CN114651859A - Grading device and method for cooked crayfish processing - Google Patents
Grading device and method for cooked crayfish processing Download PDFInfo
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- CN114651859A CN114651859A CN202210305733.0A CN202210305733A CN114651859A CN 114651859 A CN114651859 A CN 114651859A CN 202210305733 A CN202210305733 A CN 202210305733A CN 114651859 A CN114651859 A CN 114651859A
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/005—Grading or classifying shellfish or bivalves
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
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Abstract
Description
技术领域technical field
本发明涉及食品机械加工技术领域,具体提出了一种针对熟制小龙虾加工的分级装置及方法。The invention relates to the technical field of food mechanical processing, and specifically provides a classification device and method for processing cooked crayfish.
背景技术Background technique
小龙虾是淡水经济虾类,因肉味鲜美广受人们欢迎,因此我国的小龙虾养殖业发展迅速,同时也产生了一种开袋即食的方式来保证小龙虾的快速供应。Crayfish are freshwater economical shrimps. They are widely popular because of their delicious meat. Therefore, the crayfish aquaculture industry in my country has developed rapidly. At the same time, a ready-to-eat method has also been developed to ensure the rapid supply of crayfish.
小龙虾的开袋即食方式主要是将小龙虾进行真空包装,将小龙虾和辅助佐料相互混合,随后将其煮熟,接着将其放置到保鲜袋内进行包装,其一般能够保鲜几天,这样既能够保证小龙虾的味道,又能够保证人们随时买到熟制的小龙虾。The open-bag ready-to-eat method of crayfish is mainly to vacuum-pack the crayfish, mix the crayfish and auxiliary seasoning with each other, then cook it, and then place it in a fresh-keeping bag for packaging, which can generally be kept fresh for a few days. This can not only ensure the taste of the crayfish, but also ensure that people can buy cooked crayfish at any time.
而在小龙虾进行包装的过程中需要将小龙虾进行分级,将小龙虾进行分类,保证小龙虾的整体质量,现有的熟制小龙虾加工的分级装置主要是通过操作人员将煮熟的小龙虾放置到过滤网中进行过滤,使得小龙虾与辅助佐料的汤汁进行分离,随后通过输送设备将其输送至包装区域中进行包装,最后完成小龙虾的加工。In the process of packaging the crayfish, it is necessary to classify the crayfish to ensure the overall quality of the crayfish. The existing classification device for the processing of cooked crayfish is mainly through the operator. The lobster is placed in the filter screen for filtering, so that the crayfish is separated from the soup of the auxiliary seasoning, and then it is transported to the packaging area through the conveying equipment for packaging, and finally the processing of the crayfish is completed.
现有的熟制小龙虾加工的分级装置使用非常简便但是还存在以下的问题:1.现有的熟制小龙虾加工的分级装置只对小龙虾和汤汁进行分离,但是小龙虾之间混合有大量因为运输或者煮制过程中而导致脱落的肢体和钳子,无法将其分离。The existing grading device for processing cooked crayfish is very easy to use but still has the following problems: 1. The existing grading device for processing cooked crayfish only separates the crayfish and the soup, but the crayfish is mixed with each other. There are numerous limbs and tongs that have fallen off during transportation or cooking and cannot be separated.
2.现有的熟制小龙虾加工的分级装置在将小龙虾完成分离后,均呈散乱的状态,在后续包装的过程中即不美观,又不利于小龙虾的包装。2. The existing grading device for processing cooked crayfish is in a scattered state after the crayfish is separated, which is not aesthetically pleasing in the subsequent packaging process, and is not conducive to the packaging of the crayfish.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供一种针对熟制小龙虾加工的分级装置,包括加工作业框、初级加工平台、二级加工平台和清理件,所述的加工作业框的内部设置有初级加工平台,加工作业框的内部设置有二级加工平台,二级加工平台位于初级加工平台的下方,加工作业框的上方设置有清理件。In order to solve the above technical problems, the present invention provides a grading device for the processing of cooked crayfish, including a processing operation frame, a primary processing platform, a secondary processing platform and a cleaning part, and the interior of the processing operation frame is provided with a primary processing frame. Platform, the interior of the processing operation frame is provided with a secondary processing platform, the secondary processing platform is located below the primary processing platform, and a cleaning piece is arranged above the processing operation frame.
