CN113040210A - Abalone cleaning device and instant abalone preparation method - Google Patents
Abalone cleaning device and instant abalone preparation method Download PDFInfo
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- CN113040210A CN113040210A CN202110238049.0A CN202110238049A CN113040210A CN 113040210 A CN113040210 A CN 113040210A CN 202110238049 A CN202110238049 A CN 202110238049A CN 113040210 A CN113040210 A CN 113040210A
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/005—Grading or classifying shellfish or bivalves
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/024—Opening, shelling or peeling shellfish
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/50—Molluscs
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Abstract
The invention discloses an abalone cleaning device, which comprises a first filtering mechanism and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first husking mechanism; the first detection mechanism comprises a machine vision system; the first husking mechanism comprises a first cutting assembly and a first husking assembly; the first cutting assembly comprises an adsorption head, a first telescopic assembly, a sliding portal frame, a pair of cutting saw belts and a telescopic supporting body; the automation degree is high, and the labor intensity of workers is reduced; a preparation method of instant abalone comprises the following steps: screening the sizes of the abalones; cleaning the abalone; the abalone is arranged in rows and is divided into individual parts; detecting the front and back of the abalone; turning over abalone with meat not facing upwards; slotting the abalone shells, and stripping the abalone shells from the slotting positions; collecting abalone meat and packaging; the husking efficiency is high, and the labor cost is reduced.
Description
Technical Field
The invention relates to the field of food processing instruments, in particular to an abalone cleaning device and a preparation method of instant abalones.
Background
Abalone is the famous and precious edible material of china tradition, and the position is at the head of four big sea tastes, in recent years, along with social and economic's development, the market is more and more to the demand of abalone, consequently more and more people begin to get into abalone breed and abalone deep-processing trade, along with the increase by a wide margin of abalone output, and the abalone processing equipment supporting with it does not develop forward, but current abalone processing is in semi-manual state always, and especially abalone shells, all peels off by the manual work, and intensity of labour is big, and the labour is with high costs.
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
The invention mainly aims to provide an abalone cleaning device which is high in automation degree and capable of reducing labor intensity of workers.
And the second provides a preparation method of the instant abalone, the shelling efficiency is high, and the labor cost is reduced.
In order to achieve the above purpose, the solution of the invention is:
an abalone cleaning device comprises a first filtering mechanism and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first shelling mechanism; the output end of the first filtering mechanism is connected with the input end of the first cleaning mechanism, the output end of the first cleaning mechanism is connected with the input end of the first row dividing and separating mechanism, and the output end of the first row dividing and separating mechanism is connected with the input end of the first turnover mechanism; the first detection mechanism is positioned at the rear of the first row-dividing and single-dividing mechanism; the first husking mechanism is positioned behind the first turnover mechanism; the first detection mechanism comprises a machine vision system for detecting the front and back sides of the abalone; the first husking mechanism comprises a first cutting assembly and a first husking assembly; first cutting assembly including the absorption head that adsorbs the abalone, with absorption head fixed connection's first flexible subassembly, supply gliding slip portal frame around the first flexible subassembly, carry out the cutting saw area of cutting to the abalone shell to and bear and drive the flexible supporting body that the cutting saw area reciprocated.
Further, the first filtering mechanism comprises a first conveying belt, a first filtering frame body positioned at the output end of the first conveying belt, and a plurality of filtering rollers arranged in the first filtering frame body; many filter roll parallel arrangement, it is adjacent filter roll's clearance increases along direction of delivery in proper order. .
Further, the first cleaning mechanism comprises a second conveying belt and a first cleaning assembly located at the output end of the second conveying belt.
Further, the first cleaning assembly comprises a first cleaning bearing body, a plurality of rotating rollers connected to the first cleaning bearing body, and a plurality of water spraying assemblies for spraying water to the rotating rollers; the plurality of rotating rollers are arranged at intervals.
Further, a plurality of the water spray assemblies are respectively positioned above and below the rotating roller; the water spray nozzles on the water spray assemblies face the rotating roller.
Further, a second cleaning carrier is formed at the output end of the first cleaning carrier; the surface of the second cleaning bearing body is an inclined surface.
Furthermore, a plurality of strip-shaped filtering holes are formed in the second cleaning bearing body, a liquid collecting tank is formed below the second cleaning bearing body, and the liquid collecting tank is communicated with the filtering holes.
Furthermore, the long edge of the filtering hole is parallel to the output direction of the second cleaning bearing body.
Further, the first separating and singly separating mechanism comprises a first foam foaming groove, a third conveying belt and a fourth conveying belt; the input end of the third conveying belt is positioned in the first foaming groove, and a partition plate is formed on the surface of the third conveying belt; the length of the partition board is the same as the bandwidth of the third conveying belt, and the partition board is parallel to the conveying direction of the third conveying belt; the output end of the third conveying belt is connected with the side edge of the input end of the fourth conveying belt.
