CN113933314B

CN113933314B - Full-automatic spinneret detection through-hole equipment

Info

Publication number: CN113933314B
Application number: CN202111188460.8A
Authority: CN
Inventors: 罗家南; 刘洪�; 胡吉锋; 龙琼; 蒋明新; 何登鹏
Original assignee: Shenzhen Hismart Industry Robot Co ltd
Current assignee: Shenzhen Hismart Industry Robot Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-12-27
Anticipated expiration: 2041-10-12
Also published as: CN113933314A

Abstract

The application discloses full-automatic spinneret detects through-hole equipment, it includes: the device comprises a feeding area, a good product area, a re-washing area and a detection area for detecting products, wherein the feeding area, the good product area, the re-washing area and the detection area are arranged on a feeding vehicle on a frame; the lifting mechanisms are arranged in the feeding area, the good product area and the heavy washing area and are used for lifting products in the skip car; the transfer mechanism is arranged on the frame and used for transferring products among the feeding area, the good product area, the re-washing area and the detection area; the detection mechanism is arranged on the detection area and used for detecting the product; and a cleaning device arranged on the detection area for cleaning the unwashed product. This application can replace artifical efficient to detect the spinneret and clean when using to can labour saving and time saving, improve work efficiency, reduce cost.

Description

Full-automatic spinneret detects through-hole equipment

Technical Field

The invention relates to the field of spinneret plate detection, in particular to full-automatic spinneret plate through hole detection equipment.

Background

The spinneret plate is commonly used in the chemical fiber industry and is used as an indispensable precision part in a spinning machine in the chemical fiber industry, the spinneret plate is mainly used for ejecting fiber bundles with certain thickness and fine texture from a spinning melt or solution which is accurately metered, and the manufacturing precision of the spinneret plate determines the quality of fiber forming, and the quality of the fiber bundles is an important condition for ensuring the quality of fiber finished products and a good spinning process.

At present, use at the spinneret and accomplish the back, generally need wash it, in order to make things convenient for next time to use, still detect it after having washed, but, at present domestic equipment mostly is semi-automatic equipment, need artifical first plate material, detect next plate material and go up another plate material again after finishing, if detect there is not abluent spinneret, stamp the mark with regard to the manual work, give other people again and clean, because the micropore of spinneret is many (generally all exceed 100), and the diameter of every micropore is very little (generally about 2 mm), the whole process of clean micropore wastes time and energy more, need consume great cost.

Disclosure of Invention

An object of this application is to provide a full-automatic spinneret detects through-hole equipment, can replace artifical efficient to detect the spinneret and clean to can labour saving and time saving, improve work efficiency, reduce cost.

The application provides a pair of full-automatic spinneret detects through-hole equipment adopts following technical scheme:

the utility model provides a full-automatic spinneret detects through-hole equipment, includes: the device comprises a feeding area, a good product area, a re-washing area and a detection area for detecting products, wherein the feeding area, the good product area, the re-washing area and the detection area are arranged on a feeding vehicle on a frame; the lifting mechanisms are arranged in the feeding area, the good product area and the heavy washing area and are used for lifting products in the skip car; the transfer mechanism is arranged on the frame and used for transferring products among the feeding area, the good product area, the re-washing area and the detection area; the detection mechanism is arranged on the detection area and used for detecting the product; and a cleaning device arranged on the detection area and used for cleaning the unwashed products.

Through adopting above-mentioned technical scheme, when needs examine abluent product, can be through transfer mechanism at the material loading district, the yields district, wash the district and detect between the district as far as possible, can effectual reduction staff's the amount of labour, and the detection mechanism who sets up, it can replace the manual work to detect the product, reach labour saving and time saving's effect, and simultaneously, when detecting out the product that does not wash clean, can also utilize cleaning device to carry out effectual cleanness, thereby can reduce staff's the amount of labour on the whole, and the work efficiency is improved.

The present application further provides that the transfer mechanism comprises: the transverse moving mechanism is horizontally arranged on the frame in a sliding manner and used for converting a material plate for bearing products on the skip among the feeding area, the good product area and the heavy washing area; a three-axis manipulator mounted on the frame; and the clamping mechanism is arranged at the output end of the three-axis manipulator and used for clamping the spinneret plate.

By adopting the technical scheme, the three-axis mechanical arm and the clamping mechanism are matched with each other, so that the product can be clamped to realize the light conversion of the product in different working areas, time and labor can be saved, and the efficiency is high.

The present application further provides that the traversing mechanism comprises: the frame plate is connected to the frame in a sliding manner, and the inner contour of the frame plate is matched with the outer contour of the material tray; a plurality of cylinders arranged around the frame plate; a limiting block arranged on the piston rod of the cylinder; and the transverse driving piece is arranged on the frame and used for driving the frame plate to horizontally move, and a limit groove for inserting the limit block is formed in the periphery of the material tray.

