CN113942882A - Weaving equipment with knit line carding structure - Google Patents
Weaving equipment with knit line carding structure Download PDFInfo
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- CN113942882A CN113942882A CN202111214724.2A CN202111214724A CN113942882A CN 113942882 A CN113942882 A CN 113942882A CN 202111214724 A CN202111214724 A CN 202111214724A CN 113942882 A CN113942882 A CN 113942882A
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- Prior art keywords
- roller
- carding
- thread
- weaving
- plate
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- 238000009960 carding Methods 0.000 title claims abstract description 101
- 238000009941 weaving Methods 0.000 title claims abstract description 82
- 239000000428 dust Substances 0.000 claims abstract description 47
- 239000004753 textile Substances 0.000 claims abstract description 16
- 239000012535 impurity Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000009940 knitting Methods 0.000 abstract description 14
- 210000004209 hair Anatomy 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 9
- 238000009987 spinning Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000010405 clearance mechanism Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/16—Guides for filamentary materials; Supports therefor formed to maintain a plurality of filaments in spaced relation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a textile device with a knitting line carding structure, which comprises a device box, a fixed plate, a rotating roller, a fixed box and a flat plate, wherein the fixed plate is arranged on the front wall and the rear wall of the device box; the bottom wall of the equipment box is provided with a fixed box, and the back surface of the equipment box is provided with a flat plate; the back mounted of equipment box has the roller of changeing, it is located the top of fixed case to change the roller, the surface of changeing the roller evenly is provided with the recess that the multiunit is the annular and arranges, the multiunit rectangular gomphosis piece is all installed to the inner wall of recess, the surface mounting of rectangular gomphosis piece has the linkage plate, the surface of linkage plate evenly is provided with the thread groove that the multiunit was arranged around being. According to the invention, the carding rods can be partially replaced, the carding toothed plates can be used for carding and removing the miscellaneous hairs among a plurality of groups of carding rods, meanwhile, a dust collector can be used for carrying out wind power suction on the dust in the weaving line, and the beam splitting rollers are convenient to disassemble and can be conveniently replaced with different sizes.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to spinning equipment with a knitting line carding structure.
Background
The weaving line is a textile, various textile fibers are processed into a product with certain fineness, the weaving line needs to be processed by using weaving equipment, the weaving equipment needs to wind and transfer the weaving line in the processing process, a large amount of short line ends, dust and the like can be generated on the weaving line in the weaving working process, and the weaving line needs to be cleaned up to ensure the cleanness of the weaving line.
The existing textile equipment has the defects that:
1. patent document CN112410997A discloses a spinning thread layer carding device for a spinning machine, "including a spinning machine, a carding device is arranged in the spinning machine, the rear end of the carding device is provided with a pre-loosening component, the upper side of the pre-loosening component is provided with a thread pulling component, the lower side of the pre-loosening component is provided with a thread blowing component, the front side of the pre-loosening component is provided with an impurity removing component, the pre-loosening component is used for releasing threads with a certain length in advance when the spinning machine pulls out the threads, the tension on the threads is too large when the threads are pulled out, the thread blowing component can blow the released threads when the threads are pulled out, the threads float in the air, the friction between the threads and the carding device is reduced, the force on the threads when the threads are pulled out is further reduced, the thread protecting component plays a role of protecting the threads, the thread pulling component tightens the threads when the threads are pulled out, the thread is prevented from being loosened when the spinning, the impurity removing component can separate and recycle fluff and impurities on the threads, the invention has the characteristics of preventing the thread from being broken, cleaning the thread and recycling fluff. However, the damaged component in the carding component cannot be detached and replaced independently in the device, and the whole carding component needs to be replaced, so that materials are wasted in practical application;
2. patent document CN112877848A discloses a knotting preventing device and working method are combed to yarn for weaving, "including base and blowing roller, still include controller, receipts material roller, prevent inclined to one side mechanism, clearance mechanism and shake mechanism, prevent that inclined to one side mechanism includes a supporting bench and a guide assembly, clearance mechanism includes the clearance roller and a plurality of strikes off the subassembly, shake mechanism includes contact arm and two and pushes down the subassembly, the top of base is the symmetry and is provided with two pole settings, the rotatable setting of contact arm is between two pole settings, every pushes down the subassembly and all overlaps and establish between clearance roller and contact arm, guide assembly and controller are electric connection, a yarn for weaving is combed and is prevented knotting device and working method that this application relates to, and the combing effect is better, and the clearance effect is better, and power consumption is little simultaneously, and the cost is lower, and the outgoing quality of yarn is higher. "however, the device lacks the function of clearing gathered short threads for a component for carding the knitting threads, wherein when the short thread ends are gathered too much in the carding component, the later carding effect on the knitting threads is influenced;