Further, the third conveyor belt is inclined gradually upward in the conveying direction.
Further, the first detection mechanism further comprises a detection bearing frame positioned above the rear stream of the fourth conveying belt.
Furthermore, the first turnover mechanism comprises a semi-arc turnover bearing frame, a turnover rotating ring which is rotatably connected with the turnover bearing frame, and a clamping turnover conveying belt which is fixedly connected in the turnover rotating ring.
Further, the clamping and overturning conveying belt comprises a fifth conveying belt, a sixth conveying belt and a conveying belt clamping assembly for driving the fifth conveying belt and the sixth conveying belt to clamp; the conveying belt clamping assembly comprises a turnover fixing body connected to the turnover rotating ring, a fifth conveying belt telescopic body connected to two side faces of the fifth conveying belt, and a sixth conveying belt telescopic body connected to two side faces of the sixth conveying belt; the output end of the fifth conveyer belt telescopic body is fixedly connected with the output end of the sixth conveyer belt telescopic body; and the conveying directions of the fifth conveying belt and the sixth conveying belt are parallel to the axis of the turnover rotating ring.
Further, the first cutting assembly further comprises a seventh conveyor belt for receiving the overturned abalone and a cutting and clamping assembly for oppositely clamping the seventh conveyor belt.
Further, the cutting clamping assembly comprises a left clamping seat, a right clamping seat, and a clamping driving mechanism for driving the left clamping seat and the right clamping seat to clamp oppositely.
Furthermore, the cutting saw area both ends are formed with drive cutting saw area pivoted first live-rollers and second live-rollers, flexible supporting body includes rotates the first telescopic link of being connected and rotates the second telescopic link of being connected with second live-rollers both ends with first live-rollers both ends.
Further, the first cutting assembly further comprises a flared guide rail located behind the cutting saw band; the width of the horizontal plane projection of the flaring track from the input end to the output end is gradually increased; the upper surface of the flaring guide rail is flush with the highest point of the cutting saw band.
Further, the sliding portal frame covers the seventh conveying belt, the cutting saw belt and the flaring guide rail.
Further, the first husking component comprises a left husking component, a right husking component, a left scraping plate corresponding to the left husking component and a right scraping plate corresponding to the right husking component; the left husking assembly and the right husking assembly are arranged oppositely.
Further, the left husking assembly and the right husking assembly have the same structure; the left husking assembly comprises an arc-shaped connecting plate, a rotating fastener, a rotating column and a second telescopic assembly; a clamping part is formed on the surface of one end of the connecting plate, and the other end of the connecting plate is rotationally connected with the rotating fastener; a first extending block is formed on the back of the connecting plate and close to the rotating fastener, and a second extending block is formed on the surface of the rotating column; the first extension block is rotatably connected with the second extension block in the vertical direction; the output end of the second telescopic assembly is connected with the rotating column in a rotating mode in the horizontal direction.
Further, the left scraper blade and the right scraper blade are arranged oppositely and have the same structure; the left scraper comprises a scraper fixing column and a scraper; the scraper fixing column is fixedly connected to one end of the back of the scraper; one end of the scraping blade, which is not connected with the scraper fixing column, faces the output end of the first cutting assembly.
Further, the first husking assembly further comprises a first moving guide rail and a second moving guide rail; the left husking assembly is connected with the first moving guide rail in a sliding manner; the right husking assembly is connected with the second movable guide rail in a sliding mode.
Further, the left scraper blade is fixedly connected to the inward side of the first moving guide rail; the right scraper blade is fixedly connected to the inward side of the second movable guide rail.
Further, the first husking mechanism further comprises an eighth conveying belt and a ninth conveying belt; the eighth conveyor belt and the ninth conveyor belt are positioned below the first moving guide rail and the second moving guide rail; and the output end of the eighth conveying belt covers the left scraper and the right scraper.
