CN218963405U - Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment - Google Patents

Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment Download PDF

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Publication number
CN218963405U
CN218963405U CN202223061913.3U CN202223061913U CN218963405U CN 218963405 U CN218963405 U CN 218963405U CN 202223061913 U CN202223061913 U CN 202223061913U CN 218963405 U CN218963405 U CN 218963405U
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China
Prior art keywords
cleaning
plate
carrier
water
utility
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CN202223061913.3U
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Chinese (zh)
Inventor
樊徐洪
杨浩
吴司宇
何颖成
汪雄勇
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Sunwin Hubei Optoelectronic Technology Co Ltd
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Sunwin Hubei Optoelectronic Technology Co Ltd
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Abstract

The utility model relates to the technical field of camera modules, and provides a water collecting tank which comprises a base plate which can be arranged below a hair wheel cleaning mechanism, wherein a water outlet for discharging cleaning wastewater is formed in the base plate, a water collecting tank which can shade the water outlet is arranged on the base plate, the water collecting tank is detachably arranged on the base plate, and the water collecting tank is provided with a water outlet. Also provided is a cleaning device comprising a hair wheel cleaning mechanism and the water collecting tank. The full-automatic brush plate cleaning equipment comprises the cleaning device. According to the utility model, the water retaining substrate is arranged below the hair wheel cleaning mechanism, when the hair wheel cleaning mechanism works, waste water can fall down and can be totally caught by the substrate, then flows into the water collecting tank through the water outlet on the substrate to be gathered, and is discharged through the water collecting tank, so that a factory building is prevented from being polluted; the water outlet is used as an overhaul port, so that the water collecting tank can be used for receiving sewage and has an overhaul function.

Description

Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment
Technical Field
The utility model relates to the technical field of camera modules, in particular to a water collecting tank, a cleaning device and full-automatic brushing plate cleaning equipment.
Background
In the production process of the field of camera modules, the biggest problem is the control of dirty points, which is also called Particle control.
Particularly, after the CSP chip is attached by an SMT process, the pollution point defect on the surface of the chip reaches 80 percent. The conventional practice is that ultrasonic waves and plasmas are carried to a semi-automatic plate brushing machine after being cleaned, and then are manually placed in a material storage water tank for short storage after being manually fed and brushed, and then are further thrown and washed, as part of personnel are lost and the material storage water tank is not timely placed, adverse effects are caused, and water mist in the brushing process cannot be sealed by the semi-automatic plate brushing equipment, hundred-level dust-free workshop environment is seriously influenced, huge adverse loss and manpower loss are brought to enterprises, meanwhile, the confidence of a customer group to the enterprises is also insufficient, and even customer loss is caused under serious conditions.
The waste water collecting tank of the existing semi-automatic plate brushing machine is unreasonable in design, and in addition, the overhaul port of the existing semi-automatic plate brushing machine is not practical.
Disclosure of Invention
The utility model aims to provide a water collecting tank, a cleaning device and full-automatic brushing plate cleaning equipment, which can at least solve part of defects in the prior art.
In order to achieve the above object, the embodiment of the present utility model provides the following technical solutions: the utility model provides a water catch bowl, includes the base plate that can establish in the clean mechanism below of hair wheel, have the outlet that supplies washing waste water to discharge on the base plate, install on the base plate and can shelter from the water catch bowl of outlet, the water catch bowl can dismantle the installation on the base plate, the water catch bowl has the wash port.
Further, the base plate is provided with a sliding rail, and the water collection tank is arranged on the base plate in a drawing manner through the sliding rail.
Further, a filtering structure is arranged in the water collecting tank.
The embodiment of the utility model provides another technical scheme that: the utility model provides a cleaning device, includes hair wheel cleaning mechanism and foretell water catch bowl, the water catch bowl is located hair wheel cleaning mechanism's below, the water catch bowl with be the clean interval that supplies the carrier plate to pass through between the hair wheel cleaning mechanism.
Further, the water outlet is an overhaul port.
Further, the hair wheel cleaning mechanism comprises a cleaning box, a plurality of hair wheels are sequentially arranged in the cleaning box along the transportation direction of the carrier plate, a spraying assembly for spraying a cleaning agent is arranged in the cleaning box, and a brushing interval is arranged below each hair wheel.
Further, the upper part of the cleaning box is provided with a hollowed-out position, each wool wheel is arranged in the cleaning box from the hollowed-out position, a cover plate is arranged on the cleaning box, and the cover plate seals the hollowed-out position.
Further, the spray assembly includes a pressurized spray head.
Further, the cleaning agent cleaning device also comprises a water knife removing assembly for removing the cleaning agent and an air knife removing assembly for removing redundant water.
The embodiment of the utility model provides another technical scheme that: a full-automatic brush plate cleaning device comprises the cleaning device.
Compared with the prior art, the utility model has the beneficial effects that: a water retaining substrate is arranged below the hair wheel cleaning mechanism, when the hair wheel cleaning mechanism works, waste water can fall down and can be all caught by the substrate, then the waste water flows into a water collecting tank through a water outlet on the substrate to be gathered, and then the waste water is discharged through the water collecting tank, so that a factory building is prevented from being polluted; the water outlet is used as an overhaul port, the water outlet is only required to be slightly larger in size and convenient to overhaul, and the water outlet is also large in size and convenient for sewage to fall into the water collecting tank, so that the water collecting tank can be used for receiving sewage and has an overhaul function.
Drawings
FIG. 1 is a schematic flow chart of a full-automatic brushing plate cleaning device according to an embodiment of the present utility model;
fig. 2a is a schematic diagram of an automatic feeding module (five cartridges are shown) of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
fig. 2b is a schematic diagram of an automatic feeding module (three cartridges are shown) of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 2c is an enlarged partial schematic view of FIG. 2 b;
fig. 3a is a schematic diagram of a feeding mechanism and an empty storage box of a full-automatic brushing plate cleaning device according to an embodiment of the present utility model;
fig. 3b is a schematic diagram of a material box extracting device (showing a material box) of a material feeding mechanism of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
fig. 3c is a schematic diagram of a feeding and pushing device of a feeding mechanism of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
fig. 3d is a schematic diagram of a material box extracting device (not shown in a material box) of a feeding mechanism of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
FIG. 3e is an enlarged partial schematic view of FIG. 3 d;
fig. 4a is a schematic view of a partial structure of a brush board carrier of a full-automatic brush board cleaning device according to an embodiment of the utility model;
Fig. 4b is a schematic view of a first view of a carrier plate of a brush plate carrier plate of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
fig. 4c is a schematic view of a second view angle of a carrier plate carrying platform of a brush plate carrying platform of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
fig. 4d is a schematic diagram of a downloading table of a carrier plate carrying platform of a brush plate carrying table of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
fig. 4e is a schematic diagram of an upload platform of a carrier plate of a brush plate carrier plate of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 4f is an enlarged partial schematic view (additional view) of FIG. 4 a;
FIG. 4g is an enlarged partial schematic view of FIG. 4a (additional view);
FIG. 5a is a schematic view of a hair wheel cleaning mechanism of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 5b is a schematic view of a cleaning mechanism of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model with a cover plate removed;
FIG. 5c is an enlarged partial schematic view of FIG. 5 b;
FIG. 5d is a schematic view of a water blade removal assembly and an air blade removal assembly of a hair wheel cleaning mechanism of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
Fig. 6a is a schematic diagram of a brush plate carrier, a hair wheel cleaning mechanism, a cleaning agent supplying mechanism, a water collecting tank, a blanking rotary module and a material storage water tank of a full-automatic brush plate cleaning device according to an embodiment of the present utility model;
FIG. 6b is a schematic diagram of an additional view of FIG. 6 a;
FIG. 6c is a schematic diagram of an additional view of FIG. 6 a;
FIG. 6d is a schematic diagram of an additional view of FIG. 6 a;
FIG. 7a is a schematic view of a cleaning agent supply mechanism of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 7b is a schematic view of FIG. 7a with the cover removed;
fig. 8a is a schematic diagram of a first view angle of a blanking rotary module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model (a state that a carrier plate is turned over by 90 °);
fig. 8b is a schematic diagram of a second view angle of a blanking rotary module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model (a state that a carrier plate is turned over by 90 °);
fig. 8c is a schematic diagram of a partial enlarged view of a blanking rotation module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model (a carrier plate is not turned over);
fig. 9a is a schematic view of a first view angle of a blanking manipulator module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
Fig. 9b is a schematic diagram of a second view angle of a blanking manipulator module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
fig. 9c is a schematic enlarged partial view of a blanking manipulator module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
fig. 9d is a partially enlarged schematic view of another view angle of a blanking manipulator module of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
fig. 9e is a schematic diagram of a carrier plate of a blanking manipulator module of a full-automatic brush plate cleaning device in a grabbing process (only a part of the carrier plate is grabbed) according to an embodiment of the present utility model;
FIG. 9f is an enlarged partial schematic view of FIG. 9 e;
FIG. 10a is a schematic view of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 10b is a schematic view of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model with a housing removed;
FIG. 10c is a schematic view of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model with a housing and a sink removed;
FIG. 10d is a schematic view of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model, with a material box removed;
FIG. 10e is a schematic view of the bottom of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
FIG. 10f is a schematic view of an air inlet connector and sealing structure of a material storage tank of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model;
fig. 11 is a schematic diagram of an empty magazine storage case of a full-automatic brush plate cleaning apparatus according to an embodiment of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, an embodiment of the utility model provides a full-automatic brush plate cleaning device, which comprises a feeding mechanism, a brush plate carrying table, a cleaning device, a discharging mechanism and a material storage water tank. The feeding mechanism is used for conveying the carrier plate attached with the product to the brush plate carrier table; the brush plate carrier is used for clamping the carrier plate, carrying the carrier plate to pass through the cleaning device, processing the carrier plate by the cleaning device, and conveying the carrier plate to the blanking mechanism after the processing is finished; the blanking mechanism is used for taking the carrier plate processed by the cleaning device out of the brush plate carrier table and putting the carrier plate into the material storage water tank; the material storage water tank is used for temporarily soaking and storing the carrier plate. In this embodiment, through establishing cleaning device and material storage water tank on an automated production line, reduce personnel's leakage and place the material in the storage water tank untimely, solved semi-automatic cleaning equipment in addition and need the manual work get the defect that the material brought from top to bottom, automated production has also greatly improved production efficiency than traditional semi-automatic production simultaneously, and stability reliability is also higher moreover. Specifically, paste the product on waiting abluent carrier plate, feed mechanism can carry the carrier plate to brush board carrier table one by one, brush board carrier table can be closed from top to bottom in order to clip the carrier plate to take the carrier plate to the flow direction of automated production line carries, can wash through cleaning device in the middle of the transportation, carries the unloading area again after having passed through cleaning device abluent process, opens from top to bottom in unloading area brush board carrier table, and the carrier plate is taken out from brush board carrier table by feed mechanism, then is sent into the material storage water tank by feed mechanism again and is kept in. Preferably, the brush board carrier can drive the carrier to swing, and the swinging direction can be perpendicular to the conveying direction of the brush board carrier, for example, the conveying direction of the brush board carrier is an X-axis direction, and then the swinging direction can be a Y-axis direction, so that when the carrier is carried to pass through the cleaning device, the cleaning device can clean in multiple directions, and the cleaning effect can be improved.
