CN113948933A - Copper-aluminum nose mounting and clamping mechanism - Google Patents
Copper-aluminum nose mounting and clamping mechanism Download PDFInfo
- Publication number
- CN113948933A CN113948933A CN202111252032.7A CN202111252032A CN113948933A CN 113948933 A CN113948933 A CN 113948933A CN 202111252032 A CN202111252032 A CN 202111252032A CN 113948933 A CN113948933 A CN 113948933A
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- copper
- aluminum nose
- aluminum
- plate
- screw rod
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/027—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting conductors by clips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
Abstract
The invention discloses a copper-aluminum nose mounting and clamping mechanism, which comprises a copper-aluminum nose mounting mechanism and a copper-aluminum nose clamping mechanism; the copper-aluminum nose mounting mechanism is arranged on the workbench; the copper-aluminum nose clamping mechanism comprises a pressing support, a pressing grinding tool capable of moving up and down along a track on the inner side of the pressing support is arranged on the pressing support, and the pressing support is driven by a double-output-shaft screw transmission mechanism to perform pressing and separating actions. The invention has the advantages of convenient manufacture, high manufacture efficiency and good product quality.
Description
Technical Field
The invention relates to a manufacturing device of a cable head connecting terminal.
Background
The cable head connecting terminal is a common component in electric power construction and equipment, but the copper-aluminum nose installation and the clamping mechanism of the cable head connecting terminal manufacturing equipment are complex to manufacture, the manufacturing efficiency is low, and the quality is not ideal. Further improvements are needed.
Disclosure of Invention
The invention aims to provide a copper-aluminum nose mounting and clamping mechanism of cable head connecting terminal manufacturing equipment, which is convenient to manufacture and high in working efficiency.
The technical solution of the invention is as follows:
a copper-aluminum nose installation, clamping mechanism of cable head binding post manufacture equipment, characterized by: comprises a copper-aluminum nose mounting mechanism and a copper-aluminum nose clamping mechanism; the copper-aluminum nose mounting mechanism is arranged on the workbench;
the copper-aluminum nose mounting mechanism comprises a triangular shell, wherein an elastic plate is arranged in the triangular shell, three pressure springs which are uniformly distributed in a triangular shape are arranged on the upper surface of the elastic plate, three cylindrical bosses which are uniformly distributed in a triangular shape are arranged on the lower surface of the elastic plate, and the diameters of the cylindrical bosses are matched with the diameter of a through hole at the tail end of a copper-aluminum nose and used for pressing the copper-aluminum nose; three tubular bodies for mounting copper-aluminum noses are arranged on the triangular shell at positions corresponding to the cylindrical bosses; the bottom of the triangular shell is connected with a driven grooved wheel through a fixed shaft, and the driven grooved wheel is connected with a driving plate driven by a motor;
the copper-aluminum nose clamping mechanism comprises a pressing support, a pressing grinding tool capable of moving up and down along a track on the inner side of the pressing support is arranged on the pressing support, and the pressing support is driven by a double-output-shaft screw transmission mechanism to perform pressing and separating actions;
the workbench comprises a bottom plate, a middle plate and an upper plate, wherein a first screw rod transmission mechanism is arranged on the bottom plate, a screw rod nut of the first screw rod transmission mechanism is connected with the middle plate, and the middle plate is driven to move back and forth through the first screw rod transmission mechanism; the front end and the rear end of the middle plate are provided with dovetail platforms which are matched with dovetail grooves fixedly arranged on the lower surface of the upper plate; a second screw rod transmission mechanism is arranged on the middle plate, a screw rod nut of the second screw rod transmission mechanism is connected with the upper plate, and the upper plate is driven to move left and right along the dovetail table through the second screw rod mechanism; the upper layer plate is provided with a copper-aluminum nose mounting mechanism;
when in work: the copper-aluminum nose mounting mechanism is provided with a corresponding copper-aluminum nose according to the diameter of the cable, the middle plate moves forwards under the driving of the first lead screw transmission mechanism and stops after the middle plate moves to the position where the aperture of the copper-aluminum nose is concentric with the diameter of the cable, the upper plate moves rightwards under the driving of the first lead screw transmission mechanism until the copper-aluminum nose is completely sleeved on the head of the cable and stops moving, and finally, the copper-aluminum nose and the cable are completely pressed through the copper-aluminum nose clamping mechanism; after the copper-aluminum nose and the cable head are fixed together, the upper plate moves leftwards, the copper-aluminum nose is separated from the copper-aluminum nose mounting mechanism in the moving process, and the middle plate moves backwards and moves to the original position.