Through adopting above-mentioned technical scheme, when hoist mechanism lifted the charging tray to predetermined position, the cylinder of sideslip mechanism can drive the stopper and remove for the stopper inserts the spacing inslot that the charging tray corresponds, thereby withstands the charging tray restriction, with the switching of the three different regions of charging tray in the horizontal direction of being convenient for, easy operation, labour saving and time saving.

The present application further provides that the clamping mechanism comprises: the mounting plate is mounted at the output end of the three-axis manipulator; the mounting block is mounted at the end part of the mounting plate; the finger cylinder is arranged on the mounting block and used for clamping the spinneret plate; and the gripper is arranged on the clamping end of the finger cylinder.

Through adopting above-mentioned technical scheme, when needs snatch the spinneret, when the triaxial robot hand moved predetermined position, can open the finger cylinder and drive the gripper and carry out the centre gripping to the spinneret to can effectually use manpower sparingly cost.

The present application further provides that the lifting mechanism comprises: a plurality of vertical plates mounted in the frame near the detection zone; the sliding seat is installed on the vertical plate in a sliding mode along the vertical direction; a lifting slat arranged on the sliding seat and used for supporting the charging tray; and a lifting driving piece which is arranged on the vertical plate and is used for driving the sliding seat to lift.

Through adopting above-mentioned technical scheme, when needs lift the spinneret in the skip, can open and promote the drive assembly, promote the drive assembly and can drive the sliding seat and move along the riser on vertical direction to can drive and promote the slat and remove, make and promote the slat and can lift the spinneret in the skip.

The material pushing device is further provided with limiting assemblies for limiting the position of the material trolley are mounted at the positions, close to the bottom of the vertical plate, of the frame, and material pushing assemblies for pushing the material trolley out of the frame are mounted on the two sides of the vertical plate.

Through adopting above-mentioned technical scheme, the spacing subassembly that sets up can restrict the skip when the skip is tentatively in predetermined position, guarantees the stability of skip and getting the putting spinneret, and the material pushing assembly that sets up can release the skip from the frame after relieving the restriction of spacing subassembly to the skip to can reach labour saving and time saving's effect.

The application further provides that the detection mechanism comprises: a support table installed at one side of the frame; a base plate which is arranged on the support platform and the extension direction of which is consistent with the extension direction of the support platform; an extension table which is arranged on the bearing surface of the backing plate and is consistent with the extension direction of the support table; the first sliding plate is horizontally connected to the side edge of the extension table in a sliding manner; the first power part is arranged on the base plate and used for driving the first sliding plate to move along the extension direction of the base plate; the second sliding plate is connected to the first sliding plate in a sliding mode along the vertical direction; the second power part is arranged on the first sliding plate and used for driving the second sliding plate to lift; and a detection device mounted on the second slide.

Through adopting above-mentioned technical scheme, the detection device of setting can carry out the omnidirectional and remove under the drive of first power spare and second power spare for spinneret detects more comprehensively, reinforcing detection device's detection effect.

The application further provides that the detection device comprises: the rotating cylinder is arranged at the top of the second sliding plate; a support plate mounted on the output end of the rotary cylinder; arc-shaped clamping plates which are arranged on the supporting plate in a sliding mode and are used for clamping the spinneret plate; the third power part is arranged on the supporting plate and used for driving the arc-shaped clamping plates to approach or depart from each other; and an initial inspection device arranged on the support platform through a support frame.

Through adopting above-mentioned technical scheme, when transfer mechanism arranged the spinneret in the backup pad, can open the third power spare and drive two arc splint and be close to each other to fix the spinneret in the backup pad, simultaneously, revolving cylinder can also drive the backup pad and rotate, thereby can increase the detection scope to the spinneret, increase detection effect.

The application further provides that the initial inspection device comprises: a three-axis mechanical arm mounted on the support frame; the primary inspection camera is arranged on the output end of the three-axis mechanical arm; and a backlight plate installed at a predetermined position of the extension stage for carrying the spinneret plate.

Through adopting above-mentioned technical scheme, the preliminary examination camera of setting can be shot the spinneret to judge whether the micropore on the spinneret washs, and the board in a poor light of setting not only can bear the spinneret, can also shine the spinneret, makes the preliminary examination camera shoot more clearly, further increases detection effect.

The application further sets up that the preliminary examination device still includes: the blowing device is arranged on the output end of the three-axis mechanical arm; and a stamping device for marking the spinneret plate.

Through adopting above-mentioned technical scheme, the gas blowing device of setting itself can blow off the dust of spinneret plate surface adhesion when opening, improves the clean degree of spinneret, and the stamping device of setting can be very convenient mark the spinneret to make things convenient for follow-up staff to discern, improve work efficiency.

