CN113939633A - Sanitary cleaning device - Google Patents

Sanitary cleaning device Download PDF

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Publication number
CN113939633A
CN113939633A CN202080042014.3A CN202080042014A CN113939633A CN 113939633 A CN113939633 A CN 113939633A CN 202080042014 A CN202080042014 A CN 202080042014A CN 113939633 A CN113939633 A CN 113939633A
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CN
China
Prior art keywords
water
main body
sanitary washing
valve
base
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Granted
Application number
CN202080042014.3A
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Chinese (zh)
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CN113939633B (en
Inventor
松井健治
大西宏尚
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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Publication of CN113939633A publication Critical patent/CN113939633A/en
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Publication of CN113939633B publication Critical patent/CN113939633B/en
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D9/00Sanitary or other accessories for lavatories ; Devices for cleaning or disinfecting the toilet room or the toilet bowl; Devices for eliminating smells
    • E03D9/08Devices in the bowl producing upwardly-directed sprays; Modifications of the bowl for use with such devices ; Bidets; Combinations of bowls with urinals or bidets; Hot-air or other devices mounted in or on the bowl, urinal or bidet for cleaning or disinfecting

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  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Molecular Biology (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Bidet-Like Cleaning Device And Other Flush Toilet Accessories (AREA)

Abstract

The disclosed device is provided with: a main body portion; and various functional components, which are arranged in the main body part and comprise a nozzle device for cleaning the human body. Further, the main body includes: a flat plate-like base portion that constitutes a bottom portion of the main body portion; a rear case (270) that constitutes the rear portion of the main body; and a front case constituting a front part, an upper surface, and a part of a side surface of the main body. Thus, when various functional components are mounted on the base, the mounting operation can be performed in a state that the rear shell (270) and the front shell are detached, so that the sanitary washing device with improved mounting operation performance can be provided.

Description

Sanitary cleaning device
Technical Field
The present disclosure relates to a sanitary cleaning device.
Background
Conventionally, such a sanitary washing device includes various functional components such as a washing nozzle, and the various functional components are housed in a main body portion fixed to a toilet seat.
The main body of patent document 1 has a two-part structure of a lower base part and an upper cover part. The base portion has a bottom portion and a peripheral wall portion rising upward along the entire peripheral edge of the bottom portion. The cover portion has an upper portion and a peripheral wall portion continuous along the entire periphery of the upper portion. The cover is fitted and fixed in such a manner as to cover the base.
Documents of the prior art
Patent document
Patent document 1: japanese laid-open patent publication No. H08-105096
Disclosure of Invention
However, the base portion of the main body portion of patent document 1 has a peripheral wall portion over the entire periphery, and therefore, there is a problem that workability in an attaching operation of various functional components to the base portion and a replacement operation at the time of maintenance of various functional components is poor.
The present disclosure is an invention for solving the problem of patent document 1, and provides a sanitary washing apparatus capable of improving the workability of mounting various functional components.
The sanitary washing device of the present disclosure includes: a main body portion; and various functional components, which are disposed in the main body part and include a nozzle device for washing a human body, wherein the main body part includes: a flat plate-shaped base portion that constitutes a bottom portion of the main body portion; a rear case constituting a rear portion and a part of a side surface of the main body; and a front case constituting a front portion, an upper surface, and a part of the side surface of the main body.
The sanitary washing device of the present disclosure can improve the workability of attaching various functional components to the base.
Drawings
Fig. 1 is an external perspective view of a sanitary washing device according to embodiment 1.
Fig. 2 is a perspective view of the main part of the sanitary washing apparatus.
Fig. 3 is a plan view of the sanitary washing apparatus with the front cover and the rear cover removed from the main body.
Fig. 4 is a perspective view of the sanitary washing apparatus with the front cover removed from the main body.
Fig. 5 is a perspective view of the sanitary washing apparatus with the rear cover removed from the main body.
Fig. 6 is a perspective view of the base of the sanitary washing apparatus.
Fig. 7 is a main portion sectional view of the sanitary washing device.
Fig. 8 is a main portion sectional view of the sanitary washing device.
Fig. 9 is a main portion sectional view of the sanitary washing device.
Fig. 10 is a main portion sectional view of the sanitary washing device.
Fig. 11 is a main part perspective view of the sanitary washing apparatus.
Fig. 12 is a perspective view of a main part showing a damper mechanism of the sanitary washing apparatus.
Fig. 13 is a perspective view of a main part showing a damper mechanism of the sanitary washing apparatus.
Fig. 14 is a main part sectional view showing a damper mechanism of the sanitary washing apparatus.
Fig. 15 is a perspective view of a main portion showing a seating detection unit of the sanitary washing device.
Fig. 16 is a perspective view of a main portion showing a seating detection unit of the sanitary washing device.
Fig. 17 is a perspective view of a main portion showing a seating detection unit of the sanitary washing device.
Fig. 18 is a perspective view showing a rear surface of the main body of the sanitary washing apparatus.
Fig. 19 is a main portion sectional view of the sanitary washing device.
Fig. 20 is a main part perspective view of the sanitary washing apparatus in a state where the toilet cover is opened.
Fig. 21 is a main part perspective view of the sanitary washing apparatus in a state where the toilet cover is opened.
Fig. 22 is a main part perspective view of the sanitary washing apparatus with the front cover removed.
Fig. 23 is a main part sectional view showing the periphery of a side operation part of the sanitary washing apparatus.
Fig. 24 is a perspective view of a side operation part of the sanitary washing apparatus.
Fig. 25 is an exploded perspective view of the side operation part of the sanitary washing apparatus.
Fig. 26 is a sectional view of the side operation part of the sanitary washing apparatus.
Fig. 27 is a sectional view around the heat exchanger of the sanitary washing apparatus.
Fig. 28 is a perspective view of the water supply unit of the sanitary washing apparatus.
Fig. 29 is a sectional view of a water supply unit of the sanitary washing device.
Fig. 30 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 31 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 32 is a sectional view of a water supply unit of the sanitary washing device.
Fig. 33 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 34 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 35 is a sectional view of a water supply unit of the sanitary washing device.
Fig. 36 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 37 is a sectional view of a vacuum circuit breaker of a water supply unit of the sanitary washing apparatus.
Fig. 38 is a perspective view of the heat exchanger of the sanitary washing apparatus.
Fig. 39 is a perspective view of the heat exchanger of the sanitary washing apparatus with the hot water discharge module removed.
Fig. 40 is an exploded perspective view of the heat exchanger of the sanitary washing apparatus.
Fig. 41 is an exploded perspective view of the heat exchanger of the sanitary washing apparatus.
Fig. 42 is a perspective view of a flow sensor of the heat exchanger of the sanitary washing apparatus.
Fig. 43 is a sectional view of a flow sensor of the heat exchanger of the sanitary washing apparatus.
Fig. 44 is a sectional view of a flow sensor of the heat exchanger of the sanitary washing apparatus.
Fig. 45 is an exploded perspective view of the heat exchanger of the sanitary washing apparatus.
Fig. 46 is an exploded perspective view of the heat exchanger of the sanitary washing apparatus.
Fig. 47 is a sectional view of the heat exchanger of the sanitary washing apparatus.
Fig. 48 is a main portion sectional view of a heat exchanger of the sanitary washing apparatus.
Fig. 49 is a main portion sectional view of a heat exchanger of the sanitary washing device.
Fig. 50 is a main portion sectional view of a heat exchanger of the sanitary washing apparatus.
Fig. 51 is a perspective view of the water pump of the sanitary washing apparatus.
Fig. 52 is a perspective view of the water pump of the sanitary washing apparatus.
Fig. 53 is an exploded perspective view of the water pump of the sanitary washing apparatus.
Fig. 54 is a perspective view of the water pump of the sanitary washing apparatus.
Fig. 55 is a perspective view of the water pump of the sanitary washing apparatus.
