JP2015200099A - sanitary washing device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve productivity and maintenance performance, curb contamination and enhance cleaning property of a sanitary washing device.SOLUTION: A sanitary washing device includes: a main body 100 mounted with function members; an operation section 200; a toilet seat 300; and a toilet cover 400. A main body case 500 has a front main body case 510 and a rear main body case 550. The main body case 510 is configured to allow the operation section 200, the toilet seat 300, the toilet cover 400 and all the function members mounted on the main body 100 to be installed therein so that all the function members can be installed on the front main body case and inspections of all functions of the sanitary washing device can be implemented without installing the rear main body case. In addition, when a defect is detected through the inspections, the defect can be repaired without installing the rear main body case. Thus, the sanitary washing device can cut extra time in an assembling process and achieve high productivity and maintenance performance.

Description

  The present invention relates to a structure centering on an exterior of a main body of a sanitary washing device for washing a local part of a human body.

  Conventionally, the main body of this type of sanitary washing apparatus includes a base member fixed to the rear upper surface of the toilet bowl and a casing installed so as to cover the entire base member, and the base member has a nozzle and hot water for washing a human body part. A local cleaning mechanism that is the main component of the tank, a control unit that controls the functions of the sanitary cleaning device, a power supply unit, and the like are installed, and the casing opens and closes to drive the toilet seat, toilet lid, and the opening and closing of the toilet seat and toilet lid A drive device, a human sensor, and a functional member such as an air cleaning device are installed, and a control unit installed on the base member and a functional member installed on the casing are connected via a lead wire and a connector (For example, refer to Patent Document 1).

  FIG. 8 shows a conventional sanitary washing device described in Patent Document 1. As shown in FIG. As shown in FIG. 10, a base member 2 fixed to the upper rear portion of the toilet 1 and a casing 3 that covers the base member 2 from above are configured as main constituent members.

  A local cleaning mechanism 6 including a nozzle 4 and a hot water tank 5 is installed at the front center of the base member 2, and a control unit 7 is installed at the rear of the base member 2. A connector receiving portion 8 electrically connected to the control portion 7 is installed at the center side portion of the base member 2.

  On the other hand, a rotatable toilet lid 9 and a toilet seat (not shown) are installed in the front part of the casing 3, and a human sensor 10 is installed in the rear front surface of the casing 3. Further, a work hole 11 is opened in the rear side portion of the casing 3, and the work hole 11 is configured to be closed by a work lid 12 which is a separate member.

  In addition, functional members such as an opening / closing mechanism and an air cleaning device (not shown) are installed inside the casing 3. A lead wire having a connector 13 at the end is connected to the functional member, and the connector 13 is disposed in the vicinity of the work hole 11.

  In a state in which the casing 3 is covered with the base member 2, the control unit 7 and the functional member are electrically connected by connecting the connector 13 to the connector receiving unit 8 through the work hole 11, and the connection unit is connected to the work lid. 12 can be closed.

  Further, the rear portion of the casing 3 is covered with a cover 14 which is a separate member, so that the work hole 11 and the work lid 12 can be concealed.

JP 2009-287230 A

However, in the conventional configuration, the operational states of all the functional members of the sanitary washing device can be confirmed by joining the base member and the casing and joining the connector and the connector receiving portion, that is, assembling the sanitary washing device. It is possible to carry out the work when the work is almost completed. If a defect is found at this stage, in order to perform repair work, it is essential to separate the connector and connector receiving part, and to separate the base member and casing, which takes a lot of labor and time required for repair work, There was still room for improvement in terms of productivity.

  In addition, in the conventional main body structure separated into the upper and lower parts, the joint portion is arranged at the lower end portion of the main body, and the joint portion where the gap is generated is a portion where dirt easily adheres, and the lower end portion of the main body Is a difficult part to clean. In particular, the front lower end portion of the main body is a portion where contamination due to stool is likely to occur, and there is still room for improvement in terms of cleanability.