A preparation method of instant abalone comprises the following steps:
(a) screening the sizes of the abalones;
(b) cleaning the abalone;
(c) the abalone is arranged in rows and is divided into individual parts;
(d) detecting the front and back of the abalone;
(e) turning over abalone with meat not facing upwards;
(f) slotting the abalone shells, and stripping the abalone shells from the slotting positions;
(g) collecting abalone meat, and carrying out seasoning and packaging;
the method comprises the following steps that (a) screening is carried out on abalones passing through a plurality of filtering rollers with adjacent gaps sequentially increased;
the abalone specifically passes through the rotating roller, the water spraying component sprays water to the upper surface and the lower surface of the dry abalone for primary cleaning, and the water falls into the first foaming groove from the output end of the second cleaning bearing body;
the third conveyer belt carries out row division through a partition plate on the third conveyer belt, and then the third conveyer belt brings the dry abalones from the side surface of the fourth conveyer belt onto the fourth conveyer belt for division;
when the abalones pass through the downstream of the fourth conveying belt, the detection rod presses the abalones to detect the hardness and softness of the abalones for judgment;
the abalone identified by the machine vision system enters a space between the fifth conveying belt and the sixth conveying belt, and the turnover rotating ring is electrically controlled and driven to rotate by a signal of the machine vision system, so that the fifth conveying belt and the sixth conveying belt are clamped oppositely and then rotate, and the abalone is turned over or does not rotate;
the abalone is clamped in the middle by the opposite direction of the left clamping seat and the right clamping seat after the abalone enters the seventh conveying belt, the abalone is clamped in the middle, the first telescopic component stretches the adsorption head to adsorb the abalone, the adsorption head moves to the middle of the cutting saw belt, the cutting saw belt has extensibility, the first telescopic rod and the second telescopic rod stretch, the length of the first telescopic rod is longer than that of the second telescopic rod, so that the cutting saw belt can fully cut the left half side of the abalone shell, then the first telescopic rod stretches to the length of the second telescopic rod, the length of the second telescopic rod is longer than that of the first telescopic rod, so that the cutting saw belt can fully cut the right half side of the abalone shell, the second telescopic rod stretches to the same length as the first telescopic rod, then the first telescopic rod and the second telescopic rod stretch simultaneously, the abalone shell is subjected to primary total cutting and then reset, cutting the abalone shell; the first telescopic assembly continuously moves the abalone shell notch on the sliding portal frame to perform preliminary flaring through the flaring guide rail, the abalone shell notch leaves the flaring guide rail, the clamping part of the connecting plate is clamped in the abalone shell notch, the rotating fastener rotates to buckle the edge of the upper surface of the abalone shell, the first extending block on the left shelling assembly rotates clockwise around the second extending block, the first extending block on the right shelling assembly rotates anticlockwise around the second extending block, the abalone shells are separated, and abalone meat is connected to the left abalone shell or the right abalone shell;
its step (g) specifically takes place to rotate through the rotation post on left husking subassembly or the right husking subassembly for abalone meat is towards left scraper blade or right scraper blade, and the flexible subassembly of second is towards left scraper blade or right scraper blade removal, and left scraper blade or right scraper blade are connected meat on the shell and are hung up to the abalone bottom, and the abalone falls into in the eighth conveyer belt.
After the structure is adopted, the abalone cleaning device has the following beneficial effects:
1. screening the abalone through first filtering mechanism, it is more convenient to process the abalone of approximate equidimension, wash the abalone tentatively through first wiper mechanism, divide row to the abalone through first row list minute mechanism and divide an individual back, detect the back through machine vision system, transport and whether overturn according to the testing result on first tilting mechanism, adsorb the abalone through the cutting saw band through the adsorption head, the cutting is lifted under the drive of flexible supporting body, cut out whole strip breach on the abalone shell after enlarge the breach width through the flaring guide rail, first shelling subassembly stretches into the breach and shells, processing convenient and fast, whole device degree of automation is high, high efficiency.
2. Through setting up first telescopic link and second telescopic link, because the cutting saw area has the ductility, first telescopic link and second telescopic link extend, first telescopic link extension length is greater than second telescopic link length, make the cutting saw area carry out abundant joint-cutting to abalone shell's half left side, then first telescopic link contracts to the length back of second telescopic link, the second telescopic link extension, second telescopic link extension length is greater than first telescopic link length, make the cutting saw area carry out abundant joint-cutting to abalone shell's half right side, the second telescopic link contracts to with first telescopic link with length, then first telescopic link and second telescopic link extend simultaneously, carry out once total joint-cutting to abalone shell, the seam that cuts out like this is more complete, make things convenient for follow-up shucking.
According to the preparation method of the instant abalone, the abalone is screened, and the abalones with similar sizes are divided into a group to be processed, so that the efficiency is higher; carry out the joint-cutting to the abalone shell, then shell through first shelling subassembly, reduce intensity of labour and processing cost.
Drawings
Fig. 1 is a schematic perspective view of an abalone cleaning device according to the present invention.
Fig. 2 is a schematic perspective view of a first filter mechanism according to the present invention.
Fig. 3 is a schematic perspective view of the first cleaning mechanism according to the present invention.
Fig. 4 is a schematic perspective view of the first row-dividing and singulating mechanism of the present invention.