Embodiment one:
referring to fig. 2a, 2b and 2c, an embodiment of the present utility model provides an automatic feeding module, including a case 101 for accommodating a cartridge 100 and a driving member for moving a position of the cartridge 100 in the case 101, wherein the case 101 has a material taking position 102 and a plurality of placement positions 103 for accommodating the cartridge 100, the material taking position 102 and each placement position 103 are sequentially arranged, and the material taking position 102 is disposed adjacent to one of the placement positions 103; the direction from the placement location 103 to the take-out location 102 corresponds to the direction in which the driving member is driven for moving the cartridge 100 from one of the placement locations 103 into the take-out location 102. In this embodiment, the material taking positions 102 and the plurality of setting positions 103 are sequentially arranged, and by matching of the driving parts, a material supplementing mechanism for supplementing one material box 100 when one material box 100 is taken away can be realized, so that the operation efficiency is greatly improved, and a foundation is laid for full-automatic operation of the whole machine. The box body 101 is used for storing the material box 100, purified water or other solvents are filled in the box body 101, the preliminary cleaning of the carrier plate in the material box 100 is kept, for example, some floating and heavy dirt which is easy to dissolve can be treated, and the like, and the material box is not cleaned by the cleaning device at the moment, but is only preliminarily cleaned. The box 101 has a plurality of placement sites 103, such as five placement sites 103 illustrated in the present embodiment, which can simultaneously place five cartridges 100, and a plurality of carrier boards can be placed in each cartridge 100, so that the carrier boards for transferring to the next process are many, and the automatic operation can be performed for a long time (i.e. the time for performing the automatic cleaning operation on the products on the carrier boards can be long). After the device is started, the feeding mechanism will take the prepared cartridge 100 from the taking position 102, at this time the taking position 102 is empty, and at this time the driving member moves the cartridges 100 on the other setting positions 103 to the taking position 102, so that the feeding mechanism takes the cartridges 100 again. The automatic material supplementing module can provide initial auxiliary preparation for full-automatic cleaning, is a foundation for equipment to work without stopping, and can greatly improve efficiency. Preferably, the driving member is configured to convey the cartridge 100 in the placement position 103 adjacent to the material taking position 102, so that time can be saved, and the operation can be achieved through simple translation, although it is also possible to place the cartridges 100 on other placement positions 103 on the material taking position 102, and precise grabbing can be achieved by using a manipulator capable of moving in the Z-axis direction.
As an optimization of the embodiment of the present utility model, referring to fig. 2a, 2b and 2c, the driving member includes a clamping assembly 104 for clamping the cartridge 100 and a moving assembly 105 for driving the cartridge 100 to move. In this embodiment, the cartridge 100 may be held by the holding assembly 104, and then the cartridge 100 is driven to move by the moving assembly 105 to transfer the held cartridge 100 onto the pick-up location 102.
With further optimization of the above-mentioned solution, referring to fig. 2a, 2b and 2c, two clamping assemblies 104 are respectively disposed at two ends of the case 101, and a direction between the two clamping assemblies 104 is consistent with a driving direction of the driving member. In this embodiment, two sets of clamping assemblies 104 may be employed to cooperatively clamp a plurality of cartridges 100. The second way is to hold up one cartridge 100 or hold up all cartridges 100 and then move the whole body of one setting position 103, so that the efficiency is higher. In the case of the whole clamping, in order to avoid the case where the cartridge 100 is too much to be clamped or deformed, the clamping members 104 may be provided at both ends.
With further optimization of the above-mentioned solution, referring to fig. 2a, 2b and 2c, the clamping assembly 104 includes a cylinder and two clamping arms disposed opposite to each other, and a clamping section capable of clamping the cartridge 100 is disposed between the two clamping arms. In this embodiment, an air cylinder may be used to push the clamping arm closer to or farther away from the cartridge 100 for the purpose of clamping the cartridge 100 or unclamping the cartridge 100. The clamping arms can be linked as required, for example, in this embodiment, the first clamping arm 106 and the second clamping arm 107 are designed, the first clamping arm 106 drives the second clamping arm 107 to move, and the first clamping arm 106 is slightly higher than the second clamping arm 107, so that the cylinder driving is facilitated.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 2a, 2b and 2c, the moving assembly 105 includes a servo motor, and may use a motor, a driving wheel, a belt to provide driving force, and then use a screw transmission or other transmission methods to displace the cartridge 100. Of course, other than this, the driving may be implemented by using an electric push rod, an air cylinder, or the like, which is not limited in this embodiment.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 2a, 2b and 2c, a material box frame 108 is disposed in the box 101, the placement position 103 is disposed on the material box frame 108, and the material taking position 102 is located at one side of the material box frame 108. In this embodiment, the cartridge holder 108 may be used to accommodate the cartridge 100, such that the above-described take out location 102 is left in the housing 101 by sizing the cartridge holder 108. On the other hand, the purpose of the cartridge holder 108 is to facilitate the above-mentioned clamping mechanism to clamp the whole cartridge holder 108, so that a plurality of cartridges 100 can be moved more smoothly, and the cartridge holder 108 can be clamped without damaging the cartridges 100 as compared with the case of directly clamping the cartridges 100. The cartridge holder 108 is provided within the housing 101, which also has a certain length, so that the use of two clamping mechanisms ensures that the cartridge holder 108 is clamped in place. The second clamping arm 107 described above can clamp the cartridge holder 108.
With further optimization of the above-mentioned solution, referring to fig. 2a, 2b and 2c, the cartridge frame 108 includes a side frame 109 and a bottom frame 110, the side frame 109 and the bottom frame 110 enclose to form a frame structure, and the placement position 103 is disposed on the bottom frame 110. In this embodiment, the upper portion of the case 101 is open, and the cartridge holder 108 is also made open to facilitate placement of the cartridge 100. Preferably, there are a plurality of side frames 109, and the bottom frame 110 and two side frames 109 disposed opposite to each other form one placement position 103. The number of side frames 109 may thus be selected based on the number of cartridges 100. When clamping is performed specifically, two clamping arms which are arranged oppositely are closed, two side frames 109 which are arranged oppositely are extruded, the two side frames 109 can be matched with each other to clamp the material box 100 in the material box, and at the moment, the moving assembly 105 drives the clamping arms to move, so that the side frames 109 can be driven to move. The chassis 110 may not be moved.
With further optimization, referring to fig. 2a, 2b and 2c, the side frame 109 includes a vertical plate 111 and baffle plates 112 disposed on two vertical side edges of the vertical plate 111, and two baffle plates 112 are flared toward the vertical plate 111 to form a flaring. In this embodiment, the design is in an expanded configuration, which facilitates the placement of the cartridge 100 into the placement site 103 by a worker. The two baffles 112 may be oriented perpendicular to the risers 111 relative to the baffles 112 during placement or may be of a narrow design to facilitate placement of the cartridge 100 into the cartridge holder 108.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 2a, 2b and 2c, a notch 113 is provided on a side of the sampling position 102 away from the placement position 103, and the notch 113 is located in the box 101. In this embodiment, the notch 113 is provided to facilitate the feeding mechanism to extend into the case 101 to grasp the cartridge 100. The material box 100 is in a cube shape, and has a certain thickness, and the feeding mechanism can be more easily grabbed by penetrating into the box body 101. The material box 100 is internally provided with a plurality of grooves, and two end faces of the material box 100 are both open, so that the carrier plate is conveniently inserted into the grooves from the openings.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 2a, 2b and 2c, and further include a circulation structure for water circulation in the tank 101. Preferably, the circulation structure includes a water tank 114 provided on a side surface of the case 101, the water tank 114 serves as a baffle 112 on the side surface of the case 101 where the water tank 114 is located, and a wall of a groove of the side of the water tank 114 near the inside of the case 101 is lower than an opposite wall of the groove. In this embodiment, the water in the tank 101 can flow into the water tank 114 from the lower tank wall, and after the water enters the water tank 114, the water is discharged from the water discharge hole at the bottom of the water tank 114, and on the other hand, the water is continuously replenished into the water tank, so that the water in the water tank can be ensured to be circulated.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 2a, 2b and 2c, an inductor 115 for sensing the cartridge 100 is disposed in the case 101. In this embodiment, the sensor 115 is provided to sense whether the material box 100 in the box 101 reaches the material taking position 102, so as to avoid the empty material taking device of the material box 100.
Embodiment two:
referring to fig. 3a, 3b, 3c, 3d and 3e, an embodiment of the present utility model provides a feeding mechanism, which includes a material box taking device 200 and a feeding and pushing device 201 for pushing a carrier board grabbed by the material box taking device 200 onto the brush board carrier, wherein the material box taking device 200 includes a manipulator for grabbing a material box and a driving member for driving the manipulator to displace in an X-axis direction and a Z-axis direction, and a pushing direction of the feeding and pushing device 201 is a Y-axis direction. In this embodiment, the motion in the X-axis and Z-axis directions is provided, so that the material box is accurately and rapidly taken out from the automatic material supplementing module 211, and then the carrier plate in the material box is pushed to the brush plate carrier by the material pushing device 201, so that the cleaning operation efficiency of the full-automatic brush plate can be improved by matching the two. Specifically, the manipulator is sent into the automatic feeding module 211 through the Z axis, and under the driving action in the X axis direction, the manipulator approaches to the material box, and starts to act to grasp the material box, then retracts along the X axis direction, and returns to the original position along the Z axis, thus completing the action of taking the material box out of the box of the automatic feeding module 211. Next, the feeding and pushing device 201 pushes the carrier plate in the magazine out of the magazine onto the brush plate carrier table, so as to complete the feeding operation. The driving member may be a cylinder or other driving means, which are not limited herein. Preferably, empty cartridges are placed into empty cartridge storage boxes 210.