Fig. 56 is an exploded perspective view of the water pump of the sanitary washing apparatus.
Fig. 57 is a sectional view of the water pump of the sanitary washing apparatus.
Detailed Description
(findings which form the basis of the present disclosure, etc.)
The present invention relates to a main body of a sanitary washing apparatus, and more particularly, to a main body of the sanitary washing apparatus having a two-part structure including a lower base part and an upper cover part, wherein the base part includes a bottom part and a peripheral wall part rising upward along the entire peripheral edge of the bottom part. The cover portion has an upper portion and a peripheral wall portion continuous along the entire periphery of the upper portion, and is fitted and fixed in such a manner as to cover the base portion.
Since the base portion of the main body portion has the peripheral wall portion over the entire periphery, there is a problem that workability in an attaching operation of various functional components to the base portion and a replacement operation at the time of maintenance of various functional components is poor.
The inventors have formed the subject of the present disclosure to solve this problem.
Accordingly, the present disclosure provides a sanitary washing device including: a main body portion; and various functional components, which are disposed in the main body part and include a nozzle device for washing a human body, wherein the main body part includes: a flat plate-shaped base portion that constitutes a bottom portion of the main body portion; a rear case constituting a rear portion and a part of a side surface of the main body; and a front case constituting a front portion, an upper surface, and a part of the side surface of the main body.
Hereinafter, the embodiments will be described in detail with reference to the drawings.
Furthermore, the drawings and the following description are provided to enable those skilled in the art to fully understand the present disclosure, and are not intended to limit the subject matter recited in the claims based on the drawings and the following description.
(embodiment mode 1)
As shown in fig. 1, the sanitary washing apparatus 100 is configured with a main body 200, a toilet seat 300, and a toilet cover 320 as main components. The main body 200, the toilet seat 300, and the toilet cover 320 are integrally formed and provided on the upper surface of the toilet 110.
A side operation portion 210 is provided on the right side portion of the main body portion 200 so as to protrude forward, and a plurality of switches and indicator lights are provided for operating and setting the respective functions of the sanitary washing apparatus 100.
In the present embodiment, the arrangement of the components will be described with the installation side of the main body 200 of the sanitary washing apparatus 100 being the rear side, the installation side of the toilet seat 300 being the front side, the right side facing the front side being the right side, and the left side facing the front side being the left side.
As shown in fig. 3 to 5, the main body 200 includes, from the right: the water supply unit 400, the heat exchanger 500, the water pump 600, the nozzle device 700, the drying device 220 for drying the part, the deodorizing device 230 for deodorizing the odor during defecation, and the like, and a control unit for controlling each function of the sanitary washing device 100 is provided at a position above the heat exchanger 500. A washing water flow path (not shown) is formed so that washing water flows from water supply unit 400 to nozzle device 700. The water supply unit 400 or a tap water pipe connected thereto is a supply source of the washing water.
In the present embodiment, the water supply unit 400, the heat exchanger 500, the water pump 600, the nozzle device 700, the drying device 220, the deodorizing device 230, and the control unit are hereinafter referred to as various functional components.
In addition, various functional components can be added or reduced as necessary.
< Structure of body section >
The main body 200 is composed of a base 250 constituting a bottom surface, a rear case 270 constituting a rear portion and a part of a side surface, and a front case 290 constituting a front portion, an upper surface, and a part of a side surface.
The base 250 is formed with a projection 251 whose width gradually narrows from the side surface to the back surface. A groove portion 271 is formed at the rear case 270 to be gradually narrowed in width from the side surface to the rear surface. Here, the convex portion 251 of the base portion 250 and the groove portion 271 of the rear case 270 constitute a concave-convex fitting portion formed in the front-rear direction.
The rear housing 270 is assembled to the base 250 by sliding forward from the rear of the base 250. When the rear case 270 is slidably attached, the rear case 270 is slid with the insertion portions of the groove portions 271 and the convex portions 251 as guides in a state where the convex portions 251 are inserted into the groove portions 271.
This improves the workability of assembling rear case 270 to base portion 250. In addition, in a state where the rear case 270 is attached to the base portion 250, the groove portion 271 and the convex portion 251 form a gap between the inside and the outside of the main body 200 in a zigzag shape, and thus intrusion of liquid into the inside of the main body 200 can be suppressed.
A part of the bottom of the rear case 270 extends to a position below the base 250, and is screwed from the rear case 270 side at a position where the bottom of the base 250 overlaps the bottom of the rear case 270.
The front housing 290 is fitted from the front side of the base 250. In a state where the front housing 290 is attached to the base 250, the side surface of the front housing 290 abuts against the outside of the side surface of the rear housing 270, and generation of a gap in the side surfaces of the front housing 290 and the rear housing 270 is suppressed.
As shown in fig. 10, a groove portion 252 whose width gradually narrows from the side surface to the front surface is formed in the base portion 250. A convex portion 291 whose width is gradually narrowed from the side surface to the front surface is formed at the front housing 290.
The front housing 290 is assembled to the base 250 by sliding from the front to the rear of the base 250. When the front housing 290 is slidably assembled, the front housing 290 is slid with the insertion portions of the groove portions 252 and the convex portions 291 as guides in a state where the convex portions 291 are inserted into the groove portions 252.
This improves the workability of assembling the front housing 290 to the base 250. In addition, in a state where the front housing 290 is attached to the base 250, the gap between the inside and the outside of the main body 200 is formed in a zigzag shape by the groove portions 252 and the convex portions 291, and thus the liquid can be prevented from entering the inside of the main body 200.
As shown in fig. 8, the front end surface 270a of the rear case 270 is formed to extend in the horizontal direction toward the front. The front housing 290 has a rear end with a clamping portion 290a in the shape of japanese kana "コ" that clamps the front end surface 270a of the rear housing 270, and clamps the front housing 290 from the front. Thus, the clamping portion 290a clamps the front end surface 270a of the rear housing 270, and the gap between the front housing 290 and the rear housing 270 is suppressed. The upper surface of the front case 290 is formed to be curved toward the rear surface of the rear case 270, and the upper surface of the front case 290 is gently connected toward the rear surface of the rear case 270 in a state where the front case 290 is assembled, and constitutes a part of the rear portion of the body portion 200. The front housing 290 is screwed to the rear housing 270 from the rear side.
This makes it possible to make the joint between the front case 290 and the rear case 270 less conspicuous when viewed from the front, and to suppress deterioration of the appearance. When the liquid is dropped onto the upper surface of main body 200, the liquid can be dropped toward the rear case side without entering from the joint between front case 290 and rear case 270.
As shown in fig. 10, the inclined surface 240 constituting the lower portion of the nozzle device 700 is formed to have an inclination corresponding to the inclination of the nozzle device 700, and is constituted by the front housing 290 and the base portion 250, and is fitted to the inclined surface 240. The fitting portion of the inclined surface 240 is configured to be positioned at an upper position in the toilet bowl of the toilet 110.
The inclined surface 240 may be formed on the front housing 290, but in this structure, since the fitting portion between the front housing 290 and the base 250 is located above the toilet 110, when water enters the fitting portion, the upper surface of the toilet 110 may be contaminated. In addition, when the fitting portion does not have a waterproof structure, the possibility of contaminating the upper surface of the toilet stool 110 is further increased.
In the present embodiment, when water leaks from the nozzle device 700 in the main body 200, the water is discharged into the bowl of the toilet 110 along the inclined surface 240. Even when water enters the fitting portion between the front case 290 and the base portion 250, the fitting portion is located in the toilet stool 110, and therefore, the surroundings are not contaminated. Since the fitting is performed by the groove 252 formed in the base 250 and the projection 291 formed in the front housing 290, water is less likely to enter, and cleaning performance can be improved.
The same effect can be expected even in a configuration in which the main body 200 is attached to be inclined rearward.
Since the front lower part of the main body 200 is formed by the front housing 290, the cleaning workability can be improved even when the contaminated water adheres thereto. Further, if the water removal rib is formed to remove the sewage adhered to the front housing 290, the drainage property into the toilet 110 can be further improved.