In summary, the present application includes at least one of the following beneficial technical effects:

through the arrangement of the feeding area, the good product area, the heavy washing area, the detection area and the transfer mechanism, when the through hole detection device works, a spinneret plate can be conveniently switched among different areas through the transfer mechanism, so that the time-saving and labor-saving effects can be achieved, and the working efficiency is improved;

through setting up detection mechanism and cleaning device, detection mechanism can replace artifical efficient to detect the spinneret, detects out the clean spinneret not, can also clean through cleaning device and handle, and not only the effect is obvious, has still further reduced staff's the amount of labour, has improved work efficiency.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is a schematic diagram of the positions of a loading area, a good area, a rewashing area and a detection area in the embodiment of the present application;

FIG. 3 is a schematic structural diagram of a limiting assembly in an embodiment of the present application;

FIG. 4 is a schematic view of the construction of the lifting mechanism in the embodiment of the present application;

FIG. 5 is a schematic structural view of a traversing mechanism in an embodiment of the present application;

FIG. 6 is a schematic structural diagram of a three-axis robot and a clamping mechanism in an embodiment of the present application;

FIG. 7 is a schematic structural diagram of a detection mechanism in an embodiment of the present application;

fig. 8 is a schematic structural view of a cleaning device in an embodiment of the present application.

Description of reference numerals: 1. a frame; 11. a feeding area; 12. a good product area; 13. a backwashing zone; 14. a detection zone; 15. a material tray; 10. a mounting frame; 101. a straddle; 102. carrying a plate; 103. a slide plate; 110. a rotating electric machine; 111. a chuck; 112. needle insertion; 120. moving the plate; 121. an extension plate; 130. a conducting block; 131. a conical block; 132. a conduction port; 133. a protection needle; 134. air holes; 140. placing a frame plate; 141. an inclined plate; 142. a carrying box;

2. a three-axis manipulator; 201. mounting a plate; 202. mounting blocks; 203. a finger cylinder; 204. a gripper; 210. a frame plate; 211. a cylinder; 212. a limiting block; 213. a limiting groove; 220. a vertical plate; 221. a sliding seat; 222. lifting the batten; 223. a ball screw; 224. a motor; 225. a servo motor; 226. rotating the block; 227. a material pushing cylinder; 228. pushing a plate;

3. a support table; 301. a base plate; 302. an extension stage; 303. a first slide plate; 304. a second slide plate; 310. a rotating cylinder; 311. a support plate; 312. an arc-shaped splint; 320. a support frame; 321. a three-axis robotic arm; 322. a primary inspection camera; 323. a backlight plate; 324. the camera is positioned.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses full-automatic spinneret detects through-hole equipment, as shown in fig. 1 and fig. 2, include: frame 1, at frame 1 inside three region that is provided with, respectively material loading district 11, non-defective products district 12 and heavy washing district 13, three region sets up side by side in frame 1, and simultaneously, one side of keeping away from three region at frame 1 is provided with detection zone 14, is provided with the detection mechanism who is used for carrying out the detection to the product on detection zone 14, and detection mechanism can replace the manual work to detect the micropore of spinneret to judge whether the micropore is the sanitization in last process.

Wherein, still be provided with the transfer mechanism on frame 1, the transfer mechanism can shift the product between material loading district 11, non-defective products district 12, heavy washing district 13 and detection area 14 to improve the detection efficiency of spinneret.

When needs detect the spinneret, can stack the spinneret of examining on the skip, then push away the preset position of material loading district 11 with the skip, and simultaneously, also respectively place a skip in non-defective products district 12 and heavy washing district 13, start transfer mechanism, can transfer the spinneret of examining on the material loading district 11 to detection area 14 and detect, if it is clean to detect the micropore on the spinneret, just shift this spinneret to non-defective products district 12, if detect that the micropore on the spinneret is not conform to clean standard, just shift it to on the heavy washing district 13, in order to make things convenient for the follow-up to wash once more.

It should be noted that, charging trays 15 are stacked on the charging carriage, the surrounding edges of the charging trays 15 are provided, and the spinneret plates are placed on the bearing surface of the charging tray 15, in this embodiment, each charging tray 15 can bear nine spinneret plates, so that the charging tray 15 on the charging carriage can be lifted to a predetermined height in order to transfer the spinneret plate by the transfer mechanism, and therefore, in this embodiment, the frame 1 is provided with three lifting mechanisms, and one corresponding region is provided for each of the charging area 11, the good product area 12, and the backwashing area 13.

