved guide plate 132, i.e. moves towards the peeling and washing machine 2 along the curved guide plate 132 due to the gravity of the abalone. A scraper 1321 for sequentially abutting the plurality of elastic baffles 1311 is provided at one end of the arc-shaped guide plate 132 close to the abalone conveyance belt 131. A gap for the elastic baffle 1311 to bend and deform to pass through is formed between the scraper 1321 and the abalone conveyor belt 131, a liquid return cavity 1322 communicated with the stirring inner cavity 11 is arranged at the lower end of the arc-shaped guide plate 132, so that when the abalone conveyor belt 131 moves under the driving of the conveying motor 14, abalones at a bottom discharge port of the brine stirring pool 1 are driven to move upwards, brine on the surface of the abalones flows back to the brine stirring pool 1 under the action of gravity in the movement of the abalones, and then when the abalones move to the topmost end of the abalone conveyor belt 131, the scraper 1321 on the arc-shaped guide plate 132 is sequentially abutted against the elastic baffles 1311 on the abalone conveyor belt 131, and when the abalones on the abalone conveyor belt 131 are guided to the arc-shaped guide plate 132, the elastic baffle 1311 is formed and then passes through the gap formed between the scraper 1321 and the abalone conveyor belt 131; and because the height that the one end height that arc-shaped guide plate 132 is close to abalone conveyer belt 131 is higher than the other end, consequently will make the abalone move along the one end that arc-shaped guide plate 132 orientation kept away from abalone conveyer belt 131 to finally automatic leading-in is in the cleaning machine 2 of shelling.
The turnover unit 15 is located at an upper side of the arc guide plate 132 and includes an image monitor, a turnover rod body, and a vertical telescopic motor. Wherein the transfer unit 13 is provided with a vertical groove 1312 into which the inverting stick is inserted and moves up and down. The image monitor is used for monitoring the orientation of abalone, and when the abalone on arc deflector 132 is in the state that the abalone shell faces upwards and abalone meat faces downwards, vertical flexible motor drive to drive the upset stick and upwards turn the abalone shell. Therefore, when the image monitor monitors that the abalone is in a state that the abalone shell faces upwards and the abalone meat faces downwards, the vertical telescopic motor operates and drives the overturning rod to move upwards, so that the overturning rod overturns the abalone shell facing upwards, one side, away from the abalone conveying belt 131, of the abalone shell is overturned to face the abalone conveying belt in the continuous movement of the abalone, and the abalone is in a state that the abalone shell faces downwards and the abalone meat faces upwards; and when the abalone is in abalone shell down and abalone meat up state, vertical flexible motor operation and drive upset stick rebound to avoid causing the hindrance to the route of marcing of abalone, make the abalone get into in order among the shucking cleaning machine 2.
As shown in fig. 4 and 5, the peeling and cleaning machine 2 includes a cleaning frame 21. The washing frame 21 is provided with a limit fixing frame 23 connected with the upper end of the conveying unit 13, a shelling and washing unit 22 for separating abalone shells and abalone meat and washing the abalone meat at the same time, and an abalone shell collecting box 24 located at the bottom of the washing frame 21. The spacing mount 23 is provided with spacing chamber 231 of abalone shell and spacing mouth 232 of abalone meat that supply the leading-in of abalone. The bottom of the abalone shell limiting cavity 231 is communicated with the abalone shell collecting box 24, and the abalone meat limiting port 232 is matched with the position of the shelling and cleaning unit 22. Consequently, when the abalone from last get into spacing mount 23 down, the abalone shell moves down under the spacing of the spacing chamber 231 of abalone shell, abalone meat moves down under the spacing of the spacing mouth 232 of abalone meat, and when the abalone moves to the bottom, abalone meat blocks and makes the abalone stay in spacing mount 23 through the bottom of the spacing mouth 232 of abalone meat, and then through the operation of cleaning unit 22 that shells and abalone meat separation making, reach the abluent purpose to abalone meat, make this abalone automated production processing method solve the abluent problem consuming time of abalone, the cost of labor is high and the cleaning performance is poor. What need to mention is that the upper end width of spacing chamber 231 of abalone shell and the spacing mouth of abalone meat 232 all is greater than corresponding lower extreme width, and the width of the spacing chamber 231 of abalone shell of the same height is greater than the width of spacing mouth of abalone meat 232. The washing machine frame 21 is provided with a blanching line 25 and a liquid collecting cavity 26 positioned at the lower end of the blanching line 25. The blanching production line 25 is communicated with the abalone meat limiting port 232. The slicer 3 is connected with one end of the blanching production line 25 far away from the brine stirring tank 1. The pressure cooker is in communication with the outlet of the slicer 3. Wherein, the blanching production line 25 plays a role of automatically blanching the abalone, and the liquid collecting cavity 26 plays a role of collecting liquid; and make the abalone under the width from last spacing chamber 231 of abalone shell and the spacing mouth 232 of abalone meat that reduces gradually down, the steady adjustment and remove to the spacing mouthful 232 lowermost end of abalone meat to make the separation operation of shelling and washing unit 22 automatic and efficient abalone shell and abalone meat is carried out to the abalone, and carry out automatic and efficient cleaning operation to abalone meat simultaneously.