With further optimization of the above-mentioned scheme, referring to fig. 3a, 3b, 3c, 3d and 3e, the manipulator includes an upper clamping plate 202, a lower clamping plate 203, and an air cylinder for driving the upper clamping plate 202 and the lower clamping plate 203 to open and close, and a clamping section for clamping the cartridge is formed between the upper clamping plate 202 and the lower clamping plate 203. In this embodiment, the cylinder drives the upper clamping plate 202 and the lower clamping plate 203 to open and close so as to clamp the upper and lower surfaces of the cartridge in the automatic feeding module 211. The gap in the box body in the first embodiment can facilitate the manipulator to enter the box body to take materials, and sufficient movable space is reserved for the manipulator.
Further optimizing the above-mentioned solution, referring to fig. 3a, 3b, 3c, 3d and 3e, the upper clamping plate 202 or the lower clamping plate 203 is provided with a spring guide pillar 204. In this embodiment, the spring guide pillar 204 is provided to buffer the driving force of the air cylinder, so as to control the clamping force, so as to ensure clamping of the cartridge on the one hand, and avoid damage to the cartridge due to abrupt increase of the clamping force.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a, 3b, 3c, 3d and 3e, the upper clamping plate 202 and the lower clamping plate 203 are respectively provided with a stop block 205 capable of holding the material box, and the stop block 205 is expanded towards the outside of the clamping section to be in a flaring arrangement. In this embodiment, the stopper 205 can ensure that the cartridge will not fall out of the holding section after the cartridge is held, and in addition, the cartridge is designed into a flaring structure, so that the cartridge can be held conveniently, and the degree of freedom is relatively high.
With further optimization of the above-described solution, referring to fig. 3a, 3b, 3c, 3d and 3e, the manipulator further comprises a pad 206 for abutting the cartridge against the stop 205. In this embodiment, the spacer 206 is provided to ensure that the magazine is clamped, the spacer 206 can provide a certain force in the horizontal direction, and a stable clamping force can be formed by matching the forces in the vertical direction of the upper clamping plate 202 and the lower clamping plate 203.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a, 3b, 3c, 3d and 3e, the feeding and pushing device 201 includes a pushing rod 207 and a pushing member for driving the pushing rod 207 to move along the Y-axis direction, where the pushing rod 207 is in a strip shape, and the length of the pushing rod 207 is not less than the length of the carrier plate. In this embodiment, the carrier plate is pushed out from the magazine by the feeding and pushing device 201 through the pushing rod 207, and the pushing rod 207 may be in a strip shape, specifically may be in a sheet shape, and its thickness may be designed to be similar to that of the carrier plate, so that when the carrier plate is moved in the Y-axis direction, the carrier plate to be pushed out can be pushed out from the magazine without interfering with other carrier plates. In the first embodiment, the structure of the cartridge is described, and a plurality of grooves are formed in the cartridge, and the carrier plate can be placed in the grooves, so that the pushing rod 207 only needs to be able to enter the grooves to push the carrier plate out of the grooves. Preferably, the feeding pushing device 201 is integrally mounted on one side of the cartridge reclaimer 200 by a bracket, the bracket has a certain height, and the cartridge reclaimer 200 moves to a position on the Z-axis.
With further optimization of the above-mentioned solution, referring to fig. 3a, 3b, 3c, 3d and 3e, the pushing member includes an upper guiding wheel 208, a lower guiding wheel 209, and a servo motor for driving the upper guiding wheel 208 and the lower guiding wheel 209 to rotate, where the upper guiding wheel 208 and the lower guiding wheel 209 are oppositely disposed, and the pushing rod 207 passes through between the upper guiding wheel 208 and the lower guiding wheel 209. In this embodiment, the guiding wheel is driven by the motor to rotate so as to push out the pushing rod 207, and compared with the conventional linear driving method for directly pushing the pushing rod 207, the method for guiding out the pushing rod 207 in a rotating manner can avoid the excessive extension of the pushing rod 207 to affect the precision.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a, 3b, 3c, 3d and 3e, the feeding and pushing device 201 further includes a buffer structure for limiting the excessive pushing of the pushing rod 207. Preferably, the buffer structure comprises a buffer spring provided at the tail end of the pushing bar 207. In this embodiment, by designing the buffer spring, the resilience force of the spring can be utilized, and the pushing rod 207 is retracted for a distance after pushing to the limit, so as to avoid the excessive pushing force and the deformation of the carrier plate attached with the product.
Embodiment III:
referring to fig. 4a, a partial schematic view of the brush board carrier 314 is shown, omitting the guide rail parallel to the Y-axis linear module 301, which prevents one side from collapsing due to excessive weight.
Referring to fig. 4a, 4b, 4c, 4d, 4e, 4f and 4g, an embodiment of the present utility model provides a carrier board carrying platform 300, which includes an openable and closable uploading platform 302 and a downloading platform 303, a clamping section for clamping a carrier board is provided between the uploading platform 302 and the downloading platform 303, the uploading platform 302 has a hollow space for exposing a product of the carrier board, and the downloading platform 303 has a bump 305 for lifting the product on the carrier board. In this embodiment, the feeding pushing device pushes the carrier plate in the magazine into the clamping section, and then the carrier plate is clamped by the cooperation of the uploading platform 302 and the downloading platform 303. Because the product on the carrier is cleaned, the product on the carrier is lifted up by the bump 305, so that the hair wheel cleaning mechanism 318 above the brush board carrier 314 is convenient for brushing the product.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, a cover plate 306 is disposed at a hollowed-out position of the loading platform 302, and the cover plate 306 has a plurality of windows for exposing products on the loading plate. In this embodiment, to avoid idle work from the hairwheel brushes elsewhere, the cover plate 306 can be designed to have a plurality of windows that match the position of the product on the carrier plate.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f, and 4g, the device further includes a pushing rod 307 for pushing up the loading platform 302, and a cylinder for driving the pushing rod 307 to stretch, where the pushing rod 307 penetrates the downloading platform 303 and extends to the loading platform 302, and the cylinder is disposed below the downloading platform 303. In this embodiment, the action of the loading platform 302 is driven by the cooperation of the pushing rod 307 and the cylinder, before the carrier plate enters the clamping section, the pushing rod 307 pushes up, the clamping section between the loading platform 302 and the downloading platform 303 is opened, the carrier plate is convenient to enter, and when the carrier plate needs to be clamped, the pushing rod 307 is retracted again, and the carrier plate is pressed on the downloading platform 303 with the loading platform 302, so that the clamping of the carrier plate is completed. The carrier plate carrying platform 300 can stably carry the carrier plate to enter the following process.
With further optimization of the above solution, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f and 4g, the number of the pushing rods 307 is plural, the adjacent pushing rods 307 are connected by a connecting arm, and the cylinder drives the connecting arm to act. In the embodiment, the number of the air cylinders can be reduced by adopting the connecting arm, and the space and the cost are saved.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, a leveling structure for adjusting the compression degree of the uploading table 302 is disposed on the downloading table 303. In the present embodiment, in order to avoid the upload stage 302 from being pressed too tightly, the position of the upload stage 302 in the vertical direction may be adjusted by a leveling structure. The leveling structure may also adjust whether the attitude of the upload stage 302 is level.
With further optimization of the above-mentioned embodiments, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f and 4g, the leveling structure includes a plurality of leveling rods 308 penetrating the downloading table 303, and each leveling rod 308 is screwed on the downloading table 303. In this embodiment, the leveling mechanism may be a threaded mechanism to drive the leveling rod 308 out of the downloading table 303, so as to press against the uploading table 302, so as to adjust the position of the uploading table 302.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the downloading table 303 is provided with a guiding structure. Preferably, the guiding structure comprises a guiding rod 309 and a sleeve 310, the sleeve 310 is arranged on the downloading table 303, and the guiding rod 309 vertically penetrates through the downloading table 303. The above-described jack 307 can be ensured to be vertically lifted by a designed guide structure.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the downloading table 303 is provided with a drain 311. Preferably, drainage ditches 311 are also provided on both sides of the downloading table 303. In this embodiment, the drain 311 is designed to drain the sewage during cleaning.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, a clamping plate 312 is disposed at an edge of a surface of the loading platform 302 facing the downloading platform 303, and a clamping groove into which the clamping plate 312 is clamped is disposed on the downloading platform 303. In this embodiment, the structure of matching the clamping plate 312 and the clamping groove is arranged at the edge position, so that the effect of water blocking can be achieved. The clamping groove can be the drainage ditch 311, so that two purposes are achieved. Preferably, the feeding end of the clamping plate 312 is inclined toward the inside of the loading table 302, so as to perform a guiding function, and even if the posture of the loading plate is not good, the guiding can be performed through the inclined surface 3120.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the tail end of the downloading plate is provided with a limit limiting structure 313. In this embodiment, the limit limiting structure 313 is provided to ensure that the carrier is inserted into the clamping section in place, and also to block the carrier, so as to prevent the carrier from being pushed out of the clamping section.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the feeding end of the downloading table 303 has an inclined surface, and the inclined surface is disposed obliquely upward along the direction from the feeding end to the discharging end of the downloading table 303. By providing this ramp 3030, damage to the carrier plate can be avoided, as the ramp can act as a guiding buffer. Preferably, the discharging end of the downloading table 303 is also provided with an inclined surface 3031, and the functions are the same.
Referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, an embodiment of the present utility model provides a brush board carrier 314, which includes the above-mentioned carrier board carrier platform 300 and a driving component for driving the carrier board carrier platform 300 to move, where the carrier board carrier platform 300 includes an openable and closable uploading platform 302 and a downloading platform 303, a clamping section for clamping a carrier board is provided between the uploading platform 302 and the downloading platform 303, the uploading platform 302 has a hollow space for exposing a product of the carrier board, and the downloading platform 303 has a bump 305 for jacking up the product on the carrier board. In this embodiment, the driving assembly is used to move the carrier plate carrying platform 300 to reach the working range of the hair wheel cleaning mechanism 318, and the carrier plate carrying platform 300 is moved to the discharging rotating module 319 after passing through the hair wheel cleaning mechanism 318. The drive assembly here is the Y-axis linear module 301 described above. The Y-axis linear module 301 of the brush board carrier 314 is long, and extends from loading to unloading, specifically from a feeding pushing device to an unloading rotating module 319, and the middle part of the brush board carrier also passes through a hair wheel cleaning mechanism 318, so that the brush board carrier is the longest displacement in the whole equipment.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the carrier plate bearing platform 300 is installed on a water blocking structure. In this embodiment, the carrier plate carrying platform 300 is mounted on the water retaining structure, so that sewage, cleaning agent and the like during cleaning can be kept out, and damage to some driving components is avoided.