In this embodiment, as shown in fig. 3 and 4, the lifting mechanism includes: install the riser 220 that is close to detection zone 14 one side in frame 1, there is sliding seat 221 along vertical direction slidable mounting on riser 220, install promotion slat 222 on sliding seat 221, the extending direction of promotion slat 222 and the extending direction mutually perpendicular of riser 220, still install the promotion driving piece on riser 220, the promotion driving piece of this embodiment includes the vertical ball screw 223 of installing on riser 220, the vertical screw thread of ball screw 223 passes sliding seat 221, motor 224 is still installed to the bottom at riser 220, the speed reducer is installed to motor 224's output, be connected through belt drive between speed reducer output and the ball screw 223.

When the skip car moves to the preset position of the feeding area 11, the motor 224 can be started, the motor 224 can drive the ball screw 223 to rotate through the belt transmission structure, the ball screw 223 can drive the lifting strip plate 222 to move to the bottom of the material tray 15 stacked on the skip car when rotating, the whole material tray 15 can be lifted to the preset height along with the process that the sliding seat 221 is driven to move upwards, and through the structure, the manual process of feeding one by one can be replaced, and the labor cost is effectively saved.

In addition, consider the stability of skip in the parking process to reduce the skip and slide and influence the circumstances of going up unloading, in this embodiment, install spacing subassembly in the position that frame 1 is close to riser 220 bottom, spacing subassembly includes: install the servomotor 225 in riser 220 bottom to and install the rotatory piece 226 at servomotor 225 output shaft, and rotatory piece 226 wholly is L shape, when the skip removed to the position of laminating riser 220, can open servomotor 225 and drive rotatory piece 226 rotatory, make rotatory piece 226 rotatory to the position of joint grasping skip bottom horizontal bar, in order to realize the restriction to the skip.

In addition, for the convenience comes out the skip from the propelling movement in the frame 1, still is provided with in the both sides of riser 220 and pushes away the material subassembly, pushes away the material subassembly and includes: the pushing cylinders 227 arranged on the two sides of the vertical plate 220 and the push plates 228 fixed at the output ends of the pushing cylinders 227 can be opened to push the skip car to move out of the frame 1 after the limit of the rotating block 226 on the skip car is removed, so that the labor can be effectively saved.

As shown in fig. 5 and 6, the transfer mechanism includes a traverse mechanism, a three-axis manipulator 2 and a clamping mechanism, the traverse mechanism is horizontally slidably disposed on the frame 1 and is used for transferring the trays 15 stacked on the skip car, so that the trays 15 can be switched among the feeding area 11, the good product area 12 and the rewashing area 13, the three-axis manipulator 2 is mounted on the frame 1, the clamping mechanism is mounted on the output end of the three-axis manipulator 2, and the clamping mechanism can clamp the spinneret plate to switch among the three areas and the detection area 14.

In this embodiment, the traversing mechanism includes: the frame plate 210 is connected to the frame 1 in a sliding mode, the inner contour of the frame plate 210 is matched with the outer contour of the material tray 15, the frame 1 is provided with a transverse moving driving piece, the transverse moving driving piece can drive the frame plate 210 to horizontally move above three areas, the periphery of the frame plate 210 is provided with a cylinder 211, a piston rod of the cylinder 211 is fixed with a limiting block 212, and the periphery of the material tray 15 is provided with a limiting groove 213 in order to be matched with the limiting block 212.

When the charging tray needs to be transferred (for example, when the empty charging tray in the charging area 11 is transferred to the material car in the good product area 12), the transverse driving piece can be opened to drive the frame plate 210 to move above the charging area 11, the lifting mechanism is used to drive the charging tray 15 on the material car to ascend to a preset height, so that the charging tray 15 just holds the frame plate 210, at the moment, the cylinder 211 can be opened to drive the limiting block 212 to move, the limiting block 212 can be inserted into the limiting groove 213 corresponding to the charging tray 15, then the transverse driving piece can be used to drive the whole frame plate 210 to move above the good product area 12, and the empty charging tray 15 can be conveniently placed on the material car in the good product area 12.

In this embodiment, the clamping mechanism includes: install the mounting panel 201 at 2 output ends of triaxial manipulator at mounting panel 201, install installation piece 202 in the one end that mounting panel 201 kept away from 2 output ends of triaxial manipulator, install finger cylinder 203 in the bottom of installation piece 202, install grabhook 204 on the exposed core of finger cylinder 203, when needs shift the spinneret on charging tray 15 to detection zone 14 and examine, can open triaxial manipulator 2 and remove to predetermined position, then open finger cylinder 203 again and grab the spinneret, thereby can replace the manual work to place the spinneret and detect on the predetermined position of detection zone 14, in addition, still install inductive pick in the outside of finger cylinder 203, inductive pick is used for responding to whether there is the spinneret to grab 204, the inductive pick of this embodiment can be infrared sensor.