The invention has the advantages of convenient manufacture, high manufacture efficiency and good product quality.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 is a structural schematic diagram of a copper-aluminum nose mounting mechanism.
Fig. 2 is a partial structure schematic diagram of the copper-aluminum nose mounting mechanism.
Figure 3 is a schematic structural view of a tubular body for mounting a copper-aluminum nose,
fig. 4 is a schematic structural view of the elastic plate.
Fig. 5 is a structural schematic diagram of the copper-aluminum nose clamping mechanism.
Fig. 6 is a partial structure schematic diagram of the copper-aluminum nose clamping mechanism.
Fig. 7 is a schematic structural view of a manufacturing apparatus of the cable head terminal according to the present invention.
Fig. 8 is a schematic structural view of the thread feeding mechanism in an opened state.
Fig. 9 is a schematic structural view of the thread feeding mechanism.
Fig. 10 is a schematic structural view of the table.
FIG. 11 is a schematic view of the table from different perspectives.
Fig. 12 is a schematic structural view of the wire stripping mechanism.
Fig. 13 is a schematic view of a blade in the wire stripping mechanism.
Figure 14 is a schematic view of the lower round pin track in the wire stripping mechanism.
In the figure: 1-a wire cutting mechanism, 2-a wire conveying mechanism, 3-a wire stripping mechanism, 4-a copper-aluminum nose mounting mechanism, 5-a copper-aluminum nose clamping mechanism, 6-a wire cable, 7-a lead screw, 8-a moving plate, 9-a sliding rail, 10-a movable blade, 11-a fixed blade, 12-a first stepping motor, 13-a tool rest, 14-a second stepping motor, 15-a pinion, 16-a gearwheel, 17-a screw, 18-a synchronous belt, 19-a third stepping motor, 20-a synchronous belt wheel, 21-an upper pulley group, 22-a connecting rod, 23-a guide rod (5 in the upper row), 24-a lower pulley group 25-a supporting frame, (a sliding groove 26 is arranged on the supporting frame 25 to facilitate the upper pulley group 21 to move up and down in the sliding groove 26), 27-a fourth stepping motor, 28-a first pinion, 29-a middle rack, 30-a second pinion, 31-a circular shell (with a notch), 32-a triangular shell, 33-an upper plate, 34-a middle plate, 35-a fifth stepping motor, 36-a sixth stepping motor, 37-a screw nut, 38-a bottom plate, 39-a first screw,
40-a second screw rod, 41-a second screw rod nut, 42-a dovetail boss, 43-a dovetail through groove (arranged on the upper plate 33), 44-a large gear, 45-a blade, 46-a connecting sheet, wherein one end of 46 is fixed on the outer wall of the large gear 44, the other end of 46 is sleeved on the upper round pin 4501 through a sliding groove in 46 in an empty way, 47-a stepping motor is fixed on the middle plate, 48-a driving dial, 49-a driven grooved wheel, 50-a fixed shaft, 51-a double-output shaft screw rod (driven by a double-output shaft screw rod motor, one side screw rod is in a left-hand rotation mode, the other side screw rod is in a right-hand rotation mode), 52-a stepping motor, 53-a pressing support, 54-an empty sleeve column, and 55-a pressing grinding tool.
Detailed Description
A copper-aluminum nose mounting and clamping mechanism of cable head connecting terminal manufacturing equipment comprises a copper-aluminum nose mounting mechanism and a copper-aluminum nose clamping mechanism; the copper-aluminum nose mounting mechanism is arranged on the workbench;
the manufacturing equipment of the cable head wiring terminal comprises a wire conveying mechanism 2 for conveying cables, a wire shearing mechanism 1 for shearing the assembled cables is arranged on the right side of the wire conveying mechanism, a workbench is arranged on the left side of the wire conveying mechanism, and a copper-aluminum nose clamping mechanism 5 is arranged between the workbench and the wire conveying mechanism; the workbench comprises a bottom plate 38, an intermediate plate 34 and an upper plate 33, a first screw rod transmission mechanism (comprising a first screw rod 39 driven by a sixth stepping motor 36) is arranged on the bottom plate, a screw rod nut 37 of the first screw rod transmission mechanism is connected with the intermediate plate, and the intermediate plate is driven to move back and forth through the first screw rod transmission mechanism; the front end and the rear end of the middle plate are provided with dovetail platforms which are matched with dovetail grooves fixedly arranged on the lower surface of the upper plate; a second screw rod transmission mechanism (comprising a second screw rod 40 driven by a fifth stepping motor 35) is arranged on the middle plate, a second screw rod nut 41 of the second screw rod transmission mechanism is connected with the upper plate, and the upper plate is driven to move left and right along the dovetail table through the second screw rod mechanism; the wire stripping mechanism 3 is arranged on the upper plate, and the copper-aluminum nose mounting mechanism 4 is arranged at the rear side of the wire stripping mechanism.