  The present invention solves the above-described conventional problems, and enables an inspection operation for confirming an operation state at an early stage of an assembly operation, and easily performs a repair operation when a defect is found. By making it possible, productivity and maintainability can be improved. Another object of the present invention is to provide a sanitary washing device that is hygienic and easy to use at a low cost by eliminating the joint at the lower end of the main body, thereby suppressing contamination and improving cleanability.

  In order to solve the above-described conventional problems, a sanitary washing device of the present invention is installed on a toilet bowl, and includes a main body incorporating a functional member, an operation unit provided on a side portion of the main body, and a rotatable main body. A toilet seat that is provided and a toilet lid that is rotatably provided on the main body, the main body includes a main body case that constitutes an exterior, and the main body case includes an entire front surface of the main body case, both side surfaces, and an upper surface. A front main body case that forms a part of the bottom surface, an entire back surface of the main body case, and a rear main body case that forms a part of both side surfaces, the upper surface, and the bottom surface, the front main body case includes an operation unit, The toilet seat, the toilet lid, and all the functional members built in the main body are installed.

  As a result, it is possible to attach all functional members to the front body case without installing the rear body case, and it is possible to carry out a confirmation inspection of the sanitary washing device in that state, and also to find inconveniences in the inspection In such a case, since the repair can be performed in that state, an extra time in the assembly process can be reduced, so that a sanitary washing apparatus with high productivity and maintainability can be provided.

  In addition, it is possible to form a corner between the front and bottom of the front body case with a curved surface, and to prevent dirt from accumulating at the corner at the bottom front of the body case, which is likely to be contaminated by stool. In addition, the corner portion can be easily cleaned, and a sanitary washing device that is hygienic and easy to use can be provided.

  The sanitary washing device of the present invention can improve productivity and maintainability, suppress contamination, and improve cleanability.

The perspective view of the state which installed the sanitary washing apparatus in Embodiment 1 of this invention in the toilet bowl The perspective view of the state which removed the main body case after the sanitary washing device Schematic diagram showing the configuration of the cleaning means of the sanitary cleaning device The perspective view which shows the decomposition | disassembly state of the case of the sanitary washing apparatus The perspective view which shows the front main body case of the sanitary washing apparatus Cross-sectional view in the front-rear direction in the assembled state of the case of the sanitary washing device Detailed sectional view of part A shown in FIG. Perspective view of a conventional sanitary washing device

  According to a first aspect of the present invention, there is provided a main body installed on a toilet bowl and incorporating a functional member, an operation section provided on a side portion of the main body, a toilet seat rotatably provided on the main body, and a rotating seat on the main body. A main body case that constitutes an exterior, and the main body case forms the entire front surface of the main body case, both side surfaces, an upper surface, and a part of the bottom surface. A front main body case, an entire rear surface of the main body case, and a rear main body case forming part of both side surfaces, an upper surface, and a bottom surface, the front main body case including the operation unit, the toilet seat, The sanitary washing device has a configuration in which the toilet lid and all functional members built in the main body are installed.

  As a result, it is possible to attach all functional members to the front body case without installing the rear body case, and in that state, the main part of the sanitary washing device can be checked and checked. If an inconvenience is found, it can be repaired in that state, so that the extra time in the assembly process can be reduced, so that a sanitary washing apparatus with high productivity and maintainability can be provided.

  The second invention is characterized in that, in particular, in the first invention, the rear main body case and the front main body case are joined by fitting a joining groove and a joining rib provided in a joining portion. is there.

  Thereby, it becomes possible to join in the state which sealed the junction part, and the waterproof performance of a main part case can be secured.

  The third invention is characterized in that, in the first or second invention, a corner portion between the front surface and the bottom surface of the front main body case is formed with a curved surface.