With further optimization of the above-mentioned solution, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the water blocking structure includes a water blocking plate 315 disposed below the carrier-plate bearing platform 300, and the water blocking plate 315 is disposed in a direction in which the carrier-plate bearing platform 300 is driven. In this embodiment, water baffles 315 are disposed at the front and rear of the carrier plate carrying platform 300 to block sewage and cleaning agent.
With further optimization of the above-mentioned solution, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f and 4g, the water blocking structure further includes a telescopic organ cover 316, where the organ cover 316 is disposed at two sides of the carrier plate carrier platform 300. In this embodiment, the two sides refer to the positions parallel to the driving direction of the carrier plate carrying platform 300, and after being matched with the front-back water baffle 315, the left and right sewage and cleaning agent are blocked, so as to avoid damage to the Y-axis linear module 301 and the guide rail on the side opposite to the Y-axis linear module 301. The organ cover 316 is flexible and can completely block sewage and cleaning agents.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, and fig. 4g, the present utility model further includes a swinging mechanism 317 for driving the carrier plate carrier platform 300 to swing in the X-axis direction. In this embodiment, the Y-axis linear module 301 moves along the Y-axis direction with the carrier platform 300, so that the product on the carrier can be cleaned by the rotating hair wheel in combination with the hair wheel cleaning mechanism 318. However, the cleaning is not the cleanest, and the swing mechanism 317 can move the carrier plate carrier platform 300 in the X-axis direction, so that the cleaning in both the X-axis and Y-axis directions can be performed, which is similar to the "scrubbing" concept, and the cleaning degree can be further improved. The frequency of the swing can be controlled by setting the output frequency of the swing mechanism 317, and higher frequency swing can play a better role in "scrubbing".
With further optimization of the above-mentioned solution, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f and 4g, the swinging mechanism 317 includes an eccentric wheel and a motor, the eccentric wheel is connected to an output shaft of the motor, and the eccentric wheel provides a force for repeatedly vibrating the carrier plate carrier platform 300. In this embodiment, the manner of swinging may be implemented by matching the eccentric wheel with the motor, so as to achieve vibration, i.e. to achieve the effect of swinging back and forth, and then the eccentric wheel outputs the swinging force to the downloading table 303 of the carrier plate carrier platform 300, and the downloading table 303 swings with the whole carrier plate carrier platform 300. Of course, other conventional swinging methods are possible, and this embodiment is not limited thereto.
Referring to fig. 4a, 4b, 4c, 4d, 4e, 4f, 4g and 6a, an embodiment of the present utility model provides a full-automatic brush plate cleaning apparatus, which includes a bristle wheel cleaning mechanism 318 and the brush plate carrier 314, wherein the brush plate carrier 314 is located below the bristle wheel cleaning mechanism 318, and the bristle wheel cleaning mechanism 318 brushes a product on a carrier plate on the brush plate carrier 314. In this embodiment, the positional relationship between the brush board carrier 314 and the hair wheel cleaning mechanism 318 is embodied, and due to the effect of the protruding block 305, the product can be lifted up, so that the hair wheel of the hair wheel cleaning mechanism 318 can act on the product more conveniently.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, 4b, 4c, 4d, 4e, 4f, 4g and 6a, the cleaning device further includes a water collecting tank, where the water collecting tank is located below the brush board carrier 314, and the water collecting tank is used for collecting sewage and cleaning agent remained after the product on the carrier is cleaned by the hair wheel cleaning mechanism 318. In this embodiment, the positional relationship between the brush board stage 314 and the water collecting tank is embodied. Thus, the hairwheel cleaning mechanism 318, the brush plate carrier 314 and the water collecting tank are arranged in sequence along the height space.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, fig. 4g, and fig. 6a, the present utility model further includes a discharging rotating module 319, where the discharging rotating module 319 is located at the discharging end of the brush board carrier 314. In this embodiment, when the carrier board is transported to the discharging rotating module 319 by the brushing board carrier 314, the end point is reached, and after the carrier board is removed by the discharging rotating module 319, the brushing board carrier 314 will return to the starting point with the empty carrier board carrier platform 300 to catch a carrier board to be cleaned, and of course, a circulating path can be designed, i.e. a plurality of carrier board carrier platforms 300 are arranged on the brushing board carrier 314, and the carrier boards 300 continuously flow and transfer objects on a circulating line, so that waiting time can be saved, and working efficiency can be further improved. The circulation path may be circulated in the horizontal direction or may be circulated by using the height space, and is possible.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 3c, fig. 4a, fig. 4b, fig. 4c, fig. 4d, fig. 4e, fig. 4f, fig. 4g, and fig. 6a, further include a feeding and pushing device, where the feeding and pushing device pushes the carrier plate in the magazine to the carrier plate carrying platform 300 of the brush plate carrying platform 314. In this embodiment, on the feeding side, the feeding and pushing device pushes the carrier plate in the magazine onto the carrier plate carrying platform 300, and then is carried away by the Y-axis linear module 301.
Embodiment four:
referring to fig. 5a, 5b, 5c and 5d, an embodiment of the present utility model provides a cleaning device, which includes a hair wheel cleaning mechanism 400, the hair wheel cleaning mechanism 400 includes a cleaning box 401, a plurality of hair wheels 402 are sequentially disposed in the cleaning box 401 along a transport direction of a carrier plate, a spraying assembly 410 for spraying a cleaning agent is disposed in the cleaning box 401, and a brushing section is disposed below each hair wheel. In this embodiment, the cleaning carrier plate is cleaned by rotating the hair wheel, the carrier plate passes through the cleaning area where the cleaning box 401 is located, the carrier plate below the carrier plate is washed by Mao Lunzhuai, and meanwhile, the spraying component 410 is matched to spray the cleaning agent into the cleaning box 401, so that a better cleaning effect can be achieved. Of course, other cleaning methods are possible in addition to the use of a hairwheel brush, which is not limited in this embodiment. As for the number of the hair wheels, the number can be set according to actual needs, and the adjacent hair wheels are arranged at intervals.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, a hollowed-out position 403 is provided above the cleaning box 401, and each of the hair wheels is installed in the cleaning box 401 from the hollowed-out position 403. In this embodiment, the upper part of the cleaning box 401 is provided with an opening design, so that the wool wheel can be conveniently installed. Preferably, a cover plate 404 is installed on the cleaning box 401, and the cover plate 404 seals the hollowed-out position 403. Preferably, the cleaning cartridge 401 is supported by a gantry 405. The cover plate 404 can shield the wool wheel when the wool wheel works, so that potential safety hazards are avoided. The cover 404 is hinged to the cleaning cartridge 401. The stability of the cleaning cartridge 401 and the hair wheel therein can be enhanced by the portal frame 405.
Further optimizing the above, referring to fig. 5a, 5b, 5c and 5d, a weight-reducing structure 406 is installed between the gantry 405 and the cleaning box 401. In this embodiment, the weight of the cleaning cartridge 401 can be reduced by installing the weight reducing structure 406, thereby reducing the load amount of the Z axis. The weight-reducing structure 406 may be a pulling structure with a pulling force, such as a spring, or a cylinder, and one end of the pulling structure is mounted on the gantry 405, and the other end of the pulling structure is mounted on the cleaning box 401, or a connecting member is provided on the cleaning box 401 according to a design size requirement, and then one end of the pulling structure is mounted on the gantry 405, and the other end of the pulling structure is connected to the connecting member.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, an adjusting component 407 is further included for adjusting the horizontal position of the cleaning box 401. In this embodiment, the horizontal position or height of the cleaning box 401 is adjustable, on one hand, the cleaning box is adjusted to a proper position before use to clean the carrier plate carried by the brush plate carrier, and on the other hand, if the hair wheel is damaged during use, the hair wheel can be ensured to be always brushed on the carrier plate by finely adjusting the position of the cleaning box 401. The adjusting unit 407 may be a lifting mechanism such as an air cylinder.
As an optimization of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, the hair wheel is mounted on the cleaning box 401 through a semi-open coupler 408. In this embodiment, the use of the semi-open coupler 408 facilitates the replacement of the hair wheel.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, each of the hair wheels is configured with an independent driver. In this embodiment, each of the hair wheels 402 is independently operated, so that the rotation speed, the rotation direction, etc. can be independently controlled, and thus the cleaning effect can be ensured. The driver may employ a servo motor.
As an optimization of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, a hair wheel cleaning assembly 409 for cleaning the hair wheel is further included. In this embodiment, dirt is not likely to be applied when the hair wheel is in operation, and therefore the hair wheel cleaning assembly 409 is designed to clean the hair wheel. Preferably, the hair wheel cleaning assembly 409 includes a spray head disposed adjacent to the hair wheel, and is capable of spraying clear water, cleaning agent, etc. onto the hair wheel, and cleaning the hair wheel during rotation of the hair wheel. The sprayed clean water, cleaning agent and the like can also be used as a solvent for cleaning the carrier plate. Of course, a manner of removing and cleaning the hair wheel may be adopted, which is not limited in this embodiment.
As an optimization of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, the spraying assembly 410 is disposed at the inlet of the cleaning box 401. In this embodiment, the spraying component 410 is disposed at the inlet of the cleaning box 401, and when the carrier plate enters the cleaning box 401, the cleaning agent can cover the whole carrier plate along with the movement of the brush plate carrier table, so as to ensure that the cleaning agent can be better cleaned everywhere.
As an optimization of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, the spraying assembly 410 includes a pressurized spray head. In this embodiment, after the cleaning agent enters the nozzle, because the nozzle is a pressurized nozzle, the atomized cleaning agent can be sprayed out, so that the cleaning agent is uniformly and more comprehensively covered on the carrier plate, the consumption of the cleaning agent is saved, and the cleaning effect is improved.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, the cleaning agent removing device further includes a water knife removing component 411 for removing the cleaning agent and an air knife removing component 412 for removing the excessive water. In this embodiment, after all the parts of the carrier board are cleaned by the wool wheels, a water knife removing assembly 411 may be provided at the tail of the cleaning box 401 to remove the cleaning agent, and an air knife removing assembly 412 may be used to remove the excessive moisture on the carrier board. Preferably, the water knife removing assembly 411 and the air knife removing assembly 412 both use pressurized spray heads, one spraying water and one spraying air. Preferably, a long pipeline is adopted, and then a plurality of spray heads are arranged along the length direction of the pipeline, so that a better effect can be achieved.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 5a, 5b, 5c and 5d, further include a grating ruler for positioning the cleaning box 401 on the Z-axis. In this embodiment, the grating ruler is provided to accurately position the cleaning box 401 at a position convenient for cleaning the carrier plate below the cleaning box.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, altimeters are disposed outside two ends of the cleaning box 401. In this embodiment, the height gauge can be designed to accurately monitor the level of the hair wheel cleaning mechanism 400.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 5a, 5b, 5c and 5d, the cleaning box 401 is a transparent box body. In this embodiment, the cleaning box 401 is designed to be transparent, specifically, the side plates are made of transparent materials, so that a worker can observe the cleaning condition conveniently, and if abnormality occurs, the operator can make an adjustment in time.