The wire stripping mechanism comprises a round shell 31 with a notch, and a bull gear 44 is arranged in the round shell; the central hole of the circular shell is concentric with the central hole of the big gear and is a cable inlet; a lower round pin track 3101 which is distributed in a vortex shape is arranged on the round shell on the back of the big gear and on the periphery of a central hole of the round shell; a plurality of blades 45 are arranged on the outer side of the lower round pin track, arc-shaped notches are formed in the end portions of the blades, and the notches of all the blades form a round knife edge surrounding the cable; an upper round pin 4501 and a lower round pin 4502 are respectively arranged on two sides of each blade, the lower round pins are matched with corresponding lower round pin tracks, and the upper round pins are matched with connecting pieces 46 positioned on the outer sides of the blades; one end of the connecting sheet is fixedly connected with the large gear, and the other end of the connecting sheet is provided with a kidney-shaped groove matched with the upper round pin; the cutting end of the blade is pressed on the cable, and the rotation of the blade and the cutting of the cable sheath are realized through the rotation of the large gear; the bull gear cooperates with the second pinion that stretches into through the breach on the circular shell, and the second pinion meshes with middle rack, and middle rack meshes with driving motor driven first pinion. The middle rack is provided with a dovetail boss 42 which is matched with the dovetail through groove 43. The middle of the two gears is meshed with the rack and is meshed with the large gear, the driving blade moves in the track instead of being directly driven by the motor, the wire is strictly required for the peeling depth in the peeling process, and the copper core cannot be damaged, so that the wire shifting depth is accurately adjusted by adopting a structure of the gear + the rack + the gear.
When cutting the cable sheath, because one end of the connecting sheet 46 is fixed on the outer side of the gear, the other end is connected with the blade upper round pin 4501 through the kidney-shaped groove in a sliding way, the lower round pin 4502 of the blade moves in the lower round pin track, the driving motor 27 rotates clockwise to drive the first pinion to rotate clockwise, the middle rack moves upwards, the second pinion moves anticlockwise, the large gear 44 moves clockwise, the blade is driven by the connecting sheet, the circle formed by the cutting edges of the blades is expanded, the diameter of the circle is increased, after the cable enters, the driving motor 27 rotates reversely, the driving pinion rotates anticlockwise, the middle rack meshed with the driving pinion moves downwards, the second pinion rotates clockwise, the large gear rotates anticlockwise, the circle formed by the cutting edges is tightened, the cutting edges and the cable sheath are cut in the vertical direction until the cutting depth is the thickness of the cable, the driving motor 27 stops rotating, the upper layer plate moves leftwards, so that the cable jacket is separated from the cable core.
The copper-aluminum nose mounting mechanism comprises a triangular shell 32, an elastic plate 3201 is arranged in the triangular shell, three pressure springs 3202 which are uniformly distributed in a triangular mode are arranged on the upper surface of the elastic plate, three cylindrical bosses 32011 which are uniformly distributed in a triangular mode are arranged on the lower surface of the elastic plate, the diameter of each cylindrical boss is matched with the diameter of a through hole at the tail end of a copper-aluminum nose, the cylindrical bosses are used for pressing the copper-aluminum nose, and meanwhile, the copper-aluminum nose can be conveniently placed again after being used. (ii) a Three tubular bodies for mounting copper-aluminum noses are arranged on the triangular shell at positions corresponding to the cylindrical bosses; the bottom of the triangular shell is connected with a driven grooved wheel 49 through a fixed shaft 50, and the driven grooved wheel is connected with a driving dial 48 driven by a stepping motor 47. The stepping motor 47 drives the driving dial 48 to rotate, the driving dial 48 dials the driven grooved pulley 49 to rotate, and the driven grooved pulley 49 drives the triangular shell 32 to rotate by a corresponding angle through the fixing shaft 50, so that the switching of copper and aluminum noses with different diameters is realized.
The copper-aluminum nose clamping mechanism comprises a pressing support 53, a pressing grinding tool 55 capable of moving up and down along a track on the inner side of the pressing support is arranged on the pressing support, and the pressing support is driven by a double-output-shaft screw transmission mechanism 51 to perform pressing and separating actions.