It should be noted that the shelling cleaning unit 22 includes a peeling blade 221 and a cleaning brush body 228. The upper end of the peeling blade 221 is connected to a swing post 222. A swing swivel 2221 is provided at the middle portion of the swing column 222. The driving rotary column 223 is inserted and fixed to the swinging rotary body 2221. One end of the driving rotary column 223 far from the swinging rotary body 2221 is provided with a driving motor 224 for driving the swinging column 222 to make a circumferential swinging motion with the driving rotary column 223 as an axis. Meanwhile, one end of the swing column 222, which is far away from the stripping knife 221, is provided with a connection limiting part 225 fixedly connected with the swing column 222, and a vertical straight tooth 226 and a connection gear 227 which are matched and connected with the connection limiting part 225. The connection stopper 225 is provided with a connection transverse groove 2251 and a connection vertical groove 2252. The upper end of the vertical straight tooth 226 is inserted into the vertical coupling groove 2252 and is provided with a movable insertion post 2261 inserted into the horizontal coupling groove 2251. The lower end of the vertical straight tooth 226 penetrates out of the lower end of the connecting vertical groove 2252 and is meshed with the connecting gear 227, and the connecting gear 227 is provided with an adapter 2271 which has an axis coincident with that of the cleaning brush body 228 and is fixedly connected with the cleaning brush body. Accordingly, a support frame 27 is provided on the washing machine frame 21. The support frame 27 is provided with a rotary connecting part 271 which is sleeved on the vertical straight teeth 226 and is rotatably connected with the connecting gear 227. Therefore, when the driving motor 224 drives the driving rotary column 223 to rotate, and then the driving rotary column 223 drives the swing column 222 to make circumferential swing motion by taking the driving rotary column 223 as an axis, and further when the peeling knife 221 is driven to swing, the peeling knife 221 close to the abalone plays a role in automatically and efficiently separating the abalone shell and the abalone meat; and then drive the operation of connecting spacing portion 225 in the circumferential direction swing in-process of swing post 222, so that swing post 222 is when being circumferential direction swing motion, drive vertical straight-tooth 226 and make vertical elevating movement along vertical direction under the spacing of support frame 27, and the upper end of vertical straight-tooth 226 is inserted post 2261 through removing and is removed and keep and be connected spacing portion 225's stable connection in connecting horizontal slot 2251, and then drive connecting gear 227 and make circumferential direction in the removal of vertical straight-tooth 226, so that circumferential direction's connecting gear 227 drives the washing brush body 228 of being connected by switching post 2271 and make synchronous circumferential direction motion, so as to realize showing the effect that promotes the treatment effeciency and the cleaning performance of abalone and effectively reduce the cost of labor of abalone production and processing. Meanwhile, when the washing brush 228 washes the abalone meat, the peeling blade 221 applies an urging force to the abalone meat to move toward the washing brush 228, so that the washing brush 228 makes sufficient contact with the abalone meat, and the surface cleaning effect of the abalone meat is improved.
In order to further extend the service life of the peeling blade 221, an adjustment waist groove 211 is provided on the washing machine frame 21. One end of the driving rotary column 223 penetrates the adjusting waist groove 211 from the inside to the outside and is connected with the driving motor 224. An adjusting spring 2231 is arranged on the part of the driving rotary column 223 inserted into the adjusting waist slot 211. One end of the adjusting spring 2231 away from the driving rotary column 223 abuts against one side of the adjusting waist groove 211 away from the stripping knife 221. Therefore, adjust waist groove 211 and adjust spring 2231 and provide the removal adjustment space for stripping knife 221 to match the too big abalone of abalone shell thickness, thereby avoid stripping knife 221 to produce the interact that surpasses the settlement threshold value with the abalone shell when carrying out the separation of abalone shell and abalone meat, and effectively prolong stripping knife 221 life when protecting stripping knife 221.