Fifth embodiment:
referring to fig. 6a, 6b, 6c and 6d, an embodiment of the present utility model provides a water collecting tank, which includes a base plate 500 that may be disposed under a hairwheel cleaning mechanism, the base plate 500 having a drain hole through which cleaning waste water is drained, a water collecting tank (not shown) that may cover the drain hole and is detachably mounted on the base plate 500, and the water collecting tank having a drain hole. In this embodiment, a water retaining base plate 500 is disposed below the hair wheel cleaning mechanism, and when the hair wheel cleaning mechanism is in operation, waste water falls down and is totally caught by the base plate 500, and then flows into the water collection tank through the water outlet on the base plate 500 to be collected, and then is discharged through the water collection tank. The water collection tank is drained in two modes, one is drained through a drain hole arranged on the water collection tank, the other is drained after the water collection tank is detached, and the two modes are feasible schemes.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 6a, 6b, 6c and 6d, a slide rail 502 is provided on the base plate 500, and the water collection tank is disposed on the base plate 500 by pulling the slide rail 502. In this embodiment, the water collection tank may be installed on the base plate 500 like a drawer, and may be detached from the base plate 500 by being pulled out.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 6a, 6b, 6c and 6d, a filtering structure is disposed in the water tank. In this embodiment, a filtering structure may be provided in the water collection tank to filter the sewage, and then discharged through the drain hole. On the one hand, the blockage of the drainage pipeline connected with the drainage hole after the blockage of the drainage hole is avoided, and on the other hand, the water collection tank is matched with the detachable water collection tank, so that the filtered dirt can be conveniently removed, and the environment is prevented from being polluted. Preferably, the filtering structure may adopt a filtering net, for example, a plurality of layers of filtering nets are arranged along the height direction of the water collecting tank to realize layer-by-layer filtering, and other existing filtering modes, for example, adsorption filtering and the like are feasible, which is not limited in this embodiment.
Referring to fig. 6a, 6b, 6c and 6d, an embodiment of the present utility model further provides a cleaning device, which includes a hair wheel cleaning mechanism and the water collecting tank, wherein the water collecting tank is disposed below the hair wheel cleaning mechanism, and a cleaning section for passing a carrier plate is disposed between the water collecting tank and the hair wheel cleaning mechanism. In this embodiment, when the carrier plate is carried by the brush plate carrier table and passes through the hairwheel cleaning mechanism, the hairwheel cleaning mechanism can clean the product (chip or camera module) on the carrier plate, and the cleaned sewage can naturally fall into the water collecting tank to be collected, so that the factory building is prevented from being polluted.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 6a, 6b, 6c and 6d, the water outlet is an access hole 501. In this embodiment, the above-mentioned hairwheel cleaning mechanism and the brush board carrier are huge devices, once the hairwheel cleaning mechanism fails, or the maintenance time is reached, the hairwheel cleaning mechanism and the brush board carrier need to be removed, which brings great workload, so that we can use the above-mentioned water outlet as the maintenance hole 501, only need to design the size slightly bigger, and the size is designed bigger, and the sewage can be conveniently dropped into the water collection tank. Therefore, the water collecting tank has the functions of not only receiving sewage but also overhauling.
Example six:
referring to fig. 7a and 7b, an embodiment of the present utility model provides a detergent supply mechanism, including a tank 600 for storing detergent, the tank 600 delivering the detergent to an external mechanism through a siphon pipe; the top end opening of the box body 600 is covered with a box cover 601, a balancing weight 602 for pressing the siphon pipeline into the box body 600 is mounted on the box cover 601, and the balancing weight 602 is provided with an opening 603 for the pipeline to pass through. In this embodiment, the case 600 may store the cleaning agent, and the cleaning agent may be sent to the cleaning mechanism of the hair wheel through a pipe, and the pipe may supply the cleaning agent to the cleaning mechanism of the hair wheel by siphoning, so that the amount of the cleaning agent may be reduced as much as possible. The pipe is light, and the balancing weight 602 can enable the pipe to extend into the box 600 without floating, so that the siphon effect is convenient to form. The weight 602 has an opening 603, from which opening 603 a pipe can enter the housing 600, but ensures that the opening 603 can lock the pipe, preventing the pipe from moving freely.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and 7b, the weight 602 is screwed on the case cover 601, and the extending direction of the screw is consistent with the height direction of the case 600. In this embodiment, weight 602 may be threaded to adjust its position, thereby adjusting the position of the pipe. In general, the pipe cannot be bottomed, i.e., cannot contact the bottom of the case 600, because the bottom of the cleaning agent is crystallized, and the pipe is easily blocked by the crystallization, resulting in abnormal operation. In use, the pipe is mostly inserted into the box 600, and then fine-tuned by the weight 602, so that the pipe does not contact the bottom of the box 600 but can be at the bottom position, thereby ensuring the supply of the cleaning agent.
As an optimization of the embodiment of the present utility model, referring to fig. 7a and 7b, a heating assembly for heating the cleaning agent in the tank 600 is further included. In this embodiment, the heating component is used to heat the cleaning agent in the case 600, so that the activity can be improved, and the cleaning yield can be improved.
With further optimization of the above-mentioned solution, referring to fig. 7a and 7b, the heating assembly includes a control end 604 disposed on the cover 601 and a heating ring 605 disposed in the case 600, where the heating ring 605 is electrically connected to the control end 604. In this embodiment, the control end 604 may adjust the heating temperature and heating time of the heating collar 605. Preferably, the heating coil 605 is heated by using a heating wire, for example, a resistor with an adjustable resistance value, and then the heating value is adjusted by adjusting the resistance value through the control end 604. The control end 604 is arranged on the case cover 601, the case cover 601 and the case body 600 are detachably connected, and the case cover 601 can be directly taken away when the heating assembly is required to be taken out.
With further optimization of the above-mentioned solution, referring to fig. 7a and 7b, the heating ring 605 is disposed at the bottom of the case 600. In this embodiment, the heating ring 605 is disposed at the bottom of the tank 600, so that the temperature of the cleaning agent can be continuously emitted upwards from the bottom, thereby ensuring that the cleaning agent in the whole tank 600 is warm, and ensuring that the cleaning agent at the bottom sucked by the siphon pipe is hot.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and 7b, a filter assembly for filtering the cleaning agent is further included. In this embodiment, the cleaning agent is not directly sucked and used because the cleaning agent has some impurities, and the cleaning agent can be filtered by adopting the filtering component, so that the cleaning agent sent to the brush cleaning mechanism is ensured to be clean.
With further optimization of the above, referring to fig. 7a and 7b, the filter assembly includes a filter bucket 606, and the filter bucket 606 is installed below the balancing weight 602 and is disposed in the case 600; the siphon pipes include a first pipe and a second pipe, the first pipe is outside the box 600 and is communicated with the opening 603 of the box cover 601, and the second pipe is communicated with the filter bucket 606 and is located outside the filter bucket 606. In this embodiment, the second pipe sends the cleaning agent into the filter bucket 606 for filtering, and the cleaning agent filtered by the filter bucket 606 is sent to the hair wheel cleaning mechanism by the first pipe. Thus, the weight 602 trim described above can be trimmed with the filter bowl 606, which in turn carries the second conduit trim. The interior of the filter bowl 606 is sealed and when the bowl 606 is filled with cleaning agent, the first conduit may still draw the cleaning agent away using a siphon effect. In this embodiment, the filter bowl 606 and the counterweight 602 can be considered as one piece, both of which can be the counterweight component of the second conduit, except that the counterweight fitting also has more filtering effect.
With further optimization of the above solution, referring to fig. 7a and 7b, the filter bucket 606 includes a filter screen at the bottom, and the second pipe is disposed on the filter screen. In this embodiment, the filtering manner of the filtering bucket 606 is to use a filtering net, which may be made of a steel plate, so that the filtering net has a certain strength, and can play a role in driving the second pipeline, and then a plurality of densely distributed small holes are formed in the steel plate, so that impurities are filtered out through the small holes. Thus, the weight 602, the filter bucket 606 and the heating assembly are arranged on the case cover 601, and when all the weight 602, the filter bucket 606 and the heating assembly are required to be removed, the case cover 601 is only required to be removed. Facilitating the post-cleaning of the tank 600. The case 600 is usually not cleaned, and only when the cleaning agent in the case is used up, the case cover 601 is removed if the cleaning agent is cleaned after a long time, and the parts on the case cover 601 can be removed together, so that the case 600 is cleaned conveniently.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and fig. 7b, a functional hole 607 is reserved on the cover 601. In this embodiment, some functional holes 607 may be reserved on the case cover 601, so that the cleaning agent supply mechanism has more functions, and the case cover 601 can be removed when the case cover needs to be removed.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and fig. 7b, the case 600 is a transparent case 600. In this embodiment, the case 600 is designed to be transparent, so that it is convenient for a worker to observe the amount of the cleaning agent in the case 600, and to make up for even the liquid.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and 7b, a liquid level gauge is installed on the tank cover 601, and the liquid level gauge extends into the tank 600. In this embodiment, the liquid level meter is not shown in the figure, and can monitor the liquid level of the cleaning agent in the tank 600 at any time, and can connect with an alarm to alarm when reaching the set liquid level, so as to prompt the staff to replenish liquid. The gauge is mounted through the functional hole 607 as described above.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 7a and fig. 7b, the scale 608 is installed on the box 600. In this embodiment, the scale 608 can give the staff visual feeling, know what the current liquid level is, and facilitate the staff to perform the liquid replenishing operation.