A rib 253 is formed on the bottom surface of the base 250 so as to protrude upward at the front end portion on the right side of the nozzle device 700 and at the front side positions of the water supply unit 400 and the heat exchanger 500. When water leaks from the water circuit structure portion on the right side of the nozzle device 700, the rib 253 guides the leaked water to the inclined surface 240 and discharges the water into the toilet 110.
The front of the inclined surface 240 is covered with a nozzle cover (not shown), but the leaked water is discharged from the periphery of the nozzle cover, and the water can be discharged without providing a dedicated drain port. By providing the nozzle cover, unevenness at the position in front of the main body 200 where the sewage rebounds most can be eliminated, and the cleaning performance can be improved.
< damper mechanism >
In the present embodiment, the toilet seat 300 and the toilet cover 320 are manually opened and closed, and a damper mechanism is provided to gently close the toilet seat 300 and the toilet cover 320.
Fig. 12 to 14 show a damper mechanism. The damper mechanism 241 includes a toilet seat damper 242 and a toilet cover damper 243, the toilet seat damper 242 is equipped with the toilet seat 300, and the toilet cover damper 243 is equipped with the toilet cover 320.
The toilet seat damper 242 and the toilet cover damper 243 are fixed by fitting a plurality of locking claws 245 provided in the damper mounting portion 244. The damper mounting portion 244 is fixed to an upper left portion of the rear case 270.
The toilet seat damper 242 and the toilet lid damper 243 are configured to be fitted to the damper mounting portion 244 by the locking claws 245, but during long-term use, it is assumed that the toilet seat damper 242 or the toilet lid damper 243 is disengaged from the locking claws 245 and falls off from the damper mounting portion 244.
In the present embodiment, a drop-off prevention projection 246 that comes into contact with the toilet seat damper 242 and the toilet cover damper 243 is provided to project from the rear case 270 toward the toilet seat damper 242 and the toilet cover damper 243. Even when the toilet seat damper 242 or the toilet lid damper 243 is disengaged from the locking claw 245, the drop-off prevention protrusion 246 abuts against the toilet seat damper 242 or the toilet lid damper 243, and therefore the toilet seat damper 242 or the toilet lid damper 243 can be prevented from dropping off.
In the present embodiment, the toilet seat damper 242 and the toilet lid damper 243 are fixed to the damper mounting portion 244 by the locking claws 245, so that the mounting workability is improved, and the material cost is reduced by eliminating the fixing members such as screws.
When the toilet seat damper 242 and the toilet cover damper 243 are to be firmly fixed to the damper attachment portion 244, it is needless to say that a fixing method such as screwing may be used.
In the above embodiment, the damper mechanism is provided to smoothly close the toilet seat 300 and the toilet lid 320, but the toilet seat 300 and the toilet lid 320 may be opened and closed by a motor.
< detailed Structure of body >
As shown in fig. 15 to 17, a seating detection portion 272 is disposed on the toilet seat support portion 276 of the rear housing 270. The seating detection unit 272 is a member for detecting that a human body is seated on the toilet seat 300.
The seating detection portion 272 receives the toilet seat shaft 301 of the toilet seat 300 on the toilet seat support portion 276, and when a person sits on the toilet seat 300, the toilet seat shaft 301 is lowered downward by the weight of the human body, and the seating detection portion 272 is also lowered downward, and the seating of the human body is detected by detecting this.
As shown in fig. 18 and 19, a through hole 273 is formed in the right side of the rear surface of the rear case 270, and a filter 274 for removing foreign substances in the water pipe is provided inside the through hole 273. The filter element 274 can be removed from the through hole 273 in the rear surface of the rear case 270, and foreign matter adhering to the filter element 274 can be removed.
As shown in fig. 20 and 21, stoppers 275 for limiting an opening angle of the toilet cover 320 when opening the toilet cover 320 are provided at both side surfaces of the rear housing 270 in the vicinity of the toilet cover rotating shafts 321. The stopper 275 is formed to extend from the side surface portion to the horizontal portion, and has a structure in which a minute gap is not generated, so that wiping is easy even when dirt is contaminated due to adhesion of dust or the like. The stopper 275 is also connected to the vertical portion and the horizontal portion in a rounded R shape, and has a structure in which cleaning performance is taken into consideration.
The structure of the side operation part 210 and the attachment structure for attaching the side operation part 210 to the main body part 200 will be described based on fig. 22 to 26.
A mounting portion 211 is formed between the base portion 250 and the front housing 290 on the right side surface of the body portion 200. The side operation portion 210 is mounted on the mounting portion 211.
The side operation unit 210 includes: a lower housing 212, an upper housing 213, an operation substrate section 214, and an operation label 215. The operation substrate section 214 includes an operation substrate 216 and an operation section substrate case 217, and the operation substrate 216 and a main body substrate (not shown) are connected by a lead 218.
The operation substrate portion 214 is screwed to the upper case 213, and a seal (not shown) is disposed between the operation portion substrate case 217 and the upper case 213. Lead 218 of operation substrate portion 214 is routed to base portion 250 through hollow 219 formed by lower case 212. Further, a rib (not shown) for fixing the lead 218 is disposed in the lower case 212, and a structure for preventing the lead from biting in at the time of assembly is adopted.
The upper case 213 and the lower case 212 are engaged with each other by a claw (not shown), and then fastened to the lower case 212 with screws from above the upper case 213, and the operation label 215 is attached so as to cover the screws. The fitting portion between the lower housing 212 and the upper housing 213 forms a peripheral wall 225 on the upper housing 213 so as to cover the abutting surface between the lower housing 212 and the upper housing 213 from the outer peripheral side. This can prevent liquid from entering the inside even when the liquid is caught by the side operation portion 210.
In the lower case 212, a fitting portion 221 for fitting to the fitting portion 211 is formed integrally with the lower case 212. The groove 222 to be fitted to the projection 251 of the base 250 is formed on the base 250 side of the mounting portion 221. A groove 223 into which a convex portion 292 formed in the front housing 290 is fitted is formed on the front housing 290 side of the mounting portion 221.
The fitting portion 221 is formed larger than an extending portion 224 extending from the lower case 212 toward the fitting portion 221 in the vertical direction and the front-rear direction, and is fitted to the base portion 250 and the front case 290 at a position closer to the outer periphery than the extending portion 224, and constitutes a part of the side wall of the main body portion 200. Since the liquid is fitted to the outer peripheral position of the extension portion 224, even when the liquid drops from above, the liquid can be prevented from entering the main body portion 200 from the fitting portion. The extension portion 224 and the mounting portion 221 are formed as a curved surface therebetween, and the workability of removal is improved.
In a state where the mounting portion 221 is mounted on the mounting portion 211, the fitting of the groove portion 222 and the projection portion 251 and the fitting of the groove portion 223 and the projection portion 292 form a zigzag gap between the inside and the outside, and the liquid can be prevented from entering the inside of the mounting portion 221.
In the present embodiment, various functions are operated by the side operation unit 210, but the operation may be performed by a remote control device. This structure enables the mounting plate including the receiving portion and the minimum operation switch to be mounted on the mounting portion 211 by the same mounting structure as that of the mounting portion 221. This enables the system to cope with a plurality of models.
< basic Structure >
The base 250 is equipped with various functional components that perform the respective functions of the sanitary washing apparatus 100. The base 250 is provided with a mounting portion 254 for mounting various functional components.
Fig. 27 shows a mounting portion 254 of the heat exchanger 500 as an example of the mounting portion. The mounting portion 254 of the heat exchanger 500 is an example, but may have another structure.
The mounting portion 254 is formed of a locking piece 255 standing from the base portion 250 and an engagement claw 256 formed on a side surface of the heat exchanger 500.
Since the shapes, the heights of the centers of gravity, and the like of the various functional components are different, the shape and the like of the mounting portion 254 can be appropriately selected according to the various functional components.