3. patent document CN106149170A discloses a weaving equipment, "including bottom plate and weaving machine body, weaving machine body sets up on the bottom plate, the bottom plate passes through separation antidetonation mechanism and is fixed with weaving machine body, separation antidetonation mechanism is by a plurality of recesses of downward opening in bottom plate upper surface four corners department, open the horizontal slot of relative both sides surface in the recess, both ends insert a pair of horizontal push rod, one end and the fixed other end of horizontal push rod and recess one side fixed surface's spring, one end respectively hinged joint on horizontal push rod other end round pin hub connection a pair of fly leaf together, hinged joint constitute in a plurality of pole settings of a plurality of fly leaf upper surfaces and the backup pad of setting in a plurality of pole settings upper ends, weaving machine body sets up in the backup pad. The beneficial effects of this application are, simple structure, the practicality is strong. However, the device is lack of a part for removing impurities such as dust and the like from the knitting line, when the knitting line is conveyed in the device, the line segment of the knitting line generates shaking force, then the impurities such as the dust and the like attached to the surface of the knitting line can float in the air and then scatter on each part in the device, and the impurities in the device are accumulated too much to affect the cleanness in the device in the past for a long time;
4. patent document CN213113722U discloses a textile machine, "comprising a machine body and a driving mechanism, wherein the machine body comprises a weaving mechanism and a spindle, the spindle is rotatably connected with the weaving mechanism, wherein the driving mechanism is directly mounted to the spindle, the driving mechanism converts electric energy into mechanical energy, wherein the driving mechanism directly drives the spindle to rotate, so that the spindle is driven to rotate to output mechanical energy to the weaving mechanism to drive the weaving mechanism to operate, wherein the driving mechanism comprises a rotor and a stator, the rotor and the stator are mounted to the spindle, wherein the rotor further comprises a rotor body and a series of magnets, the periphery of the rotor body is provided with a series of grooves, and the magnets are correspondingly arranged in the grooves. "however, the parts of the device for dividing the thread into different bundles are not easily replaceable, which in turn limits the variation of their dimensions.
Disclosure of Invention
The object of the present invention is to provide a textile machine with a thread-carding structure that solves the problems set out in the background art mentioned above.
In order to achieve the purpose, the invention provides the following technical scheme: a textile device with a knitting yarn carding structure comprises a device box, a fixed plate, a rotating roller, a fixed box and a flat plate, wherein the fixed plate is arranged on the front wall and the rear wall of the device box;
the bottom wall of the equipment box is provided with a fixed box, and the back surface of the equipment box is provided with a flat plate;
the back mounted of equipment box has the roller of changeing, change the roller and be located the top of fixed case, and the front of changeing the roller runs through the inside of equipment box, the surface of changeing the roller evenly is provided with the recess that the multiunit is the annular and arranges, the multiunit rectangular gomphosis piece is all installed to the inner wall of recess, the surface mounting of rectangular gomphosis piece has the linkage plate, the surface of linkage plate evenly is provided with the thread groove that the multiunit arranged around being, the threaded rod is installed to the inner wall of thread groove, the carding rod is installed to the one end of threaded rod.
Preferably, the front surface of the rotating roller is provided with a threaded column, and the outer surface of the threaded column is provided with a threaded ring in a threaded embedding manner.
Preferably, the top depressed part of fixed case is provided with the notch, two sets of carding pinion racks of arranging side by side are installed to the inner wall around the notch, the slope pipe is installed to the bottom of notch, the straight tube is installed to the bottom of slope pipe, and the bottom of straight tube extends the inside of equipment box, the dust catcher is installed to the bottom of straight tube, two sets of fasteners are installed to one side outer wall of fixed case.
Preferably, the outer wall of one side of straight tube is installed and is rolled over the pipe, and rolls over the inside that the one end of pipe extends fixed case, the extension pipe is installed at the top of rolling over the pipe, and the extension pipe is located and changes one side that the roller is close to the fixed plate.
Preferably, the bottom of two sets of fixed plates all installs the connecting plate, and one of them group the beam splitting roller is installed in the front of connecting plate, the front and the back of beam splitting roller all are provided with the screw hole, and one of them group the front of connecting plate and the back of another group connecting plate all install the screw nail through, and two sets of screw nails extend respectively and get into the inside in two sets of screw holes.
Preferably, two sets of the long board is all installed to the bottom of fixed plate, and the long board is located one side of connecting plate, and is two sets of install the guide roll between the long board, one of them is a set of the binding nail is all installed with the back of another set of long board to the front of long board, and the one end of binding nail extends the inside that gets into the guide roll.
Preferably, servo motor is installed at dull and stereotyped top, the pivot is installed to servo motor's output, and the one end of pivot and the back laminating of changeing the roller, the surface mounting of changeing the roller has gear one, the surface mounting of gear one has the V-belt, one side outer wall of equipment box installs two sets of folded plates of arranging around being, and wherein a set of the circle roller is installed in the front of folded plate, and the back of circle roller runs through the inside of another set of folded plate, the surface mounting of circle roller has gear two, and is connected through the tooth's socket coordination between gear two and the V-belt.