  Thereby, while being able to suppress filth from accumulating in the corner part of the front lower end of a main part case with high possibility of being polluted by stool, cleaning of a corner part can be carried out easily and hygienic. Can provide a user-friendly sanitary washing device.

  In a fourth aspect of the invention, in particular, in any one of the first to third aspects of the invention, the functional member can be operated without installing the rear main body case in the front main body case. .

  As a result, it is possible to carry out an operational inspection, and it is possible to carry out almost all inspections of the sanitary washing device without installing the rear main body case. Since repair is possible in the state, extra time in the assembly process can be reduced, so that productivity and maintainability can be further improved.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(Embodiment 1)
<1> Configuration of Sanitary Washing Device FIG. 1 shows a perspective view of the appearance of the sanitary washing device according to the present embodiment installed on a toilet, and FIG. 2 shows a state where the rear cover of the main body of the sanitary washing device is removed. A perspective view is shown, and FIG. 3 is a schematic diagram showing a configuration of the cleaning means.

  As shown in FIG. 1, the sanitary washing apparatus includes a main body 100, an operation unit 200 provided integrally with a side portion of the main body 100, a toilet seat 300 and a toilet lid 400 pivotally supported by the main body 100. Configured and installed on the upper surface of the toilet 700.

In the present embodiment, the installation side of the main body 100 of the sanitary washing device is the rear, and the toilet seat 300
The arrangement of each component will be described with the installation side as the front, the right side as the right and the left as the left from the rear to the front.

  A toilet seat 300 and a toilet lid 400 are attached to the main body 100 through a rotation mechanism including a damper 140 so as to be opened and closed. As shown in FIGS. 1 and 2, when the toilet lid 400 is opened, the toilet lid 400 stands so as to be positioned at the rearmost part of the sanitary washing device, and when the toilet lid 400 is closed, the upper surface of the toilet seat 300. And part of the main body 100 is concealed. As shown in FIG. 2, the toilet seat 300 stands on the upper portion of the main body as shown in FIG.

  Inside the toilet seat 300, a toilet seat heater (not shown) for keeping the seating surface of the toilet seat 300 is installed. In addition, a seating sensor (not shown) that detects a human body seated on the toilet seat 300 is installed at a bearing portion in the main body 100 that supports the rotation shaft of the toilet seat 300. This seating sensor is a weight-type seating sensor, and detects that the user is seated on the toilet seat 300 by opening and closing the switch by a weight change caused by the seating of the user on the toilet seat 300. .

  As shown in FIG. 2, functional members constituting the electrical function and mechanical function of the sanitary washing device are installed inside the main body 100. A nozzle device 117, which is a main component of the cleaning means 110, is installed at the center, and a deodorizing device 120 is installed on the left side of the nozzle device 117. A control unit 130 is installed in the upper part of the main body, and a damper 140 that controls the rotational speed of the toilet seat 300 and the toilet lid 400 is installed on the left side.

  On the right side of the nozzle device 117, a hot water tank 115 which is a main component of the cleaning means 110 is installed. A hot water tank 115 is provided with a sheathed heater (not shown) for heating cleaning water in the lower part of the tank body shaped with a resin material, and a thermistor (temperature detector) for detecting the temperature of hot water near the sheathed heater. (Not shown) is installed. In addition, a vacuum breaker that introduces air from the outside when the pressure in the tank becomes negative is installed on the upper surface of the tank body.

  An operation unit 200 is provided on the right side of the main body 100 so as to protrude forward, and a plurality of switches for operating each function of the sanitary washing device and an indicator lamp 230 are installed. An operation board (not shown) is installed inside the operation unit 200, and a plurality of tact switches and a plurality of LEDs are installed on the operation board via a switch nameplate attached to the upper surface of the operation unit 200. The tact switch can be pressed and the LEDs can be visually recognized.