Various functional components are transported on the belt conveyor, and are mounted on the base 250 by a robot, and the locking piece 255 is engaged with the engaging claw 256, and is fixed or temporarily fixed to prevent displacement.
At the time of manufacturing, the base 250 is placed on a tray on a belt conveyor and moved, and various functional components are fixed or temporarily fixed by the mounting portions 254 of the various functional components of the base 250 by an automatic machine. When various functional components are placed on the base 250, the base 250 on the pallet is moved to a predetermined position, and the various functional components are screwed to the base 250 by an automatic machine as necessary.
Since the base portion 250 is formed in a flat plate shape and there is no member covering the base portion 250, the work of attaching and screwing various functional components can be easily performed by an automatic machine.
Since the various functional components are fixed or temporarily fixed to the mounting portion 254 of the base portion 250, and the movement of the various functional components is prevented, the screw fixing can be performed by an automatic machine without being affected by vibration during movement by the belt conveyor.
In the present embodiment, the side operation unit 210, the water supply unit 400, the heat exchanger 500, the nozzle device 700, the drying device 220, the deodorization device 230, and the like can be cited as various functional components mounted on the base 250 by a robot.
In the present embodiment, the side operation unit 210, the water supply unit 400, the heat exchanger 500, the nozzle device 700, the drying device 220, and the deodorizing device 230 are provided as various functional components from the right side of the main body 200, and the side operation unit 210, the water supply unit 400, the heat exchanger 500, the nozzle device 700, the drying device 220, and the deodorizing device 230 are fixed in this order.
In the above embodiment, the locking piece 255 is provided to stand vertically upward from the base 250.
However, the locking piece 255 may be provided to stand upward in a state of being inclined with respect to the base 250, depending on the structure and shape of various functional components. According to this configuration, when assembling the base portion 250 by the robot, it is preferable to incline the tray on which the base portion 250 is placed when mounting various functional components.
Further, as the mounting portion 254, the locking piece 255 is formed in the base portion 250, and the engaging claw 256 is formed in various functional components, but the engaging claw 256 may be formed in the base portion 250, and the engaging claw 256 may be formed in various functional components.
The mounting portion 254 may be configured to be able to fix or temporarily fix various functional components to the base portion 250, and a configuration other than the locking piece 255 and the locking claw 256 may be selected.
In addition, the various functional components have holding portions for holding the leads so as not to interfere with assembly. The lead is held by the holding portion before the assembling operation, so that the assembling is not hindered.
In addition, in the case where the control unit (not shown) is disposed on the right side of the nozzle device 700 and the drying device 220 and the deodorization device 230 are disposed on the left side, the control unit includes a wiring member (not shown) for supporting the lead wire at a position above the nozzle device 700 so that the lead wire does not contact the driving unit of the nozzle device 700. The wiring member is fixed to the case of the control part and the drying device 220. This prevents the nozzle device 700 from coming into contact with the lead wire during driving, and thus, the assembly can be easily performed.
< Water supply Unit >
A water supply unit 400 is disposed at the rightmost position of the base 250. The water supply unit 400 is connected to a tap water pipe through a hose (not shown) outside the main body 200.
The water supply unit shown in fig. 28 to 31 includes a water pump 600 and an open water passage 405A, and will be described as a water supply unit 400A below.
The water supply unit 400A includes: a filter 401A, a constant flow valve 402A, a water stop solenoid valve 403A, a vacuum breaker 404A, and an open water path 405A.
The purified water flowing through the tap water pipe (not shown) is supplied to the filter 401A as cleaning water. The filter 401A removes garbage, impurities, and the like contained in the washing water.
The washing water from which the garbage, the impurities, and the like have been removed by the filter 401A is supplied to the water stop solenoid valve 403A. The water stop solenoid valve 403A switches the supply state of the washing water to the downstream side. The operation of the water stop solenoid valve 403A is controlled by a control unit (not shown). If the washing water is supplied from the water stop solenoid valve 403A to the constant flow valve 402A, the washing water is supplied to the vacuum breaker 404A. The constant flow valve 402A controls the flow rate of the cleaning water flowing through the water supply unit 400A to be constant.
The vacuum interrupter 404A includes: a vacuum adapter 406A, a vacuum lid 407A covering the vacuum adapter 406A, and a vacuum break valve 408A supported between the vacuum adapter 406A and the vacuum lid 407A.
The vacuum adapter 406A has: an inlet 409A into which washing water from the constant flow valve 402A flows, an outlet 410A to the main water passage, and an outlet 411A to the open water passage 405A. The vacuum lid 407A includes an inlet 412A.
The water supply unit 400 causes the washing water supplied from the inlet 409A to flow to the outlet 410A toward the main water channel and the outlet 411A toward the open water channel 405A. The washing water supplied to the outlet 410A of the main water passage flows downstream by the output of the water pump 600 disposed downstream. The washing water not supplied to the outlet port 410A is guided to the open water passage 405A through the outlet port 411A and discharged into the toilet.
A flow sensor 570, a heat exchanger 500, and the like are disposed on the upstream side of the water pump 600 in the main water passage. Flow sensor 570, heat exchanger 500, and the like have large flow path resistance. Therefore, in the configuration in which the wash water is caused to flow downstream only by the output of the water pump 600, the load on the water pump 600 is large.
In the present embodiment, by providing the fixed orifice 413C on the open water path side, a water pressure corresponding to the flow path resistance of the flow sensor 570, the heat exchanger 500, and the like can be applied to the outlet port 410A toward the main water path, and the load on the water pump 600 can be suppressed.
Further, as the flow rate through the fixed orifice 413C increases with a decrease in the washing flow rate set by the user, the water pressure applied to the outlet 410 of the main water passage increases, and the water pressure applied to the inlet of the water pump 600 also increases, so that pulsation of the washing water flowing out of the nozzle device 700 can be eliminated, and milder washing water can be supplied. Conversely, as the washing flow rate set by the user is higher, the flow rate through the fixed orifice 413C is lower, the water pressure applied to the outlet 410 of the main water channel is lower, and the water pressure applied to the inlet of the water pump 600 is also lower, so that the pulsation of the washing water flowing out of the nozzle device 700 is not cancelled, and stronger washing water can be supplied.
Since the vacuum breaker 404 closes the flow path to the intake port 412 because the wash water pushes up the vacuum breaker valve 408 due to the water pressure, when the upstream side becomes negative pressure, the vacuum breaker valve 408 is lowered, and the outside air is sucked in from the intake port 412 to release the negative pressure on the upstream side, thereby preventing the risk of backflow of the sewage from the nozzle device 700 or the open water path.
In the above-described embodiment of the water supply unit, a configuration may be considered in which the water pump 600 is eliminated.
The water supply unit shown in fig. 32 to 34 is a water supply unit without the water pump 600, and will be described as a water supply unit 400B.
The water supply unit 400B includes: a filter 401B, a water stop solenoid valve 403B, a pressure reducing valve 402B, a vacuum breaker 404B, and an open water path 405B.
The purified water flowing through the tap water pipe (not shown) is supplied to the filter 401B as cleaning water. The filter 401B removes garbage, impurities, and the like contained in the washing water.
The washing water from which the garbage, the impurities, and the like have been removed by the filter 401B is supplied to the water stop solenoid valve 403B. The water stop solenoid valve 403B switches the supply state of the washing water to the downstream side. The operation of the water stop solenoid valve 403B is controlled by a control unit (not shown). If the washing water is supplied from the water stop solenoid valve 403B to the pressure reducing valve 402B, the pressure of the washing water flowing through the water supply unit 400B is reduced to a constant pressure by the pressure reducing valve 402B.
The vacuum interrupter 404B includes: a vacuum adapter 406B, a vacuum lid 407B covering the vacuum adapter 406B, and a vacuum break valve 408B supported between the vacuum adapter 406B and the vacuum lid 407B.