所述的初级加工平台包括加工作业框内部设置的两个左右对称的筛分框架,筛分框架为上下开口的结构,两个筛分框架的相背侧均固定连接有晃动弹簧杆,晃动弹簧杆远离筛分框架的一侧固定在加工作业框的内壁上,加工作业框内壁的中部前后对称安装有框架支撑柱,两个筛分框架均滑动设置在框架支撑柱上,两个筛分框架的相对侧设置有筛分凸轮,筛分凸轮通过连接杆转动设置在加工作业框的内壁上,连接杆的侧端固定有筛分电机,筛分电机的输出端转动贯穿连接杆与筛分凸轮相连,筛分框架下端的左侧铰接有网状分离板,网状分离板下端的右侧设置有开合部件,框架支撑柱位于两个筛分框架内部的部分设置有翻动部件。The primary processing platform includes two left-right symmetrical screening frames arranged inside the processing operation frame. The screening frames are of a structure with upper and lower openings. The opposite sides of the two screening frames are fixedly connected with shaking spring rods and shaking springs. The side of the rod away from the screening frame is fixed on the inner wall of the processing operation frame. The middle part of the inner wall of the processing operation frame is symmetrically installed with frame support columns. The two screening frames are slidably arranged on the frame support columns. A screening cam is arranged on the opposite side of the screen, and the screening cam is rotated and arranged on the inner wall of the processing operation frame through a connecting rod. The side end of the connecting rod is fixed with a screening motor, and the output end of the screening motor rotates through the connecting rod and the screening cam. The left side of the lower end of the screening frame is hinged with a mesh separation plate, the right side of the lower end of the mesh separation plate is provided with an opening and closing part, and the part of the frame support column located inside the two screening frames is provided with a flipping part.
所述的二级加工平台包括加工作业框内部左右对称安装的两个引导板,两个引导板位于筛分框架的下方,加工作业框的内壁上固定连接有两个左右对称的网状筛分框,网状筛分框上设置有收集部件。The secondary processing platform includes two guide plates installed symmetrically inside the processing operation frame, the two guide plates are located below the screening frame, and two left and right symmetrical mesh screens are fixedly connected to the inner wall of the processing operation frame. A collection part is arranged on the mesh screening frame.
所述清理件包括固定安装在加工作业框上端的回形框架,回形框架的下端等间距有固定有喷水口。The cleaning element includes a loop-shaped frame fixedly installed on the upper end of the processing operation frame, and the lower end of the loop-shaped frame is equidistantly fixed with water spouting ports.
作为本发明的优选技术方案,所述翻动部件包括筛分框架侧端固定连接的齿条,齿条的上端等间距啮合设置有往复齿轮,框架支撑柱上等间距固定连接有滑动块,滑动块上转动贯穿有连接轴,连接轴的一端与往复齿轮相连,连接轴的另一端连接有转动杆,转动杆沿其周向方向等间距设置有挂钩,往复齿轮的上端啮合有搅拌齿轮,搅拌齿轮转动安装在筛分框架的内壁上,搅拌齿轮的后侧设置有与往复齿轮上相同的结构。As a preferred technical solution of the present invention, the turning part includes a rack fixedly connected to the side end of the screening frame, the upper end of the rack is meshed with reciprocating gears at equal intervals, and the frame support column is fixedly connected with sliding blocks at equal intervals. There is a connecting shaft running through the upper rotation, one end of the connecting shaft is connected with the reciprocating gear, the other end of the connecting shaft is connected with a rotating rod, the rotating rod is provided with hooks at equal intervals along its circumferential direction, and the upper end of the reciprocating gear is meshed with a stirring gear. It is rotatably mounted on the inner wall of the screening frame, and the rear side of the stirring gear is provided with the same structure as the reciprocating gear.
作为本发明的优选技术方案,所述开合部件包括筛分框架外侧壁铰接的开合气缸,开合气缸的输出端铰接在网状分离板的侧端,开合气缸倾斜放置,两个网状分离板相对的一侧开设有方形槽,方形槽内固定有缓冲弹簧,缓冲弹簧上固定有伸缩板,伸缩板滑动在方形槽内,网状分离板与筛分框架相对的一侧固定有密封圈。As a preferred technical solution of the present invention, the opening and closing component includes an opening and closing cylinder hinged on the outer side wall of the screening frame, the output end of the opening and closing cylinder is hinged on the side end of the mesh separation plate, the opening and closing cylinder is placed obliquely, and the two nets The opposite side of the mesh separation plate is provided with a square groove, a buffer spring is fixed in the square groove, a telescopic plate is fixed on the buffer spring, the telescopic plate slides in the square groove, and the opposite side of the mesh separation plate and the screening frame is fixed with a sealing ring.