Embodiment seven:
referring to fig. 8a, 8b and 8c, an embodiment of the present utility model provides a blanking rotary module, which includes a receiving assembly 700 for receiving a sent carrier plate 712, a circulation assembly 702 carrying the receiving assembly 700 through a circulation channel 701 and sending to a turnover position 704, and a turnover assembly 703 for turning the carrier plate 712 on the turnover position 704 to an external mechanism, wherein in an initial state, the receiving assembly 700 and the turnover position 704 are respectively located at two ends of the circulation channel 701. In this embodiment, the carrier plate 712 cleaned by the hair wheel cleaning mechanism is transferred along with the brush plate carrier table, and after being sent to the blanking rotary module, the receiving assembly 700 receives the sent carrier plate 712 and locks the carrier plate 712, then the circulating assembly 702 carries the whole receiving assembly 700 to pass through the circulating channel 701 until reaching the turnover position 704 at the tail end of the circulating channel 701, at this time, the carrier plate 712 also reaches the turnover position 704 along with the receiving assembly 700, then the receiving assembly 700 is evacuated, only the carrier plate 712 is on the turnover position 704, and then the turnover assembly 703 turns the carrier plate 712 on the turnover position 704 to an external mechanism, thereby completing the turning action. The external mechanism, i.e., the blanking robot module, is used to remove the carrier plate 712 and place it into the material storage tank, as will be described in more detail below. Through this rotatory module of unloading can change the direction of movement of carrier plate 712, and the carrier plate 712 has been taken away to external mechanism of being convenient for, has rationally utilized the altitude space. The overturning angle can be set according to practical situations, for example, the overturning angle of 90 degrees in the embodiment is that the carrier plate 712 sent by the previous brushing plate carrier platform is horizontal, the motion of the receiving assembly 700 is also horizontal, and thus the carrier plate 712 is in a vertical state after overturning by 90 degrees, and the blanking manipulator module is convenient to grab the carrier plate 712.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 8a, 8b and 8c, further include a positioning component 705 for alignment positioning of the carrier plate 712. In this embodiment, the positioning component 705 is provided to ensure that the position of the carrier 712 sent by the receiving component 700 is accurate, so as to ensure the accuracy of the grabbing alignment of the subsequent blanking manipulator module.
With further optimization of the above-mentioned solution, referring to fig. 8a, 8b and 8c, the positioning assembly 705 includes a pushing member disposed on one side of the carrier 712, and the pushing member pushes the carrier 712 onto the side wall of the circulation channel 701. In this embodiment, after the carrier 712 reaches the turnover position 704, the pushing member pushes one side of the carrier 712, so that the carrier 712 abuts against the side wall of the circulation channel 701, thereby positioning the carrier 712.
As an optimization of the embodiment of the present utility model, referring to fig. 8a, 8b and 8c, the receiving assembly 700 includes an upper clamping plate 706, a lower clamping plate 707, and a driving member for driving the upper clamping plate 706 and the lower clamping plate 707 to close, where a gap for passing a carrier plate 712 is provided between the upper clamping plate 706 and the lower clamping plate 707. In this embodiment, the receiving mode of the receiving assembly 700 is implemented by using a clamping nozzle, the upper clamping plate 706 and the lower clamping plate 707 form the clamping nozzle, the upper clamping plate 706 and the lower clamping plate 707 do not need to be too long, and when the carrier plate 712 passes through a large part of a gap between the upper clamping plate 706 and the lower clamping plate 707, the carrier plate 712 is clamped by driving the carrier plate 712 to be clamped by driving the driving member. The design of the dimensions can of course be chosen according to the actual situation. Preferably, the driving member is an air cylinder, and the air cylinder pushes the lower clamping plate 707 to be close to the upper clamping plate 706, so that clamping is achieved.
With further optimization of the above-mentioned solution, referring to fig. 8a, 8b and 8c, the driving member is provided with a sliding plate 708, the sliding plate 708 is slidably disposed on a matching plate 709 of the circulation assembly 702, and an extending direction of the matching plate 709 is consistent with a length direction of the circulation channel 701. In this embodiment, the driving member is also moved along with it so as to achieve a constant clamping force against the lower clamp plate 707. To ensure smooth movement of the drive member, a slide plate 708 may be provided for guiding. The fitting plate 709 of the circulation module 702 is a plate body extending in the X-axis direction, and the extending direction of the plate body is identical to the carrying direction of the brush board stage.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 8a, 8b and 8c, the circulation assembly 702 includes several sets of guide wheels 710 disposed in the circulation channel 701 and a rotating member for driving each guide wheel 710 to rotate synchronously, and two adjacent sets of guide wheels 710 cooperate to rest the nozzle of the receiving assembly 700. In this embodiment, the structure of the clamping mouth, i.e. the upper clamping plate 706 and the lower clamping plate 707, is that the guiding wheels 710 advance and retreat, so that the carrier plate 712 attached with the materials is prevented from being separated from the track. The sets of guide wheels 710 are spaced apart by a distance that ensures that two adjacent sets of guide wheels 710 can just function as a pinch.
With further optimization of the above solution, referring to fig. 8a, 8b and 8c, the rotating member includes a pulley set and a motor for driving the pulley set to rotate. In this embodiment, a pulley set may be used to achieve synchronous rotation of each guide wheel 710 and a motor may be used to provide power. The pulley sets are known in the art and their specific construction will not be described in detail herein.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 8a, 8b and 8c, the circulation channel 701 is formed by a space between two oppositely disposed risers 711 spaced apart, and the receiving assembly 700 is located in the space. In this embodiment, the two risers 711 are long, forming the entire flow path 701, and the pulley set described above may be mounted on the risers 711. The riser 711 has a hollowed-out position through which the sliding plate 708 passes.
Example eight:
referring to fig. 9a, 9b, 9c, 9d, 9e, and 9f, the embodiment of the utility model further provides a discharging manipulator module, which includes a first driver 800 for driving in an X-axis direction, a second driver 801 for driving in a Y-axis direction, a third driver 802 for driving in a Z-axis direction, a fourth driver 803 for driving in the Z-axis direction, and a fifth driver 804 for driving in the Z-axis direction, wherein the second driver 801 drives the first driver 800 to move, the first driver 800 drives the third driver 802 to move, the third driver 802 drives the fourth driver 803 to move, the fourth driver 803 drives the fifth driver 804 to move, and a manipulator for clamping the carrier plate 809 is mounted on the fifth driver 804. In this embodiment, three drivers driven in the Z-axis direction are adopted, where the third driver 802 can make the manipulator quickly reach a position near the carrier plate 809, so as to improve the material taking precision, the fourth driver 803 can slowly and accurately send the manipulator to the material box contacting the carrier plate 809, and the fifth driver 804 moves along the Z-axis direction with the manipulator, so as to ensure that the manipulator can comprehensively cover the carrier plate 809, stably and reliably grasp the carrier plate 809, and compared with the conventional manipulator grasping, the module can grasp the carrier plate 809 more easily and accurately, and when the carrier plate 809 is put down, i.e. put the carrier plate 809 into the material storage water tank, the three matching actions in the Z-axis direction can ensure that the carrier plate 809 is inserted into the material box in the material storage water tank, and even if the carrier plate 809 is deformed, the carrier plate 809 can be slowly inserted into the material box. During grabbing, the carrier plate 809 needs to be turned to a vertical state by matching with the turning component, so that the carrier plate 809 is easier to grab by a manipulator.
As an optimization of the embodiment of the present utility model, referring to fig. 9a, 9b, 9c, 9d, 9e and 9f, the manipulator includes a rest stand 805 for placing a carrier plate 809 and a clamping jaw assembly for clamping the carrier plate 809 on the rest stand 805. In this embodiment, the carrier plate 809 is grasped by employing a jaw assembly to press the carrier plate 809 against the rest 805.
With further optimization of the above, referring to fig. 9a, 9b, 9c, 9d, 9e and 9f, the jaw assembly includes a plurality of first jaws 806 for pressing the outer edge of the carrier plate 809 against the rest stand 805, and a first driving member for driving each of the first jaws 806 to move in a direction approaching or moving away from the rest stand 805. In this embodiment, the carrier board 809 can be clamped by adopting a mode that the first clamping jaw 806 clamps the outer side of the edge of the carrier board 809, and because there are a plurality of first clamping jaws 806, the carrier board 809 can be clamped omnidirectionally, so that the carrier board 809 is ensured not to fall off.
With further optimization of the above, referring to fig. 9a, 9b, 9c, 9d, 9e and 9f, the jaw assembly further comprises a second jaw 807 for pressing the inner edge of the carrier plate 809 against the rest stand 805 and a second driving member for driving the second jaw 807 to move in a direction approaching or moving away from the rest stand 805. In this embodiment, the second clamping jaw 807 is clamped differently from the first clamping jaw 806 with respect to the first clamping jaw 806, and the second clamping jaw 807 is clamped against the inner edge, i.e. the inner edge, of the carrier plate 809, so that in cooperation with the first clamping jaw 806 a stable clamping of the carrier plate 809 is ensured.
With further optimization of the above-mentioned solution, referring to fig. 9a, 9b, 9c, 9d, 9e and 9f, the second clamping jaw 807 is a circular clamping jaw, and the rest stand 805 is also provided with the circular clamping jaw, and two opposite circular clamping jaws cooperate to clamp the inner edge of the carrier plate 809. In this embodiment, circular clamping jaws are used, and circular clamping jaws are also arranged on the rest stand 805, during clamping, the two circular clamping jaws pinch the carrier plate 809 like fingers, and can cooperate with the fifth driver 804 to realize that all the carrier plate 809 is clamped slowly, as if eating things, the carrier plate 809 is eaten by one mouth, mainly acts on blanking, after the carrier plate 809 is inserted into the groove of the magazine, the first clamping jaw 806 is all loosened, only the second clamping jaw 807 continues to clamp the carrier plate 809, the fifth driver 804 drives the manipulator to advance for a certain distance, the second clamping jaw 807 is loosened, the fifth driver 804 drives the manipulator to retract for a certain distance, the second clamping jaw 807 is further tightened to clamp the carrier plate 809, and the fifth driver 804 drives the manipulator to advance for a certain distance, and the second clamping jaw 807 is loosened again, so reciprocating until the carrier plate 809 is completely inserted into the groove of the magazine. Thus, the insertion of the carrier 809 can be ensured regardless of the deformation of the carrier 809. As to how the insertion is determined, a sensor may be used to sense the position of the carrier 809, or the distance of displacement of the fifth driver 804 may be controlled, for example, how many centimeters forward, which represents that the carrier 809 is fully inserted.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 9a, 9b, 9c, 9d, 9e and 9f, the rest stand 805 includes two side walls 808, and the two side walls 808 are flared to be in a flared arrangement. In this embodiment, by designing the flaring structure, damage to the carrier plate 809 can be avoided, and entry of the carrier plate 809 is facilitated.