  The switches installed in the operation unit 200 include a plurality of operation switches 210 that operate the cleaning operation and a plurality of setting switches 220 that set various functions. In addition, the indicator lamp 230 is provided with a plurality of LEDs for displaying the operation state and the setting state. The operation switch 210 is disposed in front of the operation unit 200 for easy operation, and the setting switch is disposed behind.

  The operation switch 210 includes an ass washing switch 211 for starting ass washing, a bidet washing switch 212 for starting bidet washing, a stop switch 213 for stopping ass washing and bidet washing, and a strength 2 for changing the washing water. An intensity switch 214 is provided.

  As the setting switch, a hot water temperature switch for setting the temperature of the washing water, a toilet seat temperature switch for setting the temperature of the toilet seat, a power saving switch for setting power saving, and the like are installed.

<2> Configuration of Cleaning Unit FIG. 3 is a schematic diagram showing the configuration of the cleaning unit.

  A flow path for supplying cleaning water to the nozzle device 117 is formed inside the main body 100. As shown in FIG. 3, a water tap 111, a constant flow valve 112, a water stop solenoid valve 113, a relief valve 114, hot water A tank 115, a flow control valve 116, and a nozzle device 117 are sequentially installed.

  A water faucet 111 to which a water pipe is connected is arranged at the lower right side of the main body 100, and a strainer (not shown) is incorporated in the water faucet 111.

  A constant flow valve 112, a water stop electromagnetic valve 113, and a relief valve 114 are sequentially connected to the flow path between the water tap 111 and the hot water tank 115. A flow control valve 116 is connected to the flow path between the hot water tank 115 and the nozzle unit 118 of the nozzle device 117, and each port of the flow control valve 116 has a tail cleaning unit 118 a of the nozzle device 117, A bidet cleaning unit 118b and a nozzle cleaning unit 118c are connected.

  The nozzle device 117 includes a substantially triangular frame-shaped support portion molded from a resin material, a nozzle portion 118 that moves forward and backward along the support portion, and a drive portion 119 that drives the forward and backward movement of the nozzle portion 118. The nozzle unit 118 includes a butt cleaning unit 118a that performs butt cleaning, a bidet cleaning unit 118b that performs bidet cleaning, and a nozzle cleaning unit 118c that performs nozzle cleaning.

  A flow control valve 116 that switches supply of cleaning water to the nozzle unit 118 is attached to the rear end of the nozzle unit 118.

  Next, the flow of cleaning water in the main body 100 and the control of each component of the main body 100 by the control unit 130 will be described.

  Tap water flowing through the water pipe is supplied to the water tap 111 as cleaning water. Next, the flow rate of the washing water flowing in the flow path is maintained constant by the constant flow valve 112. Then, the supply state of the washing water to the hot water tank 115 can be switched by the water stop solenoid valve 113. The operation of the water stop solenoid valve 113 is controlled by the control unit 130 based on the operation of the operation unit 200.

  The hot water tank 115 heats the cleaning water supplied through the flow path to a predetermined temperature. The operation of the hot water tank 115 is controlled by the control unit 130 based on the operation of the operation unit 200 and the detection data of the thermistor.

  Subsequently, the wash water heated in the hot water tank 115 is supplied to the flow control valve 116. In the flow control valve 116, the stepping motor operates, so that the cleaning water is supplied to any of the buttocks cleaning unit 118a, the bidet cleaning unit 118b, and the nozzle cleaning unit 118c. Accordingly, the cleaning water is ejected from one of the outlets of the buttocks cleaning unit 118a, the bidet cleaning unit 118b, and the nozzle cleaning unit 118c. The driving of the flow control valve 116 is controlled by the control unit 130 based on the operation of the operation unit 200.

<3> Configuration of Exterior of Sanitary Washing Device FIG. 4 is a perspective view showing an exploded state of a case constituting the exterior of the sanitary washing device, FIG. 5 is a perspective view showing details of the front main body case, and FIG. FIG. 7 is a detailed cross-sectional view of a portion A shown in FIG. 6.