作为本发明的优选技术方案,所述收集部件包括网状筛分框上端抵靠的筛分刷,筛分刷滑动连接在加工作业框的内壁上,筛分刷靠近引导板的一侧连接有牵引绳,牵引绳远离筛分刷的一侧卷绕在卷绕轴上,卷绕轴转动在加工作业框的内壁上,卷绕轴靠近加工作业框的一侧通过轴承转动贯穿加工作业框与卷绕齿轮相连,两个卷绕齿轮相互啮合设置,一侧的卷绕齿轮上连接有驱动电机,驱动电机通过电机座固定安装在加工作业框外侧壁上,筛分刷远离引导板的一端通过伸缩弹簧与加工作业框相连。As a preferred technical solution of the present invention, the collecting component includes a screening brush against which the upper end of the mesh screening frame is abutted, the screening brush is slidably connected to the inner wall of the processing frame, and the side of the screening brush close to the guide plate is connected with Traction rope, the side of the traction rope away from the screening brush is wound on the winding shaft, the winding shaft rotates on the inner wall of the processing frame, and the side of the winding shaft close to the processing frame runs through the processing frame and the processing frame through the bearing rotation. The winding gears are connected, and the two winding gears are meshed with each other. The winding gear on one side is connected with a driving motor. The driving motor is fixedly installed on the outer side wall of the processing frame through the motor seat, and the end of the screening brush away from the guide plate passes through. The telescopic spring is connected with the processing work frame.
作为本发明的优选技术方案,所述两个网状筛分框的侧端开设有漏料槽,漏料槽内滑动连接有遮盖板,遮盖板为伸缩结构,遮盖板的上端固定有水平杆,筛分刷上对应水平杆的位置处连接有挤压杆,挤压杆为伸缩结构,漏料槽的下方滑动连接有收集箱,收集箱的内部分割成两个区域,加工作业框下端的左右两侧开设有供收集箱滑动的收集槽。As a preferred technical solution of the present invention, the side ends of the two mesh screening frames are provided with leakage grooves, and a cover plate is slidably connected in the leakage groove, the cover plate is a telescopic structure, and a horizontal rod is fixed on the upper end of the cover plate , There is an extrusion rod at the position corresponding to the horizontal rod on the screening brush. The extrusion rod is a telescopic structure. A collection box is slidably connected to the bottom of the leakage chute. The inside of the collection box is divided into two areas. The left and right sides are provided with collection grooves for the collection box to slide.
作为本发明的优选技术方案,所述两个引导板之间固定有圆锥壳体,圆锥壳体的上端左右对称开设有出料槽,圆锥壳体的下端转动连接有落料圆锥,落料圆锥上开设有与圆锥壳体相同的出料槽,落料圆锥的下端连接有转动电机,转动电机通过电机座固定在加工作业框的内壁上,落料圆锥的上端固定安装有扫虾柱,扫虾柱转动贯穿圆锥壳体,且扫虾柱的侧端固定有扫虾杆,扫虾杆抵靠在圆锥壳体的表面。As a preferred technical solution of the present invention, a conical shell is fixed between the two guide plates, the upper end of the conical shell is symmetrically provided with a discharge chute, the lower end of the conical shell is rotatably connected with a blanking cone, and the blanking cone There is a discharge chute that is the same as the cone shell, the lower end of the blanking cone is connected with a rotating motor, the rotating motor is fixed on the inner wall of the processing frame through the motor seat, and the upper end of the blanking cone is fixedly installed with a sweeping shrimp column. The shrimp column rotates through the conical shell, and the side end of the sweeping shrimp column is fixed with a sweeping shrimp rod, and the sweeping shrimp rod abuts on the surface of the conical shell.
作为本发明的优选技术方案,所述两个引导板之间固定有两个左右对称的隔断板,两个隔断板位于落料圆锥的正下方,两个隔断板与两个引导板之间分别转动有两个前后对称的输送辊,两个输送辊上共同卷绕有输送带,输送带上等间距固定有龙虾捕捉框,龙虾捕捉框后侧的顶部通过扭簧卷绕有网状定位板,输送辊上连接有输送电机,输送电机固定在隔断板上。As a preferred technical solution of the present invention, two left-right symmetrical partition plates are fixed between the two guide plates, the two partition plates are located directly below the blanking cone, and the two partition plates and the two guide plates are respectively There are two front-to-rear symmetrical conveyor rollers in rotation. A conveyor belt is jointly wound on the two conveyor rollers. A lobster catching frame is fixed on the conveyor belt at equal intervals. The top of the rear side of the lobster catching frame is wound with a mesh positioning plate through a torsion spring. , The conveying roller is connected with a conveying motor, and the conveying motor is fixed on the partition board.
作为本发明的优选技术方案,所述引导板上固定有固定拨片,固定拨片位于输送带的正上方。As a preferred technical solution of the present invention, a fixed pick is fixed on the guide plate, and the fixed pick is located directly above the conveyor belt.
作为本发明的优选技术方案,所述加工作业框的外侧壁上固定有电动推杆,电动推杆的输出端滑动贯穿加工作业框与移动拨片相连,移动拨片滑动在引导板和隔离板之间,且移动拨片位于输送带的正下方。As a preferred technical solution of the present invention, an electric push rod is fixed on the outer side wall of the processing operation frame, and the output end of the electric push rod slides through the processing operation frame and is connected to the moving paddle, and the moving paddle slides on the guide plate and the isolation plate. between, and the moving paddle is located just below the conveyor belt.