In conclusion, this application carries out effectual salt solution washing to the abalone through salt solution stirring pond 1, and then under the effect of conveying unit 13, the abalone conveys on arc deflector 132 from the bottom discharge gate in salt solution stirring pond 1, with automatic guide and the upset unit 15 realization to the abalone at cooperation arc deflector 132, and then make abalone shell down and abalone meat upward abalone get into spacing mount 23 under the guide of arc deflector 132, this moment abalone shell and the spacing chamber 231 of abalone shell match, abalone meat and the spacing mouth 232 of abalone meat match, when the abalone meat on the abalone moves to the bottom of the spacing mouth 232 of abalone meat, driving motor 224 drives stripping knife 221 and washing brush 228, make stripping knife 221 carry out effective separation to abalone meat and abalone shell, washing brush 228 effectively washs abalone meat, so that after washing finishes through washing brush 228, peel off from the abalone shell and fall to blanching and scald the processing on assembly line 25 by stripping knife 221 to blanching and make the abalone meat get into automatic slicing in slicer 3 in proper order and get into the pressure cooker in the thermal treatment after having scalded the processing abalone meat, and after accomplishing thermal treatment, take out the automated production processing that cooling package can accomplish the abalone, make this abalone automated production processing method solve the abluent problem consuming time of abalone, the cost of labor is high and the cleaning performance is poor.
References in this application to "first," "second," "third," "fourth," etc., if any, are intended to distinguish between similar elements and not necessarily to describe a particular order or sequence. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that the embodiments described herein may be practiced otherwise than as specifically illustrated or described herein. Furthermore, the terms "comprises" and "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, or apparatus.
It should be noted that the descriptions in this application referring to "first", "second", etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.
The principle and the implementation of the present application are explained herein by applying specific examples, and the above description of the embodiments is only used to help understand the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.
Claims (10)
1. An automatic production and processing method for abalone is characterized by comprising the following steps:
step 1, soaking and washing with saline water: soaking the abalone in a saline water stirring pool (1), controlling the concentration of saline water in the saline water stirring pool (1) to be 4-8%, and stirring at the speed of 10-20 r/min;
step 2, shelling and fine washing: leading the abalone soaked and washed by the saline water into a shelling and washing machine (2), separating abalone shells and abalone meat and washing the abalone meat at the same time;
step 3, slicing processing: blanching abalone meat through a blanching production line (25), then guiding the abalone meat into a slicing machine (3) for slicing, controlling the temperature of the blanching production line (25) to be 30-40 ℃, and blanching time of the abalone meat to be 8min to obtain abalone slices;
step 4, high-pressure cooking: placing the sliced abalone in a pressure cooker, heating for 2-3min, taking out, cooling and packaging.
2. An automated abalone production and processing method according to claim 1, which is characterized by comprising: in step 1, the bottom discharge hole of salt solution stirring pond (1) is used for detecting the orientation of abalone to turn over abalone with abalone shell up and abalone meat down to abalone meat up and abalone shell down.
3. An automated abalone production and processing method according to claim 2, characterized in that: the saline water stirring pool (1) is provided with a stirring inner cavity (11) with an opening at the upper end, and a stirrer (12) is arranged in the stirring inner cavity (11); the bottom of the saline water stirring pool (1) is provided with a conveying unit (13), and the conveying unit (13) is used for conveying the abalones at the discharge port at the bottom of the saline water stirring pool (1) to the upper end of the peeling and cleaning machine (2); the top of conveying unit (13) is provided with upset unit (15), upset unit (15) are used for overturning abalone shell up and abalone meat abalone down to abalone meat up and abalone shell down.
4. An automated abalone production and processing method according to claim 3, which is characterized by comprising: the conveying unit (13) comprises an abalone conveying belt (131) and an arc-shaped guide plate (132) positioned at the top end of the abalone conveying belt (131), the abalone conveying belt (131) is connected with a conveying motor (14), and the arc-shaped guide plate (132) is used for guiding abalones conveyed by the abalone conveying belt (131) into the shelling and cleaning machine (2); the outside of abalone conveyer belt (131) is provided with a plurality of equidistant distribution's elasticity baffle (1311), arc deflector (132) are close to the height that the one end height of abalone conveyer belt (131) is higher than the other end, and be provided with be used for with a plurality of scraper blade (1321) that elasticity baffle (1311) butt in proper order, scraper blade (1321) with be formed with the clearance that supplies elasticity baffle (1311) of bending deformation to pass between abalone conveyer belt (131).