Fig. 5 is a schematic perspective view of a first detecting mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the first turnover mechanism of the present invention.
Fig. 7 is a schematic perspective view of the first husking mechanism of the present invention.
Fig. 8 is a perspective view of the first peeling assembly of the present invention.
Fig. 9 is a perspective view of the left peeling assembly of the present invention.
In the figure: a first filter mechanism 1; a first conveyor belt 11; a first filter frame body 12; a filter roller 13;
a first cleaning mechanism 2; a second conveyor belt 21; a first cleaning carrier 22; a rotating roller 23; a water spray assembly 24; a second cleaning support 25; a filter hole 251;
a first row and single-division mechanism 3; a first foam bath 31; a third conveyor belt 32; a partition 321; a fourth conveyor belt 33;
a first detection mechanism 4; a machine vision system 41; the detection carrier 42;
a first turnover mechanism 5; the roll-over carriage 51; the turning ring 52 is turned over; a clamping and inverting conveyor belt 53; a fifth conveyor 531; a sixth conveyor 532; the fixed body 533 is turned over; a fifth belt expansion/contraction body 534; a sixth belt expansion body 535;
a first husking mechanism 6; a first cutting assembly 61; an adsorption head 611; a sliding gantry 612; a flare guide 613; cutting saw band 614; a first telescoping rod 6141; a second telescoping rod 6142; a seventh conveyer belt 615; a cutting clamp assembly 616; a left grip block 6161; a right grip holder 6162; a first telescoping assembly 617; a first husking assembly 62; a left husking assembly 621; a connecting plate 6211; a fastening portion 62111; a first extension block 62112; a rotating fastener 6212; a rotating column 6213; a second extension block 62131; a second telescoping assembly 6214; a right peeling assembly 622; a left scraper 623; a right scraper 624; a first moving rail 625; a second moving rail 626; an eighth conveyance belt 63; a ninth conveyor belt 64.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 9, the telescopic assembly of the present invention is a fluid pressure cylinder, preferably, a pneumatic cylinder. The rear stream of the invention is the rear half section of a mechanism close to the output end; the abalone cleaning device comprises a first filtering mechanism 1 and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism 1; the abalone processing mechanism comprises a first cleaning mechanism 2, a first separating and singly separating mechanism 3, a first detecting mechanism 4, a first turnover mechanism 5 and a first shelling mechanism 6; the output end of the first filtering mechanism 1 is connected with the input end of the first cleaning mechanism 2, the output end of the first cleaning mechanism 2 is connected with the input end of the first row separating mechanism 3, and the output end of the first row separating mechanism 3 is connected with the input end of the first turnover mechanism 5; the first detection mechanism 4 is positioned at the rear of the first row separation mechanism 3; the first husking mechanism 6 is positioned behind the first turnover mechanism 5; the first detection mechanism 4 comprises a machine vision system 41 for detecting the front and back sides of the abalone; the first husking mechanism 6 comprises a first cutting assembly 61 and a first husking assembly 62; the first cutting component 61 comprises an adsorption head 611 for adsorbing abalone, a first telescopic component 617 fixedly connected with the adsorption head 611, a sliding portal frame 612 for the first telescopic component 617 to slide back and forth, a cutting saw belt 614 for cutting abalone shells, and a telescopic carrier for carrying and driving the cutting saw belt 614 to move up and down; screening the abalone through first filtering mechanism 1, it is more convenient to approximate the abalone of equidimension, wash the abalone tentatively through first wiper mechanism 2, divide row to the abalone through first row of subdivision mechanism 3 and divide an individual back, detect the back through machine vision system 41, transport and whether overturn according to the testing result on first tilting mechanism 5, adsorb the abalone through cutting saw belt 614 through adsorption head 611, the cutting is lifted under the drive of flexible supporting body, enlarge the breach width through flaring guide rail 613 after cutting out whole strip breach on the abalone shell, stretch into the breach through first subassembly 62 of shelling and shell, processing convenient and fast, whole device degree of automation is high, and is efficient.
Preferably, the first filtering mechanism 1 comprises a first conveyer belt 11, a first filtering frame 12 positioned at the output end of the first conveyer belt 11, and a plurality of filtering rollers 13 arranged in the first filtering frame 12; the plurality of filter rollers 13 are arranged in parallel, and the gaps between adjacent filter rollers 13 increase in the conveying direction. . When the abalone through many filter rollers 13, be less than two filter rollers 13's clearance will be arranged with first wiper mechanism 2, first branch row unit divides mechanism 3, first detection mechanism 4, first tilting mechanism 5 and the processing of going up in the first mechanism of shelling 6, the abalone of equidimension not processes simultaneously, and efficiency is higher.