Referring to fig. 6a, 9b, 9c, 9d, 9e, 9f and 10a, an embodiment of the present utility model further provides a discharging mechanism, which includes a material storage tank and the above-mentioned discharging manipulator module, where the discharging manipulator module places the carrier plate 809 into a material box in the material storage tank. In this embodiment, the blanking manipulator module is to place the carrier plate 809 in the material storage tank. The specific structure of the material storage tank is shown in the ninth embodiment.
Further optimizing the above scheme, referring to fig. 6a, 9b, 9c, 9d, 9e, 9f and 10a, the discharging manipulator module is provided with a plurality of material boxes, and each material box is sequentially arranged along the Y-axis direction. In this embodiment, the cartridges are designed in the Y-axis direction, so that the second driver 801 can bring the robot hand over each cartridge for discharging.
Referring to fig. 6a, 9b, 9c, 9d, 9e, 9f and 10a, the embodiment of the utility model further provides a full-automatic brush plate cleaning device, which comprises a blanking rotary module and the blanking mechanism, wherein the blanking manipulator module takes materials from the blanking rotary module. In this embodiment, the blanking robot module removes the carrier plate 809 from the blanking rotation module. The specific structure of the blanking rotary module is shown in the seventh embodiment.
Referring to fig. 6a, 9b, 9c, 9d, 9e, 9f and 10a, an embodiment of the present utility model provides a blanking method of the above blanking manipulator module, including the following steps: s1, the first driver 800 and the second driver 801 act to quickly bring the manipulator to a material taking position; s2, the third driver 802 acts to quickly bring the manipulator to the vicinity of the carrier 809; s3, the fourth driver 803 acts to bring the manipulator to the contact carrier 809; s4, the fifth driver 804 acts to drive the manipulator to comprehensively grasp the carrier 809; s5, the third driver 802, the fourth driver 803 and the fifth driver 804 return to the original positions, and the first driver 800 and the second driver 801 act to bring the manipulator gripping the carrier 809 to a blanking position; s6, the third driver 802, the fourth driver 803 and the fifth driver 804 cooperate to put the carrier board 809 into the groove of the magazine. In this embodiment, three drivers driven in the Z-axis direction are adopted, where the third driver 802 can make the manipulator quickly reach a position near the carrier plate 809, so as to improve the material taking precision, the fourth driver 803 can slowly and accurately send the manipulator to the material box contacting the carrier plate 809, and the fifth driver 804 moves along the Z-axis direction with the manipulator, so as to ensure that the manipulator can comprehensively cover the carrier plate 809, stably and reliably grasp the carrier plate 809, and compared with the conventional manipulator grasping, the module can grasp the carrier plate 809 more easily and accurately, and when the carrier plate 809 is put down, i.e. put the carrier plate 809 into the material storage water tank, the three matching actions in the Z-axis direction can ensure that the carrier plate 809 is inserted into the material box in the material storage water tank, and even if the carrier plate 809 is deformed, the carrier plate 809 can be slowly inserted into the material box. During grabbing, the carrier plate 809 needs to be turned to a vertical state by matching with the turning component, so that the carrier plate 809 is easier to grab by a manipulator.
As an optimization of the embodiment of the present utility model, please refer to fig. 9a, 9b, 9c, 9d, 9e, and 9f, the manipulator uses a clamping jaw assembly to clamp the carrier 809. The clamping jaw assembly comprises a first clamping jaw 806 and a second clamping jaw 807, the second clamping jaw 807 is a circular clamping jaw, the circular clamping jaw is also arranged on the rest stand 805, and two opposite circular clamping jaws are matched to clamp the inner edge of the carrier plate 809. During blanking, after the carrier plate 809 is inserted into the groove of the magazine, the first clamping jaw 806 is all released, only the second clamping jaw 807 continues to clamp the carrier plate 809, the fifth driver 804 drives the manipulator to advance for a distance, the second clamping jaw 807 is released, then the fifth driver 804 drives the manipulator to retract for a distance, the second clamping jaw 807 clamps the carrier plate 809 again, the fifth driver 804 drives the manipulator to advance for a distance, and the second clamping jaw 807 is released again, and reciprocates in this way until the carrier plate 809 is completely inserted into the groove of the magazine.
Example nine:
referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, an embodiment of the present utility model provides a material storage tank, including a tank body 900 capable of being filled with a liquid, wherein the tank body 900 is provided with a placement position 901 for placing a feeding box 912 therein; the material storage tank also includes a liquid-bubbling structure for bubbling liquid within the tank 900 and a dirty overflow structure for draining the liquid surface. In this embodiment, the cartridge 912 is completely immersed in a liquid, which may be clear water or other liquids. By adopting the liquid-blowing structure, the liquid in the box 900 can be blown to ensure that the liquid is always in a movable state, so that dirt is prevented from adhering to the surface of a product, and then the liquid-blowing structure is matched with the overflow water structure, so that the dirt floating on the surface of the liquid can be discharged out of the box 900, and the product on the carrier plate is prevented from being polluted. The product can be kept clean well by the two structures.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, the liquid blowing structure includes an air inlet joint 902, the tank 900 includes a closed and open casing 904, a bottom plate 903 is disposed on an inner bottom of the casing 904, an air blowing plate 905 is disposed on the bottom plate 903, and the air inlet joint 902 passes through the casing 904 through a sealing structure and is fixed on an opening of the bottom plate 903. In this embodiment, the liquid is blown by introducing gas from the gas inlet joint 902 and then introducing the gas into the gas blowing plate 905, thereby generating a bubbling effect on the gas blowing plate 905 and blowing the liquid in the tank 900. The bottom plate 903 and the sealing structure are used for better sealing effect and avoiding water leakage.
With further optimization of the above solution, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, the sealing structure includes a first sealing ring 906 sandwiched between the air-blowing plate 905 and the bottom plate 903, and a second sealing ring 908 locked on the housing 904 by a nut 907. In this embodiment, after the bottom plate 903 is designed, the sealing effect can be ensured by sealing with two layers of sealing rings.
With further optimization of the above solution, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, a gasket 909 is further disposed in the second sealing ring 908, and the gasket 909 is pressed on the housing 904 by the second sealing ring. In this embodiment, the gasket 909 is also designed to prevent the housing 904 from being damaged during locking, and to provide a sealing effect.
With further optimization of the above solution, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, the air inlet connector 902 is screwed onto the opening of the bottom plate 903. In this embodiment, a threaded connection may be used to facilitate installation or removal of the air inlet fitting 902.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, there are a plurality of liquid blowing structures, and each liquid blowing structure is arranged along a line. In this embodiment, a plurality of liquid-blowing structures may be provided to ensure that the liquid in the tank 900 is blown. The number of liquid-blowing structures can be matched with the number of the material boxes 912, and one liquid-blowing structure is arranged for each material box 912.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, the overflow water structure includes a water tank 910, the water tank 910 is disposed on an outer edge of the housing 904, a notch is formed at an upper portion of the housing 904, the housing 904 is communicated with the water tank 910 through the notch, and the water tank 910 has a water outlet. In this embodiment, the overflow structure is implemented by the water tank 910, and the liquid in the housing 904 can enter the water tank 910 through the gap, so that the liquid near the upper side in the water tank can be drained, and the dirt floats on the surface of the liquid, so that the cleaning of the liquid in the tank 900 can be ensured by draining the liquid above.
With further optimization, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, the water tank 910 is disposed around the housing 904 in a circle, and the water outlet is disposed at a corner of the water tank 910. In this embodiment, the water tank 910 is designed for each turn, so that the liquid discharge efficiency can be increased.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 10a, 10b, 10c, 10d, 10e and 10f, a sensor 911 for sensing the cartridge 912 is disposed in the case 900. In this embodiment, the sensor 911 is used to sense whether the cartridge 912 is present in the case 900.
Example ten:
referring to fig. 3a and 11, an embodiment of the present utility model provides a storage box for empty material box 1006, comprising a box 1000, wherein a feeding side of the box 1000 is opened for the material box 1006 to enter, a water receiving plate 1001 for receiving water is installed in the box 1000, a hole 1002 for supplying water to the box 1000 is formed in the water receiving plate 1001, a notch 1003 is formed in a plate body of the water receiving plate 1001 adjacent to the feeding side, and a lower clamping plate of a material taking device for the material box 1006 is inserted into the notch 1003. In this embodiment, the material box 1006 is taken out from the automatic feeding module by the material box 1006 taking device, so that the material box 1006 is filled with water, when the carrier board in the material box 1006 is pushed out layer by the feeding pushing device, the material box 1006 is an empty material box 1006, the material box 1006 taking device will put the empty material box 1006 into the box 1000 of the storage box of the empty material box 1006, the water receiving board 1001 will catch water, the water receiving board 1001 is provided with the notch 1003, the lower clamping board of the material box 1006 taking device can be conveniently inserted from the notch 1003 to put the material box 1006 onto the water receiving board 1001, the shape of the notch 1003 is matched with the shape of the lower clamping board, such as the lower clamping board is provided with a plurality of convex edges, and then the notch 1003 is a matched groove for inserting convex edges. The material taking device of the material box 1006 is described in the second embodiment.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a and 11, the water receiving plate 1001 is provided with a feed box 1006 and a sliding rail 1004 sliding thereon. In this embodiment, the sliding rail 1004 is provided to slide the feeding box 1006 thereon, so that the feeding box 1006 can enter the deep portion of the box 1000, and the feeding box 1006 can be lifted up, thereby drying the feeding box 1006. When the cartridges 1006 are placed in the case 1000, the first cartridge 1006 will be placed near the feeding side, the second cartridge 1006 will be pushed to a deep point when placed, and the third cartridge 1006 will be pushed to a deep point when placed, until the first cartridge 1006 is pushed to the deepest point.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a and 11, a sensor 1005 for sensing the material box 1006 is disposed at a position of the box 1000 away from the feeding side. In this embodiment, since the cartridges 1006 are individually pressed deep into the case 1000, a sensor 1005 is provided deep, which indicates that the case 1000 is full when the cartridges 1006 are sensed.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a and 11, a drain hole is provided at the bottom of the tank 1000. In this embodiment, the water from the cartridge 1006 may drain from the drain hole.