此外,本发明还提供一种针对熟制小龙虾加工的分级方法,具体包括以下步骤:In addition, the present invention also provides a classification method for the processing of cooked crayfish, which specifically comprises the following steps:
S1、初级筛分:将预先煮熟的小龙虾倾倒至初级加工平台进行小龙虾和酱料的初级筛分;S1. Primary screening: Pour the pre-cooked crayfish to the primary processing platform for primary screening of crayfish and sauce;
S2、二级筛分:对筛分出来的酱料中残留的小龙虾的残肢进行筛分,使得酱料与断臂的残肢进行分离,并且将分离出来的残肢进行收集处理;S2. Secondary screening: Screen the residual limbs of crayfish in the sieved sauce, so that the sauce is separated from the residual limbs of the broken arm, and the separated residual limbs are collected and processed;
S3、龙虾排序:对步骤一种筛分出来的小龙虾进行头尾排序,是的小龙虾能够整齐的输送至后续的作业中;S3. Sorting of lobsters: Sort the crayfish screened out in step one by head and tail, so that the crayfish can be transported neatly to subsequent operations;
S4、清洗作业:通过清理件对整个加工作业框的内部进行清洗,使残留在其内部的酱料均冲洗干净,最后对清洗所产生的污水进行收集作业。S4. Cleaning operation: The interior of the entire processing operation frame is cleaned by the cleaning parts, so that the sauce remaining in the interior is rinsed clean, and finally the sewage generated by the cleaning is collected.
本发明具备以下有益效果:The present invention has the following beneficial effects:
1.本发明提供一种针对熟制小龙虾加工的分级装置及方法,通过初级加工平台将小龙虾断掉的肢体和佐料从小龙虾中筛分出来,使得筛分处的均是个体的小龙虾,从而进一步的保证了分级的高效性,同时保证了小龙虾的质量,避免其中掺杂过多的佐料。1. The present invention provides a classification device and method for the processing of cooked crayfish. The broken limbs and seasonings of the crayfish are screened out from the crayfish through the primary processing platform, so that all the crayfish at the screening place are individual crayfish. , so as to further ensure the high efficiency of classification, and at the same time ensure the quality of the crayfish, and avoid too much seasoning.
2.本发明提供一种针对熟制小龙虾加工的分级装置及方法,通过二级加工平台对小龙虾断掉的肢体进行筛分,将小龙虾断掉的肢体分离出来进行二次处理,避免浪费小龙虾,提高小龙虾的利用率,继而避免了不必要的浪费。2. The present invention provides a grading device and method for the processing of cooked crayfish. The broken limbs of the crayfish are screened through a secondary processing platform, and the broken limbs of the crayfish are separated for secondary treatment, avoiding the need for further processing. Waste crayfish, improve the utilization rate of crayfish, and then avoid unnecessary waste.
3.本发明提供一种针对熟制小龙虾加工的分级装置及方法,龙虾捕捉框和网状定位板主要是对筛分出来的小龙虾进行定位,使得筛分出来的小龙虾的头尾的方向一致,保证小龙虾在后续的包装的美观性,同时也有效的保证了小龙虾的高效分级。3. The present invention provides a classification device and method for the processing of cooked crayfish. The lobster capture frame and the mesh positioning plate are mainly used to position the screened crayfish, so that the head and tail of the screened crayfish are separated. The direction is the same, which ensures the aesthetics of the crayfish in the subsequent packaging, and also effectively ensures the efficient grading of the crayfish.
4.本发明提供一种针对熟制小龙虾加工的分级装置及方法,清理件主要的作用是对筛分后的加工作业框进行清洗,保证其内部残留汤汁均能够及时得到清洗,避免其长时间在加工作业框内发生变质,从而影响后续的使用。4. The present invention provides a classification device and method for the processing of cooked crayfish. The main function of the cleaning part is to clean the processing operation frame after screening, so as to ensure that the residual soup inside it can be cleaned in time to avoid it. Deterioration occurs in the processing frame for a long time, thus affecting subsequent use.
附图说明Description of drawings
图1为本发明的外部结构示意图。FIG. 1 is a schematic diagram of the external structure of the present invention.
图2为本发明的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the present invention.
图3为本发明初级加工平台的部分结构示意图。FIG. 3 is a partial structural schematic diagram of the primary processing platform of the present invention.
图4为本发明的横向剖视图。Figure 4 is a transverse cross-sectional view of the present invention.
图5为本发明图4中的A处局部放大图。Fig. 5 is a partial enlarged view of part A in Fig. 4 of the present invention.
图6为本发明图5中的B处局部放大图。FIG. 6 is a partial enlarged view of B in FIG. 5 of the present invention.
图7为本发明图5中的C处局部放大图。FIG. 7 is a partial enlarged view of C in FIG. 5 of the present invention.
图8为本发明图5中的D处局部放大图。FIG. 8 is a partial enlarged view of D in FIG. 5 of the present invention.