The vacuum adapter 406B has: an inlet 409B into which wash water from the pressure reducing valve 402B flows, an outlet 410B to the main water passage, and an outlet 411B to the open water passage. The vacuum lid 407B includes an inlet 412B.
The vacuum breaker 404B is disposed downstream of the pressure reducing valve 402B, and the washing water reduced to a constant pressure by the pressure reducing valve 402B is supplied into the vacuum breaker 404B from the inlet 409B and flows into the outlet 410B.
Since the vacuum break valve 408B is normally pushed upward by the washing water pressure, the vacuum breaker 404B closes the flow path to the gas inlet 412B. When the upstream side becomes negative pressure, the vacuum break valve 408B is lowered to suck outside air from the air inlet 412B and release the negative pressure on the upstream side, and the risk of backflow of the sewage from the nozzle device 700 or the open water path can be prevented.
In the above embodiment of the water supply means, a structure in which a pump and a pressure reducing valve are additionally provided can be considered.
The water supply unit shown in fig. 35 to 37 is a water supply unit to which a water pump 600 and a pressure reducing valve 402C are added, and will be described as a water supply unit 400C.
The water supply unit 400C includes: a filter 401C, a water stop solenoid valve 403C, a pressure reducing valve 402C, a vacuum breaker 404C, and an open water path 405C.
The purified water flowing through the tap water pipe (not shown) is supplied to the filter 401C as cleaning water. The filter 401C removes garbage, impurities, and the like contained in the washing water.
The washing water from which the garbage, the impurities, and the like are removed by the filter 401C is supplied to the water stop solenoid valve 403C. The water stop solenoid valve 403C switches the supply state of the washing water to the downstream side. The operation of the water stop solenoid valve 403C is controlled by a control unit (not shown). If the washing water is supplied from the water stop solenoid valve 403C to the pressure reducing valve 402C, the pressure of the washing water flowing through the water supply unit 400C is reduced to a constant pressure by the pressure reducing valve 402C.
The vacuum interrupter 404C includes: a vacuum adapter 406C, a vacuum lid 407C covering the vacuum adapter 406C, and a vacuum break valve 408C supported between the vacuum adapter 406C and the vacuum lid 407C.
The vacuum adapter 406C has: an inlet 409C through which wash water from the pressure reducing valve 402C flows, an outlet 410C toward the main water passage, and an outlet 411C toward the open water passage. The vacuum lid 407C includes an inlet 412C.
The vacuum interrupter 404C is disposed downstream of the pressure reducing valve 402C. The purge water is depressurized to a constant pressure by the pressure reducing valve 402C, is supplied into the vacuum interrupter 404C from the inlet 409C, is further depressurized by passing through the fixed orifice 413C, and flows to the outlet 410C.
As the flow rate through the fixed orifice 413C is smaller as the washing flow rate set by the user is smaller, the water pressure applied to the outlet 410C is larger, and the water pressure applied to the inlet of the water pump 600 is also larger, so that pulsation of the washing water flowing out of the nozzle device 700 is eliminated, and milder washing water can be supplied. Conversely, as the flow rate through the fixed orifice 413C increases with the increase in the washing flow rate set by the user, the water pressure applied to the outlet 410C decreases, and the water pressure applied to the inlet of the water pump 600 also decreases, so that the pulsation of the washing water flowing out of the nozzle device 700 is not cancelled, and stronger washing water can be supplied.
Since the vacuum breaker valve 408C is normally pushed upward by the washing water pressure, the vacuum breaker 404C closes the flow path to the intake port 412C. When the upstream side becomes negative pressure, the vacuum break valve 408C is lowered to suck outside air from the air inlet 412C and release the negative pressure on the upstream side, and the risk of backflow of the sewage from the nozzle device 700 or the open water path can be prevented.
Even if the reverse flow of the sewage from the nozzle device 700 is expected by chance, the sewage flowing in from the outlet port 410C is reduced in flow path by the fixed orifice 413C, and therefore the reverse flow of the sewage can be suppressed.
< Heat exchanger >
A heat exchanger 500 is disposed at a left side position of the water supply unit 400 of the base 250. The outlet port 410 of the water supply unit 400 and the heat exchanger 500 are connected by a flexible hose (not shown).
The heat exchanger 500 will be described in detail below with reference to fig. 38 to 50.
The heat exchanger 500 is formed in a rectangular parallelepiped shape having a small height, and a surface having a large area is placed on the base 250 and fixed.
The heat exchanger 500 has a lower case 510, an upper case 520, and a front structural body 530, which are made of heat-resistant resin. The lower case 510 and the upper case 520 are integrally formed by welding or the like, and the front structure 530 is integrally formed at the front thereof by welding or the like.
In the front structure 530, an inlet tube 532, in which an inlet 531 for allowing washing water to flow into the internal space of the heat exchanger 500 is provided, is formed to protrude vertically upward at a position on the right side of the upper surface. The front structure 530 has an outlet tube 534, which is provided with an outlet 533 through which wash water flows out from the internal space of the heat exchanger 500, at a left side position of the upper surface, and is formed to protrude vertically upward.
By disposing the inlet tube 532 at the right position of the heat exchanger 500, the distance between the inlet tube 532 and the water supply unit 400 can be shortened, and the piping connecting the water supply unit 400 and the inlet tube 532 can be shortened, thereby improving the piping workability.
A temperature detection member mounting portion 521, which is a mounting portion of a temperature detection member for detecting dry burning of the heat exchanger 500, is formed on the upper surface of the upper case 520 by partitioning with ribs. In the present embodiment, the temperature detecting member uses the temperature fuse 522, and the temperature fuse 522 and the wiring 523 to the temperature fuse 522 are disposed in the temperature detecting member mounting portion 521. Since the heater structure 580 of the heat exchanger 500 is set to have a higher temperature on the inlet 531 side than on the outlet 533 side, the thermal fuse 522 is attached to a position corresponding to the flow path on the inlet 531 side. The portion of the temperature detection member mounting portion 521 to which the temperature fuse 522 is mounted is formed to be thin, so that dry burning of the heat exchanger 500 is more reliably detected. The temperature detection member mounting portion 521 is covered by a temperature detection member cover 540 fixed to the upper case 520. The temperature fuse 522 has a circuit configuration for cutting off only the power supply to the heat exchanger 500.
In the heat exchanger 500, the flow sensor 550 is attached to the inlet tube 532 and the hot water outlet module 560 is attached to the outlet tube 534, respectively, via the common terminal plate 565 for ground connection.
Terminal plate 565 is formed of a single metal plate, and is connected to a ground terminal (not shown) connected to a power supply ground. The terminal plate 565 is always in contact with the washing water at the inlet 531 and the outlet 533. Accordingly, even when the base insulation of the heater structure 580 is broken, it is possible to prevent the leakage of water to the user or the water pipe through the washing water.
As shown in fig. 42 to 44, the flow sensor 570 includes: a flow sensor housing 571, a flow sensor housing cover 572, an inlet water temperature sensor 573, an inlet water temperature sensor fixture 574, a flow sensor shaft 575, an impeller 576, and a detection means 577 for detecting the rotational speed of the impeller 576.
The flow sensor case 571 includes an inlet 578 for the water supply unit 400 and an outlet 579 for the heat exchanger 500.
A flow sensor shaft 575, to which an impeller 576 is mounted, is fitted between the flow sensor housing 571 and the flow sensor housing cover 572. The inlet 578 is disposed to supply the washing water from a lower front portion to a tangential direction of the impeller 576, and the impeller 576 rotates about the flow sensor shaft 575 with the supplied washing water. The detection member 577 is disposed above the flow sensor 570, and detects the rotation speed of the impeller 576 to output a measured flow rate value to the control unit. This makes it possible to prevent detection member 577 from failing to detect the rotation speed of impeller 576, because dirt and dust are likely to accumulate in the lower portion.