Referring to fig. 3a and 11, the embodiment of the utility model further provides a full-automatic brush board cleaning apparatus, which includes a material taking device for the material box 1006 and the above-mentioned empty material box 1006 storage box, wherein the empty material box 1006 on the material taking device for the material box 1006 is sent into the empty material box 1006 storage box.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a and 11, the material box 1006 taking device includes an upper clamping plate, a lower clamping plate, and an air cylinder driving the upper clamping plate and the lower clamping plate to open and close, and the notch 1003 is used for inserting the lower clamping plate.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 3a and 11, the storage box of the empty magazine 1006 is installed on the X-axis linear module of the material taking device of the magazine 1006 through a riser. In this embodiment, the empty magazine 1006 storage case is suspended in the air and is on the X-axis motion trajectory of the magazine 1006 pick-up device, which facilitates the placement of the empty magazine 1006 into the empty magazine 1006 storage case by the magazine 1006 pick-up device.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 3a and 11, the automatic feeding module is further included, and the empty box 1006 storage box is located right above the automatic feeding module. In this embodiment, the automatic material supplementing module supplements materials for the feeding mechanism, specifically, provides a material box 1006 for a material box 1006 taking device of the feeding mechanism, and is manually put in after the material box 1006 is taken out by the material box 1006 taking device. The storage box of the empty material box 1006 is arranged right above the automatic material supplementing module, so that water falling from the empty material box 1006 can conveniently enter the automatic material supplementing module again through the water drain hole for use. Of course, the drain hole can also be connected with a pipeline to drain water, and whether the water is drained depends on the cleaning degree of the water.
Example eleven:
referring to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, the embodiment of the utility model further provides a full-automatic brush plate cleaning method, which includes the following steps: s1, conveying a carrier plate attached with a product to a brush plate carrier table 314 by adopting a feeding mechanism, and S2, wherein the brush plate carrier table 314 moves with the carrier plate and drives the carrier plate to swing in the moving process; s3, the brush board carrier 314 sends the carrier to a cleaning device to clean the carrier; s4, after cleaning is finished, the brush plate carrier 314 brings the carrier plate to leave a cleaning area where the cleaning device is positioned and sends the carrier plate to a blanking mechanism; s5, the blanking mechanism places the carrier plate processed by the cleaning device into the material storage water tank 320. In this embodiment, through establishing cleaning device and material storage water tank 320 on an automated production line, reduce personnel's loss and place the material in the storage water tank untimely, solved the defect that semi-automatic cleaning equipment needs the manual work to get the material from top to bottom in addition and brought, automated production has also greatly improved production efficiency than traditional semi-automatic production simultaneously, and stability reliability is higher moreover.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 1, fig. 2a, fig. 3a, fig. 4a, fig. 5a, fig. 6a, fig. 7a, fig. 8a, fig. 9a, fig. 10a and fig. 11, before feeding, an automatic feeding module 211 is used to feed materials to a feeding mechanism. In this embodiment, the automatic feeding module 211 is used for feeding materials to the feeding mechanism, specifically, for providing a material box to the material box taking device 200 of the feeding mechanism, and after the material box is taken out by the material box taking device 200, the material box is manually put in again. Because each material box is provided with a plurality of grooves, and the carrier plate can be arranged in each groove, the carrier plate is provided with a plurality of blocks, and a plurality of material boxes can be arranged by designing the size of the automatic material supplementing module 211, so that the requirement of full-automatic operation can be basically met. The cleaning is to clean the product on the carrier plate, so that the carrier plate flows downwards along with the cleaning process.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, during loading, a material box is taken out from the automatic feeding module 211 by the material box taking device 200 of the feeding mechanism, and then one of the carrier plates in the material box is pushed into the brush board carrier 314 by the feeding pushing device 201 of the feeding mechanism. In this embodiment, the feeding is divided into two steps, one is to take out the cartridge from the automatic feeding module 211 by the operation of the cartridge extracting device 200, and the second step is to push one of the carrier plates in the cartridge onto the brush plate carrier 314 by the feeding pushing device 201, and the brush plate carrier 314 carries the carrier plates to flow to the following steps. The three-direction motion is involved, first, the cartridge pick-up device 200 is involved in the motion in both the X-axis and Z-axis to pick up the cartridge from the automatic feeding module 211 into the air, then the loading board is pushed onto the brush board carrier 314 by the feeding and pushing device 201 in the Y-axis direction after moving to the working position of the feeding and pushing device 201 in the Z-axis direction. After other individual steps, the various directions may be redefined for ease of description. If the brush board carrier 314 is moved in the direction of the overall circulation direction, the direction of movement of the brush board carrier is the Y-axis direction, and the brush board carrier also swings in the X-axis direction, so that the cleaning device can clean the brush board carrier from multiple directions, and the cleaning of the product on the brush board carrier is more thorough.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, when the cleaning process is performed, the hairwheel cleaning mechanism 400 is used to brush the carrier plate. In this embodiment, the cleaning mode may be brushing by rotating the hair wheel.
Further optimizing the above, please refer to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, the hair wheel cleaning mechanism 400 has a plurality of hair wheels, each capable of rotating independently. In this embodiment, a plurality of hair wheels can independently operate for can control every hair wheel's rotational speed and rotation direction, provide the omnidirectional cleanness, promote clean effect.
Further optimizing the above-mentioned solution, please refer to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, wherein a water collecting tank is disposed below the hair wheel cleaning mechanism 400 to collect wastewater. In this embodiment, the water collecting tank is provided to collect wastewater, so that the environment can be prevented from being polluted by the wastewater after cleaning.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 1, fig. 2a, fig. 3a, fig. 4a, fig. 5a, fig. 6a, fig. 7a, fig. 8a, fig. 9a, fig. 10a, and fig. 11, during blanking, a blanking rotation module is used to receive a carrier plate sent by the brush plate carrier 314, and then the carrier plate is rotated by 90 ° to make the carrier plate in a horizontal state become a vertical state. In this embodiment, change the position state of carrier plate, can make things convenient for subsequent unloading manipulator module to snatch the carrier plate, also can set up unloading manipulator module by rational utilization altitude space.
With further optimization of the above-mentioned scheme, referring to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, the discharging rotating module moves a carrier plate sent by the brush plate carrier 314 for a certain distance in the circulation channel, and then turns the carrier plate by 90 °. In this embodiment, following the above description of the orientation, the blanking rotation module will first move a distance along the carrier plate, the direction of movement being the Y-axis direction, which is consistent with the direction of movement of the brush plate carrier 314. Through the circulation, the carrier plate can be buffered before overturning, and deviation is avoided. After the stream is turned over to the inversion bit, an alignment is performed to ensure no deviation of the inversion.
As an optimization scheme of the embodiment of the present utility model, please refer to fig. 1, fig. 2a, fig. 3a, fig. 4a, fig. 5a, fig. 6a, fig. 7a, fig. 8a, fig. 9a, fig. 10a and fig. 11, a blanking manipulator module is used to grasp a carrier plate turned by 90 ° by a blanking rotating module, and then the carrier plate is sent to a material storage water tank 320. In this embodiment, following the above description of the orientation, the discharging manipulator moves in the X-axis direction after grabbing the carrier plate, brings the carrier plate to the material storage tank 320, and then inserts the carrier plate into the magazine in the material storage tank 320.
As an optimization scheme of the embodiment of the present utility model, referring to fig. 1, 2a, 3a, 4a, 5a, 6a, 7a, 8a, 9a, 10a and 11, after the feeding and pushing device 201 pushes all the carriers in the cartridges captured by the cartridge extracting device 200 onto the brush board carrier 314, the feeding and pushing device 201 puts the empty cartridges into the empty cartridge storage box. In this embodiment, following the above description of the orientation, the magazine extracting device 200 is first raised a distance in the Z-axis to the empty magazine storage case, and then moved in the X-axis direction to place the empty magazine in the empty magazine storage case. The process of taking the material (i.e., grabbing the cartridge from the automatic feed module 211) is repeated after the placement. By means of the empty material box storage box, the automation degree of cleaning operation can be further improved.
The description of the whole full-automatic brush plate cleaning method is finished, and the specific structure of each component involved in the method is shown in the first embodiment to the tenth embodiment, and will not be repeated here.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A water collection sump, characterized in that: the novel hair wheel cleaning device comprises a substrate which can be arranged below a hair wheel cleaning mechanism, wherein a water outlet for discharging cleaning wastewater is formed in the substrate, a water collecting tank which can shield the water outlet is arranged on the substrate, the water collecting tank is detachably arranged on the substrate, and the water collecting tank is provided with a water draining hole.
2. The sump of claim 1, wherein: the base plate is provided with a sliding rail, and the water collection tank is arranged on the base plate in a drawing way through the sliding rail.
3. The sump of claim 1, wherein: the water collection tank is internally provided with a filtering structure.
4. A cleaning device, characterized in that: the cleaning device comprises a hair wheel cleaning mechanism and a water collecting tank as claimed in any one of claims 1 to 3, wherein the water collecting tank is arranged below the hair wheel cleaning mechanism, and a cleaning interval for a carrier plate to pass through is arranged between the water collecting tank and the hair wheel cleaning mechanism.
5. The cleaning apparatus defined in claim 4, wherein: the water outlet is an overhaul port.
6. The cleaning apparatus defined in claim 4, wherein: the wool wheel cleaning mechanism comprises a cleaning box, a plurality of wool wheels are sequentially arranged in the cleaning box along the conveying direction of the carrier plate, a spraying assembly used for spraying cleaning agents is arranged in the cleaning box, and a brushing interval is arranged below each wool wheel.
7. The cleaning apparatus defined in claim 6, wherein: the cleaning box is characterized in that a hollowed-out position is arranged above the cleaning box, each wool wheel is arranged in the cleaning box from the hollowed-out position, a cover plate is arranged on the cleaning box, and the cover plate seals the hollowed-out position.
8. The cleaning apparatus defined in claim 6, wherein: the spray assembly includes a pressurized spray head.
9. The cleaning apparatus defined in claim 6, wherein: the cleaning agent cleaning device also comprises a water knife removing assembly for removing the cleaning agent and an air knife removing assembly for removing the redundant water.
10. A full-automatic brush plate cleaning device, characterized in that: a cleaning device comprising a cleaning apparatus as claimed in any one of claims 4 to 9.
CN202223061913.3U 2022-11-18 2022-11-18 Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment Active CN218963405U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223061913.3U CN218963405U (en) 2022-11-18 2022-11-18 Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223061913.3U CN218963405U (en) 2022-11-18 2022-11-18 Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment

Publications (1)

Publication Number Publication Date
CN218963405U true CN218963405U (en) 2023-05-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223061913.3U Active CN218963405U (en) 2022-11-18 2022-11-18 Water collecting tank, cleaning device and full-automatic brush plate cleaning equipment

Country Status (1)

Country Link
CN (1) CN218963405U (en)

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