As shown in FIG. 4, the exterior of the sanitary washing device constitutes a front body case 510 and a rear body case 550 that constitute a body case 500 that is an exterior of the body 100, and an operation unit case 600 that is an exterior of the operation unit 200. The lower operation unit case 610 and the upper operation unit case 620 are configured.

  The front main body case 510 and the rear main body case 550 constituting the main body case 500 are both molded from a resin material, and the front main body case 510 and the rear main body case 550 can be joined together in the front-rear direction. Yes.

  As shown in FIG. 5, the front main body case 510 is formed so as to constitute the entire front surface of the main body case 500 and a part of both side surfaces, top surface, and bottom surface.

  The front main body case 510 is a member that serves as a main casing of the main body 100, an operation unit installation unit 511 that installs the operation unit case 600 on the right side, and a hot water tank installation unit 512 that installs a hot water tank 115 on the right bottom. A nozzle device installation portion 513 for installing the nozzle device 117 is formed at the center bottom.

  In addition, a deodorizing device installation unit 514 for installing the deodorizing device 120 is formed on the left bottom of the front main body case 510, and a control installation unit 516 for installing the control unit 130 is formed on the top.

  Further, a damper installation portion 517 for installing a damper 140 for controlling the rotational speed of the toilet seat 300 and the toilet lid 400 is provided on the left side of the front main body case 510, and a toilet seat support portion 518 for pivotally supporting the toilet seat 300 is provided on both left and right sides. A toilet lid support 519 is formed behind the toilet seat support 518.

  The outer surface of the front and bottom corners 520 of the front main body case 510 is formed into a curved surface, and this portion is easily contaminated by the toilet, and contaminants are accumulated by forming the corner 520 into a curved surface. This makes it difficult to clean and easy to clean.

  A nozzle opening 521 through which the nozzle device 117 advances and retreats is formed at the center of the corner portion 520.

  As described above, the front main body case 510 is formed so that all the functional members of the sanitary washing apparatus can be installed, including the installation place of the main constituent member described above.

  The rear main body case 550 closes substantially the entire opening on the back side of the front main body case 510, and is formed so as to constitute the entire back surface of the main body case 500 and a part of both side surfaces, top surface, and bottom surface. Has been.

  As shown in FIG. 6, the bottom surface joining portion of the front main body case 510 and the rear main body case 550 is joined in a state where the bottom surface 551 of the rear main body case 550 is stacked on the upper side of the bottom surface 515 of the front main body case 510. .

  Further, as shown in FIG. 7, the upper surface of the front main body case 510 and the rear main body case 550 are joined to the upper end of the rear main body case 550 in the joining groove 522 formed in the upper end of the front main body case 510. The joint rib 552 formed in the joint is joined in a state of being fitted, and has a waterproof function for preventing water from entering from the upper surface.

  Although not shown in the drawing, joining grooves 522 and joining ribs 552 are also formed at end portions on both side surfaces of the front main body case 510 and the rear main body case 550, and are joined in the same state as the upper surface.

Further, as described above, in the present embodiment, the bonding groove 522 is formed in the front main body case 510 and the bonding rib 552 is formed in the rear main body case 550. However, the present invention is not limited to this. It is good also as a structure which formed the joining rib in the back main body case 550, and formed the joining groove | channel.

<4> Assembly Process of Sanitary Washing Device As an assembly process of the sanitary washing device, first, the operation unit 200 is assembled, and an operation board is attached to the lower surface of the upper operation unit case 620 with the switch nameplate attached to the upper surface. By assembling the upper operation part case 620 and the lower operation part case 610, the assembly process of the operation part 200 is completed.