In this embodiment, as shown in fig. 1 and 7, the detection mechanism includes: the supporting table 3 is installed on one side of the frame 1, the detection area 14 is located on the supporting table 3, the extending direction of the supporting table 3 is consistent with the moving direction of the transverse driving member, the bearing surface of the supporting table 3 is provided with the backing plate 301, the bearing surface of the backing plate 301 is provided with the extending table 302, and the extending directions of the extending table 302, the backing plate 301 and the supporting table 3 are consistent.

There is first slide 303 at the horizontal sliding connection of side that extends platform 302, install the gliding first power part of the first slide 303 of drive on backing plate 301, there is second slide 304 along vertical direction slidable mounting on first slide 303, install the gliding second power part of drive second slide 304 on first slide 303, revolving cylinder 310 is installed at the top of second slide 304, backup pad 311 is installed to revolving cylinder 310's output, slidable mounting has the arc splint 312 of double-phase symmetry on backup pad 311, and still install the third power part that two arc splints 312 of drive are close to each other or keep away from on backup pad 311, additionally, still install support frame 320 on brace table 3, install the primary detection device on support frame 320.

When three-axis manipulator 2 shifts the spinneret to backup pad 311 on, can open two arc splint 312 of third power spare drive and be close to each other to with the spinneret centre gripping in backup pad 311, then reuse the cooperation of first power spare with the second power spare, move backup pad 311 to the predetermined position of examining, utilize the preliminary examination device, can replace the very convenient realization of manual work to the micropore detection of spinneret.

In order to improve the accuracy of placing the spinneret plate on the support plate 311, a positioning camera 324 is mounted on the top of the frame 1 through a screw, the positioning camera 324 can photograph the spinneret plate on the support plate 311, and the positioning camera 324 is further electrically connected to the three-axis manipulator 2, so that the photographed data can be fed back to the three-axis manipulator 2 in time, and the three-axis manipulator 2 can accurately place the spinneret plate at a predetermined position of the support plate 311.

In this embodiment, the initial inspection device includes: the three-axis manipulator 321 installed on the supporting frame 320, the principle structure of the three-axis manipulator 321 is the same as that of the three-axis manipulator 2, and all the objects can move in all directions, which is not described herein.

Install the arm board on triaxial robotic arm 321's output, install primary inspection camera 322 on the arm board, primary inspection camera 322 is connected with the check out test set control system electricity of this application, and simultaneously, install backlight plate 323 in the preset position of extension platform 302, backlight plate 323 is located the below position of support frame 320, and the inside light source that is provided with of backlight plate 323, when needing to detect the spinneret micropore on backup pad 311, can utilize first power spare, second power spare drives backup pad 311 and moves to backlight plate 323 top, then open revolving cylinder 310 and drive backup pad 311 rotatory, make the spinneret in backup pad 311 place on backlight plate 323, then open primary inspection camera 322 again and shoot the detection to the spinneret, when detecting the micropore on the spinneret and meeting the demands, start triaxial manipulator 2 and can shift the spinneret on backlight plate 323 to good product district 12.

In addition, the preliminary examination device still includes: the air blowing device is arranged on the output end of the three-axis mechanical arm 321, and the stamping device is arranged on the arm plate, the air blowing device of the embodiment can be an air blowing cylinder arranged on the arm plate, the air blowing cylinder is connected with an air source through a hose, and when the air blowing device works, air can be blown to micropores on a spinneret plate, so that dust and impurities adhered to the surface of the spinneret plate can be cleaned, and the cleanness of the spinneret plate can be improved; and the stamp device can be along vertical direction install the marker pen or the stamp on the armboard, drive marker pen or stamp through the power supply and reciprocate, when detecting out that the spinneret is not conform to the requirement, can open power supply (pneumatic cylinder) and directly drive the marker pen and do the mark on the spinneret, then with the spinneret that is not conform to the requirement shift to the heavy district 13 of washing through transfer mechanism again on to make things convenient for the timely discernment of subsequent staff.

In order to further improve the detection efficiency of the spinneret plate, in this embodiment, two sides of the extension table 302 may be respectively provided with one detection mechanism, and the support plates 311 of the two detection mechanisms may move in a staggered manner when moving, so that one detection mechanism may perform at the same time as the other detection mechanism performs at the same time when performing initial inspection, thereby effectively improving the working efficiency.