The wire conveying mechanism comprises a support, the support is provided with a synchronous belt mechanism which drives a lower pulley set (through the matching of a synchronous belt 18 and a synchronous pulley 20, belt transmission is realized, and the conveying of cables) in an upper assembling mode, the upper side of the lower pulley set is provided with an upper pulley set (five upper pulleys are fixedly connected through a connecting rod 22 in a row), the upper pulley set is correspondingly matched with the lower pulley set, when a second stepping motor 14 rotates reversely, a large gear 16 rotates forwards, a screw rod 17 moves downwards to realize the downward movement of the upper pulley set, and a wire is pressed through a notch of the pulley set), the upper pulley set is matched with a support frame, the support frame comprises an upper panel and a side panel connected with the upper panel, the side panel is provided with a sliding groove, the upper pulley set can move upwards and downwards in the sliding groove of the side panel of the support frame, and the upper panel of the support frame is provided with a gear-driven screw mechanism (comprising a small gear 15, a small gear and a small gear 15, which are driven by the second stepping motor 14, A bull gear 16 meshed with the pinion gear 15 and a screw 17 matched with the bull gear) are driven by the screw mechanism to move up and down, and when the upper pulley set moves down, the cable is pressed through a notch of a pulley of the lower pulley set.
The thread trimming mechanism comprises a cutter frame 13, a fixed blade 11 is arranged on the cutter frame, a lower blade 10 arranged on a movable plate 8 is arranged below the fixed blade, and the movable plate is driven by a screw transmission mechanism (a lead screw 7) (driven by a first stepping motor 12) and moves up and down along a slide rail 9 on the cutter frame. The cable is cut off by the movement of the lower blade driven by the moving plate.
When in work: the cables 6 are transmitted to the wire stripping mechanism through the wire conveying mechanism to cut cable skins, an upper plate of the workbench moves leftwards, and the separation of the cable skins and the cables is achieved; the copper-aluminum nose mounting mechanism is provided with a corresponding copper-aluminum nose according to the diameter of the cable, the middle plate moves forwards (the whole part above the middle plate moves forwards) under the driving of the first lead screw transmission mechanism, the middle plate stops after the diameter of the copper-aluminum nose is concentric with the diameter of the cable, the upper plate moves rightwards under the driving of the first lead screw transmission mechanism until the copper-aluminum nose is completely sleeved on the head of the cable to stop moving, and finally, the copper-aluminum nose and the cable are completely pressed through the copper-aluminum nose clamping mechanism; after the copper-aluminum nose and the cable head are fixed together, the upper plate moves leftwards, the copper-aluminum nose is separated from the copper-aluminum nose mounting mechanism in the movement process (the copper-aluminum nose is only pressed in the copper-aluminum nose mounting mechanism through spring force and can be quickly separated when being pulled up by external force), the middle plate moves backwards, the middle plate moves to the original position, the cable is cut off by the wire cutting mechanism, and the whole set of working procedure is finished.
Claims (1)
1. A copper-aluminum nose mounting and clamping mechanism is characterized in that: comprises a copper-aluminum nose mounting mechanism and a copper-aluminum nose clamping mechanism; the copper-aluminum nose mounting mechanism is arranged on the workbench;
the copper-aluminum nose mounting mechanism comprises a triangular shell, wherein an elastic plate is arranged in the triangular shell, three pressure springs which are uniformly distributed in a triangular shape are arranged on the upper surface of the elastic plate, three cylindrical bosses which are uniformly distributed in a triangular shape are arranged on the lower surface of the elastic plate, and the diameters of the cylindrical bosses are matched with the diameter of a through hole at the tail end of a copper-aluminum nose and used for pressing the copper-aluminum nose; three tubular bodies for mounting copper-aluminum noses are arranged on the triangular shell at positions corresponding to the cylindrical bosses; the bottom of the triangular shell is connected with a driven grooved wheel through a fixed shaft, and the driven grooved wheel is connected with a driving plate driven by a motor;
the copper-aluminum nose clamping mechanism comprises a pressing support, a pressing grinding tool capable of moving up and down along a track on the inner side of the pressing support is arranged on the pressing support, and the pressing support is driven by a double-output-shaft screw transmission mechanism to perform pressing and separating actions;