图9为本发明的纵向剖视图。Fig. 9 is a longitudinal sectional view of the present invention.
图10为本发明图9中的E处局部放大图。FIG. 10 is a partial enlarged view of E in FIG. 9 of the present invention.
图11为一种针对熟制小龙虾加工的分级方法的流程图。Figure 11 is a flow chart of a grading method for cooked crayfish processing.
图中:1、加工作业框;2、初级加工平台;3、二级加工平台;4、清理件;20、筛分框架;21、晃动弹簧杆;22、框架支撑柱;23、筛分凸轮;24、连接杆;25、筛分电机;26、网状分离;27、开合部件;271、开合气缸;272、缓冲弹簧;273、伸缩板;28、翻动部件;30、引导板;31、网状筛分框;34、收集部件;40、回形框架;41、喷水口;280、齿条;281、往复齿轮;282、滑动块;283、连接轴;284、转动杆;285、挂钩;340、筛分刷;341、牵引绳;342、卷绕轴;343、卷绕齿轮;344、驱动电机;345、伸缩弹簧;311、漏料槽;312、遮盖板;314、收集箱;315、收集槽;316、水平杆;317、挤压杆317;300、圆锥壳体;301、出料槽;302、落料圆锥;303、转动电机;304、隔断板;305、输送辊;306、输送带;307、龙虾捕捉框;308、网状定位板;309、输送电机;320、固定拨片;321、电动推杆;322、移动拨片;330、扫虾柱;332、扫虾杆。In the figure: 1. Processing frame; 2. Primary processing platform; 3. Secondary processing platform; 4. Cleaning parts; 20. Screening frame; 21. Shaking spring rod; 22. Frame support column; 23. Screening cam ;24, connecting rod; 25, screening motor; 26, mesh separation; 27, opening and closing parts; 271, opening and closing cylinder; 272, buffer spring; 273, telescopic plate; 28, flipping part; 30, guide plate; 31, mesh screening frame; 34, collecting part; 40, revolving frame; 41, water spout; 280, rack; 281, reciprocating gear; 282, sliding block; 283, connecting shaft; 284, rotating rod; 285, hook; 340, screening brush; 341, traction rope; 342, winding shaft; 343, winding gear; 344, drive motor; 345, telescopic spring; 311, leakage chute; 312, cover plate; 314, Collection box; 315, collection tank; 316, horizontal rod; 317,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参阅图1,一种针对熟制小龙虾加工的分级装置,包括加工作业框1、初级加工平台2、二级加工平台3和清理件4,所述的加工作业框1的内部设置有初级加工平台2,加工作业框1的内部设置有二级加工平台3,二级加工平台3位于初级加工平台2的下方,加工作业框1的上方设置有清理件4;具体工作时,首先操作人员将辅助佐料和鲜活的小龙虾共同煮熟,随后将其一同倒置进加工作业框1中的初级加工平台2,初级加工平台2将小龙虾与断肢、佐料分离,随后二级加工平台3将佐料和小龙虾的断肢分离,最后将小龙虾进行排序,使得小龙虾的头尾均朝一个方向,最后对小龙虾进行后续的包装处理,同时对小龙虾的断肢进行收集并且进行二次利用。Referring to FIG. 1, a classification device for processing cooked crayfish includes a
参阅图2和图4,所述的初级加工平台2包括加工作业框1内部设置的两个左右对称的筛分框架20,筛分框架20为上下开口的结构,两个筛分框架20的相背侧均固定连接有晃动弹簧杆21,晃动弹簧杆21远离筛分框架20的一侧固定在加工作业框1的内壁上,加工作业框1内壁的中部前后对称安装有框架支撑柱22,两个筛分框架20均滑动设置在框架支撑柱22上,两个筛分框架20的相对侧设置有筛分凸轮23,筛分凸轮23通过连接杆24转动设置在加工作业框1的内壁上,连接杆24的侧端固定有筛分电机25,筛分电机25的输出端转动贯穿连接杆24与筛分凸轮23相连,筛分框架20下端的左侧铰接有网状分离板26,网状分离板26下端的右侧设置有开合部件27,框架支撑柱22位于两个筛分框架20内部的部分设置有翻动部件28。Referring to FIG. 2 and FIG. 4 , the