Preferably, the first washing means 2 comprise a second conveyor belt 21 and, more reasonably, a first washing assembly at the output of the second conveyor belt 21.
Preferably, the first cleaning assembly includes a first cleaning carrier 22, a plurality of rotating rollers 23 connected to the first cleaning carrier 22, a plurality of water spray assemblies 24 spraying water toward the rotating rollers 23; a plurality of live-rollers 23 intervals set up, wash and preliminary soaking the abalone on live-rollers 23 through water spray assembly 24, keep the freshness of abalone, more reasonable.
Preferably, a plurality of water spray assemblies 24 are respectively located above and below the rotating roller 23; the water spray nozzles of the plurality of water spray units 24 face the rotating roller 23. The water spraying effect towards the abalone is better.
Preferably, the output end of the first cleaning carrier 22 is formed with a second cleaning carrier 25; the surface of the second cleaning carrier 25 is an inclined surface. The abalone slides into the first row singulating mechanism 3 from the inclined surface of the second cleaning carrier 25 by its own weight.
Preferably, the second cleaning supporting body 25 is formed with a plurality of elongated filtering holes 251, a liquid collecting tank is formed below the second cleaning supporting body 25, the liquid collecting tank is communicated with the filtering holes 251, water sprayed out of the water spraying assembly 24 is collected by arranging the filtering holes 251, and the subsequent collection and filtration are utilized, so that the environment is protected.
Preferably, the long sides of the filtering holes 251 are parallel to the output direction of the second cleaning carrier 25. The filtering holes 251 can filter water and also can guide abalone.
Preferably, the first row-dividing and single-dividing mechanism 3 comprises a first foam groove 31, a third conveyor belt 32 and a fourth conveyor belt 33; the input end of the third conveyer belt 32 is positioned in the first foam groove 31, and a partition 321 is formed on the surface of the third conveyer belt 32; the length of the partition 321 is the same as the width of the third conveyor belt 32, and the partition 321 is parallel to the conveying direction of the third conveyor belt 32; the output end of the third conveyor belt 32 is connected with the input end side edge of the fourth conveyor belt 33. Dry abalone is transported to the fourth conveyor belt 33 in a row by providing a partition 321 on the third conveyor belt 32, and abalone enters from the side of the fourth conveyor belt 33, one row being arranged on the fourth conveyor belt 33.
Preferably, the third conveyor belt 32 is inclined progressively upwards in the conveying direction so that if too many abalones are carried up by each partition 321, they will fall under gravity into the first frothing trough 31.
Preferably, the first detecting mechanism 4 further comprises a detecting frame 42 located at the upstream and downstream of the fourth conveyor belt 33, and the machine vision system 41 is connected to the downward side of the detecting frame 42, more reasonably.
Preferably, first tilting mechanism 5 includes semi-arc shape upset and bears frame 51, bears the upset swivel becket 52 of frame 51 rotation connection with the upset to and the centre gripping upset conveyer belt 53 of fixed connection in upset swivel becket 52, centre gripping upset conveyer belt 53 centre gripping abalone, bears the frame 51 through the upset swivel becket 52 rotation, thereby realizes the upset, when first tilting mechanism 5 overturns, fourth conveyer belt 33 and third conveyer belt 32 stop work, more reasonable.
Preferably, the clamping and flipping conveyor belt 53 comprises a fifth conveyor belt 531, a sixth conveyor belt 532 and a conveyor belt clamping assembly for driving the clamping of the fifth conveyor belt 531 and the sixth conveyor belt 532; the conveyor clamping assembly comprises an overturning fixed body 533 connected to the overturning rotating ring 52, a fifth conveyor telescopic body 534 connected to both sides of the fifth conveyor 531, and a sixth conveyor telescopic body 535 connected to both sides of the sixth conveyor 532; the output end of the fifth conveyer belt telescopic body 534 is fixedly connected with the output end of the sixth conveyer belt telescopic body 535; the fifth and sixth conveyor belts 531 and 532 are transported in a direction parallel to the axis of the inversion rotation ring 52. When the abalone enters the fifth conveyor 531 or the sixth conveyor 532, the fifth conveyor telescopic body 534 and the sixth conveyor telescopic body 535 contract simultaneously to perform opposite clamping, thereby preventing the abalone from falling when overturning.
Preferably, the first cutting assembly 61 further comprises a seventh carrier 615 for receiving the flipped abalone and a cutting and clamping assembly 616 for clamping towards the seventh carrier 615. The abalone is clamped in the middle by the cutting clamping component 616, so that the adsorption head 611 can adsorb more easily.