Preferably, the laminating roller is installed to the preceding rear wall of equipment box, and the laminating roller is located the roller and keeps away from one side of extension pipe, two sets of backup pads of arranging side by side are installed to the bottom of equipment box, and are two sets of install between the backup pad and put the thing board, and put the top of thing board and the bottom laminating of dust catcher, the both sides outer wall of equipment box all is provided with logical groove.
Preferably, the working steps of the weaving device are as follows:
s1, a worker guides the weaving thread into the device from one group of through grooves, winds the weaving thread from the upper surface of the guide roller to the lower surface of the beam splitting roller, evenly divides the weaving thread into a plurality of threads, respectively places the threads in the concave positions on the bottom surface of the beam splitting roller, pulls the weaving thread to the upper surface of the rotating roller, penetrates through a plurality of groups of carding rods arranged in the front and back direction above the rotating roller, winds the weaving thread to the lower surface of the pressing roller, guides the weaving thread out of the other group of through grooves on the equipment box, and winds the weaving thread to the upper surface of the round roller;
s2, a servo motor is started, then a rotating shaft arranged at the output end of the servo motor can drive a rotating roller connected with the rotating shaft to rotate anticlockwise, then a first gear arranged on the outer surface of the rotating roller can rotate synchronously, then a triangular belt connected with the first gear through tooth space coordination can drive a second gear to rotate along with the rotating shaft, then a round roller provided with the second gear can rotate synchronously, the round roller can generate pulling force far away from an equipment box for a knitting yarn wound on the upper surface of the round roller while rotating, the knitting yarn can gradually move on the surfaces of a pressing roller, the rotating roller, a beam splitting roller and a guide roller, meanwhile, each part arranged on the outer surface of the rotating roller in the equipment box can rotate along with the rotating shaft, then a plurality of rows of carding rods arranged in the front and back can penetrate through the interior of the knitting yarn, and impurities such as yarn center heads and the like can be carded;
s3, after the rollers rotate simultaneously, when a plurality of groups of carding rods arranged in front and back in rows on the outer surface rotate along with the rollers, the carding rods can pass through the carding toothed plates, the toothed rods in the carding toothed plates and the carding rods are arranged in a staggered manner, and then the carding toothed plates can comb off short thread ends clamped on the plurality of groups of carding rods;
s4, the vacuum cleaner is started simultaneously, the motor inside the vacuum cleaner rotates at a high speed, then air is sucked into the inner cavity of the vacuum cleaner from the straight pipe, then downward suction force can be generated at the pipe orifices of the inclined pipe and the expansion pipe, the expansion pipe is positioned right below a weaving line wound to the rotating roller from the beam splitting roller, so that dust on the weaving line can be sucked into the expansion pipe by the suction force transmitted by the expansion pipe, then the dust is transmitted into the inner dust box of the vacuum cleaner through the folding pipe, the inclined pipe is positioned right below the two carding toothed plates, and the short thread ends on the surfaces of the carding toothed plates can be sucked into the inner dust box of the vacuum cleaner by the suction force transmitted from the position.
Compared with the prior art, the invention has the beneficial effects that:
1. if a single carding rod is damaged, rotating force in a set direction can be applied to the carding rod, then the threaded rod can be gradually separated from contact with the threaded groove, the damaged carding rod can be detached from the connecting plate, if the carding rod on the single connecting plate is basically damaged, the rotating roller and the clamping plate on the equipment box can be taken down together, then the clamping plate is taken down, then the threaded ring sleeved on the outer surface of the threaded column is rotated, the threaded ring is taken down, pulling force far away from the rotating roller is applied to the long strip embedding block embedded in the groove, so that the long strip embedding block is gradually separated from contact with the groove, and then the other group of long strip embedding block and the carding rod are installed on the outer surface of the rotating roller;
2. when a row of multiple groups of carding rods arranged in front and back rotate to the same straight line of the carding toothed plate, the toothed rods and the multiple groups of carding rods are arranged at intervals, when a rotary roller is driven by external force to rotate, short thread ends and other impurities clamped on the multiple groups of carding rods can be combed by the carding toothed plate, the phenomenon that the excessive short thread ends are gathered to influence later carding operation on a weaving thread is avoided, an inclined pipe is positioned right below the two groups of carding toothed plates, after a dust collector is started, an internal motor rotates at a high speed, a downward suction force can be generated at a pipe opening of the inclined pipe, and then the short thread ends gathered on the carding toothed plates or at a sunken part at the top of a fixed box can be sucked into a straight pipe and then guided into an internal dust box of the dust collector;