具体工作时,当煮熟的并且混合辅助作料的小龙虾倒入至两个筛分框架20内,随后筛分电机25启动,筛分电机25带动筛分凸轮23转动,筛分凸轮23推动两个筛分框架20在晃动弹簧杆21的作用下左右往复晃动,两个筛分框架20晃动的同时其内部的小龙虾不停的晃动,同时小龙虾在相互撞击,其表面附着的佐料在撞击的过程中通过筛分框架20底部的网状结构掉落,同时小龙虾在蒸煮的过程中其身体上掉落的肢体也在晃动的过程中通过筛分框架20底部的网状结构掉落,两个筛分框架20晃动的同时翻动部件28同步转动,带动其内部的小龙虾不断的上下翻滚,使小龙虾在筛分框架20的内部大幅度的滚动,保证筛分框架20内小龙虾的断肢和辅助佐料能够穿过筛分框架20掉落至二级加工平台3内,从而进一步的保证了装置对小龙虾筛分的高效性,提高了小龙虾加工分级的效率。During specific work, when the cooked crayfish mixed with auxiliary ingredients is poured into the two screening frames 20, then the
参阅图2和图3,所述翻动部件28包括筛分框架20侧端固定连接的齿条280,齿条280的上端等间距啮合设置有往复齿轮281,框架支撑柱22上等间距固定连接有滑动块282,滑动块282上转动贯穿有连接轴283,连接轴283的一端与往复齿轮281相连,连接轴283的另一端连接有转动杆284,转动杆284沿其周向方向等间距设置有挂钩285,往复齿轮281的上端啮合有搅拌齿轮286,搅拌齿轮286转动安装在筛分框架20的内壁上,搅拌齿轮286的后侧设置有与往复齿轮281后侧相同的结构。Referring to FIGS. 2 and 3 , the turning
具体工作时,当两个筛分框架20左右晃动时,筛分框架20内固定的齿条280左右移动,齿条280上啮合的往复齿轮281跟随其左右转动,往复齿轮281转动的时候通过连接轴283带动转动杆284转动,转动杆284转动的同时其上端的挂钩285同步转动,挂钩285转动的时候带动筛分框架20内部的小龙虾翻转和撞击,往复齿轮281转动的时候其上端啮合的搅拌齿轮286同步转动,搅拌齿轮286转动时带动其上端的转动杆284和挂钩285也同步转动,转动杆284和挂钩285的配合使得小龙虾在筛分框架20的内部不断的运动,保证小龙虾能够均匀的翻转,小龙虾翻转的同时相互撞击,使得其表面的液体的辅助佐料能够被分离甩出,同时小龙虾上一些不结实的肢体和已经断掉的肢体均能够在翻转的过程中与小龙虾分离,并且断掉的肢体通过筛分框架20掉落至二级加工平台,保证筛分框架20内剩下的小龙虾基本处于一个整体的状态,保证小龙虾的美观性,同时保证了小龙虾的质量,避免小龙虾内掺杂大量不宜食用的佐料而影响小龙虾无法进行后续的处理,翻动部件28的主要作用是提高小龙虾筛分的效率。During specific operation, when the two screening frames 20 shake left and right, the
参阅图3和图5,所述开合部件27包括筛分框架20外侧壁铰接的开合气缸271,开合气缸271的输出端铰接在网状分离板26的侧端,开合气缸271倾斜放置,两个网状分离板26相对的一侧开设有方形槽,方形槽内固定有缓冲弹簧272,缓冲弹簧272上固定有伸缩板273,伸缩板273滑动在方形槽内,网状分离板26与筛分框架20相对的一侧固定有密封圈。Referring to FIGS. 3 and 5 , the opening and closing
具体工作时,当筛分框架20内的小龙虾进行初级筛分过后,其内部只剩下一个个整体的小龙虾,此时开合气缸271启动,开合气缸271带动网状分离板26绕铰接点向下转动,直至网状分离板26上的伸缩板273抵靠在两个引导板30的顶部,此时筛分框架20内的小龙虾沿着网状分离板26滑出,伸缩板273的作用主要是起到延伸的作用,因为网状分离板26在绕铰接点转动之后,网状分离板26远离铰接点的一端无法抵靠在引导板30上,此时通过伸缩板273的延伸,使得小龙虾顺利的经过网状分离板26和伸缩板273抵达两个引导板30之间,同时密封圈主要的作用是对网状分离板26与筛分框架20之间的缝隙进行密封,同时也能够起到引导小龙虾下滑的作用,避免小龙虾在滑动的过程中网状分离板26的侧端滑落,导致小龙虾进入到加工作业框1内的其他区域。During the specific operation, after the primary screening of the crayfish in the