Preferably, the cutting clamping assembly 616 includes a left clamping seat 6161, a right clamping seat 6162, and a clamping driving mechanism for driving the left clamping seat 6161 and the right clamping seat 6162 to clamp oppositely, and the clamping driving mechanism is a cylinder connected to the back of the left clamping seat 6161 and a cylinder connected to the back of the right clamping seat 6162, which is more reasonable.
Preferably, a first rotating roller 23 and a second rotating roller 23 for driving the cutting saw belt 614 to rotate are formed at two ends of the cutting saw belt 614, and the telescopic carrier comprises a first telescopic rod 6141 rotatably connected with two ends of the first rotating roller 23 and a second telescopic rod 6142 rotatably connected with two ends of the second rotating roller 23. Through setting up first telescopic link 6141 and second telescopic link 6142, because cutting saw band 614 has the ductility, first telescopic link 6141 and second telescopic link 6142 extend, first telescopic link 6141 extension length is greater than second telescopic link 6142 length, make cutting saw band 614 carry out abundant joint-cutting to the half left side of abalone shell, then first telescopic link 6141 contracts behind second telescopic link 6142's length, second telescopic link 6142 extension length is greater than first telescopic link 6141 length, make cutting saw band 614 carry out abundant joint-cutting to the half right side of abalone shell, second telescopic link 6142 contract to with first telescopic link 6141 with length, then first telescopic link 6141 and second telescopic link 6142 extend simultaneously, carry out once total joint-cutting to the abalone shell, the seam that cuts out like this is more complete, convenient follow-up shelling.
Preferably, the first cutting assembly 61 further includes a flared guide 613 located rearward of the cutting saw band 614; the width of the horizontal plane projection of the flaring track from the input end to the output end is gradually increased; the flaring guide rail 613 upper surface flushes with cutting saw band 614 peak mutually, and the abalone shell after cutting saw band 614 is at flaring through the flaring track for first husking subassembly 62 can more easily enter into the breach in husking, and when carrying out the flaring to the breach on the abalone shell, has carried out initial gross separation to abalone and abalone shell.
Preferably, the sliding gantry 612 covers the seventh conveyor belt 615, the dicing saw belt 614 and the flaring guide 613, more rationally.
Preferably, the first peeling assembly 62 comprises a left peeling assembly 621, a right peeling assembly 622, a left scraper 623 corresponding to the left peeling assembly 621, and a right scraper 624 corresponding to the right peeling assembly 622; the left peeling assembly 621 and the right peeling assembly 622 are arranged oppositely, and therefore the structure is more reasonable.
Preferably, the left peeling assembly 621 and the right peeling assembly 622 are identical in structure; the rotation of the connecting plate 6211 and the rotating fastener 6212 is driven by a motor, the rotation of the connecting plate 6211 and the rotating column 6213 is driven by the motor, and the rotation of the rotating column 6213 and the output end of the second telescopic assembly 6214 is driven by the motor; the left decorticating assembly 621 comprises an arc-shaped connecting plate 6211, a rotating fastener 6212, a rotating column 6213 and a second telescopic assembly 6214; one end surface of the connecting plate 6211 is formed with a buckling part 62111, and the other end is rotationally connected with the rotating fastener 6212; a first extension block 62112 is formed on the back of the connecting plate 6211 and near the rotating fastener 6212, and a second extension block 62131 is formed on the surface of the rotating column 6213; the first extension block 62112 is rotatably connected with the second extension block 62131 in the vertical direction; the output end of the second telescopic assembly 6214 is rotatably connected with the rotating column 6213 in the horizontal direction. The first telescopic assembly 617 continues to move the abalone shell notch on the sliding portal frame 612 and perform preliminary flaring through the flaring guide rail 613, the abalone shell notch leaves the flaring guide rail 613, the fastening part 62111 of the connecting plate 6211 is fastened in the abalone shell notch, the rotating fastener 6212 rotates to fasten the edge of the upper surface of the abalone shell, the first extension block 62112 on the left shelling assembly 621 rotates clockwise around the second extension block 62131, the first extension block 62112 on the right shelling assembly 622 rotates anticlockwise around the second extension block 62131, the abalone shells are separated, and abalone meat is connected to the left abalone shell or the right abalone shell; the rotating column 6213 on the left peeling assembly 621 or the right peeling assembly 622 rotates, causing the abalone meat to turn clockwise towards the left scraper 623 or the right scraper 624, the first extension 62112, so that the abalone meat is vertically above the upper surface of the left scraper 623 or the right scraper 624, the second telescopic member 6214 moves towards the left scraper 623 or the right scraper 624, when the abalone meat is located left scraper 623 or right scraper 624 upper surface top, but the shell is not in the coverage of left scraper 623 or right scraper 624, first extension piece 62112 anticlockwise rotates, the abalone meat supports and pushes against on left scraper 623 or right scraper 624, the extrusion is received to the abalone meat, the abalone shell is pulled open, the connecting gap between abalone shell and the abalone meat is enlarged, second telescopic component 6214 moves towards left scraper 623 or right scraper 624 continuation, left scraper 623 or right scraper 624 connects the abalone bottom and carries out the hangoff at the shell meat, the abalone drops.