In addition, still be provided with cleaning device on detection zone 14, cleaning device is used for cleaning the impurity in the micropore on the spinneret, when detection mechanism detects that there is impurity nonconforming to the micropore of spinneret, can shift unqualified spinneret to cleaning device's preset position through the transfer mechanism on, utilize cleaning device to clean the micropore of spinneret, if the spinneret after the cleanness reaches clean requirement, at this moment, just can directly shift the spinneret to on yields district 12, then can not shift the spinneret to rewashing district 13, if clean many times still not in line with the requirement, just utilize the stamping device to make the mark, reuse transfer mechanism shifts this spinneret to rewashing district 13, then carry out subsequent rewashing.

In this embodiment, as shown in fig. 7 and 8, the cleaning device includes: and the symmetrical mounting frames 10 are arranged on the support platform 3, in order to save the mounting space, the part of the detection mechanism containing the precise inspection camera is arranged on the mounting frame 10, and the precise inspection camera is also arranged on the mounting frame 10 through the three-axis mechanical arm 2.

In addition, a cross plate 101 is installed between the mounting racks 10, a bearing plate 102 is installed on the cross plate 101, the cross section of the bearing plate 102 is L-shaped, a moving plate 120 is installed on the bearing plate 102 in a sliding manner along the vertical direction, a first lifting assembly is installed on the moving plate 120 along the vertical direction, a sliding plate 103 is installed at the output end of the first lifting assembly, a needle passing assembly is installed on the sliding plate 103 and used for cleaning micropores of the spinneret plate, a second lifting assembly is also installed on the bearing plate 102 and used for driving the moving plate 120 to slide along the bearing plate 102.

When the micropore of spinneret needs to be cleaned, the spinneret needs to be placed at a preset position between the mounting frames 10, the second lifting assembly is opened to drive the moving plate 120 to move downwards to a preset position, meanwhile, the first lifting assembly is opened to drive the sliding plate 103 to also move downwards to a preset position, so that the cleaning part of the through needle assembly can be close to the spinneret, and the micropore of the spinneret is cleaned.

In this embodiment, the stylet assembly includes: the clamp 111 can be two symmetrical clamp blocks, the through needle 112 is clamped and fixed on the output shaft of the rotating motor 110 by the two clamp blocks through screws or bolts, and the bottom of the two clamp blocks is funnel-shaped when the two clamp blocks are spliced together.

When the through needle 112 moves into the micropore of the spinneret plate, the rotating motor 110 can be started to drive the through needle 112 to rotate, and when the through needle 112 rotates, the blockage or uncleaned impurities in the micropore can be cleaned, so that the operation is simple and the realization is easy.

In order to enhance the cleaning effect on the spinneret plate, in this embodiment, an extension plate 121 is installed at the bottom of the moving plate 120, and a conduction assembly is disposed on the extension plate 121, and the conduction assembly can be adapted to the through pin 112 to guide the through pin 112, so that the through pin 112 can clean the micro hole more accurately.

In this embodiment, the conducting assembly includes: install the piece 130 that switches on at extension board 121 bottom end face, conical block 131 is installed to the bottom of piece 130 that switches on, and at conical block 131 with switch on the inside perpendicular hole that has all seted up of piece 130, perpendicular hole can supply to lead to needle 112 to pass, in addition, when descending in order to guarantee chuck 111, its bottom just can the gomphosis at the top of piece 130 that switches on, consequently, still set up on extension board 121 and switch on the opening 132 that piece 130 is linked together, the interior profile of opening 132 and chuck 111's bottom profile looks adaptation.

When the through needle 112 descends, the through needle 112 can sequentially pass through the conduction opening 132, the conduction block 130 and the conical block 131, and when the through needle 112 cleans the inside of the micro-hole, the bottom of the chuck 111 can be embedded at the top of the conduction block 130, so that the stability of the through needle 112 can be increased to a certain extent, and the condition that the rotating motor 110 drives the through needle 112 to shake is reduced.

In order to further improve the stability of the needle 112 during operation, in the present embodiment, a protection needle 133 is vertically installed at the bottom of the conical block 131, the protection needle 133 is hollow, and the inner diameter of the protection needle 133 is larger than the outer diameter of the needle 112, so that the needle 112 can completely pass through.

In addition, the air hole 134 is further formed in one side of the conducting block 130, the air hole 134 is connected with an air source through a hose, the air source can be an air source provided by a blowing device or an air pump, when the through needle 112 rotates and cleans the micropores of the spinneret plate, at the moment, a switch of the air source can be turned on, air flow is guided into the conical block 131 from the air hole 134 through the hose, and then the air flow is blown to the micropores of the spinneret plate through the protection needle 133, so that the cleaning effect of the micropores is further improved.

It should be noted that the bearing plate 102 of the embodiment is slidably connected to the span plate 101 along the length direction of the span plate 101, and a horizontal driving assembly is further disposed on the span plate 101, an output end of the horizontal driving assembly is fixed to the bearing plate 102, when the horizontal driving assembly is turned on, the entire needle passing assembly and the conducting assembly can be driven to move along the length direction of the span plate 101, so that the application range of the needle 112 can be further extended.