the workbench comprises a bottom plate, a middle plate and an upper plate, wherein a first screw rod transmission mechanism is arranged on the bottom plate, a screw rod nut of the first screw rod transmission mechanism is connected with the middle plate, and the middle plate is driven to move back and forth through the first screw rod transmission mechanism; the front end and the rear end of the middle plate are provided with dovetail platforms which are matched with dovetail grooves fixedly arranged on the lower surface of the upper plate; a second screw rod transmission mechanism is arranged on the middle plate, a screw rod nut of the second screw rod transmission mechanism is connected with the upper plate, and the upper plate is driven to move left and right along the dovetail table through the second screw rod mechanism; the upper layer plate is provided with a copper-aluminum nose mounting mechanism;
when in work: the copper-aluminum nose mounting mechanism is provided with a corresponding copper-aluminum nose according to the diameter of the cable, the middle plate moves forwards under the driving of the first lead screw transmission mechanism and stops after the middle plate moves to the position where the aperture of the copper-aluminum nose is concentric with the diameter of the cable, the upper plate moves rightwards under the driving of the first lead screw transmission mechanism until the copper-aluminum nose is completely sleeved on the head of the cable and stops moving, and finally, the copper-aluminum nose and the cable are completely pressed through the copper-aluminum nose clamping mechanism; after the copper-aluminum nose and the cable head are fixed together, the upper plate moves leftwards, the copper-aluminum nose is separated from the copper-aluminum nose mounting mechanism in the moving process, and the middle plate moves backwards and moves to the original position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111252032.7A CN113948933B (en) | 2021-10-27 | 2021-10-27 | Copper-aluminum nose mounting and clamping mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111252032.7A CN113948933B (en) | 2021-10-27 | 2021-10-27 | Copper-aluminum nose mounting and clamping mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113948933A true CN113948933A (en) | 2022-01-18 |
| CN113948933B CN113948933B (en) | 2022-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111252032.7A Active CN113948933B (en) | 2021-10-27 | 2021-10-27 | Copper-aluminum nose mounting and clamping mechanism |
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| CN (1) | CN113948933B (en) |
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| JPH09232063A (en) * | 1995-12-21 | 1997-09-05 | Sumitomo Wiring Syst Ltd | Stopper for terminal reel |
| EP1043813A1 (en) * | 1999-04-06 | 2000-10-11 | Harness System Technologies Research, Ltd. | Apparatus for inspecting and manufacturing wire harness |
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| CN205389051U (en) * | 2016-01-14 | 2016-07-20 | 苏州三文电子科技有限公司 | Terminal machine of wire rod alignment mechanism and applied this kind of wire rod alignment mechanism |
| CN206498076U (en) * | 2016-11-30 | 2017-09-15 | 慈溪市宏晟机械设备有限公司 | A kind of double pressures of full-automatic tangent line peeling singly wear plastic housing machine |
| CN206595537U (en) * | 2017-04-11 | 2017-10-27 | 重庆民康工贸有限公司 | A kind of terminal automatic crimping machine |
| CN208738590U (en) * | 2018-10-17 | 2019-04-12 | 东莞市琛威自动化设备科技有限公司 | A kind of full-automatic double-ended pressure side machine |
| CN208806461U (en) * | 2018-09-27 | 2019-04-30 | 河南虹光精工电气有限公司 | A kind of six side's compression joint mechanisms |
| CN109728493A (en) * | 2018-12-25 | 2019-05-07 | 合肥凯邦电机有限公司 | Conductor terminal crimp |
| CN210806287U (en) * | 2019-12-14 | 2020-06-19 | 中铁十一局集团电务工程有限公司 | Dropper wire copper nose crimping tool mechanism |
| CN112038862A (en) * | 2020-07-13 | 2020-12-04 | 衢州学院 | Crimping device for cable and wiring nose |
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2021
- 2021-10-27 CN CN202111252032.7A patent/CN113948933B/en active Active
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| JPH09232063A (en) * | 1995-12-21 | 1997-09-05 | Sumitomo Wiring Syst Ltd | Stopper for terminal reel |
| EP1043813A1 (en) * | 1999-04-06 | 2000-10-11 | Harness System Technologies Research, Ltd. | Apparatus for inspecting and manufacturing wire harness |
| TW201328082A (en) * | 2011-12-23 | 2013-07-01 | Zhen-Wang Xu | Terminal welding machine |
| CN103022854A (en) * | 2012-12-31 | 2013-04-03 | 慈溪市宏晟机械设备有限公司 | Automatic cable cutting and peeling and fag end compacting machine |
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| Publication number | Publication date |
|---|---|
| CN113948933B (en) | 2022-09-02 |
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