  Next, in the process of installing all the functional parts of the sanitary washing device in the front main body case 510, first, the operation unit 200 is attached to the operation unit installation unit 511 of the front main body case 510, and then the bottom surface 515 of the front main body case 510. Attachment is performed sequentially from the functional members installed directly on the. In parallel with the work of attaching the functional members, the wiring of the functional members and the functional members, and the operation unit 200 and the control unit 130 are also connected. When the installation and wiring of all the functional members installed in the front main body case 510 are completed, the toilet seat 300 and the toilet lid 400 are attached.

  This state is the state shown in FIG. 2, and all the members of the sanitary washing device are attached to the front body case 510 except for the rear body case 550. At this point, all the functions of the sanitary washing device are performed. It is in a state where it can be operated.

  At this stage, a confirmation inspection for visually confirming the attachment state of each member, which is an important process in the assembly process of the sanitary washing apparatus, and an operation inspection for confirming the operation state of each function are performed. When all the inspections are completed and no inconvenience is found, the sanitary washing device is completed by attaching the rear main body case 550.

  On the other hand, if an inconvenience is found by inspection, it is necessary to carry out repair work. However, at the inspection stage, the rear body case 550 is not attached, and the rear surface is largely open, so that Almost all repair work can be performed. After the repair work is completed, the inspection is performed again. After the inspection is completed, the rear body case 550 is attached, and all the assembly processes are completed.

  As described above, the sanitary washing device according to the present embodiment is configured such that the front main body case 510 is formed so as to constitute the entire front surface of the main body case 500 and part of both the side surface, the upper surface, and the bottom surface. In a state where the main body case 550 is not installed, it is possible to attach all the functional members to the front main body case 510, and in that state, a check inspection of the attachment state of the functional members of the sanitary washing device and an operation inspection of all functions are performed. In addition, if an inconvenience is found in the inspection, it can be repaired as it is, so that extra time in the assembly process can be reduced, so a sanitary washing device with high productivity and maintainability Can be provided.

  In addition, the main body case 500 in the present embodiment has a configuration in which the front main body case 510 and the rear main body case 550 are separated in the front-rear direction, so that the corner portions of the front surface and the bottom surface of the main body case 500 are integrally formed with a continuous curved surface. It is possible to provide a sanitary cleaning device that can suppress the accumulation of filth in the corner portion, can easily clean the corner portion, and is hygienic and easy to use. it can.

  In this embodiment, the joining groove 522 is formed in the front body case 510 and the joining rib 552 is formed in the rear body case 550. However, the present invention is not limited to this, and the joining rib is formed in the front body case 510. And it is good also as a structure which formed the joining groove | channel in the rear main body case 550. FIG.

  As described above, the main body case of the sanitary washing device according to the present invention can improve productivity and maintainability, and thus can be applied to applications such as exterior cases in other home appliances.

DESCRIPTION OF SYMBOLS 100 Main body 200 Operation part 300 Toilet seat 400 Toilet lid 500 Main body case 510 Front main body case 520 Corner part 522 Joining groove 550 Rear main body case 552 Joining rib 700 Toilet bowl

Claims (4)

A body installed on the toilet and containing a functional member;
An operation unit provided on a side of the main body;
A toilet seat rotatably provided on the main body;
A toilet lid that is pivotally provided on the main body,
The main body includes a main body case constituting an exterior,
The main body case includes an entire front surface of the main body case, a front main body case that forms part of both side surfaces, an upper surface, and a bottom surface; an entire back surface of the main body case; A rear body case to be formed, and
In the front main body case, the operation unit, the toilet seat, the toilet lid, and all functional members built in the main body are installed.
Sanitary washing device. The front main body case and the rear main body case are characterized by being joined by fitting a joining groove and a joining rib provided in a joining portion,
The sanitary washing device according to claim 1. The corner portion between the front surface and the bottom surface of the front main body case is formed with a curved surface,
The sanitary washing device according to claim 1 or 2. In a state where the rear main body case is not installed in the front main body case, the functional member can be operated.
The sanitary washing device according to any one of claims 1 to 3.

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