The top of the extension table 302 is detachably provided with a bearing box 142, the peripheral edge of the bearing box 142 is obliquely provided with an inclined plate 141, the top edge of the inclined plate 141 is surrounded with a placing frame plate 140, and the placing frame plate 140 can accommodate the whole spinneret plate.

When the spinneret plate needs to be cleaned, the whole spinneret plate can be placed in the placing frame plate 140, at the moment, the through needle 112 is started to clean the micropores of the spinneret plate, impurities cleaned in the micropores can slide into the bearing box 142 along the inclined plate 141 to be collected in a centralized mode, the spinneret plate can be stably borne by the structure, and the impurities in the spinneret plate can be conveniently collected.

In addition, in order to clean the impurities in the bearing box 142 conveniently, in the embodiment, the side wall of the bearing box 142 is provided with the suction port, when the impurities in the bearing box 142 need to be cleaned, the suction port can be connected with the dust suction device through the suction hose, the dust suction device can be an exhaust fan or a dust collector, the dust suction device is opened, the impurities in the bearing box 142 can be conveniently sucked out through the suction hose, and the operation is simple, time and labor are saved.

It should be noted that, in this embodiment, the traverse driving member may adopt a rodless cylinder; the first power part, the second power part and the third power part can adopt micro cylinders; the first lifting component, the second lifting component and the horizontal driving component can adopt common hydraulic cylinders, and the power structure belongs to the conventional technology in the field of technology, so that redundant description is omitted.

The operating principle of detecting the spinneret plate in the application is roughly as follows: the spinneret plate to be detected is transferred to the supporting plate 311 through the transferring mechanism, the third driving piece is used for driving the two arc-shaped clamping plates 312 to clamp the spinneret plate, then the spinneret plate on the supporting plate 311 is transferred to the backlight plate 323, the primary inspection camera 322 is used for shooting micropores distributed on the spinneret plate, and whether the micropores are cleaned or not is checked.

1. If the fraction defective of the micropores on the spinneret plate is detected to be 0, that is, the spinneret plate meets the requirement, the spinneret plate can be transferred to the good product area 12 by using the transfer mechanism;

2. if the fraction defective of the micropores on the spinneret plate is detected to be more than 10%, marking by using a stamping device, and then transferring the spinneret plate to a re-washing area 13 by using a transfer mechanism to perform subsequent re-washing and cleaning work;

3. if the defective rate of the micropores on the spinneret plate is detected to be between 1% and 10%, the spinneret plate can be transferred to a cleaning device by using a transfer mechanism for cleaning, after the cleaning is finished, a fine inspection camera is used for shooting and detecting the spinneret plate, and if the defective rate of the micropores is 0, the spinneret plate can be transferred to a good product area 12; if the situation that the micropores are not clean still exists, the spinneret plate can be marked and transferred to the backwashing area 13, the spinneret plate can also be cleaned by the cleaning device again, and if the situation that the micropores are not clean still exists after the spinneret plate is cleaned again, the spinneret plate can be marked and transferred to the backwashing area 13.

The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a full-automatic spinneret detects through-hole equipment which characterized in that includes: a feeding area (11), a good product area (12), a re-washing area (13) and a detection area (14) for detecting products, wherein the feeding area, the good product area and the re-washing area are arranged on a feeding vehicle on the frame (1); a lifting mechanism which is arranged in the feeding area (11), the good product area (12) and the heavy washing area (13) and is used for lifting products in the skip car; the transfer mechanism is arranged on the frame (1) and is used for transferring products among the feeding area (11), the good product area (12), the re-washing area (13) and the detection area (14); a detection mechanism arranged on the detection area (14) for detecting the product; and a cleaning device arranged on the detection area (14) for cleaning the unwashed product;

the cleaning device includes: the mounting racks (10) are symmetrically arranged on the support platform (3); a carrier plate (102) mounted on the straddle plate (101); a first lifting assembly mounted on the carrier plate (102); a sliding plate (103) arranged on the output end of the first lifting assembly along the vertical direction; a rotating motor (110) which is installed on the sliding plate (103) and has an output shaft facing the ground; a chuck (111) mounted on an output shaft of the rotating electrical machine (110); the device comprises a chuck (111), a through needle (112) which is arranged in the chuck (111) and a needle head of which extends out of the chuck (111) by a preset length, a moving plate (120) which moves along the vertical direction is arranged on a bearing plate (102), a second lifting assembly which drives the moving plate (120) to move along the vertical direction is arranged on the bearing plate (102), a first lifting assembly is arranged on the moving plate (120), an extension plate (121) is arranged at the bottom end of the moving plate (120), a conduction block (130) is arranged on the bottom end surface of the extension plate (121), a conical block (131) is arranged at the bottom of the conduction block (130), vertical holes for the through needle (112) to pass through are formed in the conduction block (130) and the conical block (131), a conduction port (132) which is communicated with the conduction block (130) and is used for the bottom of the chuck (111) to pass through is formed in the extension plate (121), a protection needle (133) which is used for the through needle (112) to pass through is arranged at the bottom of the conical block (131), the protection needle (133) is larger in inner diameter than the outer diameter of the through needle (112), an air hole (134) is formed in one side of the conduction block (130), and is connected with an air source (134);