3. when the dust collector operates, the folding pipe connected with the suction inlet of the dust collector can transmit suction force generated by the dust collector, then dust and other sundries in the weaving line above the extension pipe can be sucked into the pipeline of the folding pipe and then transmitted into the internal dust box of the dust collector, and the cleanliness in the weaving line can be increased by the mode;
4. if the beam splitting rollers of different sizes need to be replaced, two groups of threaded nails can be rotated against the thread direction to enable the threaded nails to be separated from the contact with the threaded holes and the slotted holes on the connecting plates, then another group of beam splitting rollers of different sizes are replaced and placed between the two groups of connecting plates, the threaded nails penetrate through the slotted holes on the connecting plates, then the threaded nails are applied with rotating force to enable the tail ends of the threaded nails to gradually extend into the threaded holes along the thread direction, and then the beam splitting rollers and the connecting plates can form a whole.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic view of the mounting arrangement of the connector plates, thread grooves and threaded rods of the present invention;
FIG. 4 is a schematic view of the structure of the rotating roller, the strip-shaped engagement block and the threaded post according to the present invention;
FIG. 5 is a schematic view of the mounting structure of the fixed box and the carding plate of the present invention;
FIG. 6 is a schematic view of the installation structure of the beam splitting roller, the screw hole and the screw nail of the present invention;
FIG. 7 is a schematic structural view of a connecting plate, a beam splitting roller and a guide roller according to the present invention;
FIG. 8 is a schematic structural diagram of a first gear, a triangular belt and a second gear according to the present invention.
In the figure: 1. an equipment box; 2. a fixing plate; 3. rotating the roller; 4. a fixed box; 5. a flat plate; 6. a groove; 7. a long-strip embedding block; 8. a connector tile; 9. a thread groove; 10. a threaded rod; 11. a carding bar; 12. a threaded post; 13. a threaded ring; 14. a notch; 15. a comb plate; 16. an inclined tube; 17. a straight pipe; 18. a dust collector; 19. a fastener; 20. folding the tube; 21. an extension tube; 22. a connecting plate; 23. a beam splitting roller; 24. a threaded hole; 25. a threaded nail; 26. a guide roller; 27. fastening nails; 28. a servo motor; 29. a first gear; 30. a V-belt; 31. folding the plate; 32. a round roller; 33. a second gear; 34. a press-fit roller; 35. a support plate; 36. an object placing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
As shown in fig. 1, 3 and 4, a textile apparatus with a weaving and carding structure comprises an apparatus box 1, a fixed plate 2, a rotating roller 3, a fixed box 4 and a flat plate 5, wherein the fixed plate 2 is arranged on the front wall and the rear wall of the apparatus box 1;
specifically, equipment box 1 can provide the place for the installation of other parts in the device, and wherein all be provided with the gomphosis groove on front and the back plate, the inside demountable installation in its gomphosis groove has the block plate, the front and the back of commentaries on classics roller 3 run through the inside of these two sets of block plates respectively, if change roller 3 and each part of its surface installation need dismantle, then need to change roller 3 and two sets of block plates and dismantle from equipment box 1 together, then change the dismantlement operation of roller 3, be in the fixed connection state between fixed plate 2 and the equipment box 1, it provides comparatively stable installation place for the installation of long board and connecting plate 22 of below.
The bottom wall of the equipment box 1 is provided with a fixed box 4, and the back surface of the equipment box 1 is provided with a flat plate 5;
specifically, the fixing box 4 can provide a suitable place for the installation of the carding toothed plate 15, the concave part at the top of the fixing box is in an arc shape, the short thread heads falling to the upper side of the fixing box can conveniently slide down to the notch 14, and the flat plate 5 provides a stable place for the installation of the servo motor 28.
The back mounted of equipment case 1 has changes roller 3, change roller 3 and be located the top of fixed case 4, and the front that changes roller 3 runs through the inside of equipment case 1, the surface that changes roller 3 evenly is provided with the multiunit and is the recess 6 that the annular was arranged, rectangular gomphosis piece 7 is all installed to the inner wall of multiunit recess 6, the surface mounting of rectangular gomphosis piece 7 has linkage plate 8, linkage plate 8's surface evenly is provided with the thread groove 9 that the multiunit was arranged around being, threaded rod 10 is installed to the inner wall of thread groove 9, carding rod 11 is installed to the one end of threaded rod 10.
A screw post 12 is attached to the front surface of the rotary roller 3, and a screw ring 13 is fitted to the outer surface of the screw post 12 by a screw.