Preferably, the left scraper 623 and the right scraper 624 are oppositely arranged and have the same structure; the left scraper 623 comprises a scraper fixing column and a scraper; the scraper fixing column is fixedly connected to one end of the back of the scraper; the one end of doctor-bar not connected scraper blade fixed column is more reasonable towards the output of first cutting component 61, conveniently stretches into between abalone shell and the abalone meat.
Preferably, the first peeling assembly 62 further comprises a first moving rail 625 and a second moving rail 626; the left peeling assembly 621 is slidably connected with the first moving rail 625; the right peeling assembly 622 is slidably coupled to a second moving rail 626. Move towards the doctor-bar through left side husking subassembly 621 and right husking subassembly 622, the doctor-bar stretches into the bottom of abalone, because the abalone is elastic, so the abalone can produce deformation, and the doctor-bar is stretched into and is scraped the place of being connected meat and shell in the abalone shell and cut off and make the abalone drop.
Preferably, the left scraper 623 is fixedly connected to the inward side of the first moving rail 625; the right scraper 624 is fixedly connected to the inward side of the second moving guide 626; the right scraper 624 is fixedly connected to the inward side of the second moving rail 626, and can be extended to a longer length.
Preferably, the first husking mechanism 6 further comprises an eighth conveyor belt 63 and a ninth conveyor belt 64; the eighth and ninth conveyor belts 63 and 64 are located below the first and second moving rails 625 and 626; the output end of the eighth conveying belt 63 covers the left scraper 623 and the right scraper 624, the eighth conveying belt 63 is used for collecting abalone meat, the second telescopic assemblies 6214 of the left shelling assembly 621 and the right shelling assembly 622 contract, the left shelling assembly 621 and the right shelling assembly 622 move to the position above the ninth conveying belt 64, and abalone shells are thrown into the ninth conveying belt 64 to be recycled.
A preparation method of instant abalone comprises the following steps:
(a) screening the sizes of the abalones;
(b) cleaning the abalone;
(c) the abalone is arranged in rows and is divided into individual parts;
(d) detecting the front and back of the abalone;
(e) turning over abalone with meat not facing upwards;
(f) slotting the abalone shells, and stripping the abalone shells from the slotting positions;
(g) collecting abalone meat, and carrying out seasoning and packaging;
the abalone is screened, and the abalones with similar sizes are divided into a group to be processed, so that the efficiency is higher; the abalone shell is subjected to lancing, and then is peeled through the first peeling assembly 62, so that the labor intensity and the processing cost are reduced;
specifically, the abalone is screened among a plurality of filter rollers 13 with adjacent gaps sequentially increased;
the abalone specifically passes through the rotating roller 23, the water spraying component 24 sprays water to the upper surface and the lower surface of the dry abalone for primary cleaning, and the water falls into the first bubble foaming groove 31 from the output end of the second cleaning bearing body 25;
specifically, the third conveyor belt 32 carries out row division through the partition boards 321 on the third conveyor belt 32, and then the third conveyor belt 32 brings the dry abalones from the side surface of the fourth conveyor belt 33 onto the fourth conveyor belt 33 for division;
specifically, when the abalones pass through the fourth conveying belt 33 for backward travel, the detection rod is used for pressing and detecting the hardness and softness of the abalones to judge;
specifically, the abalone identified by the machine vision system 41 enters between the fifth conveyor belt 531 and the sixth conveyor belt 532, and the overturning rotating ring 52 is electrically controlled to rotate by a signal of the machine vision system 41, so that the fifth conveyor belt 531 and the sixth conveyor belt 532 are oppositely clamped and then rotate, and the abalone is overturned or does not rotate;
specifically, the abalone enters the seventh conveying belt 615, the left clamping seat 6161 and the right clamping seat 6162 clamp the abalone in opposite directions, the abalone is centered, the first telescopic component 617 performs telescopic adsorption of the abalone by the telescopic head 611, the adsorption head 611 moves to the middle of the cutting saw belt 614, the cutting saw belt 614 has extensibility, the first telescopic rod 6141 and the second telescopic rod 6142 extend, the length of the first telescopic rod 6141 is longer than that of the second telescopic rod 6142, so that the cutting saw belt 614 performs full slitting on the left half side of the abalone shell, then the first telescopic rod 6141 retracts to the length of the second telescopic rod 6142, the second telescopic rod 6142 extends, the length of the second telescopic rod 6142 is longer than that of the first telescopic rod 6141, so that the cutting saw belt 614 performs full slitting on the right half side of the abalone shell, the second telescopic rod 6142 retracts to the same length as the first telescopic rod 6141, and then the first telescopic rod 6141 and the second telescopic rod 6142 extend simultaneously, performing primary total cutting and then