the detection mechanism includes: a support table (3) installed at one side of the frame (1); a base plate (301) which is installed on the support table (3) and the extension direction of which is consistent with the extension direction of the support table (3); an extension table (302) which is arranged on the bearing surface of the base plate (301) and is consistent with the extension direction of the support table (3); a first sliding plate (303) horizontally and slidably connected to the side edge of the extension table (302); the first power part is arranged on the base plate (301) and used for driving the first sliding plate (303) to move along the extending direction of the base plate (301); a second sliding plate (304) connected to the first sliding plate (303) in a sliding manner along the vertical direction; the second power part is arranged on the first sliding plate (303) and used for driving the second sliding plate (304) to lift; and a detection device mounted on the second sled (304);

the detection device includes: a rotary cylinder (310) installed at the top of the second sliding plate (304); a support plate (311) mounted on the output end of the rotary cylinder (310); arc-shaped clamping plates (312) which are arranged on the supporting plate (311) in a sliding mode and are used for clamping the spinneret plate; a third power member mounted on the support plate (311) for driving the arc-shaped clamping plates (312) to approach or separate from each other; the initial detection device is arranged on the support table (3) through a support frame (320);

the preliminary examination device includes: a three-axis mechanical arm (321) arranged on the support frame (320); a primary inspection camera (322) arranged on the output end of the three-axis mechanical arm (321); and a backlight plate (323) installed at a predetermined position of the extension stage (302) for carrying a spinneret plate, the preliminary inspection apparatus further comprising: the air blowing device is arranged on the output end of the three-axis mechanical arm (321); and a stamping device for marking the spinneret plate;

there is location camera (324) at the top of frame (1) through the screw mounting, and location camera (324) still are connected with triaxial manipulator (2) electricity, all are provided with one in the both sides of extending platform (302) detection mechanism, and backup pad (311) of two detection mechanism can alternate motion when removing, in addition, have one in two preliminary examination cameras (322) to be the essence camera that the multiple is higher than preliminary examination camera (322) multiple.

2. The apparatus of claim 1, wherein the transfer mechanism comprises: the transverse moving mechanism is horizontally arranged on the frame (1) in a sliding manner and is used for switching a material plate (15) for bearing products on the skip car among the material loading area (11), the good product area (12) and the heavy washing area (13); a three-axis manipulator (2) mounted on the frame (1); and the clamping mechanism is arranged on the output end of the three-axis manipulator (2) and used for clamping the spinneret plate.

3. The apparatus of claim 2, wherein the traverse mechanism comprises: a frame plate (210) which is connected on the frame (1) in a sliding way and the inner contour of which is matched with the outer contour of the charging tray (15); a plurality of cylinders (211) arranged around the frame plate (210); a limiting block (212) arranged on a piston rod of the air cylinder (211); and the transverse moving driving piece is arranged on the frame (1) and used for driving the frame plate (210) to horizontally move, and a limit groove (213) for inserting the limit block (212) is formed in the peripheral side of the material tray (15).

4. The apparatus of claim 2, wherein the clamping mechanism comprises: the mounting plate (201) is mounted at the output end of the three-axis manipulator (2); a mounting block (202) mounted at the end of the mounting plate (201); a finger cylinder (203) mounted on the mounting block (202) for clamping the spinneret plate; and a gripper (204) mounted on the gripping end of the finger cylinder (203).

5. The apparatus of claim 1, wherein the lifting mechanism comprises: a plurality of risers (220) mounted within the frame (1) adjacent the detection zone (14); a sliding seat (221) which is installed on the vertical plate (220) in a sliding way along the vertical direction; a lifting slat (222) arranged on the sliding seat (221) and used for supporting the charging tray (15); and a lifting driving piece which is arranged on the vertical plate (220) and is used for driving the sliding seat (221) to lift.

6. The full-automatic spinneret plate through hole detection equipment according to claim 5, wherein a position, close to the bottom of a vertical plate (220), of the frame (1) is provided with a limiting component for limiting the position of the skip car, and two sides of the vertical plate (220) are provided with pushing components for pushing the skip car out of the frame (1).