Specifically, the rotary roller 3 is connected with a rotary shaft arranged at the output end of a servo motor 28, the servo motor 28 can rotate along with the rotary shaft after being started, the size of the groove 6 is the same as that of the strip mosaic block 7, the groove and the strip mosaic block 7 can be mutually embedded, when the rotary roller 3 and each part on the outer surface of the rotary roller are assembled, a plurality of groups of strip mosaic blocks 7 can be aligned to one side of the groove 6, then a driving force towards the position of the groove 6 is applied to the strip mosaic block 7 to promote the mutual embedding of the strip mosaic block 7 and the groove 6, then the carding rod 11 provided with a threaded rod 10 structure can be aligned to the threaded groove 9, then a rotating force along the thread direction is applied to the carding rod 11 to enable the threaded rod 10 and the threaded groove 9 to be mutually embedded, at the moment, the rotary roller 3 and each part arranged on the outer surface of the rotary roller can be combined into a carding component, and then the threaded ring 13 is embedded and sleeved on the outer surface of the threaded column 12, the long-strip embedded block 7 clamped in the groove 6 can be prevented from moving, so that the later carding effect on the weaving line is influenced.
Example two
As shown in fig. 2 and 5, a notch 14 is provided at a recessed portion of the top of the fixed box 4, two sets of carding toothed plates 15 arranged side by side are mounted on the front and rear inner walls of the notch 14, an inclined pipe 16 is mounted at the bottom of the notch 14, a straight pipe 17 is mounted at the bottom of the inclined pipe 16, the bottom of the straight pipe 17 extends out of the inside of the equipment box 1, a dust collector 18 is mounted at the bottom of the straight pipe 17, and two sets of fasteners 19 are mounted on the outer wall of one side of the fixed box 4.
Specifically, the notch 14 is provided to facilitate the connection between the inclined tube 16 and the top space of the fixed box 4, wherein the air above the space of the fixed box 4 can enter the inside of the inclined tube 16 along the notch 14, the carding toothed plate 15 is composed of a plurality of sets of toothed bars, when a row of a plurality of sets of carding bars 11 arranged in front and back are rotated to the same straight line of the carding toothed plate 15, wherein the toothed bars and the plurality of sets of carding bars 11 are arranged at intervals, when the roller 3 is driven by external force to rotate, the carding toothed plate 15 can comb down the short thread ends and other impurities clamped on the plurality of sets of carding bars 11, thereby avoiding the collection of excessive short thread ends and influencing the later carding operation on the knitting thread, the inclined tube 16 is positioned under the two sets of carding toothed plates 15, when the dust collector 18 is started, the motor therein rotates at high speed, then the tube orifice of the inclined tube 16 can generate downward suction force, then the short thread ends collected on the carding toothed plate 15 or at the dent position at the top of the fixed box 4 can be sucked into the inside of the straight tube 17, then the dust is guided into an internal dust box of the dust collector 18, and the clamping piece 19 can be enclosed on the outer surface of the folding pipe 20, so that the folding pipe is tightly attached to the outer wall of one side of the fixed box 4, and the situation that the folding pipe shakes when in use is avoided.
EXAMPLE III
As shown in fig. 1 and 2, a folding pipe 20 is installed on the outer wall of one side of the straight pipe 17, one end of the folding pipe 20 extends out of the inside of the fixing box 4, an expansion pipe 21 is installed on the top of the folding pipe 20, and the expansion pipe 21 is located on one side of the rotating roller 3 close to the fixing plate 2.
Specifically, the folding tube 20 can be used to transmit the suction force generated when the dust collector 18 operates, and then to promote the nozzle of the expansion tube 21 to generate a downward suction force, and then the impurities such as dust in the weaving line above the expansion tube 21 can be sucked into the tube of the folding tube 20 and then transmitted to the internal dust box of the dust collector 18.
Example four
As shown in fig. 2, 6, 7 and 8, the bottom of each of the two sets of fixing plates 2 is provided with a connecting plate 22, the front of one set of connecting plates 22 is provided with a beam splitting roller 23, the front and the back of the beam splitting roller 23 are provided with threaded holes 24, the front of one set of connecting plates 22 and the back of the other set of connecting plates 22 are provided with threaded nails 25 in a penetrating manner, and the two sets of threaded nails 25 extend into the two sets of threaded holes 24 respectively.
Specifically, a certain distance is reserved between the connecting plate 22 and the equipment box 1, the distance is slightly larger than the whole length of the screw 25, an operation space can be provided for the screw 25 to be detached from the beam splitting roller 23, a slotted hole is formed in the connecting plate 22, the screw 25 can conveniently penetrate through the slotted hole, a plurality of groups of annular concave grooves are formed in the outer surface of the beam splitting roller 23 and can be used for knitting yarn split needing to be transmitted, the inner diameter of the threaded hole 24 is the same as the diameter of a rod body of the screw 25, the threaded hole and the threaded hole can be mutually embedded, when the beam splitting roller 23 is installed, the beam splitting roller can be placed between two groups of connecting plates 22 arranged in front and back, then the screw 25 penetrates through the slotted hole in the connecting plate 22, then a rotating force is applied to the screw 25, the tail end of the screw is gradually extended into the threaded hole 24 along the thread direction, and after the installation is completed, the beam splitting roller 23 and the connecting plate 22 can form a whole.