参阅图2、图6、图7和图8,所述的二级加工平台3包括加工作业框1内部左右对称安装的两个引导板30,两个引导板30位于筛分框架20的下方,加工作业框1的内壁上固定连接有两个左右对称的网状筛分框31,网状筛分框31上设置有收集部件34;所述收集部件34包括网状筛分框31上端抵靠的筛分刷340,筛分刷340滑动连接在加工作业框1的内壁上,筛分刷340靠近引导板30的一侧连接有牵引绳341,牵引绳341远离筛分刷340的一侧卷绕在卷绕轴342上,卷绕轴342转动在加工作业框1的内壁上,卷绕轴342靠近加工作业框1的一侧通过轴承转动贯穿加工作业框1与卷绕齿轮343相连,两个卷绕齿轮343相互啮合设置,一侧的卷绕齿轮343上连接有驱动电机344,驱动电机344通过电机座固定安装在加工作业框1外侧壁上,筛分刷340远离引导板30的一端通过伸缩弹簧345与加工作业框1相连;所述两个网状筛分框31的侧端开设有漏料槽311,漏料槽311内滑动连接有遮盖板312,遮盖板312为伸缩结构,遮盖板312的上端固定有水平杆316,筛分刷340上对应水平杆316的位置处连接有挤压杆317,挤压杆317为伸缩结构,漏料槽311的下方滑动连接有收集箱314,收集箱314的内部分割成两个区域,加工作业框1下端的左右两侧开设有供收集箱314滑动的收集槽315。Referring to FIGS. 2 , 6 , 7 and 8 , the
具体工作时,当辅助佐料和小龙虾肢体穿过筛分框架20后掉落至网状筛分框31时,辅助佐料在下落的过程中穿过网状筛分框31,小龙虾肢体无法穿过网状筛分框31,因此网状筛分框31的上端均放置有筛分出来的小龙虾肢体,随后驱动电机344启动,驱动电机344带动卷绕齿轮343转动,同时两个对称的卷绕齿轮343相对转动,两个卷绕齿轮343转动时带动卷绕轴342转动,卷绕轴342在转动的过程中拉动牵引绳341开始缩短,此时牵引绳341拉动两个筛分刷340同步沿着两个网状筛分框31向内移动,接着筛分刷340推动网状筛分框31上端的小龙虾肢体向漏料槽311的方向移动,随后筛分刷340上的挤压杆317接触水平杆316,并对水平杆316进行挤压,水平杆316在受到挤压之后带动遮盖板312向内收缩,遮盖板312收缩之后,其上的漏料槽311漏出一个孔洞,此时筛分刷340将小龙虾肢体推送至漏料槽311内并且小龙虾通过漏料槽311进入到收集箱314内专门用于收集小龙虾肢体的空间内,而收集箱314内另外一个空间收集从网状筛分框31内掉落的辅助佐料,从而有效的对小龙虾加工过程中所产生的物质进行分类收集,保证了分级的高效性。During the specific work, when the auxiliary seasoning and the crayfish limbs pass through the
参阅图7和图8,所述两个引导板30之间固定有圆锥壳体300,圆锥壳体300的上端左右对称开设有出料槽301,圆锥壳体300的下端转动连接有落料圆锥302,落料圆锥302上开设有与圆锥壳体300相同的出料槽301,落料圆锥302的下端连接有转动电机303,转动电机303通过电机座固定在加工作业框1的内壁上,落料圆锥302的上端固定安装有扫虾柱330,扫虾柱330转动贯穿圆锥壳体300,且扫虾柱330的侧端固定有扫虾杆332,扫虾杆332抵靠在圆锥壳体300的表面。Referring to FIG. 7 and FIG. 8 , a
具体工作时,当网状分离板26绕铰接点转动并且后,小龙虾沿着网状分离板26进入到两个引导板30之间的圆锥壳体300的上端,接着转动电机303启动,转动电机303带动落料圆柱转动,当落料圆锥302上的出料槽301与圆锥壳体300上的出料槽301转动至重叠时,小龙虾从两个重叠的出料槽301内穿过,落料圆锥302在转动的同时,其上端固定的扫虾柱330和扫虾杆332转动,并且扫虾杆332对圆锥壳体300上的小龙虾进行推动,避免小龙虾卡在圆锥壳体300的上端无法从出料槽301内穿过,扫虾杆332主要的作用是对小龙虾进行清扫,保证小龙虾能够在圆锥壳体300的上端转动,从而使得小龙虾穿过出料槽301。During specific work, when the
参阅图8、图9、图10,所述两个引导板30之间固定有两个左右对称的隔断板304,两个隔断板304位于落料圆锥302的正下方,两个隔断板304与两个引导板30之间分别转动有两个前后对称的输送辊305,两个输送辊305上共同卷绕有输送带306,输送带306上等间距固定有龙虾捕捉框307,龙虾捕捉框307后侧的顶部通过扭簧卷绕有网状定位板308,输送辊305上连接有输送电机309,输送电机309固定在隔断板304上;所述引导板30上固定有固定拨片320,固定拨片320位于输送带306的正上方;所述加工作业框1的外侧壁上固定有电动推杆321,电动推杆321的输出端滑动贯穿加工作业框1与移动拨片322相连,移动拨片322滑动在引导板30和隔离板之间,且移动拨片322位于输送带306的正下方。Referring to FIGS. 8 , 9 and 10 , two left-right