resetting on the abalone shell to complete cutting and sewing of the abalone shell; the first telescopic assembly 617 continues to move the abalone shell notch on the sliding portal frame 612 and perform preliminary flaring through the flaring guide rail 613, the abalone shell notch leaves the flaring guide rail 613, the fastening part 62111 of the connecting plate 6211 is fastened in the abalone shell notch, the rotating fastener 6212 rotates to fasten the edge of the upper surface of the abalone shell, the first extension block 62112 on the left shelling assembly 621 rotates clockwise around the second extension block 62131, the first extension block 62112 on the right shelling assembly 622 rotates anticlockwise around the second extension block 62131, the abalone shells are separated, and abalone meat is connected to the left abalone shell or the right abalone shell;
in the step (g), the rotating column 6213 on the left peeling assembly 621 or the right peeling assembly 622 rotates, so that the abalone meat moves towards the left scraping plate 623 or the right scraping plate 624, the second telescopic assembly 6214 moves towards the left scraping plate 623 or the right scraping plate 624, the bottom of the abalone connected to the shell is hung up by the left scraping plate 623 or the right scraping plate 624, and the abalone falls into the eighth conveying belt 63.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. An abalone cleaning device is characterized by comprising a first filtering mechanism and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first shelling mechanism; the output end of the first filtering mechanism is connected with the input end of the first cleaning mechanism, the output end of the first cleaning mechanism is connected with the input end of the first row dividing and separating mechanism, and the output end of the first row dividing and separating mechanism is connected with the input end of the first turnover mechanism; the first detection mechanism is positioned at the rear of the first row-dividing and single-dividing mechanism; the first husking mechanism is positioned behind the first turnover mechanism; the first detection mechanism comprises a machine vision system for detecting the front and back sides of the abalone; the first husking mechanism comprises a first cutting assembly and a first husking assembly; first cutting assembly including the absorption head that adsorbs the abalone, with absorption head fixed connection's first flexible subassembly, supply gliding slip portal frame around the first flexible subassembly, carry out the cutting saw area of cutting to the abalone shell to and bear and drive the flexible supporting body that the cutting saw area reciprocated.
2. An abalone washing device according to claim 1, characterised in that the first filtering means comprises a first conveyor belt, a first filtering frame at the output end of the first conveyor belt, and a plurality of filtering rollers disposed in the first filtering frame; many filter roll parallel arrangement, it is adjacent filter roll's clearance increases along direction of delivery in proper order.
3. An abalone washing device as claimed in claim 1, wherein the first washing means includes a second conveyor belt and a first washing assembly at the output of the second conveyor belt.
4. An abalone washing device according to claim 3, wherein the first washing module includes a first washing carrier, a plurality of rotating rollers connected to the first washing carrier, a plurality of water spraying modules for spraying water to the rotating rollers; the plurality of rotating rollers are arranged at intervals.
5. An abalone washing device according to claim 4 wherein a plurality of said water spray assemblies are located above and below the rotatable rollers respectively; the water spray nozzles on the water spray assemblies face the rotating roller.
6. An abalone washing device as claimed in claim 5, characterised in that the output end of the first washing carrier is formed with a second washing carrier; the surface of the second cleaning bearing body is an inclined surface.
7. An abalone washing device as claimed in claim 6, wherein the second washing carrier is formed with a plurality of elongate filtering holes, and a liquid collection tank is formed below the second washing carrier and is in communication with the filtering holes.
8. An abalone wash device according to claim 7, characterised in that the long sides of the filter apertures are parallel to the output direction of the second wash carrier.
9. An abalone washing device according to claim 1, characterised in that the first row singulating mechanism comprises a first bubble generating tank, a third conveyor belt and a fourth conveyor belt; the input end of the third conveying belt is positioned in the first foaming groove, and a partition plate is formed on the surface of the third conveying belt; the length of the partition board is the same as the bandwidth of the third conveying belt, and the partition board is parallel to the conveying direction of the third conveying belt; the output end of the third conveying belt is connected with the side edge of the input end of the fourth conveying belt.
10. An abalone washing device according to claim 9, wherein the third conveyor belt is inclined progressively upwards in the conveying direction.
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| CN113040210B (en) | 2022-05-10 |
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