The long plates are installed at the bottoms of the two groups of fixing plates 2 and located on one side of the connecting plate 22, the guide rollers 26 are installed between the two groups of long plates, fastening nails 27 are installed on the front faces of one group of long plates and the back faces of the other group of long plates, and one ends of the fastening nails 27 extend into the guide rollers 26.
Specifically, the top of the guide roller 26 is higher than the splitting roller 23, so that the large weaving yarn introduced from the through groove at one side thereof can be conveniently wound below the splitting roller 23, and the guide roller and the long plate are detachable and connected through the fastening nails 27.
Specifically, when the servo motor 28 operates, the rotating shaft installed at the output end of the servo motor can rotate counterclockwise, then the rotating roller 3 connected with the rotating shaft can drive the gear I29 installed on the outer surface of the rotating roller to rotate synchronously, then the triangular belt 30 connected with the gear I29 through tooth space coordination can drive the gear II 33 to rotate along with the gear I, then the round roller 32 installed with the gear II 33 can rotate synchronously, the round roller 32 can generate pulling force on the weaving thread wound on the upper surface of the round roller far away from the equipment box 1, so that the weaving thread can be driven to move towards the position far away from the equipment box 1, meanwhile, all parts installed on the outer surface of the rotating roller 3 inside the equipment box 1 can rotate along with the gear I, and then multiple rows of carding rods 11 arranged in the front-back mode can penetrate through the inside of the weaving thread, so that impurities such as the thread center head and the like can be carded out.
The pressfitting roller 34 is installed to the preceding back wall of equipment box 1, and the pressfitting roller 34 is located and changes one side that roller 3 kept away from extension pipe 21, and two sets of backup pads 35 of arranging side by side are installed to the bottom of equipment box 1, installs between two sets of backup pads 35 and puts thing board 36, and puts the laminating of the top of thing board 36 and the bottom of dust catcher 18, and the both sides outer wall of equipment box 1 all is provided with logical groove.
Specifically, the height of the space where the bottom of the pressing roller 34 is located is lower than the height of the top of the rotating roller 3, the weaving line at the top of the rotating roller 3 can be wound to the bottom of the pressing roller 34, the weaving line can be in a proper position height and then guided out from the through groove on one side of the equipment box 1, the supporting plate 35 provides supporting force for the device, the device is lifted to a proper height position, and the storage plate 36 provides a stable storage space for the dust collector 18.
Specifically, the working steps of the textile equipment are as follows:
s1, a worker guides the weaving thread into the device from one group of through grooves, winds the weaving thread from the upper surface of the guide roller 26 to the lower surface of the beam splitting roller 23, evenly divides the weaving thread into a plurality of threads, then places the threads in the concave positions on the bottom surface of the beam splitting roller 23 respectively, then pulls the weaving thread to the upper surface of the rotating roller 3, penetrates through a plurality of groups of carding rods 11 which are arranged in the front and back mode above the rotating roller 3, winds the weaving thread to the lower surface of the pressing roller 34, then guides the weaving thread out of the other group of through grooves on the equipment box 1, and winds the weaving thread to the upper surface of the round roller 32;
s2, starting a servo motor 28, driving a rotating shaft arranged at the output end of the servo motor to rotate counterclockwise, driving a first gear 29 arranged on the outer surface of the rotating roller 3 to rotate synchronously, driving a second gear 33 to rotate along with a triangular belt 30 connected with the first gear 29 through tooth space coordination, driving a round roller 32 provided with the second gear 33 to rotate synchronously, generating pulling force far away from the equipment box 1 on a weaving line wound on the upper surface of the round roller 32 while the round roller 32 rotates, gradually moving the weaving line on the surfaces of a pressing roller 34, the rotating roller 3, a beam splitting roller 23 and a guide roller 26, simultaneously driving all parts arranged on the outer surface of the equipment box 1 of the rotating roller 3 to rotate along with the weaving line, and then enabling a plurality of rows of carding rods 11 arranged in front and back to penetrate through the interior of the weaving line to comb impurities such as a line head of the weaving line;
s3, after the roller 3 rotates, when a plurality of groups of carding rods 11 arranged in front and back in rows on the outer surface rotate, the carding rods 11 can pass through the carding toothed plate 15, the toothed rods in the carding toothed plate 15 and the carding rods 11 are arranged in a staggered manner, and then the carding toothed plate 15 can comb off short thread ends clamped on the plurality of groups of carding rods 11;
s4, the vacuum cleaner 18 is started simultaneously, the motor inside the vacuum cleaner rotates at a high speed, then air is sucked into the inner cavity of the vacuum cleaner 18 from the straight pipe 17, then a downward suction force can be generated at the pipe orifices of the inclined pipe 16 and the extension pipe 21, since the extension pipe 21 is positioned right below the weaving line wound from the beam splitting roller 23 to the rotating roller 3, the dust on the weaving line can be sucked into the interior of the extension pipe 21 by the suction force transmitted at the extension pipe 21, and then transmitted into the inner dust box of the vacuum cleaner 18 through the folding pipe 20, the short thread end on the surface of the carding tooth plate 15 can be sucked into the inner dust box of the vacuum cleaner 18 by the suction force transmitted from the inclined pipe 16 right below the two groups of carding tooth plates 15.