具体工作时,当小龙虾穿过出料槽301后,小龙虾自由落体,并且小龙虾掉落至其正下方的龙虾捕捉框307内,接着龙虾捕捉框307在输送带306的转动下向前移动,当龙虾捕捉框307转动至输送带306的下方时,龙虾捕捉框307倒置过来,小龙虾通过自身的重力向下下落,当小龙虾的尾部朝下头朝上时,小龙虾挤压倾斜设置的网状定位板308,并且小龙虾沿着网状定位板308掉落至外部已知输送设备将小龙虾输送至后续的操作步骤中,当小龙虾的头朝下,尾部朝上时,小龙虾在下落的过程中,其头部两侧的大钳子会接触到网状定位板308,并且小龙虾的两个大钳子卡在网状定位板308上无法掉落,随后在输送带306转动的过程中电动推杆321启动,电动推杆321推动移动拨片322向网状定位板308的方向移动,并且电动推杆321的移动速度大于输送带306转动的速度,这样移动拨片322会接触到网状定位板308,并且将网状定位板308推动至绕铰接点顺时针转动,使得小龙虾绕被大钳子卡死的位置转动一定的角度后以尾部朝下,头朝上的姿势掉落至下方已知的输送设备上,并对其进行输送,并且已知的输送设备与龙虾捕捉框307的距离较近,这样小龙虾在掉落的过程中则不会发生转动,网状定位板308通过扭簧铰接在龙虾捕捉框307上,并且其对应龙虾捕捉框307的开口处有一定的距离,并且网状定位板308的长度大于龙虾捕捉框307的长度,当小龙虾自由下落时,能够将网状定位板308顶开。During specific work, when the crayfish passes through the
参阅图1和图2,所述清理件4包括固定安装在加工作业框1上端的回形框架40,回形框架40的下端等间距有固定有喷水口41,当小龙虾分级完成后,喷水口41开始喷水,并且水柱对加工作业框1内部的筛分框架20进行冲洗,使得其内部残留的辅助佐料的汤汁冲洗至收集箱314内进行收集,保证整个装置的整洁性。Referring to FIGS. 1 and 2 , the
参阅图11,此外,本发明还提供一种针对熟制小龙虾加工的分级方法,具体包括以下步骤:Referring to Figure 11, in addition, the present invention also provides a grading method for the processing of cooked crayfish, which specifically includes the following steps:
S1、初级筛分:将煮熟的并且混合辅助作料的小龙虾倒入至两个筛分框架20内,随后筛分电机25带动筛分凸轮23推动两个筛分框架20在晃动弹簧杆21的作用下左右往复晃动,两个筛分框架20晃动的同时,转动杆284和挂钩285也同步转动,转动杆284和挂钩285的配合使得小龙虾在筛分框架20的内部不断的运动,小龙虾在翻转的过程中其表面附着的佐料在撞击的过程中通过筛分框架20底部的网状结构掉落,同时小龙虾在蒸煮的过程中其身体上掉落的肢体也在晃动的过程中通过筛分框架20底部的网状结构掉落至二级加工平台3内。S1. Primary screening: Pour the cooked crayfish mixed with auxiliary ingredients into the two screening frames 20, and then the
S2、二级筛分:辅助佐料和小龙虾肢体穿过筛分框架20后掉落至网状筛分框31时,辅助佐料在下落的过程中穿过网状筛分框31,小龙虾肢体无法穿过网状筛分框31,随后驱动电机344通过卷绕齿轮343带动两个对称的卷绕齿轮343相对转动,两个卷绕齿轮343在转动的过程中拉动牵引绳341开始缩短,牵引绳341拉动两个筛分刷340同步沿着两个网状筛分框31向内移动,接着筛分刷340推动网状筛分框31上端的小龙虾肢体向漏料槽311的方向随后筛分刷340将小龙虾肢体推送至漏料槽311内并且小龙虾通过漏料槽311进入到收集箱314内专门用于收集小龙虾肢体的空间内。S2. Secondary screening: when the auxiliary seasoning and crayfish limbs pass through the
S3、龙虾排序:小龙虾沿着网状分离板26进入到两个引导板30之间的圆锥壳体300的上端,接着小龙虾从两个重叠的出料槽301内依次穿过,小龙虾掉落至其正下方的龙虾捕捉框307内,接着龙虾捕捉框307在输送带306的转动下向前移动,当龙虾捕捉框307转动至输送带306的下方时,龙虾捕捉框307倒置过来,随后通过移动拨片322使得小龙虾均以头朝上尾朝下的姿势进入到已知的输送设备中进行输送,随后对其进行包装处理。S3, lobster sorting: the crayfish enter the upper end of the
S4、清洗作业:当小龙虾分级完成后,喷水口41开始喷水,并且水柱对加工作业框1内部的筛分框架20进行冲洗,使得其内部残留的辅助佐料的汤汁冲洗至收集箱314内进行收集,保证整个装置的整洁性,最后对清洗所产生的污水进行收集作业。S4, cleaning operation: when the crayfish classification is completed, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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