In flow sensor case 571, inlet water temperature sensor 573 is fixed by inlet water temperature sensor fixing member 574. The inlet water temperature sensor 573 is assembled in such a manner that a metal portion is covered by the inlet water temperature sensor holder 574 and the metal portion is not exposed to the outside of the flow sensor 570. Accordingly, even if the insulation of the lead wire routed around is broken by any chance, it is possible to prevent leakage of the cleaning water through the metal portion of inlet temperature sensor 573.
The washing water flowing around the impeller 576 flows out from the upper front portion to the left, passes through the inlet temperature sensor 573, and flows toward the outlet 579.
In the present embodiment, the flow sensor 570 is attached to the inlet 531, but may be attached downstream of the outlet 533. In this configuration, since the washing water warmed by heat exchanger 500 is supplied to flow sensor 570, the risk of scale adhering to the inside of flow sensor 570 increases. Therefore, the present embodiment is advantageous in terms of quality.
The structure of the internal space of the heat exchanger 500 will be described with reference to fig. 45 to 50. Further, the heater structure 580 on the lower side of fig. 46 shows a state of being inverted by 180 degrees.
In the internal space of the heat exchanger 500, the heater structure 580 is disposed in the horizontal direction, and is sandwiched and fixed between the upper case 520 and the lower case 510 via the lower sealing body 581 and the upper sealing body 582.
Heater structure 580 has terminal portion 583 at the center of the side end of front structure 530. The terminal portion 583 connects a lead (not shown) to the heater of the heater structure 580 via the front structure 530. The lead connected to terminal portion 583 is drawn out through a drawing path (not shown) formed in front structure 530. In heater structure 580, a plurality of through holes 584 that form part of the flow path are formed at an end portion side opposite to the end portion where terminal portion 583 is provided.
The internal space of the heat exchanger 500 is divided in the vertical direction by the heater structure 580, and the divided upper space and lower space have substantially the same volume. An upper sealing body 582 and a lower sealing body 581 made of silicone rubber are disposed in the upper space and the lower space, respectively.
The upper seal body 582 includes a perimeter seal body 582a and three partitioning seal bodies 582b, 582c, and 582d extending in the front-rear direction and connected to the perimeter seal body 582 a. The surrounding sealing body 582a and the partition sealing bodies 582b, 582c, and 582d are sealed in close contact with the inner surface of the upper case 520 and the upper surface of the heater structure 580, and form a flow path (upper flow path) between the inner surface of the upper case 520 and the heater structure 580.
The upper sealing body 582 includes a connecting sealing body 582e that connects the left and right dividing sealing bodies 582b and the dividing sealing body 582d on the front structure 530 side and connects the dividing sealing body 582c at the center. The connecting seal body 582e forms a surface of the upper seal body 582 on the heater structure 580 side lower than other portions of the upper seal body 582, and forms a flow path (upper flow path) between the connecting seal body 582e and the heater structure 580.
The lower seal 581 includes a peripheral seal 581a and three divided seals 581b, 581c, 581d extending in the front-rear direction and connected to the peripheral seal 581 a. The peripheral seal body 581a and the partition seal bodies 581b, 581c, 581d are in close contact with and sealed to the inner surface of the lower case 510 and the upper surface of the heater structure 580, and form a flow path (lower flow path) between the inner surface of the lower case 510 and the heater structure 580.
The lower seal 581 includes, on the front structure 530 side: a right connection seal 581e for connecting a right portion of the peripheral seal 581a and a central partition seal 581 c; and a left-side connection seal 581f that connects the left-side portion of the peripheral seal 581a and the center division seal 581 c. The right-side connecting seal 581e and the left-side connecting seal 581f are formed such that the surface of the lower seal 581 on the heater structure 580 side is lower than the other portions of the lower seal 581. Thus, flow paths (lower flow paths) are formed between the right-side connecting seal 581e and the heater structure 580, and between the left-side connecting seal 581f and the heater structure 580.
The heater structure 580 includes a heater (not shown), and the heater is disposed slightly apart from the surrounding sealing body 582a of the upper sealing body 582 and the partitioning sealing bodies 581b, 581c, 581 d. The heaters are disposed slightly apart from the surrounding sealing body 581a of the lower sealing body 581 and the division sealing bodies 581b, 581c, 581 d. This prevents the heater from being locally overheated, and suppresses a decrease in durability.
The heater sets the ratio of the power on the inlet 531 side to the power on the outlet 533 side so that the power on the inlet 531 side is high. In the present embodiment, the ratio of the power on the inlet 531 side to the power on the outlet 533 side is set to 3 to 2.
The washing water supplied from the inlet 531 flows into the flow path between the right partition sealing body 582b of the upper space and the peripheral sealing body 581 a. The cleaning water flows rearward while being heated by the heater structure 580, and flows into the flow path between the right partition seal 581b and the peripheral seal 581a in the lower space from the through hole 584. The washing water flows forward while being heated by the heater structure 580, and flows into the flow path between the right partition seal 581b and the center partition seal 581c across the right connection seal 581 e.
The washing water flows rearward while being heated by the heater structure 580, and flows into the flow path between the right partitioning seal body 582b and the center partitioning seal body 582c of the upper space from the through hole 584. The washing water flows to the front side while being heated by the heater structure 580, and flows into the flow path between the center division sealing body 582c and the left division sealing body 582d across the connection sealing body 582 e. The cleaning water flows rearward while being heated by the heater structure 580, and flows into the flow path between the partition seal 581c in the center of the lower space of the through hole 584 and the left connection seal 581 d.
The washing water flows to the front side while being heated by the heater structure 580, and flows into the flow path between the peripheral seal body 581a and the left-side connected seal body 581d across the left-side connected seal body 581 f. The washing water flows rearward while being heated by the heater structure 580, and flows in from the through hole 584 to the flow path between the surrounding sealing body 582a and the left partitioning sealing body 582d in the upper space. The washing water flows forward while being heated by the heater structure 580, and is supplied from the outlet 533 to the washing nozzle device 700 through a hose (not shown).
The following structure can be considered: the structure is such that the inlet 531 is formed on the upper casing 520 side, the outlet 533 is formed on the lower casing 510 side, and the washing water flows through the upper flow path and then flows through the lower flow path. With this configuration, it is predicted that the amount of movement in the vertical direction will be reduced, and the flow path resistance can be reduced.
However, in this configuration, a piping space for the outlet 533 is required below the lower case 510, which causes a problem of an increase in installation space. Further, since the piping work of the outlet 533 is performed in the gap between the lower case 510 and the base 250, there is a problem in that the workability is poor.
In the present embodiment, the washing water flows alternately through the upper and lower flow paths, and a plurality of flow paths are formed above and below the washing water.
In the present embodiment, four channels are formed in the upper and lower sides, respectively. Thereby, the inlet 531 and the outlet 533 can be formed on the upper case 520 side. This allows the space for piping to the inlet 531 and the outlet 533 to be formed only on the upper case 520 side, and thus eliminates the problem of an increased installation space.
Further, four flow paths are formed at the upper and lower sides, respectively, but two flow paths may be formed, or six or more flow paths may be formed. By forming a plurality of upper and lower flow paths, the inlet 531 and the outlet 533 can be formed on the upper case 520 side.
The inner surface of the upper case 520 constituting the flow path is formed in a convex-concave shape by forming a convex portion 524. The convex portion 524 is continuously formed in a mountain shape, the upstream side is formed as a steep slope, and the downstream side is formed as a gentle slope.
The inner surface of the flow path constituting the lower case 510 is formed with a convex portion 514 and has a concave-convex shape. The convex portion 514 is continuously formed in a mountain shape, the upstream side is formed as a steep slope, and the downstream side is formed as a gentle slope.