The working principle is as follows: the worker guides the weaving thread into the device from one group of through grooves, winds the weaving thread from the upper surface of the guide roller 26 to the lower surface of the beam splitting roller 23, evenly divides the weaving thread into a plurality of threads, then respectively places the threads in the concave positions on the bottom surface of the beam splitting roller 23, pulls the weaving thread to the upper surface of the rotating roller 3, penetrates through a plurality of groups of carding rods 11 which are arranged in front and back above the rotating roller 3, winds the weaving thread to the lower surface of the pressing roller 34, then guides the weaving thread out from the other group of through grooves on the equipment box 1, winds the weaving thread to the upper surface of the round roller 32, then starts the device, wherein the rotating roller 3 can drive the plurality of groups of carding rods 11 to rotate to remove the mixed hair of the weaving thread, then the spacing spaces among the plurality of groups of carding rods 11 penetrate through the carding toothed plate 15, and the carding toothed plate 15 can remove the mixed hair gathered on the carding rods 11, and then is sucked away by the suction machine 18.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a weaving equipment with knit line carding structure, includes equipment box (1), fixed plate (2), changes roller (3), fixed case (4) and flat board (5), its characterized in that: the front wall and the rear wall of the equipment box (1) are both provided with a fixing plate (2);
a fixed box (4) is installed on the bottom wall of the equipment box (1), and a flat plate (5) is installed on the back surface of the equipment box (1);
the back mounted of equipment box (1) has commentaries on classics roller (3), it is located the top of fixed case (4) to change roller (3), and changes the inside that the front of roller (3) runs through equipment box (1), the surface of changeing roller (3) evenly is provided with recess (6) that the multiunit is the annular and arranges, multiunit rectangular gomphosis piece (7) are all installed to the inner wall of recess (6), the surface mounting of rectangular gomphosis piece (7) has linkage plate (8), the surface of linkage plate (8) evenly is provided with thread groove (9) that the multiunit was arranged around being, threaded rod (10) are installed to the inner wall of thread groove (9), carding rod (11) are installed to the one end of threaded rod (10).
2. Textile apparatus with a thread carding structure according to claim 1, characterised in that: the front surface of the rotary roller (3) is provided with a threaded column (12), and the outer surface of the threaded column (12) is provided with a threaded ring (13) through threaded embedding.
3. Textile apparatus with a thread carding structure according to claim 1, characterised in that: the top of fixed case (4) is sunken to be provided with notch (14), two sets of carding toothed plates (15) of arranging side by side are installed to the inner wall around notch (14), slope pipe (16) are installed to the bottom of notch (14), straight tube (17) are installed to the bottom of slope pipe (16), and the bottom of straight tube (17) extends the inside of equipment box (1), dust catcher (18) are installed to the bottom of straight tube (17), two sets of fasteners (19) are installed to one side outer wall of fixed case (4).
4. Textile apparatus with a thread comb structure according to claim 3, characterized in that: the outer wall of one side of straight tube (17) is installed and is rolled over pipe (20), and rolls over the inside that the one end of pipe (20) extended fixed box (4), roll over the top of pipe (20) and install extension pipe (21), and extension pipe (21) are located and change one side that roller (3) are close to fixed plate (2).
5. Textile apparatus with a thread carding structure according to claim 1, characterised in that: connecting plates (22) are installed at the bottoms of the two sets of fixing plates (2), one set of the connecting plates are respectively provided with a beam splitting roller (23) on the front surface of each connecting plate (22), threaded holes (24) are formed in the front surface and the back surface of each beam splitting roller (23), threaded nails (25) are installed on the front surface of each connecting plate (22) and the back surface of the other set of connecting plates (22) in a penetrating mode, and the two sets of threaded nails (25) extend into the two sets of threaded holes (24) respectively.
6. Textile apparatus with a thread carding structure according to claim 1, characterised in that: two sets of the long slab is all installed to the bottom of fixed plate (2), and the long slab is located one side of connecting plate (22), and is two sets of install guide roll (26) between the long slab, one of them is a set of fastening nail (27) are all installed with the back of another set of long slab to the front of long slab, and the one end of fastening nail (27) extends the inside that gets into guide roll (26).