5. An automated abalone production and processing method according to claim 4, which is characterized by comprising: the overturning unit (15) is positioned on the upper side of the arc-shaped guide plate (132) and comprises an image monitor, an overturning rod body and a vertical telescopic motor, and the conveying unit (13) is provided with a vertical groove (1312) for the overturning rod to be inserted and move up and down; the image monitor is used for monitoring the orientation of abalone, and works as when the abalone on arc deflector (132) is in abalone shell and abalone meat down state up, vertical flexible motor drive, and drive the upset stick is the abalone shell that upwards turns.
6. An automated abalone production and processing method according to claim 3, which is characterized by comprising: the husking cleaning machine (2) comprises a cleaning rack (21); the cleaning rack (21) is provided with a limiting fixing frame (23) connected with the upper end of the conveying unit (13), a shelling cleaning unit (22) used for separating abalone shells and abalone meat and cleaning the abalone meat at the same time, and an abalone shell collecting box (24) positioned at the bottom of the cleaning rack (21); spacing mount (23) are provided with spacing chamber of the leading-in abalone shell (231) of confession abalone and spacing mouthful of abalone meat (232), the bottom of the spacing chamber of abalone shell (231) with abalone shell collecting box (24) intercommunication, spacing mouthful of abalone meat (232) with it matches to shell cleaning unit (22) position.
7. An automated abalone production and processing method according to claim 6, which is characterized by comprising: the cleaning rack (21) is provided with a blanching production line (25) and a liquid collecting cavity (26) positioned at the lower end of the blanching production line (25), and the blanching production line (25) is communicated with the abalone meat limiting port (232); the slicing machine (3) is connected with one end of the blanching production line (25) far away from the saline water stirring pool (1); spacing chamber of abalone shell (231) with the upper end width of the spacing mouth of abalone meat (232) all is greater than corresponding lower extreme width, and the same height the width of the spacing chamber of abalone shell (231) is greater than the width of the spacing mouth of abalone meat (232).
8. An automated abalone production and processing method according to claim 6, which is characterized by comprising: the shelling and cleaning unit (22) comprises a stripping knife (221) and a cleaning brush body (228), the upper end of the stripping knife (221) is connected with a swing column (222), a swing rotating body (2221) is arranged in the middle of the swing column (222), a driving rotating column (223) is fixedly inserted in the swing rotating body (2221), and one end, far away from the swing rotating body (2221), of the driving rotating column (223) is provided with a driving motor (224) for driving the swing column (222) to do circumferential swing motion by taking the driving rotating column (223) as an axis; one end, far away from the stripping knife (221), of the swinging column (222) is provided with a driving rotating piece, and the driving rotating piece is connected with the cleaning brush body (228) and used for driving the cleaning brush body (228) to do circumferential rotation motion.
9. An automated abalone production and processing method according to claim 8, which is characterized by comprising: the driving rotating part comprises a connection limiting part (225) fixedly connected with the swinging column (222), a vertical straight tooth (226) and a connecting gear (227), the connection limiting part (225) is provided with a connection transverse groove (2251) and a connection vertical groove (2252), the upper end of the vertical straight tooth (226) is inserted into the connection vertical groove (2252) and is provided with a movable insertion column (2261) inserted into the connection transverse groove (2251), the lower end of the vertical straight tooth (226) penetrates out from the lower end of the connection vertical groove (2252) and is meshed with the connecting gear (227), and the connecting gear (227) is provided with a switching column (2271) which has an axis coincident and is fixedly connected with the cleaning brush body (228); cleaning frame (21) is provided with support frame (27), support frame (27) are provided with cup joint vertical straight-teeth (226) on and with connecting gear (227) rotate rotation connecting portion (271) of being connected.
10. An automated abalone production and processing method according to claim 8, which is characterized by comprising: cleaning frame (21) is provided with regulation waist groove (211), the one end of drive rotary column (223) runs through from inside to outside adjust waist groove (211) and with driving motor (224) are connected, drive rotary column (223) insert be provided with adjusting spring (2231) on the position in regulation waist groove (211), adjusting spring (2231) are kept away from the one end of drive rotary column (223) with adjust waist groove (211) and keep away from one side butt of stripping knife (221).
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