As shown in fig. 49, since the protruding portions 514 and 524 have shapes close to the heater structure 580 side on the upstream side, the washing water flowing through the flow path is guided to the heater structure 580 side on the upstream side of the protruding portions 514 and 524, and flows smoothly obliquely downstream over the tops of the protruding portions 514 and 524. When the water passes over the top of the convex portions 514 and 524, the flow path volume increases, and therefore the washing water becomes turbulent and the temperature becomes uniform. The convex portions 514 and 524 narrow and widen the flow path, thereby increasing the heat conductivity and making the temperature of the washing water uniform.
By increasing the thermal conductivity of the heater structure 580, the surface temperature of the heater structure 580 can be suppressed, and adhesion of scale to the heater structure 580 can be suppressed.
The heater structure 580 includes a heater (not shown) that is provided slightly apart from the upper sealing body 582 and the lower sealing body 581, so that overheating of the heater can be prevented and adhesion of scale to the heater structure 580 can be suppressed.
When the bubbles enter the heat exchanger 500, the bubbles are stopped on the downstream side of the convex portions 514 and 524 as shown in fig. 49.
In the present embodiment, since the convex portions 514 and 524 have a gentle slope on the downstream side as shown in fig. 50, the air bubbles flow along the slope of the convex portions 514 and 524 on the downstream side and are discharged from the heat exchanger 500.
On the left side of the heat exchanger 500, a nozzle device 700 is disposed. The detailed structure of the nozzle device 700 is omitted.
< Water Pump >
A water pump 600 as a displacement varying member is provided on the right side of the nozzle device 700. In the present embodiment, the water pump 600 uses a diaphragm pump.
Further, the water pump 600 may not be used.
As shown in fig. 51 to 55, the water pump 600 includes a pump mechanism portion 610 and a motor portion 620, and is formed in a substantially cylindrical shape. The pump mechanism portion 610 is attached with an elastic member a630 covering the entire circumference of the end portion side. The motor 620 is attached with an elastic member B640 so as to cover the entire circumference of the end opposite to the elastic member a 630. The elastic members a630 and B640 are formed of a material having elasticity such as foamed resin.
The water pump 600 is assembled to the concave portion 605a of the pump housing 605 in a state where the elastic member a630 and the elastic member B640 are assembled. The motor 620 of the water pump 600 is fixed by engaging the claw 606a of the pump fixing member 606 with the fixing claw 605b of the pump housing 605.
The water pump 600 is formed in a cylindrical shape, and a water supply tube 600b having a water supply port 600a and a discharge tube 600d having a discharge port 600c are formed to protrude from one end surface perpendicularly to the end surface. The water pump 600 is provided in a horizontal direction with an end surface having the water supply tube 600b and the discharge tube 600d facing forward.
The pump housing 605 is fixed to a predetermined position of the base 250 by the elastic member C650.
In water pump 600, elastic member a630, elastic member B640, and elastic member C650 absorb vibration of a frequency in a wide range, and transmission of vibration to main body 200 can be effectively suppressed.
The lead 607 of the water pump 600 is restricted from moving by the fixing claws 606b and the locking claws 605 c.
Since the water pump 600 is fixed to the base 250 by screw fastening, claw fitting, or the like, the water pump 600 can be removed regardless of the nozzle device 700, and the maintenance workability can be improved. Further, the vibration of water pump 600 can be suppressed from being directly transmitted to nozzle device 700.
As shown in fig. 55, a drain port 608 is formed in the pump housing 605. When the pump mechanism portion 610 of the water pump 600 is broken and water leaks, water can be discharged from the drain port 608. Water discharged from water discharge port 608 is discharged from base 250 into toilet 110 through inclined surface 240.
In the present embodiment, a detection means (not shown) for detecting water discharged from the water discharge port 608 is provided. The detection means detects the occurrence of water leakage in the pump mechanism portion 610 and notifies of a failure.
In the present embodiment, the detection member is configured to detect water from the drain port 608, but is not limited thereto, and may be any member as long as it detects water leakage from the pump mechanism portion 610. The detection member may be configured to detect the occurrence of electric conduction between the pair of terminals due to water leakage, for example, and a known configuration may be used.
Water supply port 600a of water pump 600 is connected to outlet 533 of heat exchanger 500 by a soft resin connection pipe.
Hereinafter, the structure of the water pump 600 will be described in detail based on the drawings.
Fig. 56 is an exploded perspective view showing a liquid diaphragm pump according to the present invention. Fig. 57 is a main portion sectional view.
The lid 1 is a thin cylindrical shape and is attached to the surface 3a side of the middle lid 3 via a seal 2 made of an elastic member. The lid body 1 has a through hole 1c formed in the center thereof, through which the chimney-like discharge hole 37 of the middle lid body 3 can pass. The lid body 1 is provided with a suction hole 12 through which liquid can be sucked, a lid suction chamber 38 that is a part of the suction path 30 through which the sucked liquid flows is provided on the lid back surface 1b, and the lid suction chamber 38 communicates with the suction hole 12.
The middle lid body 3 is formed in a cylindrical shape made of resin, and a discharge hole 37 is provided in a center portion of the front surface 3a in a protruding manner. The middle lid body 3 has a groove portion (not shown) formed on the back surface thereof for discharging the liquid from the discharge hole 37 to the outside, and the groove portion communicates with the discharge hole 37. Further, the middle cap 3 has a valve seat portion 34 formed at the bottom of the recessed portion. The valve seat portion is arranged at three positions at equal intervals of 120 degrees in the circumferential direction around the discharge hole 37. Further, on the surface 3a side of the middle cover 3, a suction chamber 33 of a circular recessed portion is formed corresponding to the three valve seat portions 34. The suction chamber 33 constitutes a part of the suction path 30 through which the liquid sucked in flows.
The valve seat portion 34 is in the shape of a short cylinder, and a mounting hole (not shown) is formed in the center portion of the distal end wall portion 35 so as to penetrate the suction chamber 33 and to enable the suction valve main body 4 to be mounted thereon. A suction hole 32 of the suction path 30 through which the liquid can be sucked is formed in the vicinity of the mounting hole in the distal end wall portion 35 of the valve seat portion 34.
The discharge valve diaphragm 52 of the diaphragm assembly 5 is in contact with the valve seat portion 34 so as to cover the valve seat portion 34 in a closely and detachably attachable manner. The distal end wall portion 35 of the valve seat portion 34 is configured to be in contact with and separated from the valve portion 4a of the suction valve main body 4 to open and close the suction port 32. Two of the suction valve main bodies 4 are provided for the three valve seat portions 34, and one valve seat portion 34 is configured in a state not covered by the suction valve main body 4.
The diaphragm assembly 5 is formed by disposing three bowl-shaped diaphragms 50 equally spaced at 120-degree intervals in the circumferential direction and connecting them by a diaphragm 54 formed at the axial center. A seal edge 53 is formed on the outer peripheral edge of the diaphragm 54, and the discharge valve diaphragm 52 is provided so as to protrude outward from the diaphragm 54. The diaphragm 50 is provided with a driving unit 51 for reciprocating the diaphragm 50.
The seal edge 53 of the diaphragm assembly 5 is sandwiched between the middle cap 3 and the holding member 6, and the holding member 6 is provided with a hole through which the driving portion 51 of the diaphragm 50 can be inserted. The driving portion 51 of the diaphragm 50 inserted into the holding member 6 is supported by the locking hole 71 of the swinging plate 7. The swing plate 7 is disposed in a cylindrical case 13 having a cylindrical shape with a bottom, and an end of the cylindrical case 13 is in contact with the holding member 6.
A small dc motor 11 is disposed outside the cylindrical case 13, an output shaft 11a of the motor 11 extends into the cylindrical case 13, and an eccentric rotary body 9 is attached to the output shaft 11 a. The eccentric rotating body 9 has a shaft attachment hole 91 into which the output shaft 11a is inserted and an eccentric hole 92 disposed eccentrically with respect to the shaft attachment hole 91, and the crankshaft 8 is inserted obliquely through the eccentric hole 92.