7. Textile apparatus with a thread carding structure according to claim 1, characterised in that: servo motor (28) are installed at the top of flat board (5), the pivot is installed to the output of servo motor (28), and the one end of pivot and the back laminating of changeing roller (3), the surface mounting who changes roller (3) has gear (29), the surface mounting of gear (29) has V belt (30), one side outer wall of equipment box (1) is installed two sets of folded plate (31) of arranging around being, and is a set of circle roller (32) are installed to the front of folded plate (31), and the back of circle roller (32) runs through the inside of another group of folded plate (31), the surface mounting of circle roller (32) has two (33) gears, and is connected through the tooth's socket coordination between two (33) gears and V belt (30).
8. Textile apparatus with a thread carding structure according to claim 1, characterised in that: the utility model discloses a dust collector, including equipment box (1), preceding rear wall installs pressfitting roller (34), and pressfitting roller (34) are located and change roller (3) and keep away from one side of extension pipe (21), two sets of backup pad (35) of arranging side by side are installed to the bottom of equipment box (1), and are two sets of install between backup pad (35) and put thing board (36), and put the top of thing board (36) and the bottom laminating of dust catcher (18), the both sides outer wall of equipment box (1) all is provided with logical groove.
9. Weaving device with a knitted-wire comb structure according to one of claims 1 to 8, characterized in that it operates as follows:
s1, a worker guides the weaving thread into the device from one group of through grooves, winds the weaving thread from the upper surface of the guide roller (26) to the lower surface of the beam splitting roller (23), evenly divides the weaving thread into a plurality of threads, then places the threads in the concave positions on the bottom surface of the beam splitting roller (23), pulls the weaving thread to the upper surface of the rotating roller (3), penetrates through a plurality of groups of carding rods (11) which are arranged in the front and back mode above the rotating roller (3), winds the weaving thread to the lower surface of the pressing roller (34), then guides the weaving thread out of the other group of through grooves on the equipment box (1), and winds the weaving thread to the upper surface of the round roller (32);
s2, a servo motor (28) is started, then a rotating shaft arranged at the output end of the servo motor can drive a rotating roller (3) connected with the rotating shaft to rotate anticlockwise, then a gear I (29) arranged on the outer surface of the rotating roller (3) can rotate synchronously, then a triangular belt (30) connected with the gear I (29) through tooth space coordination can drive a gear II (33) to rotate along with the gear II, then a round roller (32) provided with the gear II (33) can rotate synchronously, the round roller (32) can generate pulling force far away from the equipment box (1) for the weaving line wound on the upper surface of the round roller, at the moment, the weaving line can gradually move on the surfaces of a pressing roller (34), the rotating roller (3), a beam splitting roller (23) and a guide roller (26), meanwhile, all parts arranged on the outer surface of the rotating roller (3) in the equipment box (1) can rotate along with the rotating roller, and then a plurality of rows of rods (11) arranged back and forth can pass through the interior of the weaving line, impurities such as thread ends in the weaving thread can be combed off;
s3, after the rotary roller (3) rotates, when a plurality of groups of carding rods (11) which are arranged in front and back in a multi-row mode on the outer surface rotate along with the rotary roller, the carding rods (11) can penetrate through the carding toothed plate (15), toothed bars in the carding toothed plate (15) and the carding rods (11) are arranged in a staggered mode, and then the carding toothed plate (15) can comb short thread ends clamped on the plurality of groups of carding rods (11);
s4, starting the dust collector (18) at the same time, enabling a motor inside the dust collector to rotate at a high speed, then sucking air into an inner cavity of the dust collector (18) from the straight pipe (17), enabling downward suction force to be generated at pipe orifices of the inclined pipe (16) and the expansion pipe (21), enabling dust on a weaving line to be sucked into the expansion pipe (21) through the suction force transmitted at the expansion pipe (21) as the expansion pipe (21) is located right below the weaving line wound to the rotating roller (3) from the beam splitting roller (23), and then transmitting the dust into an inner dust box of the dust collector (18) through the folding pipe (20), enabling the inclined pipe (16) to be located right below the two groups of carding toothed plates (15), and enabling a short thread end on the surface of the carding toothed plate (15) to be sucked into the inner dust box of the dust collector (18) through the suction force transmitted at the position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111214724.2A CN113942882A (en) | 2021-10-19 | 2021-10-19 | Weaving equipment with knit line carding structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111214724.2A CN113942882A (en) | 2021-10-19 | 2021-10-19 | Weaving equipment with knit line carding structure |
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| CN113942882A true CN113942882A (en) | 2022-01-18 |
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| CN202111214724.2A Pending CN113942882A (en) | 2021-10-19 | 2021-10-19 | Weaving equipment with knit line carding structure |
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