The diaphragm pump is configured such that the diaphragm assembly 5 is inserted and attached so that the diaphragm assembly 5 is sandwiched between the middle cap 3 and the holding member 6, thereby forming the pump chamber 25 on the inner surface side of the discharge valve diaphragm 52, and forming the common discharge space 36 including the discharge hole 37 and formed by the groove portion 39 and the diaphragm 54 on the outer surface side of the discharge valve diaphragm 52.
The cylindrical case 13 is fixed to the motor 11 with screws 14. Further, the lid 1, the seal 2, the middle lid 3, the diaphragm assembly 5, and the holding member 6 are stacked in this order on the cylindrical case 13 and fixed to the cylindrical case 13 with the long screws 15 to form the housing 10.
In the present disclosure, three valve seat portions 34 and two suction valve bodies 4 are provided, but for example, four valve seat portions 34 and three suction valve bodies 4 may be provided.
The operation of the liquid diaphragm pump configured as described above will be described.
When the output shaft 11a of the motor 11 is rotated, the eccentric rotary body 9 attached to the output shaft 11a is rotated, the swing plate 7 is swung via the crankshaft 8, and the driving portion 51 of the diaphragm 50 is reciprocated. The diaphragm 50 is repeatedly expanded and compressed by the reciprocating motion of the driving portion 51. Thereby, the pump chamber 25 formed by the valve seat portion 34 of the middle cap 3 and the diaphragm 50 is compressed and expanded.
When the pump chamber 25 expands, the pump chamber 25 becomes a negative pressure, and the valve portion 4a of the suction valve body 4 is separated from the suction valve seat portion 35a so as to be pulled. The suction port 32 of the suction path 30 formed in the distal end wall portion 35 of the valve seat portion 34 is opened to the pump chamber 25. As a result, the liquid flows from the suction port 12 through the suction path 30 formed by the cover suction chamber 38 of the cover body 1 and the suction chamber 33 of the cover body 3 and flows into the pump chamber 25.
When the pump chamber 25 is set to a negative pressure, the discharge valve diaphragm 52 of the diaphragm 50 is in close contact with the valve seat portion 34. This prevents the liquid from flowing out to the common discharge space 36 formed by the outer surface of the discharge valve diaphragm 52, the diaphragm 54, and the recessed portion 39 of the intermediate lid body 3, or from flowing back from the common discharge space 36.
When the pump chamber 25 is compressed, the valve portion 4a of the suction valve main body 4 is pressed into contact with the suction valve seat portion 35 a. The suction port 32 of the suction path 30 formed in the distal end wall portion 35 of the valve seat portion 34 is in a shut-off state by the valve portion 4 a. This prevents the liquid from flowing into and out of the suction hole 32 through the suction valve main body 4. Further, due to the compression of the pump chamber 25, the discharge valve diaphragm 52 is expanded in diameter and separated from the valve seat portion 34, and the liquid in the pump chamber 25 is pressure-fed to the common discharge space 36.
When the pump chamber 25 is compressed, the discharge valve diaphragm 52 expands in diameter toward the common discharge space 36, and presses the liquid in the common discharge space 36 to push the liquid out toward the discharge hole 37. Thereby, the outer membrane surface of the discharge valve membrane 52 performs the operation of pressure-feeding the liquid.
When the pump chamber 25 at the position where the valve portion 4a is not arranged is compressed, the suction port 32 is kept open, and therefore, when the pump chamber 25 is compressed, the amount of liquid in the pump chamber 25 pushed back from the pump chamber 25 in the direction of the suction path 30 increases. The liquid pushed back to the suction path 30 is pumped to the pump chamber 25 in which the valve portion 4a is disposed.
On the other hand, the discharge valve diaphragm 52 is formed to have a diameter-enlarged shape in the direction of the common discharge space 36, but the pressure applied to the discharge valve diaphragm 52 is low, the discharge amount to the common discharge space 36 is small, and the pressure of the cleaning water discharged to the private parts of the human body by the sanitary washing apparatus is low. That is, the ejection to the local part of the human body is temporarily interrupted or the ejection is performed at a low water pressure.
Since the washing water force by which the normal amount of water is discharged to a part of the human body is generated at the position where the valve portion 4a is arranged, the water pressure at the position where the valve portion 4a is arranged and the water pressure at the position where the valve portion 4a is not arranged are changed, and pulsation of the washing water pressure is generated.
At the position where the valve portion 4a is arranged, the liquid pushed back into the suction path 30 is pumped into the pump chamber 25 where the valve portion 4a is arranged, and acts between the pump chambers 25 to generate a cleaning water pressure when the diaphragm is compressed in sequence in the rotation direction of the actuator.
When the diaphragm pump having the configuration in which the two valve portions 4a are arranged and the diaphragm pump having the configuration in which the three valve portions 4a are arranged are manufactured and the performances are compared, the diaphragm pump having the configuration in which the two valve portions 4a are arranged can generate a washing water pressure about 2 times as high as the maximum washing water pressure of the diaphragm pump having the configuration in which the three valve portions 4a are arranged.
A drying device 220 is disposed at a position to the left of the nozzle device 700. The drying device 220 dries the water attached to the washed part by the generated warm air.
A deodorizing device 230 for deodorizing the odor in the toilet 110 is disposed at a position to the left of the drying device 220.
Industrial applicability
The sanitary washing apparatus of the present disclosure can improve the workability of attaching various functional components to the base, and therefore can be applied to a sanitary washing apparatus not having a toilet lid.
Description of the reference numerals
100. A sanitary cleaning device; 110. a toilet bowl; 200. a main body portion; 220. a drying device; 230. a deodorizing device; 250. a base; 270. a rear housing; 290. a front housing; 300. a toilet seat; 320. a toilet cover; 400. a water supply unit; 500. a heat exchanger; 600. a water pump; 700. a nozzle arrangement.

Claims (4)

1. A sanitary washing device, wherein,
the sanitary washing device is provided with:
a main body portion; and
various functional components, which are arranged in the main body part and comprise a nozzle device for cleaning human body,
the main body portion includes:
a flat plate-shaped base portion that constitutes a bottom portion of the main body portion;
a rear case constituting a rear portion and a part of a side surface of the main body; and
a front case constituting a front portion, an upper surface, and a part of the side surface of the main body.
2. The sanitary washing device according to claim 1,
in the base portion and the rear housing, a concave-convex fitting portion is formed in a front-rear direction, and the rear housing is slidably fitted with respect to the base portion in the front-rear direction along the concave-convex fitting portion.
3. Sanitary washing arrangement according to claim 1 or 2,
the concave-convex fitting portion is formed in the front-rear direction in the base portion and the front housing, and the front housing is slidably fitted in the front-rear direction along the concave-convex fitting portion with respect to the base portion.
4. Sanitary washing installation according to one of claims 1 to 3,
an extension part extending in a horizontal direction is formed at a front upper edge of the rear case,
a recessed portion is formed at the upper edge of the rear portion of the front housing so as to sandwich the extension portion from the top-bottom direction.
CN202080042014.3A 2020-02-21 2020-12-25 Sanitary cleaning device Active CN113939633B (en)

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JP2020-027712 2020-02-21
JP2020027712 2020-02-21
PCT/JP2020/048912 WO2021166456A1 (en) 2020-02-21 2020-12-25 Sanitary washing apparatus

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JP2006283396A (en) * 2005-03-31 2006-10-19 Toto Ltd Sanitary washing toilet seat device and toilet device
CN101684666A (en) * 2008-09-24 2010-03-31 Toto株式会社 Sanitary cleaning device
CN103255827A (en) * 2013-05-27 2013-08-21 无锡欧枫科技有限公司 Intelligent closestool convenient to dismount
JP2015200099A (en) * 2014-04-08 2015-11-12 パナソニックIpマネジメント株式会社 sanitary washing device
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WO2021166456A1 (en) 2021-08-26
TW202132663A (en) 2021-09-01
CN113939633B (en) 2024-03-15
JPWO2021166456A1 (en) 2021-08-26

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